RS-640 540 Use en R4
RS-640 540 Use en R4
RS-640 540 Use en R4
To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through
this manual completely and store it in a safe location.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
The contents of this document and the specifications of this product are subject to change without notice.
The documentation and the product have been prepared and tested as much as possible. If you find any misprint or error,
please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this
product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any
article made using this product.
Roland DG Corp. has licensed the MMP technology from the TPL Group.
1
For the USA
FEDERAL COMMUNICATIONS COMMIS- NOTICE
Grounding Instructions
SION RADIO FREQUENCY INTERFERENCE
STATEMENT In the event of a malfunction or breakdown, grounding pro-
vides a path of least resistance for electric current to reduce
This equipment has been tested and found to comply with the the risk of electric shock. This tool is equipped with an elec-
limits for a Class A digital device, pursuant to Part 15 of the tric cord having an equipment-grounding conductor and a
FCC Rules. grounding plug. The plug must be plugged into a matching
These limits are designed to provide reasonable protection outlet that is properly installed and grounded in accordance
against harmful interference when the equipment is operated with all local codes and ordinances.
in a commercial environment.
This equipment generates, uses, and can radiate radio fre- Do not modify the plug provided - if it will not fit the outlet,
quency energy and, if not installed and used in accordance have the proper outlet installed by a qualified electrician.
with the instruction manual, may cause harmful interference
to radio communications. Check with a qualified electrician or service personnel if the
Operation of this equipment in a residential area is likely grounding instructions are not completely understood, or if in
to cause harmful interference in which case the user will be doubt as to whether the tool is properly grounded.
required to correct the interference at his own expense.
Use only 3-wire extension cords that have 3-prong grounding
Unauthorized changes or modification to this system can void plugs and 3-pole receptacles that accept the tool's plug.
the users authority to operate this equipment.
Repair or replace damaged or worn cord immediately.
Operating Instructions
For Canada
KEEP WORK AREA CLEAN. Cluttered areas and benches
invites accidents.
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
Canadian Interference-Causing Equipment Regulations. use power tools in damp or wet locations, or expose them to
rain. Keep work area well lighted.
For California
WARNING
This product contains chemicals known to cause cancer, birth defects and other reproductive harm, including
lead.
For EU Countries
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
For EU Countries
Manufacturer:
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN
2
Contents
Contents....................................................................................................................................... 3
To Ensure Safe Use..................................................................................................................... 6
Chapter 1 Introduction.................................................................................................................... 23
1-1 Introduction.......................................................................................................................... 24
Machine Features.........................................................................................................................................................................24
About the Notation Used in This Manual............................................................................................................................24
1-2 Part Names and Functions.................................................................................................. 25
Printer Unit......................................................................................................................................................................................25
Operation Panel............................................................................................................................................................................27
Chapter 2 Operation........................................................................................................................ 29
2-1 Switching the Power On and Off......................................................................................... 30
Switching the Power On and Off............................................................................................................................................30
The Power-saving Feature.........................................................................................................................................................31
2-2 Loading and Cutting Off Media........................................................................................... 32
Usable Media.................................................................................................................................................................................32
Loading Media...............................................................................................................................................................................32
Cutting Off the Media.................................................................................................................................................................37
2-3 Settings for the Media Heating System............................................................................... 38
What Is the Media Heating System?......................................................................................................................................38
Making the Temperature Setting for the Media Heating System...............................................................................38
General Guide for the Preset Temperatures........................................................................................................................39
2-4 Starting Printing.................................................................................................................. 40
Getting Ready to Receive Data from a Computer............................................................................................................40
Printing Tests and Cleaning......................................................................................................................................................41
2-5 If Ink Runs Out.................................................................................................................... 42
Checking for Remaining Ink.....................................................................................................................................................42
If Ink Runs Out...............................................................................................................................................................................43
3
Contents
4
Contents
Company names and product names are trademarks or registered trademarks of their respective holders.
5
To Ensure Safe Use
Improper handling or operation of this machine may result in injury or damage to property. Points which
must be observed to prevent such injury or damage are described as follows.
Used for instructions intended to alert the user to the risk of injury or material damage
should the unit be used improperly.
CAUTION Note: Material damage refers to damage or other adverse effects caused with respect
to the home and all its furnishings, as well to domestic animals or pets.
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing
that must not be done is indicated by the design contained within the circle. The symbol at left means
the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is
indicated by the design contained within the circle. The symbol at left means the power-cord plug must
be unplugged from the outlet.
6
To Ensure Safe Use
WARNING CAUTION
Be sure to follow the operation procedures Exercise caution to avoid being pinched or
described in this documentation. Never becoming caught.
allow anyone unfamiliar with the usage or Inadvertent contact with certain areas may
handling of the machine to touch it. cause the hand or fingers to be pinched or
Incorrect usage or handling may lead to an become caught. Use care when performing
accident. operations.
Keep children away from the machine. Never attempt operation while wearing a
The machine includes areas and components necktie, necklace, or loose clothing. Bind
that pose a hazard to children and may result long hair securely.
in injury, blindness, choking, or other serious Such items may become caught in the ma-
accident. chine, resulting in injury.
Never operate the machine while tired or Conduct operations in a clean, brightly lit
after ingesting alcohol or any medication. location.
Operation requires unimpaired judgment. Im- Working in a location that is dark or cluttered
paired judgment may result in an accident. may lead to an accident, such as becoming
caught in the machine as the result of an in-
Never use the machine for any purpose advertent stumble.
for which it is not intended, or use the
machine in an undue manner that exceeds Never climb or lean on the machine.
its capacity. The machine is not made to support a per-
Doing so may result in injury or fire. son. Climbing or leaning on the machine may
dislodge components and cause a slip or fall,
For accessories (optional and consum- resulting in injury.
able items, power cord, and the like), use
only genuine articles compatible with this Caution: cutting tool
machine. This machine has an internal tool. To avoid in-
Incompatible items may lead to an accident.
jury, handle the tool with care.
Before attempting cleaning, maintenance,
or attachment or detachment of optional
items, disconnect the power cord.
Attempting such operations while the machine
is connected to a power source may result in
injury or electrical shock.
7
To Ensure Safe Use
WARNING WARNING
Connect to an electrical outlet that complies Handle the power cord, plug, and electrical
with this machine’s ratings (for voltage, fre- outlet correctly and with care. Never use
quency, and current). any article that is damaged.
Incorrect voltage or insufficient current may Using a damaged article may result in fire or
cause fire or electrical shock. electrical shock.
Connect to ground.
This can prevent fire or electrical shock due to
current leakage in the event of malfunction.
8
To Ensure Safe Use
Important notes about the power cord, plug, and electrical outlet
Never place any object on top or sub- Never allow to get wet.
ject to damage.
9
To Ensure Safe Use
Ink, cleaning fluid, and discharged fluid are flammable and toxic.
WARNING CAUTION
Keep open flame away from the work Ensure adequate ventilation for the work
area. area.
Ink and discharged fluid are flammable. Failing to perform ventilation may result in a
health hazard or danger of combustion due
Never store ink, cleaning fluid, or dis- to ink fumes.
charged fluid in any of the following loca-
tions. Never allow an ink cartridge to be sub-
Any location exposed to open flame jected to impact, and never attempt to
Any location where high temperature disassemble.
may occur Ink may leak.
Near bleach or any other such oxidizing
agent or explosive material
Any location within the reach of chil-
dren
Fire may be a danger. Accidental ingestion by
children may pose a health hazard.
10
To Ensure Safe Use
This machine weighs 200 kg (441 lb.). Media weighs 40 kg (88 lb.).
WARNING WARNING
Install the machine in a location that is Be sure to lock the stand's casters.
level, stable, and able to bear the weight If the machine should begin to topple, a
of the machine. major accident may result, including crushing
The total weight of the machine may reach 200 of the appendages or the body.
kg (441 lb.) or more (180 kg (397 lb.) or more
for the 54-inch model). Installation in an un- When storing roll media, implement ad-
suitable location may cause a major accident, equate safety measures to ensure that
including tipover, fall, or collapse. the stored media will not roll, fall, or top-
pleover.
Unloading and emplacement are opera- Danger exists of becoming pinned under the
tions that must be performed by six per- media and suffering serious injury.
sons or more.
Tasks that require undue effort when Handling roll media is an operation that
performed by a small number of persons may must be performed by two persons or
result in physical injury. Also, if dropped, such more, and care must be taken to prevent
items may cause injury. falls.
Attempting to lift heavy media in a manner that
taxes your strength may cause physical in-
jury.
WARNING WARNING
Caution: high temperatures Never use media that cannot withstand
Areas such as the dryer become hot. Exercise heat.
caution to avoid fire or burns. Doing so may degrade the media, or may
result in fire or the release of toxic gases.
When printing is not being performed,
remove any loaded media or switch off
the power.
The continued application of heat at a single
location may cause the release of toxic gases
from the media or pose a fire hazard.
11
To Ensure Safe Use
Warning Labels
Warning labels are affixed to make areas of danger immediately clear. The meanings of these
labels are as follows. Be sure to heed their warnings.
Also, never remove the labels or allow them to become obscured.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
Flammable
Ink and discharged fluid are
flammable. Keep away from
open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
12
Pour utiliser en toute sécurité
Utilisé pour avertir l'utilisateur d'un risque de blessure ou de dommage matériel en cas de
mauvaise utilisation de l'appareil.
PRUDENCE * Par dommage matériel, il est entendu dommage ou tout autre effet indésirable sur la
maison, tous les meubles et même les animaux domestiques.
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose spécifique à ne
pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que l'appareil ne
doit jamais être démonté.
Le symbole prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire est indiquée par le
dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil électrique doit être débranché de la
prise.
13
Pour utiliser en toute sécurité
ATTENTION ATTENTION
S’assurer de suivre les procédures Ne jamais tenter de démonter, de réparer
d’utilisation décrites dans la documenta- ou de modifier l'appareil.
tion. Ne jamais permettre à quiconque Le non-respect de cette consigne risque de
ne connaît pas le fonctionnement ou la provoquer un incendie, un choc électrique ou
manutention de l’appareil de le toucher. des blessures. Confier les réparations à un
L’utilisation ou la manutention incorrectes technicien ayant la formation requise.
peuvent causer un accident.
14
Pour utiliser en toute sécurité
ATTENTION ATTENTION
Brancher à une prise électrique conforme Manipuler le câble d’alimentation, la fiche
aux caractéristiques de cet appareil et la prise électrique correctement et avec
(tension, fréquence et courant). soin.
Une tension incorrecte ou un courant insuf- Ne jamais utiliser un article endommagé, car
fisant peuvent causer un incendie ou un choc cela pourrait causer un incendie ou un choc
électrique. électrique.
Mise à la terre.
La mise à la terre peut prévenir un incendie ou
un choc électrique dus à une fuite de courant
en cas de défaillance.
15
Pour utiliser en toute sécurité
Ne jamais déposer aucun objet sur le câble, sur la fiche Ne jamais laisser l'eau toucher le câble, la
ou sur la prise car cela risque de les endommager. fiche ou la prise.
16
Pour utiliser en toute sécurité
ATTENTION PRUDENCE
Ne pas approcher une flamme nue de S'assurer que le lieu de travail est bien
l’espace de travail. aéré.
L'encre et les liquides usés sont inflam- L'absence d'aération adéquate peut créer
mables. une situation dangereuse pour la santé ou un
risque de combustion à cause des vapeurs
Ne jamais entreposer d'encre, de liquide qui émanent de l'encre.
de nettoyage ou des liquides usés dans
les endroits suivants : Ne jamais soumettre une cartouche d'encre
un endroit exposé à une flamme nue; à des chocs. Ne jamais tenter d'ouvrir une
un endroit où il y a risque de température cartouche d'encre.
élevée; De l'encre pourrait s'échapper.
près d'eau de Javel, d'un autre agent
d'oxydation ou de matériel explosif;
tout endroit à la portée d'enfants.
Il y a risque d'incendie. L'ingestion accidentelle
par un enfant peut présenter un risque pour
la santé.
17
Pour utiliser en toute sécurité
ATTENTION ATTENTION
Installer l'appareil à un endroit stable et plat Prendre les mesures de sécurité adéquates
et capable de supporter son poids. pour l'entreposage des rouleaux de sup-
Le poids total de l’appareil peut être de 200 port pour s'assurer qu'ils ne rouleront pas,
kg (441 lb.) ou plus (180 kg (397 lb.) ou plus ne tomberont pas et ne se renverseront
pour le modèle de 54 po). Installer l'appareil pas.
à un endroit inapproprié peut provoquer un Il y a risque d'être écrasé par le support et de
accident grave comme le renversement, la subir des blessures graves.
chute ou l'écrasement.
La manutention du support en rouleau doit
Le déchargement et la mise en place être faite par deux personnes ou plus et il
doivent être faits par au moins six per- faut prendre des précautions pour éviter
sonnes. les chutes.
Les tâches qui exigent un effort trop grand si Tenter de soulever des objets trop lourds peut
elles sont exécutées par un petit nombre de causer des blessures.
personnes peuvent être cause de blessures.
La chute d'articles très lourds peut aussi
causer des blessures.
18
Pour utiliser en toute sécurité
Vignettes d'avertissement
Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones
dangereuses. La signification des vignettes est donnée ci-dessous. Respecter les avertissements.
Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.
Inflammable
L'encre et les liquides usés sont inflamma-
bles. Les garder loin de toute flamme nue.
Inflammable
L'encre et les liquides usés sont
inflammables. Les garder loin de
toute flamme nue.
19
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to observe the
following important points. Failure to observe them may not only result in loss of performance, but may also
cause malfunction or breakdown.
Printer Unit
Handle carefully, and never subject the machine to impact or excessive force.
Never needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other internal
areas of the machine.
Never needlessly touch or allow media to scrape them. Failure to handle with care may cause dam-
age.
The print heads may be damaged if allowed to dry out. The machine prevents desiccation automati-
cally, but improper operation may render this feature inoperative. Operate properly, as specified in this
manual.
Never allow the machine to stand with an ink cartridge removed. Remaining ink in the printer may
harden and clog the print heads.
The print heads are components that wear out. Periodic replacement is required, with the frequency
of replacement depending on use.
Never cover the ventilation holes with cloth, tape, or anything else.
20
Important Notes on Handling and Use
Ink Cartridges
Use a type that is compatible with the printer. Also, be sure to use only genuine items from Roland DG
Corp.
Never drop or shake forcefully. The impact may rupture the internal pouch and cause the ink to leak.
Never attempt to disassemble.
Never attempt to refill the ink.
If ink gets on your hands or clothing, wash it off as soon as possible. Removal may become difficult if
allowed to stand.
Storage
21
22
Chapter 1
Introduction
1-1 Introduction.....................................................................................................24
1-2 Part Names and Functions.............................................................................25
23
1-1 Introduction
Machine Features
This machine is a large-format printer capable of high-speed, high-quality printing, and is equipped with the features de-
scribed below.
* This is a feature that enables you to create decals and the like by cutting the outlines of images. This is accomplished by
taking media printed on this unit and reloading it onto a cutting machine or a printing and cutting machine from Roland
DG Corp.
This document is the user's manual for four models: the RS-640 and RS-540 ECO-SOL MAX ink models and the RS-640 and
RS-540 AQUEOUS PIGMENT ink (FPG2) models. This document uses the following notation to distinguish between the models
or ink types where necessary.
To distinguish between the different sizes
RS-640 – 64-inch models
RS-540 – 54-inch models
Also, most of the figures in this document depict the 54-inch models.
24 Chapter 1 Introduction
1-2 Part Names and Functions
Printer Unit
Front cover
Side cover Operation panel
Loading lever Keep this closed except
You remove this when you You use this to perform various
You operate this when when necessary, during perform maintenance. operations.
you load media. when loading media..
P. 27, "Operation Panel"
Status LED
Link LED
This flashes yellow while data is being
This lights up green when the con
received from the network.
nection to the network is correct.
Cartridge slots
There are where ink car
tridges are installed.
Media holders
Here is where you load roll media
and secure it in place.
Chapter 1 Introduction 25
1-2 Part Names and Functions
Grit rollers
These rollers feed out media to-
Pinch rollers
ward the front of the machine.
These clamp the media when
the loading lever is lowered.
Print-head carriage
The print heads are inside
this.
26 Chapter 1 Introduction
1-2 Part Names and Functions
Operation Panel
Panel Notation
In this document, the keys and lights on the operation panel are indicated by the following images.
MENU key
FUNCTION key
ENTER key
PAUSE key
Cursor keys
SETUP light
BUSY light
BASE POINT light
HEATER light
Chapter 1 Introduction 27
28
Chapter 2
Operation
2-1 Switching the Power On and Off....................................................................30
2-2 Loading and Cutting Off Media......................................................................32
2-3 Settings for the Media Heating System.........................................................38
2-4 Starting Printing.............................................................................................40
2-5 If Ink Runs Out...............................................................................................42
29
2-1 Switching the Power On and Off
This machine has a main power switch and a sub power switch. When using the machine, you switch both on in this sequence:
first the main power, then the sub power.
Whenever printing is finished, switch off the sub power. Also, raise the loading lever.
Leave the main power switch on at all times, never switching it off.
WARNING When printing is not being performed, remove any loaded media or switch off the
sub power.
The continued application of heat at a single location may cause the release of toxic
gases from the media or pose a fire hazard.
Never switch off the main power or unplug the power cord suddenly while operation is in progress. Doing so may
damage the print heads. Be sure to first switch off the sub power. If the main power is accidentally switched off, im-
mediately turn the power back on.
30 Chapter 2 Operation
2-1 Switching the Power On and Off
This machine is provided with a power-saving feature that switches to a low-power "sleep mode" when a fixed interval passes
with no operation. The factory default for the time after which the machine switches to the sleep mode is 30 minutes.
You can change the setting for the time of the shift to the sleep mode. You can also switch off the power-saving feature.
P. 81, "Setting the Interval until Activation of the Sleep Mode," p. 81, "Deactivating the Sleep Mode"
When the machine is in the sleep mode, the sub power switch flashes slowly and the media heating system stops.
Using the operation panel or performing operations such as sending printing data from the computer (when media is loaded)
restores the machine to its normal mode.
To reduce power consumption and prevent problems such as overheating, we recommend leaving the power-saving feature
on and setting the activation time for the sleep mode to 30 minutes or less.
Chapter 2 Operation 31
2-2 Loading and Cutting Off Media
Usable Media
For information about media that can be used with this machine, refer to the page indicated below.
P. 110, "Conditions for Usable Media"
Loading Media
Media may be of one of two types: media wound onto a paper tube (called “roll media”) and media not rolled in this way
(called “sheet media”). This section explains how to load media, using roll media as an example. For information on how to
load sheet media, refer to the page indicated below.
P. 79, "How to Load Sheet Media"
CAUTION Roll media weighs about 40 kg (88 lb.). To avoid injury, handle with care.
CAUTION Never load media that weighs more than 40 kg (88 lb.) (or, for the 54-inch model,
more than 30 kg(66 lb.)).
The machine may fail to withstand the weight and tipover or cause the media to
fall.
1. Load roll media and align the left and right sides.
Open the front cover.
32 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Go around to behind the printer and move the media holders all the way to the left and
right.
If the diameter of the media core is two inches, detach the end caps from the media hold-
ers and replace them with the included media flanges.
Media flange
Pull out the clip. Insert the clip.
End cap If it is difficult to pull out, use
a pair of pliers or other such
tool.
Line up the
ridges and
grooves
Chapter 2 Operation 33
2-2 Loading and Cutting Off Media
Grasp the location shown in the figure and align the left edge of the media with the
mark.
If the media is moved too far to the right, grasp the right media holder at its outer side and shift it to the left.
CAUTION Never attempt this operation while holding any location other than the one speci-
fied.
The media may fall from the media holder, resulting in injury.
Mark
Never attempt to move while holding the inner side of the media holder.
The media may fall and cause injury.
34 Chapter 2 Operation
2-2 Loading and Cutting Off Media
2. Pass the media through the printer and secure it in place so that no slack occurs.
Pull out the media, pass its leading edge through between the pinch rollers and the grit
rollers, and feed it through as far as the platen.
Make sure the edge of the media lies along the guide line.
Guide line
Hold the media at the center and pull it out, being sure to keep it straight.
Make sure all areas of the media are taut.
CLOSE FRONT starts to flash, and then the screen shown in the figure appears.
COVER
Chapter 2 Operation 35
2-2 Loading and Cutting Off Media
W 1180 mm When initialization ends, remains steadily lighted, and the printable
width is displayed.
If roll media is allowed to stand unused in a loaded state for an extended period, the media may sag. This can cause poor
printing quality and motor errors, so be sure to remove and store such media when not in use.
36 Chapter 2 Operation
2-2 Loading and Cutting Off Media
FUNCTION
SHEET CUT
Press .
Press several times.
REMOVE
MEDIA CLAMPS
Press .
The screen in the figure appears.
Media clamp
Remove the one on the
left as well.
Press .
The media is cut off.
Cutter groove Cutter groove
Printed portion
You can make the setting in the software RIP for automatic media cutoff after printing has finished. For information
on how to make the setting, refer to the documentation for the software RIP you're using.
Cut-off Operations
○ Be sure to detach the media clamps. Performing cutoff with the media clamps remaining attached may
cause the operation to be interrupted due to detection of the media clamps.
○ If the media clamps are present on the machine when the setting to execute automatic cutoff of the me-
dia is made on the computer, the media clamps are detected and no cutoff operation is performed.
○ When you're performing cutoff, never use to pull the media back. Unless the end of the media
has been pulled out to a location to the front of the platen, cutoff may not be performed smoothly.
Chapter 2 Operation 37
2-3 Settings for the Media Heating System
This machine is equipped with a media heating system that warms the media. You use this mainly, on ECO-SOL MAX ink
models, to improve ink adhesion and dry the ink. You can adjust the temperature settings to match the type of media and
the printing speed.
Note: For AQUEOUS PIGMENT ink models, using the media heating system is normally not necessary. However, the
media heating system might be effectively used for some kind of media. Please use it after confirming the settings.
Print heater
This heater is used mainly to improve
ink adhesion.
Dryer
You use this to speed up drying of the
ink.
WARNING Remove any loaded media or switch off the sub power when printing is not being
performed.
The continued application of heat at a single location may cause fire or produce
toxic gases.
WARNING Never use the platen or dryer for any purpose for which they are not intended,
such as to dry clothing.
Doing so may cause overheating, resulting in fire or accident.
Procedure
FUNCTION Press .
HEATER CONFIG Press several times.
DRYER Press .
35 C 40 C Use to make the setting.
Press to enable the setting.
By default, simply switching on the power does not make the media heating system warm up to the preset temperature.
When media is loaded correctly and comes on, warm-up to the preset temperature occurs.
38 Chapter 2 Operation
2-3 Settings for the Media Heating System
The optimal temperature for the media heating system varies according to such factors as the type of media and differences
in the print mode. Use the following as a general guide and adjust accordingly.
Dryer
When ink drying is poor, raise the temperature. Note, however, that a temperature that is too high may degrade the media
or cause it to wrinkle.
Amount of ink
When you change the amount of ink using the settings for your software RIP, adjusting this may yield better results. If prob-
lems such as smudging persist even after raising the temperature, try reducing the amount of ink.
When suggested settings for temperature, print mode, and other values are given, use the suggested
settings.
Depending on the usage environment, the temperature of the print heater or dryer may become higher
than the preset temperature, but this does not represent a problem.
If the machine is used at an ambient temperature lower than 20°C (68°F), then depending on the type or width of the media,
wrinkling or temperature-caused unevenness may occur. If this happens, try lowering the temperature of the media heating
system by about 2°C.
To obtain stable printing results, however, the machine should be used at an ambient temperature of 20 to 32°C (68 to
90°F).
Note: For AQUEOUS PIGMENT ink models, using the media heating system is normally not necessary. However, the
media heating system might be effectively used for some kind of media. Please use it after confirming the settings.Also, to
obtain stable printing results, use the machine in an ambient temperature of 15 to 32°C (59 to 90°F).
Chapter 2 Operation 39
2-4 Starting Printing
When you have finished loading media and making the temperature settings for the media heating system, then follow the
steps below. This procedure enables the machine to receive data from the computer and perform printing.
Procedure
Steadily lighted
The machine does not run when the front cover is open. Also, never open it when printing is in progress.
Doing so interrupts printing.
Data from the computer is not accepted when is dark.
Printing does not start until lights up.
Data from the computer is not accepted when you are not at the top menu.
Be sure to set the media clamps during printing. Otherwise the edges of the media may warp and
catch on the print heads.
During printing, never touch the media that's already been discharged. Doing so may obstruct media
feed or cause the media to rub against the heads, which may result in a paper jam or damage to the
heads.
40 Chapter 2 Operation
2-4 Starting Printing
Before you carry out actual printing, we recommend performing a printing test to ensure no dot drop-out occurs. If dot
drop-out occurs, perform cleaning.
FUNCTION
CLEANING
Press .
CLEANING
TEST PRINT
Press .
Dot drop-out
Press .
A test pattern is printed.
You can freely set the location for printing the test pattern.
P. 63, "Setting the Printing Position and Margins"
FUNCTION
CLEANING
Press .
CLEANING Press .
NORMAL Press .
CLEANING...
>>
Press .
Cleaning starts.
When it finishes, the screen shown in the figure appears again.
CLEANING
NORMAL
Perform a printing test again to make sure the dot drop-out has been corrected.
If the problem persists, try performing cleaning a second time.
If the problem doesn't go away even after performing cleaning two or three times, then try cleaning using a differ-
ent method.
P. 49, "When Head Cleaning Is Not Effective"
Chapter 2 Operation 41
2-5 If Ink Runs Out
Procedure
MENU Press .
INK REMAINING Press several times.
Press .
1 2 3 4
Little
The display shows an approximate guide to the amount of remaining ink, which may differ somewhat
from the actual amount remaining.
42 Chapter 2 Operation
2-5 If Ink Runs Out
When ink runs out, a warning beep sounds and printing pauses (unless the default settings have been changed). Pull out
the empty cartridge and insert a new one. Printing resumes.
Procedure
Pull out the empty cartridge and immediately insert the new one.
Be sure to replace with an item of identical type. Never mix items of different types.
Never allow the machine to stand with an ink cartridge removed. The print heads may become
clogged.
Never insert or remove a partially used ink cartridge.
Never remove an ink cartridge suddenly while the printer is in operation.
When printing is paused, the coloring at the seam may be altered when printing resumes. Before you
perform lengthy printing, check the amount of ink remaining in the ink cartridges.
WARNING Never store ink, cleaning fluid, or discharged fluid in any of the following loca-
tions.
Any loc Any location exposed to open flame
Any location where high temperature may occur
Near bleach or any other such oxidizing agent or explosive
material
Any location within the reach of children
Fire may be a danger. Accidental ingestion by children may pose a health hazard.
Chapter 2 Operation 43
44
Chapter 3
Maintenance and
Adjustment
3-1 Daily Care and Maintenance.........................................................................46
3-2 When Head Cleaning Is Not Effective...........................................................49
3-3 Cleaning the Heads Using the Cleaning Kit..................................................50
3-4 Replacing Consumable Parts........................................................................54
3-5 When Not in Use for a Prolonged Period......................................................59
45
3-1 Daily Care and Maintenance
The drain bottle collects discharged fluid. Dispose of collected material before the bottle becomes full. The message shown
in the figure appears when a certain amount of discharged fluid has collected in the bottle. Follow the procedure below to
discard the discharged fluid.
CHECK Resetting the discharged-fluid counter after disposal makes the message shown in
DRAIN BOTTLE the figure disappear.
Press .
MAINTENANCE Press .
DRAIN BOTTLE Press .
EMPTY Press .
DRAIN BOTTLE Preparations are complete when this screen appears.
Upper limit
Discard before this line
is passed.
MAINTENANCE
DRAIN BOTTLE
Press a second time.
CAUTION To store discharged fluid temporarily, place it in the included drain bottle or in
a durable sealed container such as a metal can or polyethylene tank, and cap
tightly.
Any spillage or vapor leakage makes cause fire, odor, or physical distress.
Dispose of discharged fluid properly, in accordance with the laws in effect in your locale.
Discharged fluid is flammable and contains toxic ingredients. Never attempt to incinerate discharged fluid
or discard it with ordinary trash. Also, do not dispose of it in sewer systems, rivers, or streams. Doing so
may have an adverse impact on the environment.
Cleaning
Pinch rollers
Periodically wipe away any grime.
Failure to clean properly may result
in the transfer of grime to the surface
of media.
Grit rollers
Remove buildup of media and other
material using a brush. Never use a
metal brush.
WARNING Never use gasoline, alcohol, thinner, or any other flammable material.
Doing so may cause fire.
CAUTION Before attempting cleaning, switch off the sub power and wait until the platen and
dryer cool (approximately 30 minutes).
Sudden movement of the machine may cause injury, or hot components may cause
burns.
This machine is a precision device, and is sensitive to dust and dirt. Perform cleaning on a daily ba-
sis.
Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.
Never attempt to oil or lubricate the machine.
Note: The print heads are components that wear out. Periodic replacement is required depending on the
frequency of use. Purchase them from your authorized Roland DG Corp. dealer.
When the problems such as dot drop-out are not cleared up by the "normal cleaning," try the more forceful "medium clean-
ing" or the even more forceful "powerful cleaning." Note, however, that this consumes more ink than "normal cleaning," and
too-frequent use may damage the print heads themselves. Avoid using it more than necessary.
CLEANING Press .
MEDIUM CL. Press to choose "MEDIUM CL." or "POWERFUL
CL."
2. Start cleaning.
Press .
CLEANING... If You Chose "MEDIUM CL."
>> The screen shown in the figure appears, then cleaning starts.
CLEANING When it finishes, the screen shown in the figure appears. Go on to Step.
MEDIUM CL.
CLEANING...
>>
Press .
The screen shown in the figure appears, then cleaning starts.
CLEANING When it finishes, the screen shown in the figure appears again. Go on to Step.
MEDIUM CL.
If problems such as dot drop-out persist even after you have performed powerful cleaning several times, then use the clean-
ing kit to clean the heads. Such cleaning can be effective when carried out periodically, according to the frequency of use.
P. 50, "Cleaning the Heads Using the Cleaning Kit"
If you use up the cleaning kit, purchase a new one from your authorized Roland DG Corp. dealer.
The print heads are components that wear out. Periodic replacement is required, with the frequency
of replacement depending on use. Purchase them from your authorized Roland DG Corp. dealer.
CAUTION Be sure to perform operations as specified by the instructions above, and never
touch any area not specified in the instructions.
Sudden movement of the machine may cause injury.
MENU Press .
SUB MENU Press several times.
MAINTENANCE
CLEANING
Press .
OPEN MAINTE-
NANCE COVER
Press .
Screw
Screw Maintenance
cover
Screw
CLOSE FRONT The print-head carriage moves to the left side of the machine, and then the screen
COVER shown in the figure appears.
Side cover
Hook
3. Clean using the cleaning stick. Be especially careful to clean away any fibrous dust (lint).
Clean in the sequence shown in the figure below.
Cleaning stick
Be sure to clean using one of the included
cleaning sticks.
4. Reattach the side cover and the maintenance cover and quit the manual-cleaning mode.
Screws
Attach the side cover.
Side cover
Hook
CLOSE MAINTE- The print-head carriage moves to the right side of the machine, and then the screen
NANCE COVER shown in the figure appears.
Make sure that the movement of the print-head carriage has stopped completely.
Screw
Screw
Maintenance
cover
Screw
MAINTENANCE The wipers are components that you use when cleaning the print heads. When
REPLACE WIPER the screen displays a message like the one shown, it means the item needs to be
replaced. Replace with new items.
Press .
MENU Press .
SUB MENU Press several times.
MAINTENANCE Press .
REPLACE WIPER Press .
Press .
OPEN SIDE The print-head carriage moves to a location where wiper replacement is possible,
COVER and then the screen shown in the figure appears.
Screws
Remove the side cover.
Side cover
Hook
Rubber surface
toward the front
Hook
3. Reattach the side cover, and quit the wiper replacement mode.
Screws
Attach the side cover.
Side cover
Hook
CLEANING...
>>
Press .
MAINTENANCE After the process to quit the wiper replacement mode, the screen shown in the
REPLACE WIPER figure appears.
If the separating knife becomes dull, replace it with the included replacement knife.
CAUTION Be sure to perform operations as specified by these instructions, and never touch
any area not specified in the instructions.
Sudden movement of the machine may cause injury.
CAUTION Never touch the tip of the separating knife with your fingers.
Doing so may result in injury.
MAINTENANCE Press .
REPLACE KNIFE Press several times.
OPEN FRONT The print-head carriage moves to a location where blade replacement is possible,
COVER and then the screen shown in the figure appears.
Positioning groove
The Setup Guide also describes what to do when the machine will be out of use for a prolonged period.
Be sure to refer to it as well.
61
4-1 Pausing or Canceling Printing
Procedure
TO CANCEL, HOLD
DOWN PAUSE KEY
Press .
The screen shown in the figure appears.
Description
pauses printing.
Pressing a second time here makes printing resume, but horizontal bands are produced at the place where printing
stopped. We do not recommend resuming printing.
Procedure
Printing data is
output from this
position.
Description
You can shift the print-start position forward or backward by using to move the media. However, never
use in the following cases.
When you're using the take-up system
The take-up system may pull the media with undue force, resulting in an error or malfunction.
Before or after executing feed correction
Slackness in the roll media can make it impossible to obtain reliable correction results. Also, slackness in the roll media after
feed correction may cause slippage in the media's movement distance during printing, resulting in horizontal stripes.
P. 71, "Performing Feed Correction to Alleviate Horizontal Bands and the Like"
Procedure
Printing area
FUNCTION
BASE POINT
Press .
Press .
Description
You can shift the printing position to the left by using . Note, however that this setting must be made
for each individual page. When the printing of one page finishes, the left-right positioning returns to its default value. When
the position has been set, lights up and the screen displays the printable width at the set position. This feature is
also available when printing various test patterns, and can help you use media with less waste. Note, however, that the left
and right positions are not restored to their defaults for test patterns.
Procedure
MENU Press .
SUB MENU Press several times.
Press
Press several times.
Description
This makes the setting for distance from the left or right media clamp to the corresponding left or right edge of the printing
area. You can select either "5 mm", "10 mm," or "25 mm." Setting this to "5 mm" lets you expand the printing area.
P. 111 "Printable Area and Margins"
Note, however, that when you're using transparent media, setting this to "5 mm" may result in printing on top of the media
clamps.
Default Setting
[SIDE MARGIN]: 10 mm
Procedure
MENU
PRESET
Press .
PRESET Press .
SAVE Press .
SAVE Press .
NAME1 Use to select any one from "NAME1" to
"NAME8."
Press to save.
The present menu settings are saved in the preset you chose in step.
Description
Using the [PRESET] menu lets you easily change a wide variety of settings to optimize them for the media.
Making changes for each menu item every time you change the media can be troublesome. That's why it can be useful to
save the menu-item settings optimized for an often-used type of media as a preset. The next time you use the media, you
can change the menu-item settings to the optimal values for the media simply by loading the preset you saved.
P. 64, "Expanding the Printing Area by Reducing P. 76, "Preventing Media from Coming Loose"
the Margins"
[FULL WIDTH S]
[ADJUST BI-DIR SIMPLE SETTING]
P. 77, "Speeding Up Printing for Narrow Media"
P. 68, "Correcting for Misalignment in Bidirec- [MEDIA RELEASE]
tional Printing"
Up to eight types of presets can be saved. You can assign a name to each one. Using media names for these may aid recogni-
tion and clarity.
P. 66, "Loading a Saved Preset," "Assigning a Name to a Preset"
Procedure
MENU
PRESET
Press .
Description
This loads a saved preset. You can select any one of eight types of presets. (When no names have been assigned, you select from
among NAME1 through NAME8.) If you load a preset while is illuminated, goes dark. If this happens, raise
the loading lever, make sure the media is loaded straight, then lower the loading lever again to make printing possible.
Procedure
PRESET Press .
NAME Press .
Press twice.
NAME Press .
NAME1 Use to select any one from NAME1 to NAME8.
Press .
Description
This assigns a name to a saved preset. Using media names may aid recognition and clarity.
The characters you can enter are "A" through "Z," "0" through "9," and the "-" character. You can enter up to 15 characters,
including spaces.
Procedure
MENU Press .
HEAD HEIGHT Press several times.
HEAD HEIGHT
LOW LOW
Press .
Height-adjustment lever
Move firmly, until it stops.
MENU
HEAD HEIGHT
Close the front cover.
The print-head carriage moves to the original position, and then the screen shown
in the figure appears.
Description
Depending on the media, media may wrinkle or come loose from the platen during printing, increasing the chance of
contact with the print heads. When you are using such media, adjust the head height to "HIGH." Printing quality when the
head height is set to “HIGH” may be coarser or otherwise lower than when set to “LOW.” If this happens, refer to the pages
indicated below.
P. 68 "Correcting for Misalignment in Bidirectional Printing," p. 69, "Correcting for Misalignment in Bidirectional Printing More Precisely,"
p. 77, "Preventing Soiling of the Media and Dot Drop-out During Printing"
Procedure
Simple
Description
The bidirectional-printing mode (in which the heads perform printing during both their outbound pass and return pass)
offers the advantage of being able to shorten printing times, but subtle misalignment occurs during the outbound and re-
turn passes. The procedure to correct this and eliminate misalignment is bidirectional correction. This misalignment varies
according to the head height and the thickness of the media, so we recommend performing correction to match the media
you're using.
Procedure
H3
H2
H1
NO.4
H4
H3
H2
H1
H1
NO.1
NO.3
H4
H3
H2
H1
NO.2
H3
H2
H1
NO.1
DETAIL SETTING
SETTING NO.1
Press .
H1 H2 H3 Press .
0 0 0 Use to select. Use to set the cor-
rection value.
H4 Press to finish making the settings for [SETTING NO.1].
0
DETAIL SETTING
SETTING NO.2
Press .
H1 H2 H3 Press .
0 0 0 Use to select. Use to set the cor-
rection value.
H4 Press to finish making the settings for [SETTING NO.2].
0
DETAIL SETTING
SETTING NO.3
Press .
H1 H2 H3 Press .
0 0 0 Use to select. Use to set the cor-
rection value.
H4 Press to finish making the settings for [SETTING NO.3].
0
DETAIL SETTING
SETTING NO.4
Press .
H1 H2 H3 Press .
0 0 0 Use to select. Use to set the cor-
rection value.
H4 Press to finish making the settings for [SETTING NO.4].
0
Description
This corrects, for each head, the minute misalignment that occurs in the bidirectional-printing mode. When further correc-
tion is required, such as when adjustment made using [SIMPLE SETTING] does not enhance printing, use [DETAIL SETTING]
to make corrections for each head.
Procedure
CALIBRATION Press .
TEST PRINT Press to start printing.
Description
The movement distance of media experiences subtle changes due to the thickness of the media and the temperature of the
media heating system. When the movement distance becomes discrepant, horizontal stripes are more likely to occur during
printing. We recommend performing correction to match the media you're using and the media heating system. Repeat the
process of printing a test pattern and entering a correction value several times to find the optimal value.
Note, however, that you can also make this setting on the computer (by, for example, choosing the media type in the soft-
ware RIP you are using). Use this feature when you want to make the setting on the printer, without changing any settings
on the computer. When you have made the setting on the computer, the computer's setting is used and the printer's setting
is ignored.
Default Setting
[SETTING]: 0.00%
Procedure
MENU
CALIBRATION
While printing is in progress, press .
SETTING
- 0.80% - 0.80%
Press .
The current correction value is displayed.
Description
If white or dark-colored stripes appear during printing, you can change the feed-correction value without stopping the
printing operation in progress. If white horizontal stripes appear, you make the correction value smaller. If dark horizontal
stripes appear, you make the value larger. You can change the correction value regardless of whether settings made on the
machine or settings made on the computer take precedence. A correction value set while printing is in progress is saved
only as a setting on the machine.
When the data contains crop marks, the feed-correction value cannot be changed while printing is in progress.
P. 71, "Performing Feed Correction to Alleviate Horizontal Bands and the Like"
Procedure
SUB MENU
SHEET WIDTH
Press to go back to the previous screen.
4. Make the setting for the location of the right edge of the media.
SHEET POS. Press .
SAVE Press .
The print heads move to the position now set.
Description
The media width can be sensed automatically for opaque media, but not for transparent media. This means that the width
and mounted location of the media must be set manually. Incorrect settings may cause ink to be applied at locations where
no media is present. To quit making settings at the [SHEET POS.] menu item, use to select "CANCEL", then close the
front cover and press .
Note that to keep the heads from drying out, the [SHEET POS.] menu item ends automatically after a certain interval, even
if you’re still making settings there. The settings for the media width and start position made here are effective only when
[SHEET TYPE] is set to "CLEAR." Selecting "OPAQUE" disables the settings, although the setting values are saved in memory.
Choosing "CLEAR" again enables the values set previously.
When you're using transparent media, this unit cannot detect the trailing edge of the media automatically, so printing does
not stop when the media runs out. When you're using transparent media, then before you carry out printing, first check the
size of the printing data and the amount of remaining media.
Default Setting
[SHEET TYPE]: OPAQUE
[SHEET WIDTH]: 1371 mm (RS-540), 1625 mm (RS-640)
Procedure
MENU Press .
SUB MENU Press several times.
Description
You use this when ink dries poorly even when the media heating system is used. Larger values produce progressively slower
movement of the media, enabling you to extend the drying time accordingly. Printing time takes correspondingly longer.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's setting
is used and the printer's setting is ignored.
Default Setting
[SCAN INTERVAL]: OFF
Procedure
MENU Press .
SUB MENU Press several times.
Description
The platen uses suction to grip the media and keep it stable. When media comes loose from the platen because it is warped
or wrinkled, increasing the suction force may help correct the problem. Conversely, when the media is flimsy and cannot
move smoothly, reducing the suction force may help.
When set to "AUTO," the suction force is automatically adjusted to the optimal level for the media width.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's setting
is used and the printer's setting is ignored.
Default Setting
[VACUUM POWER]: AUTO
Procedure
MENU Press .
SUB MENU Press several times.
Description
This shortens printing time by reducing the width of head movement to the minimum necessary. This is effective when the
width of the media or the printing data is narrow.
"SHEET" matches the range of head movement to the width of the media.
"OFF" matches the range of head movement to the printing data. Movement is limited to the minimum amount neces-
sary, and this can be expected to yield the fastest printing. Note, however, that because the speed of media movement is
no longer constant, colors on ECO-SOL MAX ink models may be uneven. (This does not cause uneven colors on AQUEOUS
PIGMENT ink models.)
"FULL" makes the speed of media movement constant at all times.
Default Setting
[FULL WIDTH S]: FULL
Procedure
MENU Press .
SUB MENU Press several times.
PERIODIC CL . Press .
NONE 10 min Use to select a value from "10 min" to "990 min,"
or "PAGE."
Press to enable the setting.
Description
Ink tends to collect on the surface of the heads when you use media prone to buildup of static charge, when the ambient
temperature is low, or when the head height is set to “HIGH.” Under some conditions, this ink may be transferred to the media
or cause dot drop-out. Use this feature at such times. The ink buildup is removed as printing is performed.
When this is set to "PAGE," automatic cleaning is performed every time before printing starts.
When this is set to a value from "10 min" to "990 min," automatic cleaning is performed when the cumulative printing time
reaches the value you set here.
When this is set to "NONE," no automatic cleaning is performed.
Using "PAGE" or a value from "10 min" to "990 min," results in longer printing times. Also, when this is set to a value from "10
min" to "990 min," printing pauses and so colors may be uneven.
P. 67, "Adjusting Head Height to Match Media Thickness"
Default Setting
[PERIODIC CL.]: NONE
Procedure
MENU Press .
SUB MENU Press several times.
Description
Some types of media may tend to stick to the platen. Starting printing with the media sticking to the platen may make normal
media feed impossible and cause the media to jam. When you're using such media, set the [MEDIA RELEASE] menu item
to "ENABLE." This peels off the media if sticking before starting printing. Note, however, that media feed may be unstable
when printing is performed after executing this operation. Leave this menu item set to "DISABLE" unless you specifically
need to change it.
Default Setting
[MEDIA RELEASE]: DISABLE
When you’re loading standard-size media or other such media that is not rolled (sheet media), follow the procedure be-
low.
Procedure
Align here
Procedure
MENU Press .
SUB MENU Press several times.
Description
This lets you change, according to your purpose, the operation that takes place when an ink cartridge is empty.
"STOP" immediately pauses operation when a cartridge becomes empty. Because pausing printing in progress may make
colors uneven, it is best to ensure a sufficient amount of remaining ink before you begin printing.
"CONT." (continue) is a mode in which operation is not automatically stopped. When a cartridge becomes empty, a warning
beep sounds but printing does not stop. To replace the cartridge, you must either wait until printing ends or press
to pause printing. Note that operation does not stop even if ink runs out completely.
Default Setting
[EMPTY MODE]: STOP
Procedure
MENU Press .
SUB MENU Press several times.
Default Setting
[INTERVAL]: 30min
Procedure
MENU Press .
SUB MENU Press several times.
SLEEP Press .
SETTING Press .
SETTING Press .
ENABLE DISABLE Use to select "DISABLE."
Press to enable the setting.
Default Setting
[SETTING]: ENABLE
Procedure
Description
This sets the language and units of measurement displayed on the display screen of the operation panel.
Default Setting
[MENU LANGUAGE]: ENGLISH
[LENGTH UNIT]: mm
[TEMP. UNIT]: °C
Procedure
MENU Press .
SUB MENU Press several times.
Description
This menu returns all settings to the same as their factory defaults. However, the settings for [LANGUAGE], [LENGTH UNIT],
and [TEMP. UNIT] are not returned to the factory defaults.
Procedure
FUNCTION Press .
HEATER CONFIG Press several times.
DRYER Press .
35 C OFF Use to select “OFF.”
Press to enable the setting.
Current preset temperature
Description
This menu is used to make the temperature settings for the print heater and dryer, and you can also use it to turn these off.
When set to "OFF," the print heater and dryer do not operate at all.
Note, however, that you can also make this setting on the computer. When you have made the setting on the computer, the
computer's setting is used and the printer's setting is ignored.
Default Setting
ECO-SOL MAX ink models
[PRINT] (print heater): 35°C (94°F), [DRYER]: 40°C (104°F)
AQUEOUS PIGMENT ink models
[PRINT] (print heater): Off, [DRYER]: Off
Procedure
MENU Press .
HEATER MENU Press several times.
PREHEATING Press .
30 C MENU Use to make the setting.
Press to enable the setting.
Description
This feature controls the temperature of the media heating system automatically when is dark.
"MENU" performs heating to the preset temperature at all times, without lowering the temperature when is dark.
"30°C" lowers the temperature of the media heating system to a fixed temperature (30°C) when is dark.
"OFF" switches off the media heating system when is dark.
Default Setting
[PREHEATING]: 30°C
Procedure
MENU Press .
HEATER MENU Press several times.
Description
When this menu item is set to "ENABLE," additional media feed is performed until the trailing edge of the printing area is
positioned directly on the dryer.
The margin between the print-end position and the next print-start position is set to a value of 100 millimeters.When a
margin setting of less than 100 millimeters has been made on the computer, that setting is ignored and a margin value of
100 millimeters is used.
However, when a margin setting of greater than 100 millimeters has been made on the computer, the computer's setting is
used for the margin value.When this is set to "DISABLE," media feed stops simultaneously when printing ends. This means
that the trailing edge of the printing area is not fed to the dryer unless you continue with a subsequent printing operation.
Default Setting
[FEED FOR DRY]: DISABLE
Procedure
MENU Press .
SYSTEM INFO. Press several times.
NETWORK Press .
IP ADDRESS Use to choose the item whose setting you want
to make.
IP ADDRESS
192. 000. 000. 000
Press .
Description
Make sure the machine is connected to the network by an Ethernet cable.
For detailed information about the settings, consult your network administrator.
Procedure
MENU Press .
SHEET REMAIN Press .
SETUP SHEET
L 25.0 m
Description
You can display how much of the media in use is left. Once you set the amount of media remaining, the amount remaining is
displayed at the top menu until it reaches zero. If you cancel the setup such as by removing the media or raising the loading
lever, the amount remaining at that time flashes on the screen. The amount of media remaining is not updated automatically
when you change the media. Redo the setting whenever you change the media.
You can also make the setting display this menu automatically whenever you change the media. See the next section, "Verify-
ing the Setting for the Amount Remaining Every Time the Media Is Changed."
Note: The remaining amount that is displayed is only an estimate, and its accuracy is not assured.
Verifying the Setting for the Amount Remaining Every Time the Media Is Changed
Procedure
MENU Press .
SHEET REMAIN Press .
Description
Setting this to "ENABLE" automatically displays [SHEET REMAIN] whenever you change the media and finish setup.
This makes it impossible to go on to the next operation unless you redo the setting for the amount remaining. This can be
useful for keeping you from forgetting to redo the setting when you change the media.
When you set this to "ENABLE," however, be sure also to set the [SHEET TYPE] menu item to "OPAQUE." When [SHEET TYPE] is
set to "CLEAR," then [SHEET REMAIN] is not displayed automatically, regardless of the setting for [AUTO DISPLAY].
P. 73, "Using Transparent Media"
Default Setting
[AUTO DISPLAY]: DISABLE
Procedure
MENU Press .
SHEET REMAIN Press .
Description
This prints the amount of media remaining that is displayed at the top menu. You use this when you want to make a record
of the remaining length of the media now in use. Printing the amount of media remaining before you change the media
enables you to refer to the printed record and use the value to make the setting for the remaining amount the next time
you use the media.
Note, however, that continuing by performing the next printing starts printing on top of the portion where the amount of
remaining media is printed. After printing the amount remaining, then before you perform the next printing operation, we
recommend cutting off the media.
P. 37, "Cutting Off the Media"
Procedure
MENU Press .
SYSTEM INFO. Press several times.
SERIAL NO.
ZS00001
Press .
Description
You can view the following information.
[MODEL]: Model name
[SERIAL NO.]: Serial number
[INK]: Ink model
[FIRMWARE]: Firmware version
Procedure
MENU Press .
SYSTEM INFO. Press several times.
NETWORK Press .
IP ADDRESS Use to choose the information you want to view.
IP ADDRESS
192. 168. 000. 003
Press .
Description
You can view the following information.
[IP ADDRESS]: IP address
[SUBNET MASK]: Subnet mask
[GATEWAY ADDR.]: Gateway address
[MAC ADDRESS]: MAC address
Procedure
MENU Press .
SUB MENU Press several times.
Description
This prints system information, including a list of setting values.
Procedure
MENU Press .
SUB MENU Press several times.
Description
This drains the ink inside the printer and washes the interior using cleaning cartridges as a preliminary for moving the printer
or conducting maintenance. This operation requires four unused cleaning cartridges. The screen displays information such
as instructions to insert and remove cartridges. Follow these instructions to carry out the procedure. After finishing washing,
the sub power is automatically switched off.
You do not need to carry this out as part of your daily maintenance activities.
Procedure
MENU Press .
SUB MENU Press several times.
Description
This removes ink inside the printer as a preliminary procedure for performing maintenance. The screen displays information
such as instructions to insert and remove cartridges. Follow these instructions to carry out the procedure. After finishing the
procedure, the sub power is automatically switched off.
You do not need to carry this out as part of your daily maintenance activities.
Main Menu
Press
To the [SHEET REMAIN] menu To the [NAME] menu To the [NAME8] menu
MENU PRESET LOAD
P. 66 PRESET LOAD NAME1
LOAD
NAME2
LOAD
NAME3
LOAD
NAME4
LOAD
NAME5
LOAD
NAME6
LOAD
NAME7
LOAD
NAME8
To the [NAME1] menu
To the [NAME8] menu
PRESET SAVE
P. 65 SAVE NAME1
SAVE
NAME2
SAVE
NAME3
SAVE
NAME4
SAVE
NAME5
SAVE
NAME6
SAVE
NAME7
SAVE
NAME8
To the [NAME1] menu
NAME NAME
NAME2 _
NAME NAME
NAME3 _
NAME NAME
NAME4 _
NAME NAME
NAME5 _
NAME NAME
NAME6 _
NAME NAME
NAME7 _
NAME NAME
NAME8 _
To the [NAME1] menu
To the [DETAIL SETTING] menu
MENU ADJUST BI-DIR
P. 68, 69 ADJUST BI-DIR TEST PRINT
DETAIL SETTING H1 H2 H3 H4
SETTING NO.2 0 0 0 0
DETAIL SETTING H1 H2 H3 H4
SETTING NO.3 0 0 0 0
DETAIL SETTING H1 H2 H3 H4
SETTING NO.4 0 0 0 0
To the [TEST PRINT] menu
To the [SETTING] menu
MENU CALIBRATION
P. 71 CALIBRATION TEST PRINT
CALIBRATION SETTING
SETTING 0.00% 0.00%
To the [TEST PRINT] menu
Continue
Continue
P. 74 SHEET POS.
CANCEL
To the [SAVE] menu
P. 82 SUB MENU
FACTORY DEFAULT
P. 81 SLEEP SETTING
SETTING ENABLE ENABLE
To the [INTERVAL] menu
SUB MENU
P. 89 SYSTEM REPORT
P. 90 INK CONTROL
PUMP UP
INK CONTROL
P. 90 HEAD WASH
To the [EMPTY MODE] menu
To the [DRAIN BOTTLE] menu
SUB MENU MAINTENANCE
P. 50 MAINTENANCE CLEANING
MAINTENANCE
P. 57 REPLACE KNIFE
MAINTENANCE
P. 46 DRAIN BOTTLE
To the [CLEANING] menu
Continue
Continue
MENU 1 2 3 4
P. 42 INK REMAINING
MENU LANGUAGE
P. 82 ENGLISH
LENGTH UNIT
P. 82 mm mm
P. 82 TEMP UNIT
C F
Function Menu
Press
CLEANING
P. 41 NORMAL CL.
CLEANING
P. 49 MEDIUM CL.
CLEANING
P. 49 POWERFUL CL.
To the [TEST PRINT] menu
FUNCTION
P. 37 SHEET CUT
(*1)
To the [DRYER] menu
FUNCTION HEATER CONFIG PRINT
P. 38 HEATER CONFIG PRINT 35 C 30 C 30 C
(*1) This is not displayed when no media is loaded (that is, when is dark).
(*2) This screen is displayed only when the print-start position has been shifted to the left using or .
P. 63, "Shifting the Printing Position to the Left"
99
5-1 The Machine Doesn't Run
The Printer Unit Doesn't Run must be appropriate. Redo the settings, checking to ensure that
the IP address doesn’t conflict with the IP address for another
Is the power switched on? device on the network, that the port setting for the software
Switch on the printer's main power, then press the sub power RIP specifies the IP address set on the machine, that the settings
switch and make sure the sub power switch lights up. have no typing errors, and for other such problems.
Setup Guide
Is illuminated?
Printing is not performed when is not illuminated. P. 88, "Viewing the Network Settings"
Lower the loading lever.
Did the software RIP end abnormally?
Is the front cover open? Make sure the software RIP is running correctly, then switch
Close the front cover. the sub power switch off and back on.
Printed Results Are Coarse or Contain Horizontal Stripes Is the temperature of the room too low?
The media heating system may not warm up sufficiently when
Do the print heads show dot drop-out? the ambient temperature is less than 20°C (68°F). Also, even
Carry out a printing test and make sure no dot drop-out occurs. when the media heating system reaches its preset tempera-
If dot drop-out is present, perform head cleaning. tures, adequate effectiveness may not be apparent if the media
P. 41, "Printing Tests and Cleaning" is thoroughly chilled. Before printing, allow the media to come
P. 49, "When Head Cleaning Is Not Effective" to room temperature.
P. 71, "Performing Feed Correction to Alleviate Horizontal Bands P. 66, "Loading a Saved Preset"
Was printing paused partway through? is not loaded and set up correctly, it may wrinkle or come loose
When printing is paused, the coloring at the seam may be and strike the heads.
altered when printing resumes. Avoid pausing printing. By P. 104, "Media Wrinkles or Shrinks, or Feed Is Unstable"
default, printing pauses when ink remaining inside the ma- P. 67, "Adjusting Head Height to Match Media Thickness"
chine runs out. Before you perform lengthy printing, check the
amount of ink remaining in the ink cartridges. Are the print heads dirty?
Printing may also pause when data is not sent from the com- The following may cause ink to drip on the media during
puter quickly enough. We recommend not performing any printing.
other tasks with the computer while printing is in progress. Buildup of fibrous dust (lint) around the heads.
Ink transferred to the heads due to rubbing against the
Is the printer installed in a level and stable loca- media.
tion? If this happens, clean the heads using the cleaning kit. We
Never install the machine in a location where it is tilted or where recommend carrying out periodic head cleaning.
it may wobble or experience vibration. Also make sure that the P. 50, "Cleaning the Heads Using the Cleaning Kit"
print heads are not exposed to moving air. These factors may
lead to missing dots or reduced printing quality. Are the pinch rollers or the media clamps dirty?
Periodically clean them.
Are the operating parameters set to appropriate
P. 48, "Cleaning"
values?
Depending on the settings for such menu items as [FULL
WIDTH S] and [PERIODIC CL.], uneven colors may occur. If
the settings have been changed, try restoring them to their
default values.
P. 77, "Speeding Up Printing for Narrow Media"
P. 77, "Preventing Soiling of the Media and Dot Drop-out During
Printing”
A variety of problems can occur if the media feed is sioned unevenly on the left and right. Reload the media.
not smooth. This can cause such problems as poor
printing quality, contact with the media by the print Are the media holders securely fastened in place?
heads, misaligned positioning, or media jams. Take If the retaining screws for the media holders are not tightened
action as follows. securely, the roll may become unstable, impeding smooth
media feed. Firmly tighten the retaining screws so that the
media holders do not move.
Media Wrinkles or Shrinks
Is the media loaded and set up straight and se- Media Feed Is Not Smooth
curely?
Feed is not smooth when the media is not straight or is ten- Do the media or the shafts strike some other ob-
sioned unevenly on the left and right. Reload the media. ject?
Make sure the media and the shafts do not touch anything
Was loaded media allowed to stand for some else. This may affect printing, even when feed appears to be
time? smooth.
Media may shrink or wrinkle if it is heated for an extended
time. When printing ends, switch off the sub power or remove Was loaded media allowed to stand for some
the media. time?
Media may stick to the platen if it is heated for an extended
Are the media clamps mounted? time. When printing ends, switch off the sub power or remove
When you're performing printing, be sure to attach the media the media.
clamps.
Is the media too thick?
Was the media loaded while the print heater was Media that is too thick may not only cause unstable feed, but
hot? may scrape the print heads, resulting in malfunction. Never
Loading media after the print heater has warmed up causes the use such media.
temperature of the media to rise suddenly, which may cause
the media to shrink or wrinkle during printing. Before loading Are the grit rollers dirty?
media, switch off the sub power and allow the platen to cool. Check to make sure the grit rollers are free of buildup of foreign
P. 38, "Settings for the Media Heating System" material such as media scraps.
What to Do First
Switch the sub power off, then back on again. (If the media is
jammed, then also remove the media.) If the print-head carriage
move to the standby position (inside the side cover), it means
the operation has ended successfully.
If the print-head carriage did not move, try switching off the
main power, then again switching on the main power, followed
by the sub power.
1. Switch off the main power and open the front cover.
2. Detach the side cover.
3. Gently move the print heads to the standby position.
4. Stopping at the place where the audible click is heard locks
the print heads in place.
Click!
5. Gently apply pressure from the right side to make sure the
heads don't move to the left.
If the print heads move to the left, again move them slowly
by applying pressure from the left side and make sure they
lock in place.
These are the main messages that appear on the [TIME FOR MAINTENANCE]
machine's display to prompt correct operation. They It is time to clean the heads using the cleaning kit. After verify-
do not indicate any error. Follow the prompts and take ing, press .
action accordingly. P. 50, "Cleaning the Heads Using the Cleaning Kit"
[NOW HEATING...]
Wait until the media heating system reaches the preset tem-
perature. Printing starts when lights up. You can
stop printing by holding down for one second or
longer while this is displayed. Pressing makes print-
ing start immediately, without waiting to reach the preset
temperature.
P. 38, "Settings for the Media Heating System"
This describes the error messages that may appear [MOTOR ERROR TURN POWER OFF]
on the machine's display, and how to take action to
remedy the problem. If the action described here A motor error occurred.
does not correct the problem, or if an error message Operation cannot be continued. Switch off the sub power. Next,
not described here appears, contact your authorized eliminate the cause of the error, then immediately switch on
Roland DG Corp. dealer. the sub power. If the machine is allowed to stand with the error
uncorrected, the print heads may dry out and become dam-
[AVOIDING DRY-UP TURN POWER OFF] aged. This error may be caused by such factors as a mistake in
loading the media, a media jam, or an operation that pulls the
The print heads were forced to standby position to media with excessive force.
prevent them from drying out.
Operation cannot be continued. Switch the sub power off, The media has jammed.
then back on. Carefully remove the jammed media. The print heads may also
be damaged. Perform head cleaning, then perform a printing
[CAN'T PRINT CROP CONTINUE?] test and check the results.
The size of the data including the crop marks is The media was pulled with excessive force.
larger than the printing area of the loaded media. Excessive tension was applied to the media, and additional
To continue performing printing without correcting this, action is necessary to recover from this state. First, raise the
press . At this time, the portion extending beyond loading lever and adjust the media to create a small amount
the printing area and the crop marks are not printed. To stop of slack, then switch on the sub power.
printing, stop sending data from the computer, then raise the
loading lever. Replace the media with a larger piece of media, [SERVICE CALL xxxx]
then send the data again.
An unrecoverable error occurred, or part replace-
The size of the printing data is too small. ment that must be performed by a service technician
Make the scanning-direction size of the data at least 65 mm is required.
(2.6 in). To continue performing printing without correcting Note the number displayed, then switch off the sub power. After
this, press . At this time, the data is printed without you switch off the power, inform your authorized Roland DG
printing the crop marks. To stop printing, stop sending data Corp. dealer of the number that appeared on the display.
from the computer, then raise the loading lever. Increase the
size of the data, then send the data again. There is no limitation [SHEET SET ERROR SET AGAIN]
in the size of the data in the media-feed direction.
The loading lever was lowered while no media was
[DATA ERROR CANCELING...] loaded.
Raise the loading lever, place media at the correct location,
Printing was stopped because a problem was found then lower the lever again.
in the data received. P. 32, "Loading and Cutting Off Media"
Operation cannot be continued. Check for a problem with the
connector cable or the computer, and redo the operation from [SHEET TYPE] is set to "OPAQUE," but transparent
the step of loading the media. media was loaded.
Raise the loading lever, set the [SHEET TYPE] menu item to
[HEATING TIMEOUT CONTINUE?] "CLEAR," then reload the media.
P. 73, "Using Transparent Media"
The print heater or dryer did not reach the preset
temperature. The loaded media is too small.
This occurs because the temperature of the location where the Press any key to clear the error. Replace with media of usable
machine is installed is too low. We recommend raising the tem- size.
perature. To continue waiting for the temperature to rise, press
. To start printing immediately, press .
[TEMPERATURE IS TOO HIGH **°C ]
P. 38, "Settings for the Media Heating System"
The temperature of the location where the machine
is installed has risen above the ambient temperature
at which the machine can operate.
Operation cannot be continued. Switch off the sub power. The
[WRONG CARTRIDGE]
109
6-1 Usable Media
Media width
RS-540: 259 to 1,371 mm (10.2 to 54 inches)
RS-640: 259 to 1,625 mm (10.2 to 64 inches)
Roll weight
RS-540: 30 kg (66 lb.)
RS-640: 40 kg (88 lb.)
Note: When the take-up unit is used, conditions are dependent on the usable media of the take-up unit.
Other conditions
Media such as the following cannot be used.
Media whose end is attached to the paper tube (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the media heating system
Media whose paper tube (core) is bent or crushed
Media that bends under its own weight when loaded
Media on a sagging roll
Media that is rolled unevenly
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in advance
to make sure that satisfactory printing quality is obtained.
Trailing edge of
the media Media
90 mm
Media clamp Media clamp
A A
B Printable area B
Left margin Right margin
(*1) (*1)(*2)
75 mm
Front edge of the
media
A: Setting of the [SIDE MARGIN] menu item (5 mm, 10 mm (default setting), or 25 mm)
B: Width clamped by the media clamp (approx. 5 mm)
*1 The amount of the left and right margins is the total of A and B. In the following cases, however, the setting for A becomes
the amount of margin without change.
○ When media has been loaded without installing the media clamps
○ When the [SHEET TYPE] menu item is set to [CLEAR] (regardless of whether the media clamps are present)
*2 The amount of margin can be changed by making the setting of base point (print-start position).
P. 63, "Shifting the Printing Position to the Left"
When a media-cutoff command is sent from the computer, the cutoff location on the media is as shown in the figure be-
low.
Second page
75 mm
Location where
separated Margin (setting on the computer)
First page
Serial Number
This is required when you seek maintenance, servicing,
or support. Never peel off the label or let it get dirty.
Power Rating
Use an electrical outlet that meets the requirements for
voltage, frequency, and amperage given here.
RS-540 RS-640
Printing technology Piezoelectric inkjet
Media Width 259 to 1,371 mm (10.2 to 54 in.) 259 to 1625 mm (10.2 to 64 in.)
Thickness Maximum 1.0 mm (39 mil) with liner
Roll outer diameter Maximum 210 mm (8.3 in.)
Roll weight (*1) Maximum 30 kg (66 lb.) Maximum 40 kg (88 lb.)
Core diameter 50.8 mm (2 in.) or 76.2 mm (3 in.)
Printing width (*2) Maximum 1,361 mm (53.6 in.) Maximum 1615 mm (63.6 in.)
Ink cartridges Types ECO-SOL MAX 220-cc cartridge / 440-cc cartridge
AQUEOUS PIGMENT ink (FPG2) 220-cc cartridge
Colors Four colors (cyan, magenta, yellow, and black)
Printing resolution (dots per inch) Maximum 1,440 dpi
Distance accuracy (*3) (*4) Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
Media heating system (*5) Print heater, setting range for the preset temperature: 30 to 45°C (86 to 112°F)
Dryer, setting range for the preset temperature: 30 to 50°C (86 to 122°F)
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power requirements AC 100 to 120 V ±10%, 7.6 A, 50/60 AC 100 to 120 V ±10%, 7.8 A, 50/60
Hz or AC 220 to 240 V ±10%, 3.9 A, Hz or AC 220 to 240 V ±10%, 4.0 A,
50/60 Hz 50/60 Hz
Power During operation Approx. 1020 W Approx. 1030 W
Sleep mode Approx. 14 W
Acoustic noise During operation 63 dB or less
level During standby 44 dB or less
Dimensions (with stand) (*6) 2,310 (W) x 740 (D) x 1,103 (H) mm 2,570 (W) x 740 (D) x 1,103 (H) mm
(90.9 (W) x 29.1 (D) x 43.4 (H) in.) (101.2 (W) x 29.1 (D) x 43.4 (H) in.)
Weight (with stand) 122 kg (269 lb.) 133 kg (293 lb.)
Environmental Power on (*7) Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended), hu-
midity: 35 to 80%RH (non-condensing)
Power off Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-condensing)
Accessories Exclusive stands, power cord, media clamps, media flanges, replacement blade
for separating knife, cleaning kit, software RIP, User's Manual, etc.
*1
When the take-up unit is used, conditions are dependent on the usable media of the take-up unit.
*2
The length of printing is subject to the limitations of the program.
*3
○With Roland PET film, print travel: 1 m
○Temperature: 25°C (77°F), humidity: 50%
*4
Not assured when the print heater or dryer is used.
*5
○Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment.
○Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*6
○Depth when the included ink-cartridge tray is installed is 1,000 mm.
*7
○Operating environment