UPS POWER FOREX 33 10-40kva User Manual
UPS POWER FOREX 33 10-40kva User Manual
UPS POWER FOREX 33 10-40kva User Manual
Thank you for purchasing our UPS, it is safe and reliable, needs few
maintenance.
This manual includes instructions of safety installation and operations,
they help your UPS to have the longest service life. This manual also accounts
the UPS work principle and relative functions.
Please obey the instructions and notes stated in this manual. Keep this
manual in a safe place, consult it before operation.
Note: The company reserves the right to make changes to product described
in this manual at any time and without notice for reason of improvement.
Contents
1. Safety.....................................................................................................1-2
1.1 Safety notes......................................................................................................1
1.2 Description of commonly used symbols..........................................................2
2. Introduction..........................................................................................3-5
2.1 System and model description.........................................................................3
2.2 Functions.....................................................................................................3-4
2.3 Appearance......................................................................................................5
3. Installation............................................................................................6-9
3.1 Unpacking and inspection................................................................................6
3.2 Installation notes...........................................................................................6-7
3.3 Installation....................................................................................................7-9
3.4 Operating procedure for connecting the long backup time model UPS with
the external battery..........................................................................................9
4. Parallel operation.............................................................................10-12
4.1 Brief introduction of the redundancy.............................................................10
4.2 Parallel installation........................................................................................10
4.3 Operation and maintenance......................................................................11-12
5. Operation introduce.........................................................................13-18
5.1 Operation Display Panel................................................................................13
5.2 Operation Mode........................................................................................14-18
5.3 Setting the output voltage and frequency......................................................18
6. Communication................................................................................19-20
6.1 RS232 communication..................................................................................19
6.2 AS400 card communication.....................................................................19-20
7. Battery...............................................................................................21-22
7.1 Battery maintenance......................................................................................21
7.2 Notes for battery disposal and replacement.............................................21-22
8. Appendix...........................................................................................23-26
8.1 Fault code.................................................................................................23-24
8.2 Warring code.................................................................................................25
8.3 Specifications and performance.....................................................................26
1. Safety
There presents high temperature and voltage in UPS, please obey local safety
rule while installing, operating or maintaining UPS. Abnormal operations may
result in electric shock or equipment damage.
Warning:
This product belongs to the C3 type of UPS, used in the second class
environment in commercial and industrial applications. May need to install
restrictions or additional measures to restrain disturb.
1
1.2 Description of commonly used symbols
The following symbols will be used in this manual and may appear during the
course of your practical applications. Therefore, all users should be familiar
with them and understand their meanings.
Notation and Explanation
Notation Explanation Notation Explanation
Alert you to pay special attention Protective ground
Caution of high voltage Alarm silence
Turn on the UPS Overload indication
Turn off the UPS Battery check
2. Introduction
2
2.1 System and model description
The On-Line-Series is an uninterruptible power supply incorporating double-
converter technology. It provides perfect protection specifically for strict load.
The double-converter principle eliminates all mains power disturbances. A
rectifier converts the alternating current from the socket outlet to direct current.
This direct current charges the batteries and powers the inverter. In the event of
power failure, the maintenance-free batteries power the inverter. Thus the
inverter generates a sine wave AC power, which permanently supplies the
loads.
Designed with the proven on-line, double conversion architecture, this series of
UPS offers the greatest degree of availability in power protection and provides
continuous high-quality AC power to connect strict load, especially for the
basic equipments in some areas as: finance, communication, government,
traffic, manufacture, education and so on.
2.2 Functions
★ Three-in-three-out UPS
33 10-40K UPS is big power three-in-three-out UPS, whose load can be
completely imbalance between three phases. When the output connects
imbalance loads, the input currents of three phases are mutually balanced,
so the burden of three phases electric net are balanced.
★ Digital control
Each part of this UPS is implemented under digital control. The advantage
is avoid the risk of analog component invalidation, make the performance
and the control system more excellent, steady and credible.
3
33 10-40K UPS adopts N+X parallel redundancy design, user can set
different redundancy degree according to the important degree of the load.
While the redundancy module attain above two, the dependability of UPS
system achieve 99.999%, satisfying the reliability require of aviation and
finance industry, etc.
★ PFC soft switch
33 10-40K Using the cutting edge of PFC soft switch technology, improve
the system of the power grid environment adaptability, system stability is
higher, and to reduce the failure rate of the system and the machine
efficiency is higher than 93%, more energy conservation and environmental
protection.
★ Intelligent monitor function
A local monitor software CD is configured for 33 10-40K UPS, UPS is
monitored through RS232 wire conveniently. Remote monitor is feasible
when SNMP card or RS485 convert card is chosen.
★ Maintain bypass
This UPS provide maintain bypass function. Technician can fix the cabinet
interior online by switching to bypass when emergency situation happens.
★ All-purpose UPS
33 10-40K UPS support frequency conversion, it can be used as a
transducer.
4
2.3 Appearance
5
3. Installation
3.1 Unpacking and inspection
1. Check if the equipment is just what you wanted to purchase, you can affirm
through inspecting the model NO on back panel of the equipment.
2. Unpack the packaging and check the package contents. The shipping
package contains:
★ A UPS
★ A user manual and a CD
★ A communication cable
★ Long back up time UPS have one battery cable.
3. Inspect the appearance of the UPS to see if there is any damage during
transportation. Do not turn on the unit and notify the carrier and dealer
immediately if there is any damage or lacking of some parts.
4. To unpacking the top of the plate structures in the whole machine packaging
wood base, the machine can be launched along the slope, the diagram below:
3.3 Installation
Installation and wiring must be performed in accordance with the local electric
code and the following instructions by professional personnel. For safety,
please cut off the mains power breaker before installation. The battery breaker
also needs to be cut off if it is a long backup time model.
1. Open the terminal block cover located on the rear panel of the UPS (please
refer to the appearance diagram).
2. The input and output wires connect to the UPS must accord with follow
sheet:
Model 33 10K(S) 33 20K(S) 33 30KS 33 40KS
Firing line 14AWG (2.5 mm )2
10AWG ( 4mm ) 2
8AWG (6mm ) 2
6AWG (16mm2)
Zero line 10AWG (4 mm2) 8AWG (6 mm2) 6AWG (16mm2) 4AWG (25mm2)
Ground line 10AWG (4 mm2) 8AWG (6 mm2) 6AWG (16mm2) 4AWG (25mm2)
Note:
Do not use the wall receptacle as the input power source for the UPS, as its
rated current is less than the UPS’s maximum input current. Otherwise the
receptacle may be burned and destroyed.
3. Connect the input and output wires to the corresponding input and output
terminals according to the following diagram.
7
Input and Output Terminal Block wiring diagram of 33 10KS
Note:
You must make sure that the input and output wires and the input and output
terminals are connected tightly.
4. After having completed the installation, make sure the wiring is correct.
5. Please install the leak current protective breaker at the output power
distribution panel of the UPS if necessary.
6. To connect the load with the UPS, please turn off all the loads first, then
perform the connection and finally turn on the loads one by one.
7. No matter the UPS is connected to the utility power or not, the output of the
UPS may have electricity. The parts inside the unit may still have hazardous
voltage after turning off the UPS. To make the UPS have no output, power
off the UPS, and then disconnect the utility power supply.
8. Suggest charging the batteries for 8 hours before use. After connection, turn
the input breaker in the “ON” position, the UPS will charge the batteries
automatically. You can also use the UPS immediately without charging the
batteries first, but the backup time may be less than the standard value.
8
9. If it is necessary to connect the inductance load such as a monitor or a laser
printer to the UPS, the start-up power should be used for calculating the
capacity of the UPS, as its start-up power consumption is too big when it is
started.
★ A DC breaker must be connected between the battery pack and the UPS.
The capacity of breaker must be not less than the data specified in the general
specification as follow.
Model 33 10KS 33 20KS 33 30KS 33 40KS
Battery voltage 192 240 384 384
Battery current 55.5A 89A 83A 111A
★ Set the battery pack breaker in “OFF” position and connect the 16、20 or 32
pieces of batteries in series. And the battery wires must be follow the sheet
need:
Model 33 10K(S) 33 20K(S) 33 30KS 33 40KS
8AWG (6 6AWG 6AWG 4AWG
Battery wire
mm2) ( 16mm2) (16mm2) (25mm2)
4. Parallel operation
9
4.1 Brief introduction of the redundancy
N+X is currently the most reliable power supply structure. N represents the
minimum UPS number that the total load needs; X represents the redundant
UPS number, i.e. the fault UPS number that the system can handle
simultaneously. The bigger the X is, the higher reliability of the power system
is. For occasions where reliability is highly required, N+X is the optimal mode.
As long as the UPS is equipped with parallel cables, up to 8 of them can be
connected in parallel to realize output power sharing and power redundancy.
10
1. To perform the general operation, follow the stand-alone operating
requirement.
2. Start up: The units transfer to INV mode simultaneously as they start up
sequentially in utility power mode.
3. Shutdown: the units shut down sequentially in INV mode. When the last one
completes the shutdown action, each unit will shut down the inverter
simultaneously and transfer to bypass mode.
11
33 10-30K Parallel installation wiring diagram
33 Parallel Installation Wiring Diagram
12
5. Operation introduce
5.1 Operation Display Panel
1. ON button:
Pressing the ON button more than 1 second (buzzer beeps once), the UPS
system is turned on.
2. OFF button:
By pressing this button more than 1 second (buzzer beeps once) turns off the
UPS system whenever the UPS run under the normal mode/battery mode.
3. Function button
The Function button provides the following functions:
★ Battery self- diagnosis: When the UPS ran in normal mode, pressing this
button more than 5 seconds (buzzer beeps twice) can start the battery self-
diagnosis.
★ Silence function in battery/bypass mode
In battery/bypass mode, when the buzzer beeps, pressing and holding the
function button for more than 5 seconds (buzzer beeps two times) can silence
the buzzer. Press the button for more than 5 seconds (buzzer beeps twice) again
to resume the alarm function.
★ LCD display screen switch
Pressing the function button for more than 1 seconds (buzzer beeps once) to
switch LCD display screen.
4. LED indicators
The LED indicators contains Fault indicator, Bypass indicator, utility power
indicator, Inverter indicator, Battery indicator. The definition of each indicator
is the same as LED panel (refer to table Appendix 1).
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5.2 Operation Mode
1. UPS operation mode contains normal mode, battery mode and bypass mode,
self test mode and fault mode.
2. Under the four modes, the page showing output voltage and output
frequency is the main display page. Under the fault mode, the page showing
fault code is the main display page.
3. If users need more information about UPS, Pressing the function button can
initiate display screen switch. If the current page is not the main page, UPS
will auto switch back the main page after 30 seconds.
4. In order to extend the LCD usage life, the backlight will turn off after 1
minute without any switch operation. At this point, Users just need to touch
any button briefly, the backlight will be turn on.
When operating in the normal mode, the display of main page on the front
panel is shown as the figure 5-2. The utility power indicator and the Inverter
indicator are turn on. Load information area shows load value, and the battery
level area indicates dynamically when the battery is not full charged (the
battery level icons lit one after another circularly). When the battery is full
charged, all the level icons are turn on.
1. If the utility power indicator blinks, it indicates that there are problems with
reversed polarity (L, N) of site wiring or disconnect with ground. UPS is still
working in normal mode. If the battery indicator is turn on at the same time,
it shows that the voltage or frequency of the utility power is out of the
normal input range of the UPS. The UPS works in battery mode.
14
2. If load is more than 105 percent, the buzzer beeps twice every second,
meanwhile, the warning icon blinks every second too, reminding that you
have been overloaded. You should get rid of some unnecessary loads one by
one to decrease the loads until the alarm clear.
3. If the battery indicator blinks, it indicates that no battery is connected to the
UPS or battery voltage is too low. You should check if battery is properly
connected to the UPS, and press function button more than 5 seconds to start
the battery self-diagnosis. If the connection between battery and UPS is
confirmed without any problem, it may be due to the defect or aging of the
battery, please refer to the “troubleshooting” in chapter 8 to solve the
problem accordingly.
4. The other four display pages are load percent page, actual load page, input
information page and the maximum temperature page.
Note:
Connection to the power generator should be made according to the following
steps:
★ Activate the power generator and wait until the operation is stable before
connecting the output of the power generator to the UPS (be sure that the
UPS is in idle mode). Then, turn on the UPS according to the startup
procedure. After the UPS is turned on, the loads are connected one by one.
★ It recommended that the capacity of the AC generator chosen should double
that of the UPS.
When operating in the normal mode, the display of main page on the front
panel is shown as the figure 5-3. The battery indicator and the Inverter
indicator are turn on. If the utility power indicator blinks at the same time, it
shows that the utility power is abnormal. Load information area shows load
value, and bat level area shows current battery capacity.
1. When the UPS is running in battery mode, the alarm will beep every 4
seconds. If the “Function” key is pressed for more than 5 seconds, the alarm
will not beep (silence function). Press the “Function” key more than 5 seconds
again to resume the alarm function.
15
Figure 5-3 Battery Mode
When operating in bypass mode set up through UPSilon software, the display
on the front panel is shown as the figure 5-4, the utility power indicator and the
bypass indicator are turn on. The load/battery capacity indicator will be turned
on in accordance with the load capacity connected. Load information area
shows load value, and the battery level area indicates dynamically when the
battery is not full charged (the battery level icons lit one after another
circularly). When the battery is full charged, all the level icons are turn on.
1. When operating in bypass mode, the UPS beeps every 2 minutes. If the
“Function” key is pressed for more than 5 seconds, the alarm will not beep
(silence function). Press the “Function” key more than 5 seconds again to
resume the alarm function.
2. If the utility power indicator blinks, it shows that the voltage or frequency of
the utility power is out of the input range of the UPS or there are problems
with reversed polarity (L/N) of site wiring or disconnect to the ground for
protection.
3. The other four display pages are load percent page, actual load page, input
information page and the maximum temperature page.
16
Notes:
When operating in bypass mode, the backup function of the UPS is not
available and the power used by the load is directly from the utility power via
internal EMI filter.
In the event of an UPS fault, UPS enters fault operation mode, at this point, the
fault icon turn on consistently, the buzzer beeps continuously and the data
information area shows current fault code (refer to Appendix), the display on
the front panel is shown as the figure 5-5.
When a warning occurred, the fault icon blinks every second, and users can
switch to the alarm display page shown as the figure 5-6 to check the warning
code.
17
Figure 5-6 Alarm display
In the setting process, if no key is detected within twenty second, the UPS exits
the setting screen automatically.
18
6. Communication
This series is equipped with an intelligent slot for Web power (optional
accessory) or other optional card to achieve remote management of the UPS.
Please contact your local distributor for further information. Provide computer
RS232 serial communication interface, to monitor the input power supply and
UPS information, and control the state of UPS.
RS232 Interface
19
AS400 Interface
20
7. Battery
7.1 Battery maintenance
1. This series UPS only requires minimal maintenance. The battery used for
standard models is valve regulated sealed lead-acid maintenance free
battery. These models require minimal repairs. The only requirement is to
charge the UPS regularly in order to maximize the expected life of the
battery. When being connected to the utility power, whether the UPS is
turned on or not, the UPS keeps charging the batteries and also offers the
protective function of overcharging and over discharging.
2. The UPS should be charged once every 4 to 6 months if it has not been used
for a long time. In the regions of hot climates, the battery should be charged
and discharged every 2 months. The standard charging time should be at
least 12 hours.
3. Under normal conditions, the battery life lasts 3 to 5 years. In case if the
battery is found not in good condition, earlier replacement should be made.
Battery replace event should be performed by qualified personnel.
4. Replace batteries with the same number and same type of batteries.
5. Keep the ambient temperature between 15℃ and 25℃.
6. Do not replace the battery individually. All the batteries should be replaced
at the same time following the instructions of the battery supplier.
7. Normally, the batteries should be charged and discharged once every 4 to 6
months. Charging should begin after the UPS shuts down automatically in
the course of discharging, the standard charging time for the standard UPS
should be at least 12 hours. Discharge the battery with the load more than
50%.
21
6. Make sure that there is no voltage before touching the batteries. The battery
circuit is not isolated from the input potential circuit. There may be
hazardous voltage between the battery terminals and the ground.
7. Even though the input breaker is disconnected, the components inside the
UPS are still connected with the batteries, and there are potential hazardous
voltages. Therefore, before any maintenance and repairs work is carried out,
switch off the breaker of the battery pack or disconnect the jumper wire of
connecting between the batteries.
8. Batteries contain hazardous voltage and current. Battery maintenance such
as the battery replacement must be carried out by qualified personnel who
are knowledgeable about batteries. No other persons should handle the
batteries.
22
8. Appendix
In the event of an UPS fault, shoot the trouble according to Table. If the fault
still persists, please contact our customer service center.
23
Faults
Fault/ Possible cause Solution
Warning Fault icon Alarm
code
On Beep Please contact the distributor
F16 constantly continuously
INV negpower
or Service center.
On Beep Please contact the distributor
F17 constantly continuously
R inv negpower
or Service center.
On Beep Please contact the distributor
F18 constantly continuously
S inv negpower
or Service center.
On Beep Please check parallel line
F19 constantly continuously
T inv negpower
connect or not.
On Beep Please contact the distributor
F21 constantly continuously
Inv React Power
or Service center.
On Beep Please contact the distributor
F22 constantly continuously
Overload Fault
or Service center.
On Beep Inv over Please contact the distributor
F23 constantly continuously temperature or Service center.
On Beep Please contact the distributor
F24 constantly continuously
Inv relay open
or Service center.
On Beep Please contact the distributor
F25 constantly continuously
Inv relay stick
or Service center.
Maybe the fan out of work
On Beep Converter Over
F27 constantly continuously Temperature
or the environment temp. is
to high.
On Beep Communication Check the parallel line is
F32 constantly continuously line loss connect OK.
On Beep Please contact the distributor
F34 constantly continuously
Can fault
or Service center.
On Beep Please contact the distributor
F35 constantly continuously
Syn line fault
or Service center.
On Beep Please contact the distributor
F55 constantly continuously
Ntc abnormal
or Service center.
On Beep Please contact the distributor
F56 constantly continuously
Para line loss
or Service center.
On Beep Check the battery number or
F57 constantly continuously
Bat abnormal
voltage is right.
24
8.2 Warring code
Faults
Fault/ Possible cause Solution
Warning Fault icon Alarm
code
Blink once 4min beep one Input Line Please check R/S/T line
A01
every second sound unbalance voltage and frequency.
Blink once 2min beep one Please off the UPS and
A03 Eeprom fault
every second sound shutdown by itself.
Blink once 4min beep one
A04 Line fail Please check line voltage.
every second sound
Blink once 4min beep one
A08 Bypass fail Please check line voltage.
every second sound
INV Bypass
Blink once Beep Phase Please off the UPS and then
A09
every second continuously sequence is on the UPS in line mode.
inconsistent
Blink once Beep one sound Battery Please check battery line
A10
every second every 30 second unconnected connect or not.
The UPS output will be cut
Blink once Beep one sound Battery
A11 off, please switch to the
every second every second voltage low
backup power.
Blink once Beep Battery Please contact the distributor
A12
every second continuously overcharging or Service center.
Blink once Beep two sounds Overload pre- Reduce the member of loads
A14
every second every second warning connected to the UPS.
Blink once Beep Reduce the member of loads
A15 Overload fault
every second continuously connected to the UPS.
Blink once Beep one sound Ensure that the fan is not
A16 Fan failure
every second every second locked
Blink once Beep one sound Please contact the distributor
A19 Charger fail
every second every second or Service center.
Blink once Please check the battery
A21 Beep 8 sounds Start UPS fail
every second cables connect or not.
Blink once Blink once every Please contact the distributor
A22 ID repetition
every second second or Service center.
UPS troubleshooting of LCD panel indicator
When you contact the service center, please provide the following information:
★ Model No. and the serial No. of the UPS;
★ The date when the problem arose;
★ Complete description of the problem, including the LED display, alarm
warning, power condition and load capacity. If your UPS is a long backup time
model, you may also provide the battery information.
25
8.3 Specifications and performance
Model 33 10K(S) 33 20K(S) 33 30KS 33 40KS
Rated power 10KVA/10KW 20KVA/20KW 30KVA/30KW 40KVA/40KW
Voltage range (274-478) VAC (Full load)
Input
Note:
If the UPS is installed or used in a place where the altitude is above than 1000m,
the output power must be decrease in use, please refer to the table:
Altitude(M) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Load 100% 95% 91% 86% 82% 78% 74% 70% 67%
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