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Gtrm6 10kva Manual

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GTRM

6 kVA – 10 kVA UPS

USER GUIDE

Release 1.0, February 2016

GAMATRONIC ELECTRONIC INDUSTRIES LTD.


17 Hartom St., P.O.B. 45029, Jerusalem 9777517, Israel
Tel: 972-2-588-8222 Fax: 972-2-582-8875
Email: info@gamatronic.co.il Website: www.gamatronic.com
2MUM-GTRM1
GAMATRONIC ELECTRONIC INDUSTRIES LTD.
Har Hotzvim Industrial Park
17 Hartom St., P.O.B. 45029, Jerusalem 9777517, Israel
Tel: 972-2-588-8222 Fax: 972-2-582-8875
Email: info@gamatronic.co.il Website: www.gamatronic.com

The equipment described in this document is not intended to be used in connection with any
application requiring fail-safe performance, unless the application design includes appropriate
redundancy. This exclusion includes, but is not limited to, the direct operation of any life support
system or any other system whose failure could lead to serious injury, death, environmental
damage or mass destruction.

 Copyright 2016 by Gamatronic Electronic Industries Ltd. All rights reserved worldwide.

Any representations in this document concerning the performance of Gamatronic's product(s) are for informational purposes only and are not
warranties of future performance, either express or implied. Gamatronic's standard limited Warranty, which accompanies its sales contract
or order confirmation form, is the only warranty offered by Gamatronic Electronic Industries Ltd. in relation thereto.
Gamatronic Electronic Industries Ltd. ("Gamatronic") warrants the products it manufactures to be free from defect for a period of one calendar year
from the date of invoice, including the date of invoice. Gamatronic's liability is limited to repairing or replacing any defective parts in the equipment
under warranty. Gamatronic reserves the right to determine whether the repair work shall be performed at Gamatronic's factory, at the customer's
premises, or at an alternate site. The customer must obtain authorization from Gamatronic before returning any parts or equipment to Gamatronic
for repair or replacement. Any items returned to Gamatronic must be sent freight prepaid.
Gamatronic’s liability and warranty to the product are according and subject to the fulfilment and implementation by the customer of all the terms
and instructions in connection with “preventive maintenance” and “service and repair” as further detailed in the user guide which is attached to the
product and forms an integral part of it.”
Gamatronic is not responsible for any damage to the product due to unauthorized repair work, misuse or abuse of the product, or force majeure. If
the product is delivered without batteries, Gamatronic is not responsible for any damage or malfunction due to incorrect wiring of the batteries.
Gamatronic is not liable for and the Purchaser waives any right of action it has or may have against Gamatronic for any consequential or special
damages arising out of any breach of warranty, and for any damages that the Purchaser may claim for damage to any property or injury or death
to any person arising out of its purchase or the use, operation or maintenance of the subject product.
This warranty includes parts and labor; however, Gamatronic shall not be responsible for any labor subcontracted or performed by the Purchaser
to prepare the warranted item for return to Gamatronic or Gamatronic's agent.
The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual
property, as well as any specific agreement protecting Gamatronic's rights in the aforesaid information. Neither this document nor the information
contained herein may be published, reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of
Gamatronic. In addition, any use of this document or the information contained herein for any purposes other than those for which it was disclosed
is strictly forbidden.
Gamatronic reserves the right, without prior notice or liability, to make changes in equipment design or specifications.
Information supplied by Gamatronic is believed to be accurate and reliable. However, no responsibility is assumed by Gamatronic for the use
thereof nor for the rights of third parties which may be affected in any way by the use thereof.
This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless
specifically undertaken in Gamatronic Electronic Industries Ltd. standard limited Warranty. Information contained herein is periodically updated
and changes will be incorporated into subsequent editions. If you have encountered an error, please notify Gamatronic Electronic Industries Ltd.
All specifications are subject to change without prior notice.

The product described in this document may cause interference with radio communications if not installed and used according to the
user guide and/or installation guide. Be aware that the product is intended for use in a commercial or industrial setting. Operation of
the product in a residential area may cause harmful interference, in which case the user will be required to correct the interference at
his own expense.

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Table of Contents
1 IMPORTANT SAFETY INSTRUCTIONS............................................................................................. 1

2 ELECTROMAGNETIC COMPATIBILITY ............................................................................................ 2

3 INTRODUCTION ................................................................................................................................. 3

4 SYSTEM DESCRIPTION..................................................................................................................... 6
4.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters ............................................................ 6
4.2 Rectifier/Power Factor Correction (PFC) Circuit ......................................................................................... 6
4.3 Inverter ....................................................................................................................................................... 6
4.4 Battery Charger .......................................................................................................................................... 6
4.5 DC-to-DC Converter ................................................................................................................................... 6
4.6 Battery ........................................................................................................................................................ 6
4.7 Dynamic Bypass ........................................................................................................................................ 6

5 PRODUCT SPECIFICATION............................................................................................................... 7
5.1 Model Description ...................................................................................................................................... 7
5.2 Product Specification and Performance ..................................................................................................... 7

6 INSTALLATION ................................................................................................................................... 8
6.1 Unpacking and Inspection .......................................................................................................................... 8
6.2 Rack-mount Installation .............................................................................................................................. 8
6.3 Connect Input/Output Power Cables .......................................................................................................... 9
6.4 Connecting the long backup time model UPS with the external battery ................................................... 10
6.5 Parallel operation ..................................................................................................................................... 11

7 CONTROLS and INDICATORS ........................................................................................................ 14

8 OPERATION ...................................................................................................................................... 16
8.1 Operation Mode ....................................................................................................................................... 16
8.2 Parallel Operation .................................................................................................................................... 16
8.3 Maintenance Bypass ................................................................................................................................ 16

9 BATTERY MAINTENANCE ............................................................................................................... 18

10 BATTERY DISPOSAL AND REPLACEMENT .................................................................................. 19


10.1 Battery Disposal ....................................................................................................................................... 19
10.2 External Battery Replacement Procedures .............................................................................................. 19
10.3 Internal Battery Pack Replacement Procedures ....................................................................................... 19

11 TROUBLE-SHOOTING ..................................................................................................................... 20
11.1 Checking UPS status ............................................................................................................................... 20
11.2 Adjust the factors caused the problem ..................................................................................................... 20

12 Annex A. Intelligent Slot .................................................................................................................. 23

13 Annex B. EPO ................................................................................................................................... 24

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1 IMPORTANT SAFETY INSTRUCTIONS


SAVE THESE INSTRUCTIONS
This manual contains important safety instructions. Read all safety and operating instructions before operating the uninterruptible
power systems (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. This
equipment can be operated by individuals without previous training.
This product designed for commercial/industrial use only. It is intended for use with lift support and other designated “critical” devices.
Maximum load must not exceed that shown on the UPS rating label. The UPS is designed for data processing equipment. If uncertain,
consult your dealer or local representative.
This UPS is designed for use on a properly grounded (earthed), 220/230/240VAC, 50 or 60Hz supply. The factory default setting is
220VAC/50Hz. Installation instructions and warning notices are in this manual.
The ups 06-10KVA@220/230/240VAC is designed for use with a three-wire input (L,N,G).

WARNING

The battery can present a risk of electrical shock and high short circuit current.
The following precautions should be observed before replacing the battery.
 Wear rubber gloves and boots.
 Remove rings, watches and other metal objects.
 Use tools with insulated handles.
 Do not lay tools or other metal objects on the batteries.
 If the battery is damaged in any way or shows signs of leakage, contact your local representative immediately.
 Do not dispose of batteries in a fire. The batteries may explode.
 Handle, transport and recycle batteries in accordance with local representative.

WARNING

Although the UPS has been designed and manufactured to ensure personal safety, improper use
can result in electrical shock or fire. To ensure safety, observe the following precautions:
 Turn off and unplug the ups before cleaning it.
 Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.
 Never block or insert any objects into the ventilation holes or other openings of the UPS.
 Do not place the ups power cord where it might be damaged.

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

2 ELECTROMAGNETIC COMPATIBILITY
* Safety
IEC/EN 62040-1-1
* EMI
Conducted Emission.........IEC/EN 62040-2 Category C3
Radiated Emission............IEC/EN 62040-2 Category C3
*EMS
ESD..................................IEC/EN 61000-4-2 Level 4
RS....................................IEC/EN 61000-4-3 Level 3
EFT..................................IEC/EN 61000-4-4 Level 4
SURGE............................IEC/EN 61000-4-5 Level 4
Low Frequency Signals..............:IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the second
environment-installation restrictions or additional measures may be needed to prevent
disturbances.

NOTICE:

• This is a product for restricted sales distribution to informed partners. Installation


restrictions or additional measures may be needed to prevent radio interference.
• Operate the UPS in an indoor enviroment only in an ambient temperature range of 0-40°C
(32-104°F). Install it in a clean environment, free from moisture, flammable liquids, gases
and corrosive substance.
• This UPS contains no user-serviceable parts except the internal battery pack. The UPS on/off
push buttons do not electrically isolate internal parts. Under no circumstance attempt to
gain access internally, due to the risk of electric shock or burn.
• Do not continue to use the UPS if the panel indications are not in accordance with these
operating instructions or the UPS performance alters in use. Refer all fault to your dealer.
• Servicing of batteries should be performed or supervised by personnel knowledgeable of
batteries and the precautions. Keep unauthorized personnel away from the batteries. Proper
disposal of batteries is required. Refer to your local laws and regulations for disposal
requirement.
• DO NOT CONNECT equipment that could overload the UPS or demand DC current from the
UPS, for example: electric drills, vacuum cleaners, laser printers, hair dryer or any appliance
using half-wave rectification.
• Storing magnetic media on top of the UPS may result in data loss or corruption. Turn off and
isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol cleaners.

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3 INTRODUCTION
Congratulations on your choice of the uninterruptible power system(UPS), the series comes in nominal power ratings of
6000VA,10000VA. It is designed to provide conditioned power to microcomputers and other sensitive electronic equipment.
When it is generated, alternating current is clean and stable. However, during transmission and distribution it may be subject to
voltage sags, spikes and complete power failure that may interrupt computer operations, cause data loss and even damage
equipment. The series protects equipment from these disturbances.
The series is a compact, rack-mount, on-line UPS. An on-line UPS continuously conditions and regulates its output voltage, whether
utility power is present or not. It supplies connected equipment with clean sine wave power. Sensitive electronic equipment operates
best from sine wave power.
For ease of use, the series features a LCD display to indicate all information for UPS, and provide kinds of function buttons.
The ups contains a removable power distribution box factory-attached that includes a manual bypass switch allow AC power to
continue to flow from the utility input to the load while the box is removed from the UPS.

Fig 1. Front View of Long Backup Model

Fig 2. Front View of standard Model

Fig 3. Rear View of 6KVA Long Backup Model

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Fig 4. Rear View of 10KVA Long Backup Model

Fig 5. Rear View of Standard Model


1 USB Port(option)

2 RS-232 communication port. DB9 type.

3 EPO Port

4 Intelligent slot port. SNMP card for network monitoring. Intelligent card or non-pluggable dry contact card for user

extending.

5 Input circuit breaker

6 Maintenance Bypass breaker

7 External battery connector

8 Parallel kit(option)

9 Entries for hardwired power input and output cables

10 intelligent slot for Dry contacts

11 C13 Output receptacles

12 C19 Output receptacles

13 Output circuit breakers

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Fig 6. The Removable Power Distribution Box factory-attached of long backup model

Fig 7. The Removable Power Distribution Box factory-attached of standard model

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

4 SYSTEM DESCRIPTION

4.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters


These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference
(RFI). They minimize any surge or interference present in the utility line and keep the sensitive equipment protected.
4.2 Rectifier/Power Factor Correction (PFC) Circuit
In normal operation, the rectifier/power factor correction (PFC) circuit converts utility AC power to regulated DC power for use by the
inverter while ensuring that the waveform of the input current used by the UPS is near ideal. Extracting this sine wave input current
achieves two objects:
 The utility power is used as efficiency as possible by the UPS.
 The amount of distortion reflected on the utility is reduced.
This results in cleaner power being available to other devices in the building not being protected by the ups.
4.3 Inverter
In normal operation, the inverter utilize the DC output of the power factor correction circuit and inverters it into precise, regulated sine
wave AC power. Upon a utility power failure, the inverter receives its required energy from the battery through the DC-to-DC converter.
In both modes of operation, the UPS inverter is on-line and continuously generating clean, precise, regulated AC output power.
4.4 Battery Charger
The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries. The
batteries are being charged whenever the ups is connected to utility power.
4.5 DC-to-DC Converter
The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the
inverter. The converter includes boost circuit which is also used as PFC.
4.6 Battery
The ups L include value-regulated, non-spoilable, lead acid batteries outside. To maintain battery design life, operate the UPS in an
ambient temperature of 15-25°C.
4.7 Dynamic Bypass
The ups provide an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction. Should the UPS
have an overload, over temperature or any other failure condition, the ups automatically transfers the connected load to bypass.
Bypass operation is indicated by an audible alarm and illuminated amber Bypass LED. To manually transfer the connected load from
the inverter to bypass, press the ON/OFF button or Manual Bypass button once.
NOTE:The bypass power path does NOT protect the connected equipment from disturbances in the utility supply.

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5 PRODUCT SPECIFICATION
5.1 Model Description
This manual is applicable to the following models:
5.2 Product Model No. Type
6KS
Standard model
10KS
6KL
Long backup model
10KL

Specification and Performance


1. General Specification
Model Long Standard Long Standard

Power Rating 6KVA/5.4KW 10KVA/9KW

Frequency (Hz) 50/60

Voltage (176-275)VAC
Input
Current 34A max 57A max
Voltage 192VDC
Battery
Current 37A max 60A max

Voltage 220V/230V/240V
Output
Current 27/26/25A 45/43/42A
Dimension
438*130*680 438*218*680 438*130*680 438*218*680
(W*H*D) mm
Weight (kg) 18.5 62 21.5 70.5

2. Electrical Performance
Input
Model Voltage Frequency Power Factor
6KVA and 10KVA Single-phase 40-70Hz >0.99(Full load)
3. Operating Environment
Output
Voltage Power Frequency
Distortion Overload capacity Crest ratio
Regulation Factor tolerance.
110% load: transfers to
Bypass mode after 10
THD<1% minutes
±0.1% of Full load 130% load: transfers to 3:1
±1% 0.9 lag Bypass mode after 1 min.
normal (Linear 150% load :transfers to maximum
Bypass mode after 30
Load)
seconds and shutdown the
output after 1 minute
Temperature Humidity Altitude Storage temperature
0°C-40°C <95% <1000m 0°C-70°C
NOTE:If the UPS is installed or used in a place where the altitude is above 1000m, the output power must be derated in use, please
refer to the following:
Altitude (M) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Derating Power 100% 95% 91% 86% 82% 78% 74% 70% 67%

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6 INSTALLATION
The system should be installed and wired only by qualified electricians in accordance with applicable safety regulations.
NOTE:UPS operation in sustained temperature outside the range of 15-25°C (59°-77°F) reduces battery life.
6.1 Unpacking and Inspection
1) Unpack the packaging and check the package contents. The shipping package contains:
● 1 UPS
● 1 user manual
● 2 mounting ears with 8 black screws
●10 terminators for the long backup model
●2 connectors(red and white)for battery with 4 contracts for the long backup model
2) Inspect the appearance of the UPS to see if there is any damage during transportation. Do not turn on the unit and notify the carrier
and dealer immediately if there is any damage or lacking of some parts.
6.2 Rack-mount Installation
When using the ups in a rack-mount configuration, the UPS must be supported by a slide kit, fixed rails or a shelf. The adjustable
rack-mounting brackets feature retaining latches to prevent users from inadvertently sliding the UPS or battery cabinet out of the rack.
Step 1: Install the adjustable rack-mount kit or fixed rails in proper rack-mounting position with the screws like this.

Step 2: Attach mounting ears to the side mounting holes of UPS using the screws provided and the ears should face forward.

Step3: Lift the UPS module and slide it into rack enclosure. Attach the UPS module to the rack with screws, nuts and washers

(user-provided) through its mounting ears and into the rack rails.

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NOTE:Reduce the risk of tipping the rack enclosure by placing the UPS or battery cabinet in the lowest possible rack position.
6.3 Connect Input/Output Power Cables
1. Notes for installation
1) The UPS must be installed in a location with good ventilation, far away from water, inflammable gas and corrosive agents.
2) Ensure the air vents on the front and rear of the UPS are not blocked. Allow at least 0.5m of space on each side.
3) Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment. In this case it is
necessary to wait until the UPS is fully dried inside out before proceeding installation and use. Otherwise there are hazards of
electric shock.
2. Installation
Installation and wiring must be performed in accordance with the local electric code and the following instructions by professional
personnel.
For safety, please cut off the mains power switch before installation. Open the battery breaker for long backup time model (“L” model).
1) Pull out the Distribution Box .then open the terminal block cover located on the left side of the Removable Power Distribution Box
factory-attached; please refer to the appearance diagram.
2
2) For 6KVA UPS, it is recommended to select the UL1015 10AWG(6mm ) wire or other insulated wire which complies with AWG
Standard for the UPS input and output wirings.
2
3) For 10KVA UPS, it is recommended to select the UL1015 8AWG(10mm ) wire or other insulated wire which complies with AWG
Standard for the UPS input and output wirings.
NOTE:Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the UPS’s maximum input
current. Otherwise the receptacle may be burned and destroyed. For the long backup time modes, make sure that the capacity of
batteries is larger than 24AH to avoid over charging.
4) Loosen the nuts from the thread plastic cable gland . Connect the input and output wires to the corresponding input and output
terminals through the nut and the thread plastic cable gland according to the following diagram. Tighten the nuts onto the thread
plastic cable gland by hand.

Fig 8. Input and Output Terminal Block Wiring Diagram of distribution box for standard model

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

Fig 9. Input and Output Terminal Block Wiring Diagram of distribution box for standard model

NOTE:You must make sure that the input and output wires and the input and output terminals are connected tightly.
5) The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and
the ground wire. The wire diameter of protective earth ground wire should be at least as above mentioned for each model and green wire
or green wire with yellow ribbon wire is used.
6) After having completed the installation, make sure the wiring connection is correct.
7) Please install the output breaker between the output terminal and the load, and the breaker should with leakage current
protective function if necessary.
8) To connect the load with the UPS, please turn off all the loads first, then perform the connection and finally turn on the loads one
by one.
9) No matter the UPS is connected to the utility power or not, the output of the UPS may have electricity. The parts inside the unit
may still have hazardous voltage after turning off the UPS. To make the UPS have no output, power off the UPS, and then disconnect the
utility power supply.
10) Suggest charging the batteries for 8 hours before use. After connection, turn the input breaker in the “ON” position, the UPS will
charge the batteries automatically. You can also use the UPS immediately without charging the batteries first, but the backup time may
be less than the standard value.
11) If it is necessary to connect the inductive load such as a monitor or a laser printer to the UPS, the start-up power should be used
for calculating the capacity of the UPS, as its start-up power consumption is too big when it is started.
6.4 Connecting the long backup time model UPS with the external battery

Fig 10. Battery terminal connection

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1. The nominal DC voltage of external battery pack is 192VDC. Each battery pack consists of 16 pieces of 12V maintenance free
batteries in series. To achieve longer backup time, it is possible to connect multi-battery packs, but the principle of “same
voltage, same type should be strictly followed.
2. The procedure of installing battery bank should be complied with strictly. Otherwise you may encounter the hazardous of
electric shock.
1) A DC breaker must be connected between the battery pack and the UPS. The capacity of breaker must be not less than
the data specified in the general specification.
2) Set the battery pack breaker in “OFF” position and connect the 16 pieces of batteries in series.
3) You must connect the external battery cable to the battery first, if you connect the cable to the UPS first, you may
encounter the hazardous of electric shock. The positive pole of the battery is connected to the UPS with red wire; the
negative pole of the battery is connected to the UPS with black wire; the green and yellow ribbon wire is connected to the
ground of the battery cabinet.
3. To complete the connection of the external battery cable into the UPS. Do not attempt to connect any loads to the UPS now.
You should connect the input power wire to the right position first. And then set the breaker of the battery pack in the “ON”
position. After that, set the input breaker in the “ON” position. The UPS begins to charge the battery packs at the time.
6.5 Parallel operation
1. Brief introduction
As long as the UPS is equipped with parallel cables, up to 3 UPSs can be connected in parallel to realize output power sharing
and power redundancy.
2. Parallel installation
1) Users need to opt two standard 15-pin communication cables which length is appropriate to be less than 3m.
2) Strictly follow the stand-alone wiring requirement to perform the input wiring of each UPS.
3) Connect the output wires of each UPS to an output breaker panel.
4) Each UPS need an independent battery pack.
5) Please refer to the wiring diagram in the next page, and opt suitable breaker.
■ The requirement of the output wiring is as follows:
● When the distance between the UPSs in parallel and the breaker panel is less than 20 meters, the difference between
the wires of input & output of the UPSs is required to be less than 20%.
● When the distance between the UPSs in parallel and the breaker panel is greater than 20 meters, the difference
between the wires of input & output of the UPSs is required to be less than 10%.
The wiring diagram are shown as follows:

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N
Output
L
UPS2 output breaker

PE
N
Input
L

UPS2 input breaker


N
Output
L

UPS1 output breaker


PE
N
Input

Utility
L

UPS1 input breaker

Fig.11 Wiring Diagram of 6KVA and 10KVA in parallel

3. Operation
1) To perform the general operation, follow the stand-alone operating requirement.
2) Startup: The units transfer to INV mode simultaneously as they start up sequentially in Line mode.
3) Shutdown: the units shut down sequentially in INV mode. When the last one completes the shutdown action, each unit will shut
down the inverter simultaneously and transfer to Bypass mode.
It is easy to operate the equipment, with no previous training. You just need to read through this manual and operate according to
the instructions in it.

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Load

Output 1# Output 2#

UPS 1# UPS 2#

Inverter Inverter

Bypass Bypass
Charger Charger

Rectifier/ Rectifier/
PFC PFC

Parallel Communication
Cables
Utility Power Input

Fig 12 Parallel Installation Diagram

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

7 CONTROLS AND INDICATORS

Fig.13 Display Panel


Description of Panel
Controls Description
1.Press on/off to start inverter when rectifier is OK
NOTE
Not available when UPS is set in automatically start mode
ON/OFF
2.Press on/off directly when there is no main input, press again to start UPS
3. Press on/off to shutdown inverter when UPS is in normal mode.
4.Press on/off to shutdown UPS completely when UPS is in battery mode
HOME Back to main menu

Left and right

ENTER Press to choose


Indicators Description
STATUS UPS status: green--normal mode, red--UPS is abnormal
Rectifier indicator: green--rectifier is normal, green flicker--rectifier is starting,
REC
red--rectifier fault, red flicker--rectifier alarm, dark—rectifier is not working
Inverter indicator: green--inverter is normal, green flicker--inverter is starting or
INV tracking with bypass(ECO), red—inverter fault and load is not on inverter, red
flicker—inverter fault and load is on inverter, dark—inverter is not working
Bypass indicator: green—bypass is normal, dark—UPS is in normal mode and
BYP
bypass is normal, red—bypass fault, red flicker—bypass alarm
Battery indicator: green—battery charge, green flicker—battery discharge,
BAT
dark—battery is connected, red—battery fault, red flicker—battery alarm
OUTPUT Output indicator: green—output is normal, red—output alarm

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Fig 14. LCD Main Menu


Description of Main Menu
Display Function Submenu
Main input: voltage, current, frequency, PF
Input information Bypass input:
Voltage, current, frequency, PF
Battery: voltage, discharge current, battery status, battery
Battery
temperature, capacity
information
DCbus voltage
Output information:
Output Voltage, current, frequency, PF
information Load information:
Active power, apparent power, percent

Status of UPS Alarms, S-code, firmware version, system information

Set: language, contrast, communication set(SNT, Modbus),


Modbus set
Set and function Function: function 1(transfer to bypass/escape, fault clear,
mute on/off), function 2(battery test, maintenance test, stop
test)

History log /

Rated capacity:
10KVA /
1phase in/out: 1/1

Input voltage /

Battery voltage
and capacity /
remained

Output voltage
/
and load percent

S--single mode, E--ECO mode, P-parallel mode, 2-the unit ID


System working
is 2 in system, the units ID in parallel system should be
mode
different

Mute on, mute off

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8 OPERATION
8.1 Operation Mode
1. Turn on the UPS in normal mode
1) After you make sure that the power supply connection is correct, and then close the battery breaker (this step only for long
backup time model), after that close the input breaker. At this time the fans rotate and the UPS operates in Bypass mode.
2) After REC led is ready green, pressing the ON/OFF button continuously for more than 1 second, then choose YES to enter, the
INV green led flickers.
NOTE:In some application, UPS is set to start automatically, this step is not need.
3) About 1 minute later, the UPS turn into normal Line mode. If the utility power is abnormal, the UPS will operate in Battery mode
without output interruption of the UPS.
2. Turn on the UPS from battery without utility power
1) After you make sure that the breaker of the battery pack is in the “ON” position (this step only for long backup time model).
2) Press the ON/OFF button once to power on the LCD, then press ON/OFF button again, choose YES to enter.
3) A few seconds later, the UPS turns into Battery mode.
3. Turn off the UPS in normal mode
1) Press ON/OFF button in condition of normal mode, then choose YES to transfer to bypass.
2) Open the input breaker to turn off utility power supply, then open the battery breaker to turn off UPS completely.
4. Turn off the UPS in Battery mode
1) To power off the UPS by pressing the ON/OFF button continuously for more than 1 second, then choose YES.
2) When being powered off, the UPS will turn into No Output mode. Finally not any display is shown on the display panel and no
voltage is available from the UPS output.
NOTE:Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV
mode. Turn off all of the connected loads before turning off the UPS.
8.2 Parallel Operation
1. Parallel Machine Maintenance
This UPS system has parallel machine function, if you want to add single machine to parallel system, please follow operational
process of joining new machine; if you must remove UPS, please follow operational processes of removing parallel machine.
2. How to install a new parallel UPS system:
1) Before installing a new parallel UPS system, user need to prepare the input and output wires, the output breaker, and the
parallel cables.
2) Open the input and output breakers of each UPS. Connect the input wires, output wires and battery wires.
3) Connect each UPS one by one with the parallel cables.
4) Close the battery breakers and the input breakers of all of the UPSs in the parallel system in turn.
5) Turn on each UPS in turn and observe their display. Make sure that each UPS displays normal and all the UPSs transfer to the
INV mode normally.
3. How to remove a single UPS from the parallel system:
1) If you need to remove one UPS of the UPSs parallel system which is on normal running, press the ON/OFF button of the UPS
that is confirmed to be removed continuously and the UPS will cut off its output immediately.
2) Turn the input breaker off, the external mains input breaker, the output breaker and the battery breaker.
3) Press the others UPSs’s ON/OFF button. All of them transfer to the Bypass mode.
4) Remove the parallel cables of the UPS that need to be removed.
5) Press ON/OFF button of remained UPSs, then press YES to make the UPSs transfer to INV output.
8.3 Maintenance Bypass
Maintenance Bypass Mode is used when maintenance or replacement is required. The static transfer switch will perform a transfer of the

load from the inverter to the maintenance bypass source, with no interruption in power to the critical AC load.
NOTE: When the UPS occurs faulty and cannot work in normal, the user could contact with the nearest office or customer service
center, or the head quarter of the company, do not attempt to repair the UPS by the user, otherwise may cause dangerous and
breakdown the UPS.

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1. Place the UPS in maintenance bypass mode from inverter mode:

When the UPS is in inverter mode, please place the UPS on internal bypass,make sure that the inverter is synchronous with it,

so as not to risk a short interruption in powering the load.

• Press “ON/OFF” key, choose ‘’off’’ to turn off the inverter, the inverter status indicator go off, the buzzer alarms. The

load will be transferred to internal bypass. Press could mute the alarm, but the alarm message is still indicating
on the LCD display to exist until the warning eliminate.

• Move the manual bypass breaker on the rear of the UPS to the bypass position. This requires loosening the captive

screw and sliding the bracket up and away from the manual bypass breaker. The loading supply will be provided by the

maintenance bypass.

• Turn the input circuit breaker off. Please operate it very carefully. Make sure the manual bypass breaker is still on until

all the operation ends.

• Turn the battery circuit break of the external battery cabinet off and remove the battery connection cable for the long

backup model.

• Loosen the screws between the box and UPS, Then remove the power distribution box from the UPS and set it aside,

the long backup UPS will shut down at once. For the standard UPS, Turn off the UPS in battery mode.

There is no display on LCD, only the input and output terminals in the power distribution box attached under power, please

operate it very carefully when dismount the UPS.

NOTE: If it is required to maintain the UPS, after remove the power distribution box and battery connection cable, please wait about 10

minutes in order that the BUS capacitor voltage in the internal automatically discharges.

2. Place the UPS in inverter mode from maintenance bypass mode:

When finished maintenance of the UPS, please use the following steps to switch the load supplying from maintenance bypass

to inverter.

NOTE: because it does not have the maintenance circuit breaker secondary contact to insert the message
into the UPS, the recovering operation of the UPS must strictly follow the operation procedure, otherwise
may cause the damage of the system.

• Align connectors and press box onto UPS. Hold box firmly against UPS. Tighten the screws between the box and UPS.

• Insert the battery connection cable to the right position of the UPS. Turn the battery circuit breaker of the battery cabinet

on.

• Turn the input circuit breaker of the distribution box on.

• When UPS is working in bypass mode, Turn the manual bypass breaker off. Tighten the bracket over the manual

bypass breaker with captive screws.

• Press “ON/OFF”, choose ‘’on’’ to open the inverter, UPS switch to the inverter mode.

NOTE: before you start the inverter, you must be sure that you have turned the manual bypass
breaker off, otherwise may cause dangerous and breakdown the UPS.

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

9 BATTERY MAINTENANCE
The UPS only requires minimal maintenance. The batteries used for standard models are value regulated, sealed lead-acid,
maintenance free battery. When being connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the
batteries and also offers the protective function of overcharging and over-discharging.
The UPS should be charged once every 4 to 6 months if it has not been used for a long time.
In the regions of hot climates, the battery should be charged and discharged every 2 months. The standard charging time should
be at least 12 hours.
Under normal conditions, the battery life lasts 3 to 5 years. In case if the battery is found in bad condition, earlier replacement
should be made.
Battery replacement should be performed by qualified personnel.
Replace batteries with the same number and same type of batteries.
Do not replace the battery individually. All the batteries should be replaced at the same time following the instructions of the
battery supplier.

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10 BATTERY DISPOSAL AND REPLACEMENT


10.1 Battery Disposal
1) Before disposing of batteries, remove jewelry, watches and other metal objects.
2) Use rubber gloves and boots, use tools with insulated handles.
3) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or
service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity.
4) Do not dispose of batteries or battery packs in a fire. The batteries may explode.
5) Do not open or mutilate batteries, released electrolyte is highly poisonous and harmful to the skin and eyes.
6) Do not short the positive and negative of the battery electrode, otherwise, it may result in electric shock or fire.
7) Make sure that there is no voltage before touching the batteries. The battery circuit is not isolated from the input potential
circuit. There may be hazardous voltage between the battery terminals and the ground.
8) Even though the input breaker is disconnected, the components inside the UPS are still connected with the batteries, and
there are potential hazardous voltages. Therefore, before any maintenance and repairs work is carried out, switch off the
breaker of the battery pack or disconnect the jumper wire of connecting between the batteries.
9) Batteries contain hazardous voltage and current. Battery maintenance such as the battery replacement must be carried out by
qualified personnel who are knowledgeable about batteries. No other persons should handle the batteries.
10.2 External Battery Replacement Procedures
1) Press ON/OFF button to transfer to bypass mode
2) Switch the maintenance switch from UPS to Manual BYP
3) Turn the battery circuit break of the external battery cabinet off
4) Remove the top cover from the battery module
5) Disconnect the battery wires one by one.
6) Remove metal bars which are used to fasten batteries.
7) Replace batteries one by one.
8) Screw metal bars back to UPS.
9) Connect the battery wires one by one. Take care of electrical shock while connecting the last wire.
10.3 Internal Battery Pack Replacement Procedures
The standard model UPS is designed to allow the user to replace the internal battery pack safely. Read the safety cautions before
proceeding. Contact your local dealer or representative or customer service center or the head quarter of the company to obtain the
replacement battery pack.
1) Press ON/OFF button to transfer to bypass mode.
2) Switch the maintenance switch from UPS to Manual BYP.
3) Remove the front cover and battery access door from the UPS for reassembly.
4) Gently disconnect the battery plugs and battery receptacles.
5) Pull the internal battery packs out of the UPS.
6) Line up and slide in the new replacement internal battery packs.
7) Gently push the battery wire into the UPS battery compartment.
8) Reconnect the battery plugs and battery receptacles.
9) Reattach the front battery door with the six screws.
10) Reattach the front cover to the UPS.
NOTE: The internal battery pack is hot-swappable. However, caution should be exercised because the load is unprotected from

disturbances and power failures during this procedure. Do not replace the battery while the UPS is operating in Battery Mode. This will

result in a loss of output power and will drop the connected load.

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

11 TROUBLE-SHOOTING
This section explains how to check the UPS’s status. This section also indicates various UPS symptoms a user may encounter and
provides a troubleshooting guide in the event the UPS develops a problem. Use the following information to determine whether external
factors caused the problem and how to remedy the situation.
11.1 Checking UPS status
It recommended that checking the UPS operation status every six months.
 Check whether the UPS is faulty: check if the Fault Indicator on or sounding an alarm.
 Check whether the UPS is operating in Bypass mode. Normally, the UPS operates in Normal Mode. If it is operating in
Bypass Mode, stop and contact your local representative, or Channel Support.
 Check whether the battery is discharging. When the utility input is normal, the battery should not discharge. If the UPS is
operating in Battery Mode, stop and contact your local representative, or Channel Support.
11.2 Adjust the factors caused the problem

When the fault indicator is on, Press button to get S-code. So,S1 indicates status and A0-A5 indicates the exact fault of UPS,
S-code list is shown as follow:
Description of S-Code
Seq. Items 0 1 Solution
Not Check whether bypass
1 1 Synchronous Fault Sync
sync. voltage/frequency is normal
2 2 Main Input Fault OK Fault Check whether input is normal
REC over temperature, bus
3 3 REC Fault OK Fault over voltage, input current
unbalance, soft start fail
INV over temperature, INV
4 4 INV Fault OK Fault
IGBT broken, INV relay fault
5 5 Reserved
6 6 Reserved
7 7 Reserved
A0
8 8 Reserved
9 9 Reserved
10 10 Reserved
11 11 Reserved
12 12 Reserved
13 13 Input phase A over current OK Fault Check if rectifier IGBT is
14 14 Input phase B over current OK Fault broken, DC bus is shorted, or
IGBT drivers are lost, input
15 15 Input phase C over current OK Fault
voltage display is wrong
Check if inverter IGBT is
16 16 Output voltage Fault OK Fault
broken, IGBT drivers are lost
17 1 Reserved
18 2 Reserved
19 3 Reserved
20 4 Reserved
21 5 Reserved
A1
22 6 Reserved
23 7 Reserved
24 8 Reserved
25 9 Input voltage Fault OK Fault Input voltage out of range
26 10 Input Frequency Fault OK Fault Input frequency out of range

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Seq. Items 0 1 Solution


Input sequence is wrong, check
27 11 Input Sequence Fault OK Fault whether input wires connection
is ok.
Check whether rectifier SCR is
28 12 REC soft-start Fault OK Fault
broken, or SCR drivers are lost.
29 13 Reserved
30 14 Reserved
Check if the environmental
temperature is over 40, if
31 15 REC over temperature OK Fault
rectifier IGBTs is properly
installed.
32 16 Positive bus over voltage OK Fault UPS requires service
33 1 Negative bus over voltage OK Fault UPS requires service
34 2 Fan Fault OK Fault At least one of fans fail.
35 3 Reserved
36 4 Reserved
37 5 Positive bus under voltage OK Fault UPS requires service
38 6 Negative bus under voltage OK Fault UPS requires service
Check if the battery wires
39 7 Battery reversed OK Fault
connection is OK
40 8 Reserved
A2
41 9 Reserved
42 10 Reserved
43 11 Reserved
44 12 Reserved
Check if environmental temp is
45 13 Battery over temperature OK Fault
too high or batteries life is over
46 14 Reserved
47 15 Reserved
48 16 Reserved
49 1 Battery voltage low OK Fault
50 2 Reserved
51 3 Battery EOD OK Fault
52 4 Reserved
53 5 Reserved
54 6 Reserved
Check if bypass input voltage is
55 7 BYP voltage Fault OK Fault
normal
56 8 Bypass SCR or relay fault OK Fault UPS requires service.
A3
57 9 Reserved
58 10 Reserved
Check if bypass input
59 11 BYP frequency over track range OK Fault
frequency is abnormal
60 12 Reserved
61 13 Reserved
62 14 Over load time out OK Fault
63 15 Reserved
64 16 Reserved

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

Seq. Items 0 1 Solution


shutdo
65 1 Manual shutdown normal
wn
66 2 INV protect OK Fault
Transfer times between
67 3 Transfer times limit in one hour OK Fault inverter and bypass is over 5
times in one hour
68 4 Reserved
69 5 Reserved
70 6 Reserved
71 7 Reserved
Check if environmental temp is
72 8 INV over temperature Fault OK Fault over 40°C, or fans are
abnormal
73 A4 9 Reserved
74 10 Reserved
Check load level indicator and
remove non-essential load.
Over
75 11 Over load OK Recalculate the load and
load
remove number of loads
connected to UPS.
Check if inverter relay is
76 12 INV relay or fuse Fault OK Fault
shorted or opened.
77 13 Reserved
Check whether parallel
78 14 Parallel connection fault OK Fault
connection cable disconnect.
79 15 Reserved
80 16 Reserved
81 1 Reserved
Shutdown UPS and open
output breaker, check if load is
82 2 Output shorted OK Fault effective or short internally,
check if output connector is
shorted.
83 3 Battery test None OK 2--Fault
84 4 Battery maintenance None OK 2--Fault
85 5 Reserved
86 6 Reserved
A5
87 7 Reserved
88 8 Reserved
89 9 Reserved
90 10 Reserved
91 11 Reserved
92 12 Reserved
93 13 Reserved
94 14 Reserved
95 15 Reserved
96 16 Reserved

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

12 ANNEX A. INTELLIGENT SLOT


There are two types of intelligent slot for option: DB9, phoenix terminator.
Max output current for intelligent slot is 1A.
The functions of intelligent slot are listed as fig.15:
UPS fail 1
6 Bypass mode
General alarm 2
7 Battery low
GND
3
12~24VDC 8 UPS is on
Remote 4
shutdown 9 Utility fail
5
VCC
DB9
5 3 9 4 8 7 2 6 1

UPS fail
Bypass mode
General alarm
Battery low
UPS is on

Remote shutdown
Utility fail
GND
VCC 12-24VDC
Phoenix terminator
Fig.15 User wiring diagram of intelligent slot
Description of intelligent slot:
Pin NO. Function Description
1 UPS fail Low voltage if something is failure in UPS. If not, high voltage
2 General alarm Low voltage if something is abnormal. If not, high voltage
3 GND /
4 Remote shutdown UPS shutdowns rectifier and inverter if utility is normal. UPS
shutdowns completely if in battery mode. Close switch to
activate.
5 Power supply 12VDC~24VDC
6 Bypass mode High voltage if UPS works in bypass mode. If not, low voltage
7 Battery low Low voltage if battery voltage is low. If not, high voltage
8 Normal mode High voltage if UPS works in normal mode. If not, low voltage
9 Utility fail Low voltage if utility is failure. If not, high voltage.

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.

13 ANNEX B. EPO
EPO (emergency power off) is function to shutdown UPS completely at emergency condition. This function can be activated through a
remote contact provided by the user. It requires opening NO and +24V at normal operation. EPO is activated when shorting NO and
+24V.

Description of Input Port for Remote EPO


Position Name Purpose
P1 +24V +24V, connect the common terminal of NC and NO
P2 EPO_NO EPO is activated when shorting with +24V

24 ANNEX B. EPO GTRM 6-10k UPS User Manual

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