Pulsar Dst-I 220 Abs-2019
Pulsar Dst-I 220 Abs-2019
Pulsar Dst-I 220 Abs-2019
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 220 1. How to Read the Catalogue : Open the catalogue and from the pictorial
UG + BS IV’ Motorcycle. This catalogue has been specially designed to index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
assist you in selecting the correct parts for procurement to maintain 100%
Now find out the figure of the part you wish to order. Write down the
availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assembly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details 220 UG, BS IV Change Details 220 UG, BS IV
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
01 Feb 17 Petrol Tank Cap for BS IV model will be supplied in lock set only. Belly Pan 38 A Parts added in silencer Ass. Plate
02 Feb 17 DT401407 CONTROL SWITCH RH 1 6A 78 A AHO Model DJ151129 Caliper assembly front 1 1 66 A Black colour
DT402006 LIGHT CONTROL MODULE 1 19A 102 A AHO Model JR131829 Caliper assembly rear 1 2 72 A Black colour
DK201160 REGULATOR ASSLY 1 11A 46 A AHO Model 16 MAR 19 ABS parts added A ABS Model Added
DK201159 HARNESS WIRING AHO BSIV 1 5A 102 A AHO Model 17 JUN 19 56DK2XX3 Fuel Tank Ebony Black 1 1 D Added 52DK1007
03 Mar 17 DK181046 Handle Bar Tube LH 1 26 78 C Changed from Dk181029
DK181047 Handle Bar Tube LH 1 26 78 C Changed from Dk181033
04 Apr 17 Alternate Part Number Updated C
05 May 17 Chrome Decals & Passion Red A New Introduction
Colour Scheme Parts Added
06 Jun 17 Consumable Plate Added 113 A Consumable Plate Added
07 Jun 17 Alternate part number updated C
08 Aug 17 56DJ3X1Y Step Holder LHS Slate Gray Colour
56DJ3Y1Y Step Holder RHS Slate Gray Colour
52DK0691 Magneto Cover Slate Gray Colour
52DK0688 Clutch Cover Slate Gray Colour
56DJ3Z1Y Cover LH RR Slate Gray Colour
56DK32Y9 Handle Holder LHS Slate Gray Colour
56DK31Y9 Handle Holder RHS Slate Gray Colour
56DK33Y9 Upper Plate Slate Gray Colour
56DJ4E1Y Cover stater motor Slate Gray Colour
09 Aug 17 New colour scheme added A Cocktail Wine Red & Saffire Blue
10 Oct 17 New colour scheme added A Flame Red
24 1213 65 Float Assembly 1 7 38 C Alternate Part Updated
11 Dec. 17 Painted part’s new plate add A New color & graphic scheme added
12 Mar. 18 36 DJ40 88 Kit saree guard + grab + fitting 1 14 104 A Kit saree guard RH number added
13 JULY 18 DK101725 Stopper drum 1 8 22 A
KPAF6004 Bearing ball-ORD clearance & HN3 1 6 24 A
14 AUG 18 36DK0161 Fork oil seal kit 1 20 80 C Changed from DK181019
36DK0160 Kit air filter element & cover O ring 1 2 42 C Changed from DK121009
15 NOV. 18 New C & G Part Added 126 A New color scheme plate added
Index 220 UG, BS IV Index 220 UG, BS IV
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 SAI SYSTEM 3 CAMSHAFT TENSIONER 9 CYLINDER & PISTON 11
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5 VALVE 7 CRANKSHAFT 13 TRANSMISSION 15
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
BALANCER & BALANCER IDLER GEAR 17 CHANGE DRUM & SHAFT FORK 19 CRANKCASE LH 25 COVER RH 27
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
GEAR CHANGE MECANISM 21 ENGINE ASSEMBLY & CRANKCASE RH 23 COVER MAGNETO 29 CLUTCH ASSEMBLY 31
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
OIL PUMP ASSEMBLY 33 OIL COOLER ASSEMBLY 35 AIR CLEANER COMPLETE 41 EVAP MECHANISM 43
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
CARBURETOR ASSEMBLY 37 SILENCER ASSEMBLY & BELLY PAN 39 MAGNETO, CDI & H. T. COIL 45 STARTER ASSEMBLY 47
Molykote
Grease
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FRAME & FRAME FITTINGS 49 ENGINE MOUNTINGS 51 MUDGUARD FRONT & REAR 57 CENTER & SIDE STAND ASSEMBLY 59
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWING ARM / REAR SHOCK ABSORBER 53 RIDER & PILLION FOOT REST 55 TYRE / TUBE / RIM 61 FRONT WHEEL ASSEMBLY 63
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 37
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PAGE NO. PLATE NO. : 38 PAGE NO.
REAR DISC BRAKE -
FRONT MASTER CYLINDER ASSEMBLY 65 FRONT DISC BRAKE 67 73 REAR BRAKE PEDAL 75
MASTER CYLINDER & CALIPER
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 39 PAGE NO.
REAR WHEEL ASSEMBLY 69 REAR DISC BRAKE 71 ANTI LOCK BRAKING SYSTEM (ABS) 77 HANDLE BAR ASSEMBLY 79 - 81
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 41
PLATE NO. : 40 PAGE NO. PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 45 PAGE NO.
FITTINGS PETROL TANK SPOILER,
FRONT FORK ASSEMBLY 83 - 85 87 SPEEDOMETER ASSEMBLY 93 CABLES 95
SIDE COVER & COVER SEAT
PLATE NO. : 42 PAGE NO. PLATE NO. : 43 PAGE NO. PLATE NO. : 46 PAGE NO. PLATE NO. : 47 PAGE NO.
CAP TANK & GAUGE FUEL 89 SEAT ASSEMBLY & SEAT LOCK 91 CHAIN CASE 97 HEAD LAMP ASSEMBLY 99
Pictorial Index 220 UG, BS IV Pictorial Index 220 UG, BS IV
PLATE NO. : 52
PLATE NO. : 48 PAGE NO. PLATE NO. : 49 PAGE NO. PAGE NO. PLATE NO. : 53 PAGE NO.
LEG GUARDS, SAREE GUARD &
INDICATOR LIGHT ASSEMBLY 101 FAIRING & MOUNTING 103 111 TOOL KIT 113
GRAB HANDLE
1 36 DK01 19 Kit Assembly Cylinder Head with Cover 1 Refer Kit Details
2 DJ 1012 17 Cover Tappet 2
8 8
3 39 2391 21 ‘O’ Ring 1
4 4 DS 1011 66 Silent Bush (V) 1
6
5 DH 1022 01 Camshaft Cap 1
2
9 5
6 39 2647 15 Domed Cap Nut 4
7
7 DS 1010 84 Copper gasket 4
8 59 0400 23 Hex. Bolt with Flange 2
9 39 1075 04 Hex. Bolt with Flange 4
3 KA ED06 35 Bolt flanged small 4 For ABS Model
10 DH 1012 72 Plug 2
DH 1019 16 Bolt flange - M12 x 1.5 x L15 2 For ABS Model
11
11 DG 1014 98 Gasket 2
10 2
10 3
11 1
1 2
Front Wheel Direction
Plate No.: 2 Brand ID : 001MC618
4
11 JE 5810 39 Band Clip SAI Hose Outlet Tube 1
8
11
9
3
10
3 4
2
Front Wheel Direction
Plate No.: 3 Brand ID : 001MC618
1 36 DK01 19 Kit Assembly Cylinder Head with Cover 1 Refer Kit Details
1 2 39 1660 05 Stud - M8 (Exhaust) 2
3 DK 1010 03 Gasket Cylinder Head 1
4 DH 1015 08 Damper Cylinder Head 5
5 39 1283 21 ‘O’ Ring (Intake Pipe) 1
8
6 JC 1200 23 Rubber Insulator 1
2 9 7 AA 1210 45 Clamp for Insulator 2
8 DH 1110 12 Collar - Spark Plug 1
12 DJ 1017 38 Sleeve plug spark 1 For ABS Model
10 9 39 2608 01 Grub Screw 1 For Sleeve
Spark Plug
10 36 DS10 01 Cyl. Head ‘O’ Ring Kit 1 Refer Kit Details
5
4 11 DK 1015 03 Engine temperature sensor 1
12 39 2181 06 Dowel 2
13 JE 5814 16 Nipple Connector Manifold SAI 1
7
13 11
6
3 7
5 2
6
Front Wheel Direction
Plate No.: 4 Brand ID : 001MC618
7 2
8
Front Wheel Direction
Plate No.: 5 Brand ID : 001MC618
1 11
8 10
9 10
2
Front Wheel Direction
Plate No.: 6 Brand ID : 001MC618
3
6 DK 1016 25 Cylinder Block & Piston Assembly 1
7 DH 1014 14 Damper Cylinder Block 4
8 DK 1015 92 Assembly Oil Pipe 1
7 2 9 31 1210 06 Gasket 4
10 DD 1210 07 Bolt - Banjo 2
1
4
10
9
5
11 12
2
Front Wheel Direction
Plate No.: 7 Brand ID : 001MC618
8
5 6 39 1931 20 Bearing Ball 1
7 DK 1012 48 Sprocket Cam Drive (16 T) 1
8 39 2203 07 Parallel Pin 1
4
13 9 DH 1021 51 Body Centrifugal Oil Filter 1
7
6 DH 1010 64 Body centrifugal oil filter 1 For ABS Model
10 DH 1011 95 Nut 1
1 11 16 15
11 LJ B000 01 O Ring 1
3 17 12 DH 1013 55 Cover Complete Centrifugal Oil Filter 1
2
10 13 36 Dk00 38 Kit Primary Drive & Cl Housing 1 Refer Kit Details
14 DH 1016 40 Screw CSK RD Cross - M5 x 0.8 x L9 1
15 DH 1010 66 Joint Oil Delivery B 1
12
16 DH 1010 67 Spring Oil Delivery B 1
14
17 39 2199 08 Pin Snap 1
9
13 14
2
Front Wheel Direction
Plate No.: 8 Brand ID : 001MC618
25 DH 1012 35 Circlip 1
15 16
Front Wheel Direction
Plate No.: 9 Brand ID : 001MC618
6
12 4
7
9
5
17 18
2
Front Wheel Direction
Plate No.: 10 Brand ID : 001MC618
8
7 5 6 39 2639 04 Bolt Socket 1
4 7 39 2606 07 Parallel Pin 1
8 DH 1021 89 Guide Gear Shifter 1
6
9 DH 1014 96 Spacer Guide Gear Shift 1
10 DK 1011 35 Bush Fork Gear Shift 3
10
3
2
19 20
Front Wheel Direction
Plate No.: 11 Brand ID : 001MC618
1 8
6 39 2453 04 Flanged Bolt M6 1
7 DH 1013 93 Bolt Gear Shift Drum Stopper 1
6 10 8 DK 1017 25 Stopper Drum 1
3 9 DK 1012 53 Spring Gear Shift Stopper Detent 1
10 DH 1013 94 Bolt Shift Change 1
7
11 DK 1011 77 Assembly Lever Change Arm 1
11
DK 1011 82 Assembly lever complete change 1 For ABS Model
12 DK 1011 80 Assembly Tie rod 1
12 13 39 1998 19 Oil Seal 1
5 14 DK 1011 87 Collar 1
14
4
13
21 22
Front Wheel Direction
Plate No.: 12 Brand ID : 001MC618
9 11
10
5
4
23 24
Front Wheel Direction
Plate No.: 13 Brand ID : 001MC618
25 26
Front Wheel Direction
Plate No.: 14 Brand ID : 001MC618
27 28
Front Wheel Direction
Plate No.: 15 Brand ID : 001MC618
7
8
15
29 30
2
Front Wheel Direction
Plate No.: 16 Brand ID : 001MC618
31 32
Front Wheel Direction
Plate No.: 17 Brand ID : 001MC618
6
1
33 34
Front Wheel Direction
Plate No.: 18 Brand ID : 001MC618
35 36
Front Wheel Direction
Plate No.: 19 Brand ID : 001MC618
2 6 DK 1210 44 Screw 4
15
10 DK 1211 06 Screw 4 For ABS Model
12 7 24 1213 65 Float Assembly. 1
DK 1210 45 Float Assembly. 1 For ABS Model
8 DK 1210 70 Jet Kit 1
37 38
Front Wheel Direction
Plate No.: 20 Brand ID : 001MC618
39 40
Front Wheel Direction
Plate No.: 21 Brand ID : 001MC618
14
16 AA 1410 48 Spring Band Clip 10 MM 1
15
13
41 42
Front Wheel Direction
Plate No.: 22 Brand ID : 001MC618
1 JY 1710 77 Canister 1
2 JL 1711 01 Clamp band spring 9.5 x 8.4 2
3 DJ 1410 73 Tube T Connector To Canister 1
14 18 1
4 JY 1710 70 Spring Band Clamp 9 x 8.4 4
5 GL 1710 36 Connector For Breather And Vapor Tube 1
7
3 2 6 DJ 1410 74 Tube Condensate Fuel Drain 1
7 JG 1710 29 Spring Band Clamp 11.5 X 8.4 2
2 15 8 JY 1718 25 Plug Fuel Drain 1
9 10
4 9 DJ 1410 72 Tube Tank To T Connector 1
11 17
5 10 JL 1711 02 Spring Band Clamp 12.5 x 8 1
16
4 12
4 11 JH 1710 48 Grommet Purge Valve 1
12 PD 1716 16 Valve Purge 1
13 DK 1410 57 Tube Purge Valve To Carburetor 1
6 14 DJ 1410 77 Tube Canister To Purge Valve 1
15 JH 1716 02 Clamp - Canister Breather 1
13
43 44
Front Wheel Direction
Plate No.: 23 Brand ID : 001MC618
45 46
Front Wheel Direction
Plate No.: 24 Brand ID : 001MC618
47 48
Front Wheel Direction
Plate No.: 25 Brand ID : 001MC618
6
5 6 DK 1810 50 Cage Bearing Steering Top 1
7 DK 1810 51 Cage bearing lower 1
8 DJ 1612 90 Chassis No. Protection tape 1 For ABS Model
9 DS 2010 85 Flexi band strip clamp (L=85MM) 2 For ABS Model
2
2
1
49 50
Front Wheel Direction
Plate No.: 26 Brand ID : 001MC618
7
8
51 52
Front Wheel Direction
Plate No.: 27 Brand ID : 001MC618
11 13
12
53 54
Front Wheel Direction
Plate No.: 28 Brand ID : 001MC618
18 6
19 5 3
55 56
Front Wheel Direction
Plate No.: 29 Brand ID : 001MC618
13
7
10
57 58
Front Wheel Direction
Plate No.: 30 Brand ID : 001MC618
59 60
Front Wheel Direction
Plate No.: 31 Brand ID : 001MC618
3 4
61 62
Front Wheel Direction
Plate No.: 32 Brand ID : 001MC618
63 64
Front Wheel Direction
Plate No.: 33 Brand ID : 001MC618
9
10 6 DE 1910 33 Clamp Holder RH 1
10
DK 1810 52 Clamp Holder RH 1
13
7 DJ 1910 28 Bolt 2
15 8 DJ 1910 29 Bolt Front Brake Lever 1
5 9 DJ 1910 30 Nut Nyloc Brake Lever 1
10 DE 1910 30 Screw 2
5
4
1
14 11 DK 1510 62 Cylinder Master 1
DK 1511 16 Cylinder master front 1 For ABS Model
7 12 DJ 2011 00 Front Brake Switch 1
7
2 DJ 2011 09 Switch brake 1 For ABS Model
6 13 DE 1910 29 Reservoir Cover 1
11
14 DE 1910 28 Diaphragm 1 Not Serviceable
15 DE 1910 36 Oil Window Kit 1
5
5
4 12
65 66
Front Wheel Direction
Plate No.: 34 Brand ID : 001MC618
7
3
6
2
67 68
Front Wheel Direction
Plate No.: 35 Brand ID : 001MC618
10 11
1 DK 1510 50 Wheel Rim Rear 2.5 x 17 1
2 DK 1510 09 Axel rear 1
5 3 DS 1510 74 Washer lock 6
7 27
46 4 36 DK00 40 Chain sprocket kit 1 Refer Kit Details
10 5 DS 1510 74 Drive chain lock 1
6 DK 1510 12 Oil Seal 1
21 8
9 7 KP AC60 05 Ball Bearing 1
25 24 8 JC 1510 16 Coupling 1
23
9 39 0794 15 Nut Hexagon M10 x 1.25 4
16 18 10 DS 1510 73 Stud 4
11 DK 1510 15 Sleeve 1
2 3 12 30 1510 82 Seal oil 1
17
13 KP BC62 02 Ball bearing 1
14 DK 1510 22 Collar bearing Assembly 1
15 JG 1312 19 Coupling Rubber 1
15 16 DK 1510 97 Disc Rear Black 1
DK 1510 24 Disc rear 1 For ABS Model
14 17 39 2038 04 Hexagon Socket Head Bolt - M6 6
13 18 KP BC63 02 Ball bearing 1
12 19 DK 1510 81 Spacer I 1
20 DK 1510 82 Spacer II 1
21 DG 1510 08 Washer 2
22 DH 1710 19 "U" nut 1
23 JU 1318 02 Sensor disc rear 1
24 39 0746 01 Screw pan cross - M6 1
22 25 DK 1510 14 Spacer for coupling 1 For ABS Model
21
26 DT 4024 04 Sensor speed wheel-For ABS Model 1
20
DK 2011 64 Sensor speed wheel-For ABS Model 1 From 04.04.2019
19
27 39 1943 04 Bolt flanged - M6 1 For ABS Model
28 PA 4022 04 Band (LENGTH 110MM) 1 For ABS Model
29 JF 1318 54 Clamp W ABS Hose - speed sensor 1 For ABS Model
69 70
Front Wheel Direction
Plate No.: 36 Brand ID : 001MC618
71 72
Front Wheel Direction
Plate No.: 37 Brand ID : 001MC618
6 DK 1510 76 Connector 1
7 DK 1510 77 Cap 1
3 4 8 DK 1510 83 Caliper Assembly Rear 1
2A
JR 1318 29 Caliper Assembly Rear 1 Black colour
DK 1511 03 Caliper assembly rear 1 For ABS Model
8
9 DK 1510 41 Spring Pad 1
10 DE 1510 46 Bleeder Screw 1
16 14 13
12 9
73 74
Front Wheel Direction
Plate No.: 38 Brand ID : 001MC618
1 4
2
75 76
Front Wheel Direction
Plate No.: 39 Brand ID : 001MC618
4
DK 1511 10 Unit ABS Dry 1 Alternate
14
2 36 DK01 86 Hose cylinder master front to Unit ABS 1
10 9 5 3 36 DK01 87 Hose unit ABS to Caliper front 1
8 6 13
15 4 KA DF06 20 Bolt Flanged 2
7 5 JC 1410 16 Collar tank cover 2
16 6 JP 1710 51 Grommet 2
12 7 DK 1614 36 Bracket Unit ABS 1
8 GL 1138 12 Grommet CC unit mtg 1
2 9 GL 1138 11 Sleeve CC unit mtg 1
17
10 KC AA06 05 Nut hex thick 1
1
11 JP 4022 21 Cable earth ABS 1 N.I.
12 JG 4020 05 Unit can termination 1
13 DT 1318 75 Clamp brake hose 1
14 DK 1811 07 Clamp hose brake 1
15 JG 1812 55 Step bolt 2
3
16 60 1114 20 Cable tie lock 1
17 JF 1318 71 Clip separator 1
77 78
Front Wheel Direction
Plate No.: 40 Brand ID : 001MC618
5 22
2
11 DK 2010 83 Clutch Switch 1
10 DK 2011 37 Switch clutch VB - Transil diode 1 For ABS Model
1 12 39 1553 04 Bolt Flanged 1
8 26 3
13 DH 1910 07 Grip LH 1
13 14 DH 1910 14 Grip Assembly RH 1
18 15 DH 1910 08 Grip RH 1
19 12
9 16 DH 1910 17 Pipe throttle 1
11 17 DS 1910 52 Lever Boot LH 1
7
18 DK 1810 43 Handle bar weight 2
22 19 39 2427 04 Hex. Socket HD Cap Screw 2
20 DK 2010 15 Ignition Switch Assembly 1
79 80
Front Wheel Direction
Plate No.: 40 Brand ID : 001MC618
5 22
2
10
1
8 26 3
13
18
19 12
9
11
7
22
81 82
Front Wheel Direction
Plate No.: 41 Brand ID : 001MC618
16 DK 1810 15 Washer 2
17 DK 1810 71 Spacer Tube 2
DK 1810 93 Spacer tube 2 For ABS Model
18 DK 1810 17 Guide Bush 2
19 DK 1810 18 Washer Seal 2
20 36 DK01 61 Fork oil seal kit 2
83 84
Front Wheel Direction
Plate No.: 41 Brand ID : 001MC618
1 30
4/5 15 31 56 DK33 Y9 Upper Bracket 1
29
32 DK 1810 40 Hose Clamp 1
9 28
6 33 59 0400 05 Bolt 1
12
8 14 25
7 13 26
27
85 86
Front Wheel Direction
Plate No.: 42 Brand ID : 001MC618
220 UG, BS IV Fittings Petrol Tank Spoiler, Side Cover & Cover Seat
11
87 88
Front Wheel Direction
Plate No.: 43 Brand ID : 001MC618
12
6 DK 2010 65 Gauge Fuel (Tank Unit) 1
DK 2011 61 Sensor level fuel 1 For ABS Model
7 39 2758 21 ‘O’ Ring Fuel Gauge 1
JH 1710 17 ‘O’ Ring Fuel Gauge 1
8 KC GA05 05 Nut Hex Flanged 4
9 DJ 1410 78 Tube Fuel 1
10 10 BA 1220 03 Pipe Clip 1
DJ 1410 02 Clamp drain pipe 1 For ABS Model
11
7
11 DH 1410 24 Drain Tube 1
6 12 DK 1410 15 Tank Pad 1
3
5
4
13
8
89 90
Front Wheel Direction
Plate No.: 44 Brand ID : 001MC618
4/5
91 92
Front Wheel Direction
Plate No.: 45 Brand ID : 001MC618
7 7
9 5
6 6
4 4
3 3
93 94
Front Wheel Direction
Plate No.: 46 Brand ID : 001MC618
4 5 59 2100 19 O-Ring 1
5
6 39 0900 12 Washer Spring 1
7 39 0840 01 Screw Pan Head 1
3
1
95 96
Front Wheel Direction
Plate No.: 47 Brand ID : 001MC618
97 98
Front Wheel Direction
Plate No.: 48 Brand ID : 001MC618
99 100
Front Wheel Direction
Plate No.: 49 Brand ID : 001MC618
6
6 39 1680 04 Bolt 2
3
4
1
4
1
5
4
101 102
Front Wheel Direction
Plate No.: 50 Brand ID : 001MC618
103 104
Front Wheel Direction
Plate No.: 51 Brand ID : 001MC618
220 UG, BS IV Tail Lamp Assembly & Front / Rear Number Plate
5
6 39 1972 15 Nut Flange 2
7 DJ 2010 72 Lamp 12V-5W 1
8 JW 4010 11 Number Plate Illumination 1
6 9 DJ 1610 72 Rear Number Plate Bracket 1
12 13 PA 2328 06 Rear Number Plate Bracket 1 HSRP No. Plate
12 10 36 PD00 56 Kit Rear Number Plate (Bolts Included) 1
7
11 39 1680 04 Hex Flanged Bolt 2
14 8 12 39 1783 01 Truss Screw 2 For Front No. Plate
13 36 DH40 96 Kit Front Number Plate (Screw Included) 1
16 14 DS 1810 26 Number Plate Mounting Bracket 1
17 9 DK 1614 82 Number Plate Mounting Bracket 1 HSRP No. Plate
15 15 39 1062 04 Bolt - Flanged - Small 2
105 106
Front Wheel Direction
Plate No.: 52 Brand ID : 001MC618
22
16 DK 1110 81 CDI Non TPS Assembly 1
17 DK 1611 63 Bracket Rear Brake Switch 1
24
18 JG 4018 08 Foam Battery Bracket 35 x 15 x 3 3
23 19 DS 2010 25 Assembly DC Flasher (SS) 1
19A DT 4020 06 Light Control Module 1 AHO Model
20 AB 2010 17 Cap (Battery) 1
107 108
Front Wheel Direction
Plate No.: 52 Brand ID : 001MC618
14
16
15
19A
19
22
24
23
109 110
Front Wheel Direction
Plate No.: 53 Brand ID : 001MC618
10
13
111 112
Front Wheel Direction
Plate No.: 54 Brand ID : 001MC618
113 114
Front Wheel Direction
Plate No.: 55 Brand ID : 001MC618
115 116
Front Wheel Direction
Plate No.: 55 Brand ID : 001MC618
117 118
Front Wheel Direction
Plate No.: 55 Brand ID : 001MC618
12/13
14
119 120
Front Wheel Direction
Plate No.: 56 Brand ID : 001MC618
220 UG, BS IV Painted Parts & Decals - Cocktail Wine Red & Saffire Blue
4 1 52 DK09 11 Fuel Tank Bs4 Cocktail Wine Red 1 Cocktail Wine Red
1 52 DK09 10 Fuel Tank Bs4 Saffire Blue 1 Saffire Blue
6
2 52 DH16 60 Assly Cover Side LH / C.Wine Red 1 Cocktail Wine Red
2/3 52 DH16 50 Assly Cover Side LH / Saffire Blue 1 Saffire Blue
121 122
Front Wheel Direction
Plate No.: 57 Brand ID : 001MC618
2 52 DH17 15 SD Cover LH Assy with dcl matte pwtr grey 1 Ebony black
3 52 DH17 16 SD Cover RH Assy with dcl matte pwtr grey 1 Ebony black
123 124
Front Wheel Direction
Plate No.: 58 Brand ID : 001MC618
125 126
Front Wheel Direction
Plate No.: 58 Brand ID : 001MC618
13 7/8 13
9 10
11 12
127 128
Front Wheel Direction
Plate No.: 59 Brand ID : 001MC618
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
129 130
Front Wheel Direction
Plate No.: 59 Brand ID : 001MC618
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
131 132
Front Wheel Direction
Kit List 220 UG, BS IV Kit List 220 UG, BS IV
8 36DK0013 Kit hardware pillion DJ161186 Plait side pillion step 2 13 DK121048 Pilot screw kit O ring 1
DH161061 Pin pillion set 2 Adjuster 1
30141031 "O" ring 2 Spring 1
39104011 Plain washer 2 Washer 1
39078408 Split pin 2 O ring 1
133 134
Kit List 220 UG, BS IV Kit List 220 UG, BS IV
15 DK121071 Float chamber body kit O ring 1 23 36DV0008 KIT ST. CONE WITH GR 36DV0007 KIT STEERING CONE 1
Float body assly. 1 36001052 GREASE LETHON RR3-10GM 1
Assly. Screw 4 30101236 BALL - STEEL 3
Drain Screw 1
O ring 24 36DH4133 Kit Side Cover LH S Blue DH010242 Decal Cvr Side Up LH S Blue 1
DH010244 Decal Cvr Side Lr LH S Blue 1
16 DK121072 Tap Cap assly. Kit Diaphragm cover 1
Screw 4 25 36DH4134 Kit Side Cover RH S Blue DH010245 Decal Cvr Side Lr RH S Blue 1
DH010243 Decal Cvr Side Up RH S Blue 1
17 36DK0119 Cyl Head With Cover DK101811 Cylinder Head 1
DJ101367 Cover Cylinder Head 1 26 36DH4137 Kit Side Cover LH Wine Red DH010261 Decal Cvr Side Up LH W Red 1
DH010263 Decal Cvr Side Lr LH W Red 1
18 36DK0038 Kit Set Primary Driv & Driv DH101628 GEAR PRIMARY DRIVE 1
DK101561 HOUSING COMP CLUTCH 1 27 36DH4138 Kit Side Cover RH Wine Red DH010264 Decal Cvr Side Lr RH W Red 1
DH010262 Decal Cvr Side Up RH W Red 1
19 36PD0022 KIT ASSLY C'CASE RH-A101 JC101029 CRANKCASE RH (JC) 1
59050002 STUD M10 2 28 36DK0145 Kit Fairing Dcl S Blue DK010180 Decal Fairing Upper LH S Blue 1
39258320 BEARING - BALL :- 6004 Hn3 1 DK010181 Decal Fairing Upper RH S Blue 1
59200027 BEARING NRB HK 1516 1 DK010182 Decal Fairing Middle LH S Blue 1
39260120 BEARING - BALL :- 61905 1 DK010183 Decal Fairing Middle RH S Blue 1
39215220 BEARING 1 DK010190 Decal Fairing Lower LH S Blue 1
DK010191 Decal Fairing Lower RH S Blue 1
20 36PD0013 KIT ASSLY C'CASE LH JC101045 CRANKCASE LH 1
CB101220 PLUG - TAPER :- 6 X 7 1 29 36DK0146 Kit Tank Decal S Blue DK010184 Decal Tank Upper LH Sfr Blue 1
59050002 STUD M10 2 DK010185 Decal Tank Upper RH Sfr Blue 1
59200006 BEARING - BALL 1 DK010186 Decal Tank Middle LH Sfr Blue 1
135 136
Kit List 220 UG, BS IV Kit List 220 UG, BS IV
DK010187 Decal Tank Middle RH Sfr Blue 1 36 36DK0153 Kit side cover dcl RH DH010311 Dcl cover side lwr RH eby black 1
DK010188 Decal Tank Lower LH Sfr Blue 1 DH010309 Dcl cover side up RH eby black 1
DK010189 Decal Tank Lower RH Sfr Blue 1
37 36DK0154 Kit seat cowl decal DH010314 Dcl cowl seat lwr LH eby black 1
30 36DK0147 Kit Seat Cowl Dcl S Blue DK010192 Decal Cowl Seat Up LH S Blue 1 DH010315 Dcl cowl seat lwr RH eby black 1
DK010193 Decal Cowl Seat Up RH S Blue 1 DK010218 Dcl cowl seat up LH eby black 1
DH010248 Decal Cowl Seat Lr LH S Blue 1 DK010219 Dcl cowl seat up RH eby black 1
DH010249 Decal Cowl Seat Lr RH S Blue 1
38 36DK0155 Kit fender decal DH010316 Decal fender LH ebony black 1
31 36DK0148 Kit Fairing Dcl Wine Red DK010194 Decal Fairing Up LH Wine Red 1 DH010317 Decal fender RH ebony black 1
DK010195 Decal Fairing Up RH Wine Red 1
DK010196 Decal Fairing Mid LH Wine Red 1 39 36DJ4088 Kit saree guard + grab +
DK010197 Decal Fairing Mid RH Wine Red 1 fitting
DK010204 Decal Fairing Lr LH Wine Red 1
DK010205 Decal Fairing Lr RH Wine Red 1 36DK0162 Kit fairing decal E black DK010234 Decal fairing LH ebony black 1
DK010235 Decal fairing RH ebony black 1
32 36DK0149 Kit Tank Decal Wine Red DK010198 Decal Tank Up LH Wine Red 1
DK010199 Decal Tank Up RH Wine Red 1 36DK0163 Kit seat cowl decal E black DK010238 Dcl cowl seat upper LH E black 1
DK010200 Decal Tank Mid LH Wine Red 1 DK010239 Dcl cowl seat upper RH E black 1
DK010201 Decal Tank Mid RH Wine Red 1 DK010240 Dcl cowl seat lower LH E black 1
DK010202 Decal Tank Lr LH Wine Red 1 DK010241 Dcl cowl seat lower RH E black 1
DK010203 Decal Tank Lr RH Wine Red 1
36DK0164 Kit fender decal E black DK010242 Decal fender LH ebony black 1
33 36DK0150 Kit Seat Cowl Dcl W Red DH010267 Decal Cowl Seat Lr LH W Red 1 DK010243 Decal fender RH ebony black 1
DH010268 Decal Cowl Seat Lr RH W Red 1
DK010206 Decal Cowl Seat LH Wine Red 1 36DK0165 Kit belly pan decal E black DK010245 Decal belly pan LH ebony black 1
DK010207 Decal Cowl Seat RH Wine Red 1 DK010246 Decal belly pan RH ebony black 1
34 36DK0151 Kit fairing decal DK010214 Dcl fairing up LH ebony black 1 36DK0166 Kit fairing decal V red DK010247 Decal fairing LH matte V red 1
DK010215 Dcl fairing up RH ebony black 1 DK010248 Decal fairing RH matte V red 1
DK010216 Dcl fairing lwr LH ebony black 1
DK010217 Dcl fairing lwr RH ebony black 1 36DK0167 Kit seat cowl decal V red DK010251 Dcl cowl seat upper LH M V red 1
DK010252 Dcl cowl seat upper RH M V red 1
35 36DK0152 Kit side cover dcl LH DH010308 Dcl cover side up LH eby black 1 DK010253 Dcl cowl seat lower LH M V red 1
DH010310 Dcl cover side lwr LH eby black 1 DK010254 Dcl cowl seat lower RH M V red 1
137 138
Kit List 220 UG, BS IV Kit List 220 UG, BS IV
36DK0168 Kit fender decal V red DK010255 Decal fender LH matte V red 1
DK010256 Decal fender RH matte V red 1
36DK0169 Kit belly pan decal V red DK010258 Decal belly pan LH matte V red 1
DK010259 Decal belly pan RH matte V red 1
36DK0170 Kit wheel decals E black DK010244 Decal wheel ebony black 4
36DK0171 Kit wheel decals V red DK010257 Decal wheel matte volcanic red 4
139 140
Amendment Sheet 220 UG, BS IV Amendment Sheet 220 UG, BS IV
141 142
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
143 144
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
145 146
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
147 148
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
149 150
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
151 152
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
153 154
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
155 156
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
157 158
Parts Index 220 UG, BS IV Parts Index 220 UG, BS IV
KB BC05 12 1 58 PD 1510 06 4 50
KB CA04 16 7 36 PD 1716 16 12 44
KB RA42 13 19 40 PD 5112 29 4 10
KB UA05 12 21 40 PD 5312 27 1 18
KB UF05 16 8 100 PD 5312 29 4 18
KB UF05 16 5 106 PD 5410 18 2 24
KC AA06 05 10 78 PD 5412 74 18 46
KC GA05 05 8 90 PD 5412 79 23 28
KD AA05 10 11 58 PD 5412 80 11 28
KD AB08 16 15 54 PD 5514 18 1 32
KD AE04 08 20 40 PD 5514 20 8 32
KD BA05 12 22 40 PD 5514 21 4 32
KH AA32 25 13 56 YD H190 02 8 94
KJ AB10 19 19 26 YD K060 02 1 40
KP AC60 05 7 70 YD K080 01 8 94
KP AF60 04 6 24
KP BC62 02 5 64
KP BC62 02 13 70
KP BC63 02 18 70
LA C000 20 24 82
LA D000 77 7 94
LA E000 52 6 40
LB U000 12 22 82
LC H000 01 10 60
LD B000 15 7 58
LD B000 15 14 100
LJ B000 01 11 14
NA 20 132
NA 21 132
PA 4022 04 13 64
PA 4022 04 28 70
PD 1318 03 8 64
PD 1318 35 14 64
159 160