Avenger 220 Cruise Street
Avenger 220 Cruise Street
Avenger 220 Cruise Street
CIN L65993PN2007PLC130076
Notice UG
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
01, FEB 16 PD171009 Tank Cover 1 2 82 C Changed to JM141002 12 JUN 17 Alternate part updated C
PD351602 Starter Motor 1 11 44 C Changed to JC111007 13 JUL 17 30201029 Bulb 4w 2 18 100 C Changed from Dg201040
PD233037 3D Decal Tank LH 1 8 108 A Added for cruise 14 OCT 17 DK 1010 72 Bearing Clutch lifter thrust 1 10 32 C Alternate part updated
PD233038 3D Decal Tank RH 1 8 108 A Added for cruise DV 1510 07 Collar 1 5 64 C Alternate part updated
56JM05X3 Fender assly. Front-Black 1 4 108 C Changed to 52PD0088 15 JAN 18 UG Parts added A Cruise & Street UG Model Added
52PD0157 Fender assly. Front-Black 1 4 108 C Changed to 52PD0166 16 FEB 18 KBBA0410 Screw 2 15 36 A
02 MAR 16 PD111036 Frame Assembly 1 1 46 C Changed to Pd111035 Dh101385 Bolt 2 16 36 A
52DG0268 Fender Rear 1 11 56 A 17 MAR 18 52PD0562 Wind Shield 1 2 112 C Changed from Pd232002
DG181026 O-Ring 2 30A 80 A 18 MAR 18 36PD0078 Kit saree guard + grab + 1 7 98 A Kit saree guard RH+guard+fitting
DG181025 Bolt 2 30 80 A In place of DG181044 fitting
03 MAY 16 36PD0058 Kit Tank Decal 1 6 108 A Added for cruise 19 APR 18 PD551439 Plate Clutch Steel 5 7 32 C In place of DK101565
52PD0266 Front Fender 1 4 108 A Added for cruise
56PD06P6 Rear Fender 1 5 108 A Added for cruise
52PD0272 Fuel Tank With 3d Decal 1 1 108 A Added for cruise
52PD0273 Side Cover LH With Decal 1 2 108 A Added for cruise
52PD0274 Side Cover RH With Decal 1 3 108 A Added for cruise
Bulb Fuel Gauge
04 AUG 16 Painted Parts - New Color 6 - A
Scheme
05 SEP 16 BS IV Parts, Tubeless Tyre - - - A
06 OCT 16 DG181010 Fork Inner Pipe 2 5 80 C Changed to Dv181013
07 JAN 17 36DK0064 Cl Cover 1 1 28 C Changed from 36PD0012
08 FEB 17 Petrol Tank Cap Made non serviceable & included in Lock set
09 FEB 17 DT402006 Light Control Module 1 20 106 A AHO Model
PD401409 Control Switch RH (Cruise) 1 21A 78 A AHO Model
PD401414 Control Switch RH (Street) 1 21B 78 A AHO Model
PD402235 Wiring Harness 1 7 106 A AHO Model
10 APR 17 Alternate Part Number Updated C
11 JUN 17 Consumable Plate Added 115 A Consumable Plate Added
Revision No. & Revision No. &
Change Details UG Change Details UG
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index UG Index UG
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
SAI SYSTEM 5 VALVE 7 CRANKSHAFT 13 BALANCER & BALANCER IDLER GEAR 15
Pictorial Index UG Pictorial Index UG
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
TRANSMISSION 17 CHANGE DRUM / SHIFT FORK 19 CRANKCASE LH 25 COVER RH 27
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
GEAR CHANGE MECHANISM 21 ENGINE ASSLY / CRANKCASE RH 23 COVER MAGNETO 29 CLUTCH ASSLY 31
Pictorial Index UG Pictorial Index UG
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
OIL PUMP 33 OIL COOLER ASSEMBLY 35 AIR CLEANER 41 MAGNETO, C.D.I. & H.T. COIL 43
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
CARBURETTOR 37 SILENCER ASSEMBLY 39 STARTER MOTOR & STARTER ASSLY 45 FRAME AND FRAME FITTINGS 47
Pictorial Index UG Pictorial Index UG
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FRAME FITTINGS 49 SWING ARM 51 MUDGUARD - FRONT & REAR 57 STAND ASSEMBLY 59
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
REAR SHOCK ABSORBER 53 FOOT REST 55 TYRE / TUBE AND WHEEL RIM 61 FRONT HUB 63
Pictorial Index UG Pictorial Index UG
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
REAR HUB - SPOKE (CRUIZE) 65 REAR HUB - ALLOY WHEEL (STREET) 67 FRONT BRAKE - CALIPER DISC 73 HANDLE BAR ASSEMBLY 75-77
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
REAR BRAKE PEDAL 69 FRONT MASTER CYLINDER 71 FRONT FORK 79-81 FUEL TANK 83-85
Pictorial Index UG Pictorial Index UG
PLATE NO. : 42
PLATE NO. : 41 PAGE NO. PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
SEAT / GRIP FRAME REAR /
EVAP MECHANISM 87 89 SIDE COVERS / CHAIN COVER 95 GUARDS 97
COVER GRIP FRAME
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
SPEEDOMETER 91 CABLES 93 HEAD LIGHT 99 - 101 TAIL LIGHT / REFLECTOR REFLEX 103
Pictorial Index UG Pictorial Index UG
PLATE NO. : 54
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PAGE NO.
PAINTED PARTS AND DECALS -
INDICATOR LIGHT 105 ELECTRICAL EQUIPMENT 107 PAINTED PARTS AND DECALS 113 - 115 117
CRUISE UPGRADE MODEL
1 PD 5110 53 Kit Head Cylinder with Cover 1 1 Refer Page No. 110
36 PD00 61 Kit Head Cylinder with Cover 1 1 BS IV
6 8
2 PD 5110 25 Cover Tappet 2 2
3 36 DS10 01 ‘O’ Ring Kit for Cover Cyl Head 1 1 Refer Page No. 110
4 4 DS 1011 66 Silent Bush (V) 1 1
9 2
7 5 DS 1010 96 Camshaft Cap 1 1
10 3
10
11 1
1 2
Front Wheel Direction
Plate No.: 2 Brand ID: 001MC641
UG
Cylinder Head
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 PD 5110 53 Kit Head Cylinder with Cover 1 1 Refer Page No. 110
36 PD00 61 Kit Head Cylinder with Cover 1 1 BS IV
2 39 1660 05 Stud (Exhaust) 2 2
3 DK 1010 03 Gasket Cylinder Head 1 1
4 DH 1015 08 Damper Cylinder Head 5 5
5 PD 5814 03 Manifold 1 1
5A PD 5814 09 Assembly Intake Manifold SAI 1 1 BS IV
9
1 10 6 PD 5814 02 Insulator Rubber 1 1
7 DH 1210 38 Clamp for Insulator 2 2
5A 8 39 1674 04 Hex. Bolt / Flange 2 2
11 9 DH 1110 12 Collar - Spark Plug 1 1
2 10 39 2608 01 Grub Screw 1 1
8
11 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 1 Refer Page No. 110
5
4
6
7
3
7
14
3 2
4
Front Wheel Direction
Plate No.: 3 Brand ID: 001MC641
UG
SAI System
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
11 JL 5810 65 Clamp 1 1
12 AA 1410 67 Clip Swivel Spacer 1 1
13 JD 1138 14 Grommet SAI Unit 2 2
14 JD 1138 15 Sleeve SAI Unit 4 4
8 15 KA DQ06 30 Bolt 2 2
16
15 KA DF06 30 Bolt 2 2 UG
16 KC GF06 06 Nut 2 2
11
1
5
13 14 7 6
5 6
2
Front Wheel Direction
Plate No.: 4 Brand ID: 001MC641
UG
Valve
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
7 2
8
Front Wheel Direction
Plate No.: 5 Brand ID: 001MC641
UG
Camshaft / Tensioner
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
7 6 8 9
3 6 PD 5112 29 Sprocket cam Driven (32 T) 1 1
7 DH 1014 12 Collar cam Sprocket 1 1
2 8 DH 1010 48 Special camshaft washer 1 1
9 DK 1013 86 Hex. Soc. Head cap Bolt 1 1
10 DK 1010 64 Cam Chain 1 1
15
5
10 12
11 13
14
9 10
2
Front Wheel Direction
Plate No.: 6 Brand ID: 001MC641
UG
Cylinder and Piston
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6 DK 1016 25 Kit Cylinder Block & Piston Assly. 1 1 Refer Page No. 110
7 DK 1015 92 Oil cooler pipe 1 1
8 DD 1210 07 Bolt special 2 2
9 31 1210 06 Washer copper (Gasket) 4 4
3 2
1
4
7 5
5
9
11 12
2
Front Wheel Direction
Plate No.: 7 Brand ID: 001MC641
UG
Crankshaft
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
5 8
6 39 1931 20 Bearing Ball 2 2
7 PD 5310 29 Sprocket cam drive (16 T) 1 1
4 8 39 2203 07 Parallel pin 1 1
9
7 9 36 DK00 38 Kit Gear Primary Drive & Driven 1 1 Refer Page No. 110
6
10 DH 1010 64 Body centrifugal oil filter 1 1
13
10
13 14
2
Front Wheel Direction
Plate No.: 8 Brand ID: 001MC641
UG
Balancer & Balancer Idler Gear
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6
7
5 9 4
15 16
2
Front Wheel Direction
Plate No.: 9 Brand ID: 001MC641
UG
Transmission
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
17 18
2
Front Wheel Direction
Plate No.: 10 Brand ID: 001MC641
UG
Change Drum / Shift Fork
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
7 8
5
6 39 2639 04 Bolt Socket 1 1
4 7 39 2606 07 Parallel pin 1 1
6 8 DH 1021 89 Guide Gear Shift 1 1
9 DH 1014 96 Spacer 1 1
2
3
19 20
Front Wheel Direction
Plate No.: 11 Brand ID: 001MC641
UG
Gear Change Mechanism
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
21 22
Front Wheel Direction
Plate No.: 12 Brand ID: 001MC641
UG
Engine Assembly & Crankcase RH
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6
8
7 9
5
10
4
23 24
Front Wheel Direction
Plate No.: 13 Brand ID: 001MC641
UG
Crankcase LH
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
25 26
Front Wheel Direction
Plate No.: 14 Brand ID: 001MC641
UG
Cover Clutch
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
27 28
Front Wheel Direction
Plate No.: 15 Brand ID: 001MC641
UG
Cover Magneto
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
11
10
29 30
Front Wheel Direction
Plate No.: 16 Brand ID: 001MC641
UG
Clutch Assembly
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
7
11 DK 1015 73 Holder Clutch (Plate Clutch Lifter) 1 1
12 DH 1011 41 Rack Clutch Push 1 1
13 DK 1011 26 Spacer Clutch 1 1
14 DH 1016 48 Nut Primary drive lock 1 1 LH Thread
5 8 15 DK 1016 36 Lever Assly. Clutch 1 1
11
13 9
6 16 DK 1015 70 Seat Judder Spring 1 1
17 DH 1012 75 Nut 1 1
17 19
18 39 2200 11 Washer 1 1
19 39 1674 04 Bolt 1 1
15
18
12
10
14
31 32
2
Front Wheel Direction
Plate No.: 17 Brand ID: 001MC641
UG
Oil Pump
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6
1
33 34
Front Wheel Direction
Plate No.: 18 Brand ID: 001MC641
UG
Oil Cooler Assembly
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
5 6 16 DH 1013 85 Bolt 2 2
35 36
Front Wheel Direction
Plate No.: 19 Brand ID: 001MC641
UG
Carburettor
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6
6
37 38
Front Wheel Direction
Plate No.: 20 Brand ID: 001MC641
UG
Silencer Assembly
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
39 40
Front Wheel Direction
Plate No.: 21 Brand ID: 001MC641
UG
Air Cleaner
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
11 39 2044 01 Screw 5 5
12
12 JK 5110 02 Clamp 1 1
4 13 DG 1210 02 Clamp 1 1
12 14 DS 1210 26 Plug 1 1
9 11 15 DV 1210 04 Cover air filter 1 1
10 2
41 42
Front Wheel Direction
Plate No.: 22 Brand ID: 001MC641
UG
Magneto, CDI, Spark Plug & H.T. Coil
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
23
10 23 1 JC 1110 28 Rotor 1 1
16
DK 1110 77 Rotor assy without clutch assy 1 1
2 PD 3510 02 Stator Assly. comp 1 1
3 DK 1012 84 Hex. Bolt with Flange 3 3
11 4 DH 1013 81 Pan Head Screw 2 2
5 DH 1011 99 Stopper plate (wiring harness) 1 1
7 6 DH 1013 80 Screw Pan head 1 1
16 15 9 7 DK 1110 28 Spark plug 2 2
15 8 PD 3512 13 C.D.I Assly. / Damper 1 1
9 DH 1110 13 Grommet Spark Plug cap 2 2
12 10 PD 3512 20 H.T. Coil With Cable LH 1 1
8 PD 3512 35 H.T. Coil LH 1 1 BS IV
6
11 DH 1110 16 Grommet Sleeve Spark Plug 1 1
12 12 AP 1110 12 Cap Spark Plug 2 2
17 5 13 PD 4020 02 Capacitor with bracket 1 1
3
9 14 PD 4020 04 Regulator Voltage 1 1
14A PD 4020 05 Regulator Dc 3 Phase 1 1 BS IV
14 1 PD 4020 07 Regulator 1 1 UG
13 4 15 DD 1110 12 Grommet H.T. Cable 2 2
7 16 PD 3512 22 H.T. Coil With Cable RH 1 1
PD 3512 37 H.T. Coil RH 1 1 BS IV
2 17 39 19500 4 Bolt 2 2
20
22 18 PD 1138 07 Cover Regulator 1 1 BS IV
21 18 19 KA EA06 10 Bolt 1 1
14A
19 20 KA DD06 30 Bolt 1 1
17
21 39 0711 11 Plain Washer 1 1
22 PD 5111 29 Bracket HT Cable 1 1 BS IV
23 PD 1138 10 Bkt HT coil mtg carb loose LH 1 -- UG
24 PD 1138 11 Bkt HT coil mtg carb loose RH 1 -- UG
43 44
Front Wheel Direction
Plate No.: 23 Brand ID: 001MC641
UG
Starter Motor & Starter Assembly
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
45 46
Front Wheel Direction
Plate No.: 24 Brand ID: 001MC641
UG
Frame & Frame Fittings
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
47 48
Front Wheel Direction
Plate No.: 25 Brand ID: 001MC641
UG
Engine Mounting
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
10 11 39 2157 04 Bolt 1 1
13 12 DG 1611 54 Cap, Pivot 2 2
13 DG 1611 65 Cap, Tool case 1 1
14 DT 1138 58 Tape frame 1 1
8
11
7
12
6
14
6A
49 50
Front Wheel Direction
Plate No.: 26 Brand ID: 001MC641
UG
Swing Arm
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
12
4
11
2
8
51 52
Front Wheel Direction
Plate No.: 27 Brand ID: 001MC641
UG
Rear Shock Absorber
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6 DG 1710 25 Washer 2 2
4
7 39 1829 12 Spring Washer 2 2
7 6 39 2726 12 Spring Washer 2 2 UG
5 8 DG 1710 38 Bolt Flanged 2 2
3
2
53 54
Front Wheel Direction
Plate No.: 28 Brand ID: 001MC641
UG
Foot Rest
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
55 56
Front Wheel Direction
Plate No.: 29 Brand ID: 001MC641
UG
Mudguard - Front & Rear
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
13 13
1A 1 DG 1612 67 Flap 1 1
1A PD 1814 12 Flap fender rear 1 1 UG
2 DG 1612 06 Stay rear fender 1 1
2A 2A PD 1814 13 Bracket structure rear fender mtg 1 1 UG
3 DG 1611 10 Bolt 2 2
12 16 4 DP 1611 45 Number Plate 1 1
11 5 DG 1611 08 Damper 1 1
8
6
1
57 58
Front Wheel Direction
Plate No.: 30 Brand ID: 001MC641
UG
Stand Assembly
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
12 9 8
5A
59 60
Front Wheel Direction
Plate No.: 31 Brand ID: 001MC641
UG
Tyre, Tube & Wheel Rim
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
10
11
5
9
Note : Tyre & Tube are not supplied through BAL spare parts.
61 62
Front Wheel Direction
Plate No.: 32 Brand ID: 001MC641
UG
Front Hub
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
10 3
4
63 64
Front Wheel Direction
Plate No.: 33 Brand ID: 001MC641
UG
Rear Hub - Spoke (Cruise)
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
26 DV 1510 05 Coupling 1 --
65 66
Front Wheel Direction
Plate No.: 34 Brand ID: 001MC641
UG
Rear Hub - Alloy Wheel (Street)
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 PD 1312 12 Coupling -- 1
2 PD 1318 10 Panel Brake Rear -- 1
17
20 3 DG 1510 96 Shoe Brake Rear (Pair) -- 1
19
4 DG 1510 59 Cam Brake -- 1
2
5 21 5 DG 1510 60 Lever Brake Cam -- 1
7
21 39 1069 01 Screw -- 1
22 KP BC60 04 Bearing Ball -- 1
23 KP BC63 02 Bearing Ball -- 1
24 DG 1510 65 Sleeve -- 1
25 DG 1510 68 Bolt -- 6
67 68
Front Wheel Direction
Plate No.: 35 Brand ID: 001MC641
UG
Rear Brake Pedal
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
4
1 JM 1610 37 Stay RH assly. 1 1
2 KA AC06 30 Hexagon head bolt M6X1 1 1
3 39 0292 15 Hexagon Nut-M6X1 1 1
4 JM 1910 11 Lever Brake 1 1
5 39 0805 11 Washer 1 1
1
6 LE C000 01 Circlip E type 1 1
7 JM 1910 12 Spring 1 1
8 JM 1910 13 Rear brake cable 1 1
11 9 DG 1910 51 Pin 1 1
10 10 39 1211 11 Washer Plain 1 1
9
12,14 11 39 0146 08 Slip Pin 1 1
12 JM 1910 15 Guard Brake pedal 1 --
PD 2312 05 Guard Brake pedal -- 1
13 KB UA06 12 Mushroom Head screw - M6-L12 1 1
7 14 LB U000 08 Mushroom Head screw - M6-L40 1 1
15 JM 1910 14 Spring Brake Switch 1 1
69 70
Front Wheel Direction
Plate No.: 36 Brand ID: 001MC641
UG
Front Master Cylinder
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
71 72
Front Wheel Direction
Plate No.: 37 Brand ID: 001MC641
UG
Front Brake - Caliper & Disc
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
12
73 74
Front Wheel Direction
Plate No.: 38 Brand ID: 001MC641
UG
Handle Bar
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 PD 1510 07 Handle 1 --
PD 1510 00 Handle -- 1
2 PD 1510 09 Weight, Handle 2 --
16 15 2 23 DJ 1810 11 Weight, Handle -- 2
14 9 DK 1810 43 Handle bar weight -- 2 UG
19 11 3 DG 1810 69 Plate 1 1
13 4 DG 1810 91 Holder Fork Upper 1 --
12 1 PD 1510 03 Upper Bracket -- 1
17 30 5 PD 1138 03 Bracket Speedo Cable 1 1
20
18 33
31 6 DG 1810 67 Holder Handle Upper 1 --
26 PD 1510 01 Holder Handle Upper -- 1
8 7 DG 1810 70 Holder Handle Lower LH 1 --
PD 1510 04 Holder Handle Lower LH -- 1
32 27 8 DG 1810 71 Holder Handle Lower RH 1 --
22 29 21
PD 1510 05 Holder Handle Lower RH -- 1
31 7 6 9 PD 1610 04 Grip RH 1 1
10 PD 1610 01 Grip LH 1 1
21A
10
4 11 PD 1610 05 Lever and support holder assy. 1 --
25 DG 1910 10 Lever grip assy. LH -- 1
21B
2 28 12 DG 1910 12 Lever Grip 1 1
24 13 DG 1910 10 Holder - Lever LH 1 1
23 14 LA A000 26 Bolt Clutch Lever 1 --
DG 1910 13 Bolt Clutch Lever -- 1
15 30 1910 24 Screw cable Adjust 1 1
75 76
Front Wheel Direction
Plate No.: 38 Brand ID: 001MC641
UG
Handle Bar
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
77 78
Front Wheel Direction
Plate No.: 39 Brand ID: 001MC641
UG
Front Fork
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
17
1 PD 1210 17 Front Fork 1 –
8 PD 1210 07 Front Fork – 1
8B 38 2 2 DG 1810 34 Grommet, Hose Clamp 2 2
10 8A 31 3 PD 1210 00 Pipe - Left Fork Outer 1 –
PD 1210 09 Tube Outer LH – 1
29 20 4 PD 1210 01 Pipe - Right Fork Outer 1 –
23 12 PD 1210 10 Tube Outer LH – 1
18
5 DV 1810 13 Fork Pipe Inner 2 2
9
6 DG 1810 14 Spring Front Fork 2 2
37 37 7 DG 1810 15 Seat Fork Spring 2 2
27 8 PD 1812 16 Bracket Fork Cover 1 1
30 30
15 PD 1812 21 Bracket Cover Fork 1 -- UG
40 24 28 24 PD 1812 23 Bracket Cover Fork -- 1 UG
39 11 22 22 11 8A KA ED06 20 Bolt flanged small 2 2 UG
21 21 25A
19 19 8B LD A000 34 Washer plain 2 2 UG
32 14 7 14 9 PD 1210 16 Under Bracket Assly 1 –
7
6 6 PD 1210 15 Under Bracket Assly – 1
10 DG 1810 91 Holder Fork Upper 1 –
4
PD 1510 03 Holder Fork Upper – 1
PD 1510 20 Holder fork upper 1 1 UG
3
33 5 5
16A 13 13 34 11 DG 1810 22 Ring, Oil Seal Stopper 2 2
16 39 12 39 1943 04 Bolt Flange 3 3
16 40 KA DF06 14 Bolt flanged 3 3 UG
36
13 DG 1810 11 Bushing - Front Fork, Inner Pipe 2 2
35 14 DG 1810 13 Bushing - Front Fork, Outer Tube 2 2
15 39 1956 04 Bolt Flanged small 2 2
79 80
Front Wheel Direction
Plate No.: 39 Brand ID: 001MC641
UG
Front Fork
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
17
17 DG 1810 85 Nut, Cap 2 2
8 18 DG 1810 03 Washer 1 1
8B 38 2 19 DG 1810 24 Spacer 2 2
10 8A 31 20 DG 1810 05 Race, Steering Stem Bearing 1 1
81 82
Front Wheel Direction
Plate No.: 40 Brand ID: 001MC641
UG
Fuel Tank
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
83 84
Front Wheel Direction
Plate No.: 40 Brand ID: 001MC641
UG
Fuel Tank
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
18 DG 1410 27 Washer 2 2
19 39 1902 04 Bolt Flanged 2 2
KA DF06 12 Bolt flanged 2 2
31 21
20 39 1913 04 Bolt Flanged 2 2
6
32 KA DF06 22 Bolt flanged 2 2 UG
4
10
12 21 39 0761 01 Screw Pan Cross 2 2
16 LB B000 14 Screw Pan Cross 2 2 UG
22 18 22 PD 4026 06 Fuel gauge (Meter) 1 1
9 2 PD 4026 09 Fuel Gauge & Tell Tale Indicator 1 1
23 PD 4026 04 Fuel Gauge Tank Unit 1 1
19 13 5
PD 4026 07 Fuel Gauge Tank Unit 1 1 BS IV
1
20 PD 4026 02 Fuel gauge assy 1 1 UG
14 24 30 1410 28 Gasket Tank Unit 1 1
7
25 30 1410 32 Bolt for tank Unit 4 4
14 15
3
26 DJ 1410 06 Fuel Cock Tube 1 1
JM 1410 09 Fuel pipe - petrol with ethanol 1 -- UG
11 27 DK 1410 41 Clip for Tube 1 1
8 28 PA 4010 18 LED Bulb 4 4 N.I.
23 29 GF 2010 50 Bulb 12V, 1.7 W 1 1 N.I.
17
30 PD 1710 23 Damper Tank Resting Central 1 1 BS IV
85 86
Front Wheel Direction
Plate No.: 41 Brand ID: 001MC641
UG
EVAP Mechanism
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 JY 1710 77 Canister 1 1
16 2 PD 1716 04 Tube Y Connector To Canister 1 1
PD 1716 19 Tube y - conn. breather canister 1 -- UG
3 JY 1138 42 Connector Y Shape 1 1
4 PD 1716 03 Tube Inline Connector To Y Con. 1 1
14 5 PD 1716 11 Tube Y to Drain 1 1
87 88
Front Wheel Direction
Plate No.: 42 Brand ID: 001MC641
UG
Seat, Grip Frame Rear & Cover Grip Frame
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
89 90
Front Wheel Direction
Plate No.: 43 Brand ID: 001MC641
UG
Speedometer
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
2 8
7
91 92
Front Wheel Direction
Plate No.: 44 Brand ID: 001MC641
UG
Cables
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 7
8
93 94
Front Wheel Direction
Plate No.: 45 Brand ID: 001MC641
UG
Side Covers & Chain Cover
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
5 7 6 31 1610 78 Washer 2 2
7 DG 1611 18 Grommet 2 2
5 8 DD 1610 22 Damper 2 2
9 DG 1612 25 Damper 1 1
7
8
9
8
6
4
4
6
2
3 3
95 96
Front Wheel Direction
Plate No.: 46 Brand ID: 001MC641
UG
Guards
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
6
3
5
1
4
97 98
Front Wheel Direction
Plate No.: 47 Brand ID: 001MC641
UG
Head Light
1
20 20 Cruise Street
No. Part No. Description Remarks
2 Qty. Qty.
99 100
Front Wheel Direction
Plate No.: 47 Brand ID: 001MC641
UG
Head Light
1
20 20 Cruise Street
No. Part No. Description Remarks
2 Qty. Qty.
12
26 18 6
25
25 17
24
30 29 28 1A 27
101 102
Front Wheel Direction
Plate No.: 48 Brand ID: 001MC641
UG
Tail Light & Reflector Reflex
12 Cruise Street
No. Part No. Description Remarks
Qty. Qty.
4
11
2
10 5
Bulb holder
Dust cap
13
O Ring
103 104
Front Wheel Direction
Plate No.: 49 Brand ID: 001MC641
UG
Indicator Light
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
3 10 6 31 2010 01 Collar 2 2
5 PD 1812 43 Collar 2 2 UG
7 39 1950 04 Bolt Flanged Small 2 2
KA ED06 20 bolt flanged small 2 2 UG
9 8 PD 4010 11 Indicator Assly Rear RH 1 --
PD 4010 07 Indicator Assly Rear RH -- 1
12 PD 4010 19 Indicator assy RR RH 1 -- UG
PD 4010 33 Indicator RH rear -- 1 UG
5 11 9 GF 2010 12 Lamp 12V-10W 4 4
10 YP D010 10 Lens Signal Light 4 4
105 106
Front Wheel Direction
Plate No.: 50 Brand ID: 001MC641
UG
Electrical Equipment
Cruise Street
8 No. Part No. Description Remarks
Qty. Qty.
1 PD 4016 02 Horn 1 --
3 PD 4016 01 Horn -- 1
2 39 1902 04 Bolt Flanged 2 2
KA DD06 12 Bolt flanged 2 2 UG
3 30 1910 48 Band 2 2
4 JM 2010 32 Battery adapter with Drain Tube 1 1
5 31 2010 21 Clamp wiring harness 1 1
6 DJ 2011 25 Battery 12 V 9 Ah 1 1
7 7 PD 4022 15 Wiring Harness 1 1
3 PD 4022 27 Wiring Harness 1 1 BS IV
PD 4014 09 Wiring Harness 1 1 AHO Model
PD 4022 33 Harness wiring 1 -- UG
5 PD 4022 50 Harness wiring -- 1 UG
2
8 DV 2010 16 Starter Relay Assly. 1 1
8A KA DD06 10 Bolt flanged 1 -- UG
15 4 9 DS 2010 25 Relay Turn Signal 1 1
9 10 DV 1610 36 Band Battery Bracket 1 1
1 11 DG 2010 27 Mat Battery 1 1
6
13 12 AK 2010 12 Fuse 10A 2 2
17 13 KC BA06 04 Nut hex thin - M6 1 1 UG
16 14 AP 2010 25 Fuse 15A 2 2
11
19 10 15 JM 2010 12 Cable Assly. (Motor to St. Rly.) 1 1
109 110
Front Wheel Direction
Plate No.: 52 Brand ID: 001MC641
UG
Tool Kit
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
11
10
12
111 112
Front Wheel Direction
Plate No.: 53 Brand ID: 001MC641
UG
Painted Parts and Decals
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 5
1 52 PD01 44 Tank fuel with decal 1 -- Ebony Black
52 PD03 77 EB Fuel Tank With 3D Decal 1 -- BS IV
2/3 52 PD02 72 Tank fuel with 3D decal 1 -- Desert Gold
4 52 PD03 76 Tank Golden Beige Fuel 1 -- Desert Gold-BS IV
52 PD01 60 Tank fuel with decal -- 1 Matte Black
52 PD03 78 PD Fuel Tank Matt Olive Green -- 1 With 3D Decal
52 PD03 81 Matt Blk Met Fuel Tank + 3D -- 1 BS IV
52 PD03 82 PD Fuel Tank -- 1 M Olive Green-BS IV
113 114
Front Wheel Direction
Plate No.: 53 Brand ID: 001MC641
UG
Painted Parts and Decals
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
1 5
7 36 PD00 27 Kit Side Cover Dcl 1 -- Ebony Black
36 PD00 18 Kit Side Cover Dcl -- 1 Matte Black
2/3
4 8 PD 2330 02 3D Decal Tank LH -- 1
PD 2330 37 3D Decal Tank LH 1 --
PD 2330 03 3D Decal Tank RH -- 1
PD 2330 38 3D Decal Tank RH 1 --
12
10/11
115 116
Front Wheel Direction
Plate No.: 54 Brand ID: 001MC641
UG
Painted Parts and Decals - Cruise Upgrade Model
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
117 118
Front Wheel Direction
Plate No.: 55 Brand ID: 001MC641
UG
Painted Parts and Decals - Street Upgrade Model
Cruise Street
No. Part No. Description Remarks
Qty. Qty.
9 PD 2330 63 Decal 3D LH -- 1
6/7 8 9 PD 2330 64 Decal 3D RH -- 1
119 120
Front Wheel Direction
Plate No.: 56 Brand ID: 001MC641
UG
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit
121 122
Front Wheel Direction
Plate No.: 56 Brand ID: 001MC641
UG
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit
17 37 0043 53 Touch up paint Matte Silk black 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
123 124
Front Wheel Direction
Kit List UG Kit List UG
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36PD0016 Tank DCL-BL Metallic-A101 PD233024 Tank Decal RH (Matte Black Metallic) 1 PD233013 Tank Decal 2 RH (Ebony Black) 1
PD233023 Tank Decal LH (Matte Black Metallic) 1 9 36PD0027 S Cover DCL E Black-A102 PD233014 Side Cover Decal LH (Ebony Black) 1
PD233028 Decal Tank Center (Matte Black Metallic) 1 PD233015 Side Cover Decal RH (Ebony Black) 1
2 36PD0018 S Cover DCL BL Metallic-A101 PD233025 Side Cover Decal LH (Matte Black Metallic) 1 10 PD511053 Cyl Head + Cover-102B PD511018 Cylinder Head 1
PD233026 Side Cover Decal RH (Matte Black Metallic) 1 PD511101 Cover Cylinder Head 1
3 52 DK02 03 Kit Assly Magneto Cover DK101767 COVER MAGNETO MOONLIGHT-SF 1 11 DK101625 Block - Piston PD521002 CYL Block 1
DG101418 GAUGE 1 DK101092 Assembly Piston 1
JE541212 DECAL MAGNETO COVER 1
12 36DS1001 Cyl. Head O Ring Kit 39239121 O Ring (Cover Tappet) 2
4 36PD0020 Assly Cl Cover-A101 PD541235 Clutch Cover 1 39128321 O ring 2
DK101738 Decal Cover RH 1
39199020 Bearing - Needle 1 13 DK101327 Valve Kit DK101052 Valve Intake 1
39104119 Seal Oil 1 DK101011 Valve Exhaust 1
31101060 Plug 2
14 DK101326 Valve Repair Kit DK101247 Retainer Valve Spring 2
5 36PD0021 Chain Sprocket-A101 PD131200 Sprocket (36 T) 1 DK101108 Spring Valve Inner 2
DT141005 Chain 110 Link 1 DK101110 Spring Valve Outer 2
DV101048 Sprocket (14 T) 1 DK101246 Seat Valve Spring 2
6 36PD0014 Assly C'case RH-A101 PD541018 Crankcase RH (JC) 1 15 DK101330 Guide Chain Kit DK101060 Guide Chain (Tight) 1
59050002 Stud Bolt (M10) 1 DK101059 Guide Chain (slack) 1
39258320 Bearing Ball6004-SKF 1
59200027 Bearing NRB HK 1516 (15*21*16) 1 16 36DK0007 Kit Centrifugal Oil Filter 39220011 Washer 1
39260120 Bearing Ball 1 DH101234 Gasket Centrifugal Oil Filter 1
39215220 Needle Roller Bearing 1 39226701 Oval Screw 3
DH101066 Join Oil Deliver 1
7 36PD0013 Assly C'case LH-A101 PD541017 Crankcase LH 1 DH101067 Spring Oil Deliver 1
CB101220 Plug 1 39219908 Pin Oil Deliver Joint 1
59050002 Stud Bolt (M10) 1
39260320 Ball Bearing 1 17 36DV0007 Steering Cone Kit DG181045 Bearing Cone Upper 1
59200006 BRG Ball 6204Z HN3 (20*47*14) 1 DG181046 Bearing race Upper 1
39218520 Deep Groove Ball Bearing 1 DG181047 Bearing race Lower 1
30101014 Seal-Oil 1 DG181005 Bearing Cone Lower 1
39219019 Oil Seal 1
DH101203 Breather Pipe 1 18 DK101328 Ring Set Piston DK101049 Top Ring 1
DK101050 Second Piston ring 1
8 36PD0024 Tank DCL E Black-A102 PD233010 Tank Decal 1 LH (Ebony Black) 1 DK101051 Ring Piston 1
PD233011 Tank Decal 1 RH (Ebony Black) 1
PD233012 Tank Decal 2 LH (Ebony Black) 1 19 36DK0038 Set Primary Drive/Driven DK101561 Clutch Housing 1
125 126
Kit List UG Kit List UG
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
DH101628 Gear Primary Drive 1 KADD1060 Bolt flanged 1
20 36DK0077 KIT for Starter Clutch DK101595 DK101596 Spring Starter Clutch 5 KADU0855 Bolt flanged M8 x 1.25 x L55 1
KADU0840 Bolt flanged M8 x 1.25 x L40 1
21 36DK0076 KIT Starter Clutch Assly DK101595 DK101595 Body Starter Clutch 1 KADD0814 Bolt flanged 1
DK101596 Spring Starter Clutch 5
39084914 Washer - Lock :- Toothed 3
27 36PD0078 Kit saree guard + Grab + Fitting PD231426 Grab handle front 1
PD231212 Saree guard RH 1
127 128
Amendment Sheet UG Amendment Sheet UG
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.
129 130
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
131 132
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
133 134
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
135 136
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
137 138
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
139 140
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
141 142
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
143 144
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
145 146
Parts Index UG Parts Index UG
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
147 148