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    Pressure Vessel Inspection and Test Plan Sample

    Uploaded by

    Rajesh Sharma
    The document outlines an inspection and test plan for pressure vessel manufacturing with 42 steps covering pre-inspection, manufacturing, testing, and final inspection. Key steps include reviewing design documents, verifying materials and welder qualifications, non-destructive testing of welds, pressure and hydrostatic testing, and final review of documentation.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Pressure Vessel Inspection and Test Plan Sample

    Uploaded by

    Rajesh Sharma
    23 views4 pages
    The document outlines an inspection and test plan for pressure vessel manufacturing with 42 steps covering pre-inspection, manufacturing, testing, and final inspection. Key steps include reviewing design documents, verifying materials and welder qualifications, non-destructive testing of welds, pressure and hydrostatic testing, and final review of documentation.

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    itp PV

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    The document outlines an inspection and test plan for pressure vessel manufacturing with 42 steps covering pre-inspection, manufacturing, testing, and final inspection. Key steps include reviewing design documents, verifying materials and welder qualifications, non-destructive testing of welds, pressure and hydrostatic testing, and final review of documentation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views4 pages

    Pressure Vessel Inspection and Test Plan Sample

    Uploaded by

    Rajesh Sharma
    The document outlines an inspection and test plan for pressure vessel manufacturing with 42 steps covering pre-inspection, manufacturing, testing, and final inspection. Key steps include reviewing design documents, verifying materials and welder qualifications, non-destructive testing of welds, pressure and hydrostatic testing, and final review of documentation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    www.inspection-for-industry.

    com
    Pressure Vessel Inspection and Test Plan Sample
    Activity By Remark
    No. Inspection and Test Plan Reference Document Acceptance Criteria Verifying Document
    Manuf. TPI Client

    1 Pre-Inspection Meeting Spec. Spec. MOM H H H -

    Before Manufacturing
    DWG, Design, DWG,
    2 ASME, Spec ASME, Spec H R A -
    Calculation Document Calculation book
    3 WPS&PQR ASME ASME IX Welding Book H R A -

    Welder Qualification
    4 ASME ASME IX Certificates H R - -
    Certificates

    5 NDT procedure ASME ASME V,VIII, IX Procedures H R A -


    NDE Personnel
    6 ASME ASME V Certificates H R - -
    Certificates
    PWHT Procedure
    7 ASME ASME VIII Procedure H R A -
    (if needed)
    Hydro Static Test
    8 ASME ASME VIII Procedure H R A -
    Procedure

    9 Painting Procedure ASME Spec. Procedure H R A -

    Materials
    Original Material
    10 Material Certificates ASME ASME II H R - -
    Certificates
    Storage of raw material
    11 ASME ASME - H W - -
    and Welding

    Visual, Dimension and


    12 ASME VIII ASME VIII Report H W - -
    Marking Control

    1
    www.inspection-for-industry.com
    During Manufacturing

    Transferring of marking
    13 ASME VIII ASME VIII Report H SW - -
    Material

    Cutting & Edge


    14 DWG DWG - H SW - -
    Preparation

    Head forming and


    15 DWG DWG, ASME VIII Report H W - -
    Dimension Check

    Check of Rolling for


    16 DWG DWG, ASME VIII - H SW - -
    Shell
    Check of Welding plan
    17 DWG/WPS WPS/DWG - H SW - -
    with WPS
    Fit Up & welding ( shell
    18 DWG/WPS WPS/DWG - H SW - -
    to shell)

    19 Second Rolling of Shell DWG DWG, ASME VIII Report H SW - -

    Fit Up & welding ( head


    20 DWG/WPS WPS/DWG - H SW - -
    to shell)
    Inspection of welds
    ASME/NDT map/NDT
    21 ( N.D.T shell to shell and ASME VIII Report H SW/R - -
    Procedure
    head)
    Fit-Up, Welding of pipe
    22 ASME/DWG ASME/DWG - H SW - -
    to flange
    ASME/Spec./NDT
    23 RT (Pipe to flange) ASME VIII Report H R - -
    Procedure/NDT Map
    Marking ,Opening
    24 DWG DWG - H W - -
    Nozzles
    Fit-Up, Welding (Nozzle to
    25 WPS/DWG WPS/DWG - H W - -
    Shell)

    2
    www.inspection-for-industry.com
    ASME/NDT map/NDT
    26 PT, UT (Nozzle) ASME VIII Report
    Procedure
    Fit-Up, Welding (Pad of
    27 WPS/DWG WPS/DWG - H SW - -
    shell)

    Inspection for Fit-Up &


    28 WPS/DWG WPS/DWG - H SW - -
    Welding saddle & Lug
    Visual & Dimensional
    29 DWG/Spec. DWG - H W - -
    Check
    PWHT Online
    30 PWHT(if needed) Procedure ASME VIII / Spec H H
    graph
    Hardness measurement
    31 Spec. ASME II Report H W
    (if needed)

    32 Hydrostatic Test Procedure ASME VIII Report H H W -

    Final Inspection

    Final Visual &


    33 DWG/Spec. DWG Report H H - -
    Dimensional Check
    Surface Preparation and
    34 Procedure SSSP/Spec. Report H W - -
    Painting

    35 Check of Name Plate DWG DWG - H SW - -


    Submitted
    36 Check of Final Book - Spec. DWG/ P.O H R
    by
    Documentation

    37 Inspection Reports - Spec./DWG Report H R - -

    38 NCR - Spec./DWG Report H R

    39 Review Final Data Report - Spec./DWG - H R

    Packing

    3
    www.inspection-for-industry.com
    Marking Control &
    40 - Spec. MOM H H - -
    Release Note

    41 Loading Inspection - Spec. - H H - -

    Shipping Document
    42 Procedure Spec. Packing List H R - -
    Control

    Abbreviations:

    H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
    W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
    Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

    R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

    A: Approval
    SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring;
    For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

    MOM: Minute of Meeting

    P.O: Purchase Order

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