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    Scan 27 Sep 2020

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    SURAJ PRSAD
    The document provides an inspection and test plan for the fabrication of a reactor. It outlines the acceptance criteria and responsibilities for inspecting materials, fabrication, non-destructive testing, pressure testing, and finishing like pickling and passivation. Key steps include verifying drawings and procedures, inspecting materials and welds, performing non-destructive testing, pressure testing, and final surface preparation and painting.

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    Scan 27 Sep 2020

    Uploaded by

    SURAJ PRSAD
    20 views2 pages
    The document provides an inspection and test plan for the fabrication of a reactor. It outlines the acceptance criteria and responsibilities for inspecting materials, fabrication, non-destructive testing, pressure testing, and finishing like pickling and passivation. Key steps include verifying drawings and procedures, inspecting materials and welds, performing non-destructive testing, pressure testing, and final surface preparation and painting.

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    Scan 27 Sep 2020 (4)

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    The document provides an inspection and test plan for the fabrication of a reactor. It outlines the acceptance criteria and responsibilities for inspecting materials, fabrication, non-destructive testing, pressure testing, and finishing like pickling and passivation. Key steps include verifying drawings and procedures, inspecting materials and welds, performing non-destructive testing, pressure testing, and final surface preparation and painting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    20 views2 pages

    Scan 27 Sep 2020

    Uploaded by

    SURAJ PRSAD
    The document provides an inspection and test plan for the fabrication of a reactor. It outlines the acceptance criteria and responsibilities for inspecting materials, fabrication, non-destructive testing, pressure testing, and finishing like pickling and passivation. Key steps include verifying drawings and procedures, inspecting materials and welds, performing non-destructive testing, pressure testing, and final surface preparation and painting.

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    Oocument Number

    INSPECTION AND TEST PLAN FOR FABRICATION OF REACTOR ATUL/ITP/005


    Rev O0

    InspectionBy Remarks
    Sr No. Description Referance Document Aceptance Criteria
    Contractor Atul OC/TPI
    MOM Technical Specification H H
    Pre-InspectionMeeting
    Document Verification
    Availibility of Approved Drawing Approved Drawing DR

    H A
    WPS&PQR ASME Sec IX ASME Sec IX_
    H A
    Welder Qualification Certificates ASME Sec IX ASME Sec IX

    2.4 Availibility of For Fabrication Procedure, NDT Procedure, Pressute H


    Testing Procedure, Pickling and Passivation Procedure For SS
    IncomingMaterial

    3.1 For Pressure Part Dimension, Visual Inspection, Heat Number


    MTC/Approved Drawing ASME Sec II PART A H W
    Corelation, MTC Review, PMI Inspection For SS/Low Alloy Steel.

    ForNon-Pressure Part: Dimension Inspection, Visual Inspection, MTC


    3.2 MTC/Approved Drawing ASME Sec II PART A H W
    Review, PMI Inspection For SS/Low Alloy Steel.

    3.3 Welding Consumables Batch Test Certificate ASME Sec II PART C H R

    Fit-up Inspection
    4.1 Marking, Cutting &Rolling of Plates Approved Drawing ASME Sec IlV H S
    4.2 Verifying Dimension of Dome/Dish Approved Drawing ASMESec IIV H S

    4.3 Fit-up Inspection of All Longitudinal Joints and Circumferential Joints. Approved Drawing ASME Sec lIIV H

    4.4 Fit-upInspection of Nozzles Approved Drawing ASMESec IIV H RW


    Fit-up Inspection of Lifting Lug, Internal, Stiffners and All Remaining
    4.5 Approved Drawing ASME Sec IIV H S
    Joints.
    Fabrication and NDT
    5.1 Selection of WPS and Welding Consumables WPS
    ASME Sec IX
    5.2
    Deployment of Qualified Welders Welder List ASME Sec IX

    5.3 Control of Process Parameter Like Preheat, Interpass and Weld Size
    WPS WPS H
    etc.
    Approved
    5.4
    |Penetrant Test(PT) on All Back-gouged Welds. ASME Sec illV H
    Drawing/Section V
    5.5 Weld Visual Approved Approved Drawing/
    Drawing/Section lllV ASME Sec llIV
    5.6 Pad Pneumatic Test Pressure Test Procedure ASME Sec IIV H RW
    RF
    N o n Destructive Examination
    Approved ASME Sec IIV H R RT Film Review
    5.7
    Drawing/Section V
    Final Weld visual Inspection From Inside As Well As From Outside, Approved Approved Drawin8/ W
    H
    5.8 Inspection, PMI For SS and Low Alloy Steel Drawing/Section IIV ASME Sec lIIV
    Dimension
    Pressure Testing &Painting
    Approved
    W
    6. 1 Pressure Test of Equipment Drawing/Pressure Test ASME Sec IIV

    Procedure

    Test (RPM, Load, Voice, Vibration, Shaft Runout & Power H W


    6.2
    Running Approved Drawing/FAT FAT

    Drawn)
    Pickling and Passivation Pickling and Passivation W
    Passivation for SS Material Procedure
    6.3 Pickling and Procedure
    RW DFTcheck on Final Painting
    Approved Drawing Approved Drawin8
    6.4 Surface Preparation and Painting Approved ITP
    Approved ITP H

    6.5 Dispatch Clearance A-Approval, R-Review, of Meeting,


    MOM-Minute

    H-Hold Point, W-Witness Point, DR-Drawing Review, S-Surveillance,


    Legend: Positive Material Identification,
    PQR-Procedure Qualification test, PMI:
    WPS Welding Procedure Specification,
    shall be transfer before cutting for traceability.
    on Pressure part
    material
    Note 1: Marking to 20 mm
    be carried out for plate having thickness Greater or Equal
    2:UTtest shall certification & Check Test Required
    if MTC Available Not
    EN10204 Type 3.1
    3: MTC Shall be water.
    Chlorine content shall be
    less than 25 m m hydrotest for
    4: For SS Matrerial, Release note.
    Equipment.
    of Dossier file Shallbe Provide with
    without Inspection
    be dispatch the Equipment
    Hard Copy Approved by
    5: Vendor cannot
    of Dossier File Before Equipment
    Dispatch and 2 nos. Reviewed By
    shall be Provide Soft Copy
    6:Vendor
    Prepareby
    Sgnature
    Name
    n c i a n atiOn

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