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502 Series DC Power System: Netsure™

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NetSure™

502 SERIES
DC POWER SYSTEM
NetSure™ 502 SERIES

KEY FEATURES

yy High efficiency – 96.5%,


lower operating costs as a result
of reduced power consumption.

yy Supports Ethernet, SNMP


V2 & SNMP V3, ModBus eSure™ rectifiers from Vertiv™ provide efficiency levels up to
and RS485 communication
interfaces – enables remote
96.5%, reducing heat and energy loss over 50%.
control & monitoring.
The NetSure 502 DC Power Solution is a Distribution options include load
yy NetSure™ rectifiers are
designed to operate from flexible system capable of providing DC low-voltage disconnect (LLVD), battery
-40°C to +80°C, providing a power through the use of 2000 W low-voltage disconnect (BLVD), or no
minimum 1750 W output at rectifiers and a variety of output low-voltage disconnect. Plug-in rectifiers,
65°C – suitable for harsh distribution options. The system is AC connectivity and DC load outputs
environmental conditions. available in a bulk output configuration, enhance the overall flexibility of the
integrated distribution configuration and a system by minimizing installation and
yy Extremely wide AC
distribution panel style configuration. start-up time. This dynamic system also
voltage range window
– 85 VAC to 300 VAC.
The NetSure 502 is available in both 19" offers alternative AC input configurations,
and 23" rack-mount configurations, suited relay rack configurations, battery tray
yy Several distribution for up to 600 amp power requirements in options, and pre-configured output
configuration options – battery the most harsh environments. The system load kits.
disconnect breakers, load is supported by a single SCU+, ACU+ or
breakers, and GMT fuses up to The NetSure 502 is designed for 40 amp
NCU controller that provides all control
15 A to meet application needs. to 600 amp loads. This cost-effective
and operational conditions, as well as
solution is NEBS Level 3 compliant and
yy NEBS Level 3 and UL historical site data and external signal
UL Listed. Rated for continuous operation
Listed – complies with conditioning and monitoring. Each initial
from -40 °C to +65 °C, this system is
industry standards. rectifier shelf includes a slot for the
designed for the harsh outside plant
controller and space for the rectifiers.
yy Monitoring and battery test environment, as well as customer premise
Distribution is either provided by output
and charge functions – FTTx, wireless back-haul, microwave, DLC,
bus bars, fuses or breakers located in the
advanced battery DAS and small cell applications.
management features power shelf, or an externally mounted
and AC service monitoring. distribution panel.

yy Configuration file
capability – minimizes Efficiency eSure Rectifier
installation time and allows Efficiency Curve
planned network conformity. 98%
96%
94%
92%
90% Standard Rectifier
88% Efficiency Curve
86%
84%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Load

This graph demonstrates eSure ultra high efficiency of 96.5%


versus standard rectifier efficiency around 93%

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The NetSure™ 502 system is ideal for wireline and wireless applications such as switch sites, co-location,
huts and large vaults or enclosures, as well as FTTx electronics.

eSure™ Rectifiers
Ultra high efficiency of 96.5% is achieved with the eSure R48-2000e rectifier. eSure rectifiers from Vertiv deliver the most reliability
and highest efficiency in the industry, reducing power consumption and lowering operation cost.

The NetSure 502 Series supports eSure The modular design of these units
rectifiers. The R48-2000e is a modular, facilitates power plant sizing to
high frequency constant power rectifier application needs. Beyond reducing
designed with the latest patented operating costs, Vertiv has maximized
switch-mode technology using DSP the value of eSure rectifiers by making
(Digital Signal Processor) functionality. them backwards compatible with existing
Use of DSP technology results in fewer NetSure DC Power Systems. Both unit
components and optimized operation. types can be used in a system together.
Plug’n’play technology allows for easy
The eSure rectifier provides up to 100%
system configuration. System capacity
of rated power at 55°C. As the
can be increased by simply plugging an
temperature increases from 55°C to 80°C,
additional rectifier into an existing shelf
the thermal power limit circuit linearly
or a newly added expansion shelf — no
decreases power. In the typical operating
adjustments or setup are required. The
range, eSure rectifiers have a power factor
NetSure 502 rectifiers provide load power,
greater than .99, total harmonic distortion
battery float current and battery recharge
less than 5%, and efficiencies up to
current. The rectifiers are monitored and
96.5%. Each hot-swappable rectifier has
controlled by the SCU+, ACU+ or NCU.
an integral multi-speed cooling fan and
a tri-LED status indicator.

Environmental Endurance

Great output power at high temperatures


NetSure 502 rectifiers deliver high output power in relation to ambient temperature conditions, making them especially suitable for
high-temperature environments. In a system with rectifiers operating at 65 °C, the output is still a minimum 80% of full power.
Extremely wide AC voltage range window
The AC voltage input range vs. rectifier output is another extraordinary feature of this small system. The rectifier’s input voltage
ranges from 85 VAC to 300 VAC. Between 176 VAC to 300 VAC, the output is 100% of full power.

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NetSure™ 502 SERIES

Designed for global use,


the NetSure™ controller with stands
high telecom standards, providing
great reliability and availability.

ACU+ Controller NCU Controller

As load demand grows, the system can be easily expanded with additional modular components.

Rectifier Shelves Controller


The rectifier shelves integrated into the The SCU+, ACU+ and NCU are powerful control units that enable remote monitoring
NetSure 502 system are 3.5" (2 RU) high of the main AC supply, DC power plant, battery backup and site environment.
and available in 19" and 23" widths. These
The controller enables advanced battery management such as sophisticated boost
shelves provide front to back ventilation
charge control, remaining capacity testing, constant current discharge testing and
and can be mounted directly above or
scheduled discharge testing. With basic energy saving functions, the SCU+ is a
below other electronic equipment,
cost-efficient system component. For more sophisticated site monitoring the ACU+ or
maximizing revenue-generating space.
NCU is available as an option. Information and alarms from a specific site are monitored
Each unit will operate from 120/208/240
or checked with a web browser or SNMP. The NCU supports multiple web browsers
VAC and is equipped to accommodate
including IE, Firefox, Chrome and Safari. Standard supported protocols include ModBus,
plug-in AC connections or line cords. DC
SNMP V2 & V3. Encrypted security is provided by IPv6 and SNMP V3.
output connection options for each shelf
include plug-in DC jumpers for GMT load, Distribution
two-hole compression lugs or bus bar
terminations for larger conductors for Output distribution for the NetSure 502 is available in three different forms.
connection to local or remote distribution Bulk distribution can be provided through lug landing points on the rear or top of the
and batteries. The shelf with rectifiers is shelf. Internal distribution is attained through GMT fuses or circuit breakers. Internal
NEBS Level 3 compliant, UL Listed and distribution options include: 13 GMT fuses composed of (5) 15 A positions and (8) 10
meets FCC Class B EMI/RFI requirements. Amp positions; or (4) load circuit breakers (0 A to 100 A) and (5) 10 A GMT fuses; or (2)
load circuit breakers (0 A to 100 A) and (2) battery disconnect circuit breakers (0 A to
125 A) and (5) 10 A GMT positions. External distribution panel options for the (1) row
panel include: (24) load circuit breaker positions or (18) load circuit breaker positions
plus (6) battery disconnect positions or (16) load positions and (8) battery disconnect
positions for a 23" arrangement; and (19) load circuit breaker positions or (14) load
circuit breaker positions plus (5) battery disconnect positions for a 19" arrangement.
Options for the (2) row panel include (39) load breaker positions and (9) battery
disconnect positions for the 23" shelf and (29) load breaker positions and (9) battery
disconnect positions for the 19" models.
All distribution options can be outfitted with a (20) position GMT panel that provides
either 80 A or 40 A on A and 40 A on B load. All internal and external distribution
panel options are available with low-voltage disconnect capability.

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NetSure™ 502 systems come in many different configurations

1. AC input wiring

2. eSure™ rectifier (R48-2000e)

3. ACU+ controller
1 2 3 4
4. Distribution panel

This highly flexible DC power system is available in bulk output shelves, integrated distribution shelves or externally mounted
distribution panel systems. These alternatives are optimal for rack-mounting in any building, shelter or cabinet installation.
NetSure 502 is easily integrated into any Vertiv outdoor enclosure when a pre-manufactured space-efficient outdoor solution is needed.
The system can also be shipped loose or mounted in a relay rack with battery trays. The three following core configurations define the
combination of rectifier and distribution shelves and determine the ultimate capacity of the system.

Bulk Output Distribution Internal Distribution External Distribution Panel


582136800 582136700 582136800

Our most compact system measures


2 RU high, with distribution capability
and rectifiers in the same shelf. Available
in 19" and 23" widths, the system provides
distribution space for GMT fuses up to 15
A or a combination of 100 A circuit
breakers and GMT fuses. Configuration
options include battery low voltage
The bulk solution provides an easy disconnect (BLVD), load low voltage
method for upgrading inefficient and/or disconnect (LLVD) or no low voltage
obsolete rectifiers without the expense of disconnect. An external GMT fuse panel
buying a new DC plant. When distribution with (20) positions is available in both
is already available and bulk -48 VDC an A and A/B configuration. If multiple distribution points are needed
power is needed, these (2) new our 23" system provides up to (39) load
configurations are ideal. Bulk output bullet breaker positions and up to 9 battery
connection points are provided on the disconnect positions. In a 19" system, there
rear or top of these shelves. Optional AC are up to (29) load bullet breaker positions
input is available through top or rear and (9) battery disconnect positions. Bullet
access to the system. Up to 400 A of breakers up to 250 A can be used in this
power is provided in up to 6 RU of space. panel. An optional GMT fuse panel is
Mount the system in a 19" or 23" rack, available for GMT fuses. This system offers
connect your load cables, plug-in AC up to 600 A output current capacity in 14
cords, add rectifiers and you are ready to RU of space.
provide power.

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NetSure™ 502 SERIES

System Specifications, NetSure™ 502

INPUT

System Voltage, Nominal 120 VAC, 208 VAC, 240 VAC

19" integrated up to 80 A
23" integrated up to 120 A
19" rear bulk systems up to 365 A
Output Capacity 23" rear bulk systems up to 450 A
19" & 23" top bulk systems up to 400 A
19" & 23" externally mounted distribution panel systems up to 600 A

Framework Type Mountable relay rack (can be mounted in enclosures)

Equipment Height Width Depth

Rear bulk output shelves 2 RU/shelf 19" or 23" 13.6"

Dimensions, Mounting Top bulk output shelves Up to 6 RU 19" or 23" 12.5"

19" or 23" 12.5"

19" or 23" 13.1"

Rear bulk output shelves – Rear for installation, front for operation and maintenance
Top bulk output system – Top for installation, front for operation and maintenance
Access
Integrated distribution system – Front for installation, operation and maintenance
Externally mounted distribution system – Rear, front and top for installation, front for operation and maintenance

Control SCU+, ACU+ or NCU controller

ENVIRONMENTAL

Temperature Range, Operating -40 °C to +80 °C (-40 °F to +176 °F) see rectifier specification for any derating

Storage -40 °C to +80 °C (-40 °F to +176 °F)

Humidity 0 to 95%, non-condensing

Ventilation Fan-cooled front to rear

EMI/RFI Conforms to FCC rules Part 15, Subpart B, Class B and EN55022 Class B, radiated and conducted

UL 60950 Recognized (US & Canada) – Rear bulk distribution system and integrated distribution system
Safety Compliance UL 1801 Listed (US & Canada) – top bulk and external distribution panel system
NEBS Level 3

eSure™ Rectifier Diagrams (R48-2000e)

Output Power vs. Temperature Output Power vs. Input Voltage


at Input Voltage >176VAC at Ambient Temperature <45°C
120 120
% of max output power
% of max output power

100 100
80 80
60 60
40 40
20 20
0 0
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 0 50 100 150 200 250 300 350

Temperature (°C) Input voltage (VAC)

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Rectifier Specifications, R48-2000e
AC INPUT RECTIFIER
Input Voltage, Nominal 120 VAC, 208 VAC, 240 VAC
Input Voltage, Operating Range 85 VAC to 300 VAC extended range to 300 VAC without damage
Frequency 45 Hz to 65 Hz
Power Factor (PF) 0.99 ≥ to 50% load
Total Harmonic Distortion <5% from 50% to 100% of rated load
Input Current, Maximum 13 A
Inrush Current Inrush current does not exceed 150% of the rated input steady state peak value.
Operating Efficiency 96.5%
DC OUTPUT
Output Voltage, Adjustment Range -42 VDC to -58 VDC
Constant Power Limiting Operation 2000 W @ -48 VDC
See derating chart for voltages less than 176 VDC or temperatures higher than 55 °C.
Output Current 41.7 A @ -48 VDC
Regulation Steady state output voltage remains within +/-1%
for any combination of input voltage and temperature from 5% to 100% load
Voice Band Noise Does not exceed 38 dBrnC output noise from 20% to 70% load
Wide Band Noise Does not exceed 250 mv peak-to-peak, or 100 mv rms per Telcordia GR-947-CORE
Psophometric Noise <2 mV at 20% to 70% of rated load
Protection High Voltage shutdown fixed and selective capability. Fixed – requires manual restart.
Selective – If rectifier detects over voltage it will turn off. After 5 seconds it will restart;
if it encounters an over voltage within 5 minutes it will turn off and remain off until reset.
ENVIRONMENTAL
Temperature -40 °C to +80 °C (-40 °F to 176 °F )
Altitude 2000 m (6560 ft) at full power
British Thermal Unit (BTU) 326.9 BTU/hour
Ventilation Front to back with speed-controlled fan (field replaceable)
Audible Noise The rectifier does not produce sound levels above 50 dB(A), measured 0.6 m in front of the rectifier,
at the same horizontal line as the middle of the rectifier at 25 °C
STATUS /ALARM INDICATORS AND MONITORING
Visual Indicators Green LED: Normal Operation Yellow LED: Alarm
Red LED: Failure Flashing Red LED: Fan Failure
Status Settings Controller establishes rectifier settings
RECTIFIER PHYSICAL SPECIFICATIONS
Mounting Plug in installation
Dimensions (H x W x D) 86 x 84.5 x 272 mm (3.39" x 3.33" x 10.71")
Weight 2.4 kg (5.3 lbs)
Safety Compliance UL 60950 Recognized (US & Canada)

Additional Information
For additional specification, engineering and installation information, request specification number 582136700 (integrated distribution configuration) or 582136800 (bulk and external
distribution configurations) or 1R482000e (eSure rectifier).
For ordering information on the complete system, request SAG582136700 or SAG582136800.

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VertivCo.com | Vertiv Headquarters, 530 Westar Blvd. Westerville, OH 43082, USA
© 2016 Vertiv Co. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been
taken to ensure accuracy and completeness herein, Vertiv Co. assumes no responsibility, and disclaims all liability, for damages resulting from use of this information or for any errors or omissions. Specifications are subject to change without notice.

DC-00089 (R12/16)

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