B Maxx 4000 Series
B Maxx 4000 Series
B Maxx 4000 Series
Language English
Translation
Document No. 5.01046.06
Part No. 354844
Stand 11-Nov-2014
b maXX
(BM4-F-)DIO-XX
(BM4-F-)FIO-XX
Digital IO module
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Used terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Use, compliant with intended purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 BM-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.1 Slots BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.2 Type plate BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.3 Type code BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.4 Danger areas BM4-F-DIO/FIO-XX for standard controller . . . . . . . . . . . . . . . . . . . . 26
4.3 DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.1 Position DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.2 Type plate DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.3 Type code DIO/FIO-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Preparation of mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Requirements on the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.3 Requirements for the connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.5 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.6 Internal circuit diagram Digital IO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8 Commissioning/Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.2 Procedure of the commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2.1 Recognition of the Digital IO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2.2 Testing of the Digital IO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.2 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10 Troubleshooting and Fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.2 Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.3 Error handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10.3.1 Error reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10.3.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Appendix A - Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material damage.
Recommen-
dations
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.
All specifications and notes in these instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.
Procure spare parts through an authorized dealer or directly from the manufacturer.
1.7 Disposal
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also b maXX 4000 5.12008, chapter Disposal.
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren-
dered null and void.
The term function module or the designation DIO/FIO-XX (ES controlller) or BM4-F-DIO/
FIO-XX (standard controller) is also used in this documentation for the Baumüller product
„b maXX Digital IO module“. A list of the abbreviations used can be found in b maXX
4000 5.12008, Appendix A: Abbreviations.
Instruction
handbook
Doc No. Part No. Part No.
German English
Instruction handbook basic unit b maXX 4400, 4600, 4700 (ES) 5.12008 444495 444496
Parameter manual
Instruction
handbook
function modules Doc No. Part No. Part No.
German English
Analog IO module BM4-F-AIO-XX or AIO-XX 5.01045 354844 372665
Digital IO module BM4-F-DIO/FIO-XX or DIO/FIO-XX 5.01046 354843 372666
Encoder module BM4-F-ENC-XX or ENC-XX 5.01042 354842 372861
Incremental encoder emulation module BM4-F-IEE-XX or IEE-XX 5.02020 354858 376728
SSI encoder emulation module BM4-F-SIE-XX or SIE-XX 5.03056 377123 379049
Instruction
handbook
option modules Doc No. Part No. Part No.
German English
DISC-NT slave BM4-O-DNT-XX 5.03007 367670 -
CANopen slave BM4-O-CAN-03 5.02014 368692 368693
CANopen slave programming handbook for controller 5.02065 368694 372860
CANopen over EtherCAT programming handbook 5.07017 413208 432414
CANopen slave for b maXX PLC application handbook 5.03057 376486 376487
b maXX drive PLC 5.01051 366197 354845
b maXX drive PLC application handbook 5.02004 366198 372017
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 for b maXX PLC 5.03001 366202 372042
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 CANopen master for 5.03002 366203 372043
b maXX PLC application handbook
CANsync master for b maXX PLC 5.02056 366199 372025
CANsync slave for b maXX 5.02064 366201 372041
CANsync for b maXX PLC application handbook 5.02066 366200 372039
IEI for b maXX PLC 5.02013 366204 372044
PROFIBUS-DP slave for b maXX 5.03040 376488 376489
PROFIBUS-DP slave for b maXX PLC application handbook 5.03058 376490 376491
PROFIBUS-DP slave for b maXX controller programming handbook 5.03045 376757 377294
Each person who is tasked with performing work on or with the device must have read
and understood this Instruction Handbook and the Instruction Handbook of b maXX 4000
5.12008 before working with the device. This also applies if the person involved with this
kind of device or a similar one, or has been trained by the manufacturer.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the Digital IO module compliant with its intended purpose.
m Note all specifications of this Instruction handbook and the Instruction handbook
b maXX 4000 5.12008.
m Ensure that only qualified personnel work with/on this Digital IO module.
m When configuring, ensure that the Digital IO module is always operated within its
specifications.
m The Digital IO module may only be operated in a technically flawless condition.
m Only operate the Digital IO module in combination with components approved by
Baumüller Nürnberg GmbH.
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook and the Instruction hand-
book b maXX 4000 5.12008, the safety, accident prevention and environmental protec-
tion regulations valid for the area of application of this device must be complied with.
Whereby:
m The operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instructions for operation of the device.
m This Instruction handbooks must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
m The specifications of the Instruction handbooks must be adhered to completely and
without exception.
m The device may only be operated in a technically faultless and operationally safe con-
dition.
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
m Certain activities can only be performed by the persons stated in the respective
chapters of this Instruction handbook.
In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:
m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
n Troubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the Instruction handbook and act accordingly.
n Initial operation and familiarization may only be performed by qualified personnel.
m Qualified personnel
n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
n Qualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.
In the following section, the remaining marginal risks will be stated that have been iden-
tified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
manual to reduce health risks and dangerous situations.
Electrical current
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
m Switch off the electrical power immediately in case of damage to the power supply
insulation.
m Only allow work on the electrical system to be performed by qualified personnel.
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time connected to the DC link.
See Instruction handbook b maXX 4000 5.12008, chapter Electrical Data.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Pay attention to the corresponding notes on the device.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.
WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
m Do not touch moving components during operation.
m Do not open any covering during operation.
m The amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:
WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.
And if something m Stop operation of the device immediately with an EMERGENCY Stop.
does happen: re- m Initiate first aid measures.
spond properly.
m Evacuate persons from the danger zone.
m Notify the responsible persons of the site.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.
The following symbols and information signs are located in the working area. They refer
to the immediate vicinity in which they are affixed.
WARNING!
Risk of injury due to illegible symbols!
Over the course of time, stickers and symbols on the device can become dirty or oth-
erwise unrecognizable.
Therefore:
m Maintain all safety, warning and operating labels on the device in easily readable
condition.
Electrical voltage
Only qualified personnel may work in work areas that identified with this.
Unauthorized persons may not touch working materials marked correspondingly.
DANGER!
Risk of fatal injury from electrical current!
See ZDanger from residual energy– auf Seite 14.
CAUTION!
Risk of injury due to hot surface!
Therefore:
m Wear protective gloves
1)
Unlike DIO/FIO-01 inside DIO/FIO-11 the contact „ground external“ is not connected to PE.
2)
On tripping, there appears an error message on the controller.
3)
Limit the current to 2.5 A. (Due to this also UL 508 C with a maximum current of 4 A will be considered.)
The operation conditions of the BM4000, see b maXX 4000 5.12008 are valid.
NOTICE!
Normally, only non-conductive pollution occurs. Any conductive pollution, if for a
short-term or permanently, is forbidden and can cause the destruction of the device.
The customer is responsible for destructions, caused by conductive materials.
Design cover
(standard controller only)
Standard controller
BM4XXX-XXX-XX1XX
BM4XXX-XXX-XX2XX
BM4XXX-XXX-XX3XX
Controller part
ES controller
ES controller
BM4XXX-XXX-XX4XX
BM4XXX-XXX-XX5XX
The BM4-F-DIO/FIO-XX is designed as plug-in module within the standard controller and
can be replaced or upgraded.
The DIO/FIO-XX is mounted stationary in the ES controller.
4.1 Function
The Digital IO module has inputs and outputs for digital signals in 24 V industry logic.
Digital output can be obtained from the internally processed signals (e.g. for relay con-
trols). Digital signals can be passed on by the inputs to the controller (e.g. switching con-
tacts, etc.).
Technical data of the Digital IO module can be found in the chapter ZTechnical Data–
from page 19.
NOTE!
The operation with ProDrive is described, only. Please contact Baumüller Nürnberg
GmbH or visit out website www.baumueller.de for download, if the software is not
available.
Standard with plug-in slots to enlarge the controller functionality with function and option modules,
controller e.g. encoder modules, analog inputs/outputs or field bus connections.
NOTICE!
Plug-in module, which has not been manufactured from Baumüller Nürnberg
GmbH. Modules of other manufacturers can damage/destroy the device.
Only use BM4-F-XXX- and BM4-O-XXX-plug-in modules.
Connector
(front)
Function and option modules can be plugged in the slots of the controller part. Each po-
sition is clearly identified by a character.
Up to 5 Digital IO modules can be plugged (slots A, B, C, D and E, unless they are oc-
cupied by other plug-in modules). The slots A, B, C and E have identical functions. The
preferred slot D provides a special, the fast touch probe evaluation.
Optional plug-in modules (function or option modules) can be upgraded dependent on the
existing controller type.
BM4-O-ETH-01* (Ethernet)
BM4-F-AIO-01 (analog I/O)
BM4-O-PLC-XX (SPS)
BM4-F-ENC-XX
BM4-O-PLK-01
A X - - o o o - o o - - - - - - - - - - - - - -
B - X - o o o - X o - - - - - - - - - - - - - -
C - - - o o o V - o - - - - - - - - - - - - - -
D - - - o X X - - X - - - - - - - - - - - - - -
E - - X X o o - - - - - - - - - - - - - - - - -
F Controller unit
G - - - - - - - - - o o o o o o o X X X X X X X
H - - - - - - - - - X X X X X X X o - o o o o o
J - - - - - - - - - - P P - - - - o o o o - - -
K - - - - - - - - - - P P - - - - o o o o o o o
L - - - - - - - - - - P P - - - - o o o o o o o
M - - - - - - - - - - P P - - - - o o o o o o o
X: preferred slot
Baumüller Nürnberg GmbH recommends, in order to reach the highest functional range, to
insert the plug-in modules into these slots.
o: possible slot
only if the preferred slot is occupied, we recommend in order to reach the highest functional
range, to insert the plug-in modules into this slot.
P: only possible, if on slot G or H a PLC module (PLC) is plugged and the PLC (and not the
controller) operates the communication to the field bus slave module.
Steckkarten_Rev20_e
NOTE!
Only 2 analog outputs can be parametrized or linked even more than one AIO module
is plugged.
NOTE!
EtherCAT option modules must not be plugged in slot J of a 3-rowed controller unit,
because the module can be damaged.
In case another BM4X-X-XXX plug-in module is plugged in an unsuitable slot, it will
not operate. We have made sure, that neither the module nor the device are dam-
aged.
The type plate can be found on the connector on the back side of the BM4-F-DIO/FIO-XX.
The type code and the serial No. are printed on the type plate.
e.g. BM4-F-DIO-01
4 digital IN \ 4 digital OUT
S12345678
NOTE!
This type code is valid for the BM4-F-DIO/FIO-XX of series b maXX 4000 exclusive-
ly. For other plug-in modules are different type codes available.
Type code:
The BM4-O-AIO-XX can be operated in combination with BM4000, only. Please note all
safety notes of the basic unit b maXX BM4000.
e.g.
DIO-01
connector
position D
The controller is ordered with the desired function/option modules, these are mounted
stationary (exception slot H) and cannot be changed. Only the option module in slot H can
be changed/added.
BM4-F-ENC-XX (encoder 2)
BM4-O-PLC-XX (SPS)
BM4-O-PRO-XX
BM4-O-SER-XX
BM4-O-CAN-03
BM4-O-VAR-01
BM4-O-ECT-01
BM4-O-PLK-01
BM4-F-IEE-XX
BM4-F-SIE-XX
BM4-O-EIP-01
for controller
A X - - o o o - o - - - - - - - -
B - X - o o o - X - - - - - - - -
C - - - o o o X - - - - - - - - -
D - - - X X X - - - - - - - - - -
E - - F - - - - - - - - - - - - -
H - - - - - - - - - X X X X X X X
Steckkarten_ES_Rev02_e X: prefered slot
F: permanently installed
o: possible slot, only the prefered slot is occupied
- not possible
NOTE!
Only 2 analog outputs can be parametrized or linked even more than one AIO module
is available.
The type code of the DIO/FIO-XX is included in the type plate of the basic unit.
For initial transport the BM4-F-DIO/FIO-XX for standard controller is packed at the man-
ufacturer. If the device is to be further transported, ensure that the following conditions
are met throughout the entire transport:
m Climate class 2 K 3 as per EN 60721-3-2
m Temperature range - 25 °C up to + 70 °C
m Vibration, shock, continuous shock class 2 M 1 as in EN 60721-3-2
Upon receiving the delivered goods, immediately examine them for completeness and
transport damage.
If there is outwardly visible transport damage, proceed as follows:
m Do not accept the delivery or conditionally accept it with reservations.
m Note the extent of the damage on the transport documents or on the delivery note of
the transport agent.
m Immediately file a complaint with the freight carrier. Have the complaint confirmed in
writing and immediately contact the responsible representative of Baumüller Nürnberg
GmbH.
NOTE!
The device may not be operated if there is visible transport damage!
5.3 Unpacking
NOTE!
Claim each individual deficiency as soon as it has been detected. Damage claims can
only be validly asserted within the claim registration period.
The packaging consists of cardboard, plastic, metal parts, corrugated cardboard and/or
wood.
h When disposing of the packaging, comply with the national regulations.
NOTE!
The Digital IO module are mounted stationary in the BM4400, BM4600, BM4700
with ES controller and cannot be changed, therefore no mounting is necessary!
h Check the marking DIO/FIO-XX, wether the right plug-in module is available.
6.2 Assembly
WARNING!
Danger as a result of faulty mounting!
The mounting requires qualified personnel with adequate experience. Faulty mount-
ing can lead to life-threatening situations or substantial material damage.
Therefore:
m Only allow mounting to be performed by employees of the manufacturer or by oth-
er qualified personnel.
1 Switch off the b maXX BM4000 and assure it against unintentional switching on during
mounting.
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors
2 Pull off the design cover towards the front from the controller unit
3 Look at the controller unit for the provided slot
Figure 6: Mounting
NOTICE!
Note electrostatic discharge!
The BM4-F-DIO/FIO-XX contains ESD sensible parts.
Therefore:
m Regard the described ESD procedures when handling the plug-in module.
m Touch the plug-in module only at its handle.
6 Take the BM4-F-DIO/FIO-XX out of its transport packing. Avoid the contact with elec-
tronically parts of the plug-in module.
7 Plug the BM4-F-DIO/FIO-XX module into the guide supports of the slot. The handle
must point to the same side as the other handles in this slot strip (here: right side).
8 Press with two fingers on the front panel until the BM4-F-DIO/FIO-XX module within
the device sensible latches tightly into the end position.
9 Turn the twist lock beyond and beneath by 90° into the vertical position (locking posi-
tion).
10Connect BM4-F-DIO/FIO-XX with digital signals via connector.
11Put the design cover on the device again.
NOTE
If you, within the scope of a repair of the BM4-F-DIO/FIO-XX, simply displace it by a
similar plug-in module, you can shorten the further operation, installation, commis-
sioning and so on. Then you simply must put on the connector to the plug-in module,
put on the design cover again and you can turn on the device again.
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors
WARNING!
Danger because of faulty installation and initial commissioning!
Installation and commissioning require qualified personnel with adequate experi-
ence. A installation fault can cause danger situations or large damage of property.
Therefore:
m Only personnel from manufacturer or qualified personnel operate while installation
and initial commissioning
NOTICE!
The danger is: Electricity.
In case you do not ensure the requirements to the electrical connection of the
Digital IO module, the DIO/FIO-XX or BM4-F-DIO/FIO-XX can be damaged/de-
stroyed.
m Ensure that the electrical power connection parameters as specified in the techni-
cal data are adhered to and that the connections are made in accordance with the
instructions.
m Avoid short circuit between input points and output points. In the event of a short
circuit between input points and output points the DIO/FIO-XX or BM4-F-DIO/FIO-
XX may get destroyed.
NOTE!
Pay attention to EMC compatible cabling, see instruction handbook b maXX
BM4400, BM4400 ES, BM4600, BM4600 ES, BM4700, BM4700 ES (5.12008), chap-
ter Installation requirements with regard to EMC.
NOTE!
*) limit the current to 2.5 A. (due to this also UL 508 C with a maximum current of 4 A
will be considered.)
1 Switch off the b maXX 4400 device and assure it against unintentional switching on
during mounting.
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted.
Therefore:
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
m Pay attention to the relevant safety instructions when handling electrical equip-
ment carrying high voltages.
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors
The connection cable for the Digital IO module must be made by the user, see ZRe-
quirements for the connection cables– on page 38.
2 Take off the cover from the controller unit (standard controller, only),
the Digital IO module is in the slot D (preferred slot) or on one of the alternative slots
A-E
3 Pull the 10-pole connector out of the bush button of the Digital IO module
4 Connect the (connecting) cable to this connector
5 Mount the plug again (cable going downwards)
6 Replace the cover again, if necessary.
7 Laying of the cable in the control cabinet, refer to ZRequirements on the electrical
connection– on page 38.
Basics
WARNING!
Risk of injury due to improper operation!
Improper operation can lead to severe personal injury or material damage.
Therefore:
m Perform all operational steps according to the details of these instruction hand-
book.
m Before beginning any work, ensure that all coverings and protective devices are
installed and are functioning properly.
m The control cabinet in which the device is installed should be protected against
contact with electrically live parts.
Keep all doors of the control cabinet closed during operation.
NOTICE!
Environmental conditions that do not meet the requirements.
Environmental conditions that are non-compliant can lead to property damage.
Therefore:
m Ensure that the environmental conditions are kept compliant during operation (see
instruction handbook b maXX 4000, operation conditions).
WARNING!
Risk of injury due to insufficient qualifications!
Inevitably, when operating this electrical device, certain parts of this device are ener-
gized with hazardous voltage. Improper handling can lead to significant personal in-
jury and material damage.
Therefore:
m Only qualified personnel may work on this device!
While starting, the control unit reads the identification of the Digital IO module automat-
ically.
After that, check with the help of ProDrive, whether the Digital IO module has been cor-
rectly recognized:
1 Switch on the b maXX 4000
2 Wait till the system has started
Eliminate any errors / error messages eventually existing in the b maXX 4000.
These errors might have been caused by faulty assembly (e.g. defective cable) or some
mistake(s) in installation (e.g. supply voltage absent). Only after having corrected the er-
rors the commissioning can be continued.
t d
Figure 11: ProDrive Service
m If the Digital IO module has been correctly recognized, the commissioning can be
continued, refer to Instruction Handbook b maXX 4000, 5.12008 or Parameter Man-
ual b maXX 4000, 5.03039.
m If the Digital IO module has not been correctly recognized, turn off the device,
check the mounting and the installation. After removing all errors, switch on the de-
vice again.
m If the Digital IO module has not been correctly recognized again, it is defect or the
controller/controller slot (of standard controller) is defect. Contact Baumüller Nürn-
berg GmbH for replacement.
10 Check whether the text: „module not existent“ is displayed. In this case, the module
was not recognized.
m Only if there is no message under the scale, the Digital IO module is recognized
properly and can be used.
m If the Digital IO module is not recognized, then switch off the device and check the
assembly/installation. After having removed all errors, restart the device for check-
ing whether the plug-in module gets recognized properly now.
m If the Digital IO module is not recognized yet, then it is defective or the controller/
controller slot. In that case, contact Baumüller Nürnberg GmbH for replacement.
m Once the Digital IO module has been recognized properly following with
ZTesting of the Digital IO module– from page 49.
NOTICE!
Notice electrostatic discharge
The Digital IO module or the b maXX 4000 may get damaged if the module is
plugged or pulled out when the b maXX 4000 is energized.
If the plug-in module has still to be pulled out from the b maXX 4000 due to an exter-
nal action, switch off the b maXX 4000.
Try then to push in the BM4-F-DIO/FIO-XX again as described in the chapter
ZMounting– from page 33 and ZInstallation– from page 37.
Once the plug-in module has been recognized properly, then it can be checked whether
the input and outputs are working correctly using ProDrive.
3 In this window, select the input point by the side of the selection „Input D.2“, when the
plug-in module is plugged in the slot D
4 Observe the replica of the LED and the text lying by its side „Input D.2 is low“.
5 In the window „Digital input link 2“, click on “...“ symbol by the side of „target parameter
number“.
A new window „IOs target parameter DI“.
6 From the list for selection of parameters, select „1000 = stipulated operating mode and
confirm with Ok.
The window gets closed again and the field under „target parameter number“ in the win-
dow „Digital input link 2 „ contains now the value „1000“.
7 In the window „Digital input link 2“, you click the “...“ symbol by „bit selection“, in the
window which appears now you enter with the value „&hFFFF“ and Ok.
The window closes again and the field under „bit selection“ in the window „Digital input
link 2“ now contains the value „FFFF“.
8 Below, next to „bit-pattern at low“ click on the “...“ symbol and enter with the value
„&hFFFD“ and Ok in the window which appears.
The window closes again and the field under „bit pattern at low“ in the window „Digital in-
put link 2“ now contains the value „FFFD“.
9 Below that, next to „bit pattern at high“ click on the “...“ symbol and enter with the value
„&h0001“ and Ok in the window which appears.
The window closes again and the field under „bit pattern at high“ in the window „Digital
input link 2“ now contains the value „0001“.
With the help of the digital input 2, you can switch between the operating modes „speed
control“ and „position control“. For this purpose, apply for example DC 24 V on the digital
input 2 via usage of a switch for generating a HIGH - signal.
If the input signal alternates between low and high, the controller overwrites the value of
the high mask (associated with bit-selection mask) on the target parameter, i.e. the value
0001 on the parameter 1000. This results in the controller switching to the operating mode
„position control“. When the input signal alternates (like this) from high to low, then the
controller overwrites the value of the Low-Mask (associated with bit-selection mask) on
the target parameter i.e. the value FFFD (corresponding to -3 decimal) on the parameter
1000. This results in the controller setting the operating mode „speed control“.
Verify the change from one operating mode to another in the menu „Management/Drive
Management“.
10 In the Icon bar, click on the button Drive manager-dialog H.
Observe the switching over between the operating modes displayed, when you are alter-
nating between HIGH- and LOW-signals at the digital input.
11 Repeat the above steps for the inputs 1, 3 and 4, i.e. the menus „digital inputs 1, 3 and
4“
After having tested the digital inputs with successful results, turn now to the outputs.
4 Observe the replica of the LED and the text „Output D.2 is low“ located by its side.
5 In the window „Digital output link 2“, click on the “...“-symbol, by the side of „source
parameter number“.
„IOs source parameter DO“ is opened in the window.
6 As in case of testing the digital input, select the source parameter „1000 stipulated op-
erating mode desired from the list of the source parameter numbers and confirm with
Ok.
The window „IOs source parameter DO“ is closed.
7 In the window „Digital output link 2“, click on the “...“-symbol next to „bit-menu“ and en-
ter with „&h0008“ and Ok in the window which appears.
The window closes again and the preset value 0000 under „Bit-pattern“ remains un-
changed.
As described in case of testing the digital input, check now the change between HIGH-
LOW in the drive-manager dialog:
8 In the icon bar, click on the button drive manager dialog H
A window „b2 drive manager dialog“ will open.
9 Switch over now the digital input from HIGH to LOW, which also results in generating
a change over from HIGH to LOW by the parameter 1000 at the digital output via the
link. This can be noticed by change over from the stipulated operating mode of regu-
lation of rotational speed to „position control“.
10 Repeat the above steps for the „Digital output links 1, 3 and 4“.
This concludes the test commissioning of the Digital IO module.
Basic information
WARNING!
Risk of injury due to improperly performed maintenance work!
Improper maintenance can lead to severe personal injury and material damage.
Therefore:
m Before beginning work, make sure that there is enough space for mounting.
m Make sure that the mounting area is kept clean and orderly. Parts and tools that
are loosely stacked or lying around are a potential accident source.
If the prescribed environmental conditions are adhered to, then the device is mainte-
nance-free. For the prescribed environmental conditions see Instruction handbook
b maXX 4000.
The most important prescribed environmental conditions are:
m Dust-free environmental air
m Temperature: Min. 5 °C to max. +55 °C
m Relative humidity: 5% to 85%, no condensation
m Installation altitude: From 1000 m and higher derating
9.4 Repairs
Basic information
DANGER!
Risk of fatal injury from electrical current!
Inevitably, when operating this electrical device, certain parts of it are energized with
hazardous voltage.
Therefore:
m Pay heed to areas on the device that could be dangerous.
WARNING!
Risk of injury due to improper fault correction!
Therefore:
m Only qualified personnel may work on this device!
m Personnel that work with the b maXX device must be trained in the safety regula-
tions and the handling of the device, and be familiar with the correct operation of
it. In particular, reacting to error indications and conditions requires that the oper-
ator must have special knowledge.
LED H4 The occurrence of an error state of a device b maXX 4000 is signalled by the lighting up
of the red LED H4 on the front side of the housing.
NOTE!
If warnings or errors occur without error reaction the LED H4 „error“ flashes. Only er-
ror messages with error reaction are displayed by constantly lighting up.
7-segment display Additionally the error code is shown via the 7-segment display on the front side of the
housing (not BM4XXX - XXX - XX0XX and BM4XXX - XXX - XX1XX).
By the displayed code the error message can be determined using ZError messages–
from page 61. The displayed error is without exception an LEVEL 2 error (P0201 -
P0216).
The display of an error code starts therewith, that „F“ is displayed for 1.5 s. Then the four
characters of the error code are displayed. The separate characters are displayed for
about 0.8 s, interrupted by a short break. If there are other errors, these are displayed in
the same manner. The procedure is repeated as soon as all errors were displayed.
Example: Error 125 and 91 are generated:
NOTE!
The controller software version and the operating software version must be compat-
ible to use ProDrive with all functions.
NOTE
If you are not able to start the motor, although the red LED H4 isn’t lighting up and
although the LED H2 is lighting up green, check the parameterization of the
b maXX 4000 with the parameter list in ProDrive.
Error possibilities are e. g.: torque limit = 0 has been set or notch position is not cor-
rect (also see parameter manual b maXX 4000).
If no LEDs are lighting up on the front side of the device, check the 24V supply.
Error memory From firmware V03.11 onwards an internal error memory exists to read out errors by a
higher-level open-loop control. All occurring errors which lead to an error response of the
drive are saved chronologically in this error memory.
A read access to the error memory is done element by element with an index parameter
(P0258) and a value parameter (P0259).
The error memory will be deleted completely at error acknowledgment (Bit 7 = 1 in control
word).
For a further description see parameter P0257 in the Parameter Manual.
Error display If an error appears, the according definite error message is displayed within a short time
in ProDrive in the menu „device manager’ and on the 7-segment display.
NOTE!
The b maXX 4000 is provided with predefined error reactions. You are able to set the
error reaction of the device in „Depending on settings“ in the column „Reaction“
marked error messages. An exception here are errors, which have to have an imme-
diate is as a consequence. These can not be changed due to safety reasons.
If the red error LED is lighting up, there is at least one error.
There are several methods to reset errors:
m Via ProDrive (from FW 3.07):
Button “Quit errors” (either in the dialog box “Device manager” or on the page “Device
manager“.
That means, that you inform the device, that you have noted the error, that you have
removed it or that you want to pass over it. Due to error reset all error messages are
reset. An individual error reset is not possible. The button Quit errors causes a resetting
of the error, in case the cause for the error message exists no longer.
1st level 1st level errors are only interesting for the access to errors via parameters, to be used
without ProDrive, e. g. at Field bus communication. This errors are not shown in ProDrive/
7-segment display.
Bit mapping see description of the parameter P0200 in the parameter manual.
2nd level Order of the error messages see survey (ZAbbildung 21– auf Seite 61).
3rd level 2nd level error messages are displayed on the 7-segment display in ProDrive.
NOTE!
3rd level errors are only displayed in ProDrive separated by a decimal point from the
corresponding 2nd level error.
e.g.:
Motor error 102: Group error find notch position (2nd level)
Find notch position error 102.64: Drive moved more than 4 times delta angle.
(3rd level)
In the column „Reaction“ the reaction of the system to the error is shown:
m „pulse stop“ = inhibit pulses
m „adjustable“ = the error reaction can be set via ProDrive (Window „Drive management“,
toolbar button „Error reaction“).
m „no reaction“ means, the drive is continuing to work and the red error LED is blinking.
2nd level
error messages
NOTE!
3rd level errors are only displayed in ProDrive separated by a decimal point from the
corresponding 2nd level error (refer to ZAbbildung 21– auf Seite 61).
e.g.:
Motor error 102: Group error find notch position (2nd level)
Find notch position error 102.64: Drive moved more than 4 times delta angle.
(3rd level)
NOTE!
Baumüller products are not subject to the scope of application of the EU's Waste
Electrical and Electronic Equipment Directive (WEEE, 2002/96/EC). Hence,
Baumüller is not obligated to bear any costs for taking back and disposing of old de-
vices.
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time in the DC link connection.
Refer to Instruction handbook b maXX 4000, Electrical data.
Therefore:
m Do not touch before taking into account the discharge time of the capacitors and
electrically live parts.
m Heed corresponding notes on the equipment.
m If additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must be deter-
mined or a measurement made as to whether the equipment is de-energized. This
discharge time must be posted, together with an IEC 60417-5036 (2002-10) warn-
ing symbol, on a clearly visible location of the control cabinet.
NOTICE!
Avoid polluting the environment as a result of improper disposal.
Therefore:
m Only dispose in compliance with the health and safety regulations.
m Take heed of any special local regulations. If you are unable to directly ensure safe
disposal yourself, commission a suitable disposal contractor.
m In the event of a fire, hazardous substances could possibly be generated or re-
leased.
m Do not expose electronic components to high temperatures.
m Beryllium oxide is used as inner insulation, for example for various power semicon-
ductors. The beryllium dust that is generated upon opening is injurious to the
health.
Do not open electronic components.
m Dispose of capacitors, semiconductor modules and electronic scrap as special
waste.
WARNING!
Danger as a result of faulty deinstallation!
The deinstallation and disposal requires qualified personnel with adequate experi-
ence.
Therefore:
m Only allow deinstallation and disposal to be performed by qualified personnel.
Ensure that the disposal is handled in compliance with the disposal policies of your com-
pany, as well as with all national regulations of the responsible disposal facilities and au-
thorities. In case of doubt, consult the bureau of commerce or environmental protection
authority responsible for your company.
as developed, designed and manufactured in accordance with the EMC Directive 2004/108/EC and the Low Voltage Di-
rective 2006/95/EC.
Applied harmonized standards:
Standard Title
DIN EN 62061:2010-05 Safety of Machinery - Functional safety of safety-related electrical, electronic and programmable
electronic control systems
DIN EN 61800-5-1:2008-04 Variable-speed electrical power drives-
Part 5-1: Safety requirements - Electrical, thermal and energy
DIN EN 61800-5-2:2008-04 Variable-speed electrical power drives
Part 5-2 Safety requirements - Functional
DIN EN 61800-3:2005-07 Variable-speed electrical power drives
Part 3: EMC-requirements and specific test methods
The listed devices cannot be operated without a basic controller unit. The compliance to the guidelines require a correct
assembly of the products and the careful attention of the associated instruction handbooks of BM4000 and of
BM4-F-DIO/FIO-XX digital IO module.
The compliance to the above mentioned guidelines are checked on the basis of typical BM4000 controller configurations.
Nürnberg / 12-Mar-2014
Place / Date
The content of the Declaration of Conformity is subject to change. The current version can be obtained on request.
Table of Figures
b maXX BM4000) ...................................................................................................................... 21
Digital IO module for standard controller.................................................................................... 23
Type plate BM4-F-DIO/FIO-XX for standard controller.............................................................. 25
DIO/FIO-XX in ES controller ...................................................................................................... 27
BM4-F-DIO/FIO-XX for standard controller................................................................................ 33
Mounting .................................................................................................................................... 34
Remove insulation...................................................................................................................... 38
Connection diagram Digital IO module ...................................................................................... 39
Internal circuit of Digital IO module ............................................................................................ 42
ProDrive navigation.................................................................................................................... 45
ProDrive Service ........................................................................................................................ 46
ProDrive navigation, submenu „IO digital inputs“....................................................................... 47
Selection „input D.2“................................................................................................................... 47
Module not existent .................................................................................................................... 48
Menu „Digital input link 2“........................................................................................................... 49
Menu „Digital output link 2“ ........................................................................................................ 51
Error messages 7-segment display............................................................................................ 56
ProDrive navigation.................................................................................................................... 57
Drive manager ProDrive............................................................................................................. 58
ProDrive Drive manager............................................................................................................. 60
Survey error list .......................................................................................................................... 61
T
Technical data 19
Temperature range 20
Testing the inputs 49
Testing the outputs 51
Transport inspection 31
Troubleshooting 55
Twist lock 35
Type code 26
ES controller 29
Type of plug-in module 26
Type plate
ES controller 29
Standard controller 25
U
Unpacking 32
Use, compliant with indented purpose 12
W
Warning 6
Warning notes 6
Overview of Revisions
All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize
our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date.
These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis
of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand.
No liability can be accepted concerning the correctness of the information.