Instruction Manual: General-Purpose Inverter
Instruction Manual: General-Purpose Inverter
Instruction Manual: General-Purpose Inverter
ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
B. Safety symbols
Symbols which may appear on the manual
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in
death or serious injury to personnel.
CAUTION
! Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury to
personnel and damage to equipment.
-I-
! CAUTION
* Lift the cabinet by the base. When moving the unit, never lift by the
front cover.
Overwise, the main unit may be dropped causing damage to the
unit.
* Mount the driver on nonflammable material. (i.e. metal)
Failure to observe this caution can result a fire.
* When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 45℃ .
Overheating may cause a fire or damage to the unit.
INSTALLATION
WARNING
* Only commence wiring after verifying that the power supply is
turned OFF.
Failure to observe this warning can result in an electrical shock or a
fire.
* Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electrical shock or a
fire.
* Make sure to ground the ground terminal.
Ground resistance : 100 Ohm or less.
Failure to observe this warning can result in an electrical shock or a
fire.
- II -
OPERATION
WARNING
* Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
- III -
WARNING
* Never touch high-voltage terminals in the driver.
Failure to observe this warning can result in an electrical shock.
* Replace all protective covers before powering up the inverter.
To remove the cover, make sure to shut OFF the molded-case circuit
breaker.
Failure to observe this warning can result in an electrical shock.
* Perform maintenance or inspection only after verifying that the
CHARGE LED goes OFF, after the main circuit power supply is
turnned OFF.
The capacitors are still charged and can be dangerous.
* Only authorized personnel should be permitted to perform mainte-
nance, inspections or parts replacement.
Failure to observe this warning can result in an electrical shock.
- IV -
OTHERS
WARNING
* Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
-V-
1. RECEIVING 1
2. SPECIFICATIONS 2
3. DIMENSION DRAWINGS 4
4. INSTALLATION 7
5. DESCRIPTION OF TERMINALS 9
6. DIGITAL OPERATION PANEL 15
7. FUNCTIONS DESCRIPTION 16
8. DISPLAY ERROR CODES 44
9. HARDWARE PROTECTIVE FUNCTIONS 47
10. PRECAUTIONS 48
11. TROUBLESHOOTING 49
12. APPLICATION 50
13. INVERTER SELECTION 54
14. APPENDIX 56
A. Optional braking resistor 56
B. Terminal wiring diagram 57
C. Remote operator 59
D. Version 60
VER B 03
SOFTWARE
HARDWARE
VERSION
MODEL : AS 2 - 115 R
R : REMOTE CONTROL SERIES
AS series H : HIGH SPEED SERIES
T : TIMING AND SPEED CONTROL SERIES
Voltage class : RP : REMOTE CONTROL AND PID
1 : 110V CONTROL SERIES
2 : 220V RT : REMOTE CONTROL AND SPEEDS
WITH TIMING CONTROL SERIES
4 : 380/440V
Max Applicable motor(4 pole)
Single Phase :
104 : 0.4KW 107 : 0.75KW 115 : 1.5KW
122 : 2.2KW 137 : 3.7KW
3 Phase :
304 : 0.4KW 307 : 0.75KW 315 : 1.5KW
322 : 2.2KW 337 : 3.7KW
Fig 1
Fig 2
REV FWD
REV FWD
FUNC
PROG STOP
WARNING
Disconnect all power and wait 5
min.before servicing.May cause
electric shock.
ADLEEPOWER
AC
FG MOTOR
INPUT
L1 L2 L3 P PR W V U
Fig 3
5 cm 5 cm 4 cm
AIR FLOW
L1 L2 L3 U V W P PR
IM 60O80W
GROUND
External braking resistor
POWER MOTOR Refer to the appendix A
SOURCE
2 L1
(L1,L2) Single Phase
3 L2 Connect power supply
(L1,L2,L3) 3 Phase
4 L3
5 U
Terminals connected
6 V Inverter output
to motor
7 W
8 P
Terminals connected to braking
Dynamic brake
Resistor
9 PR
FM
Fault Relay
Contact rating
1A 240VAC
1A 30VDC
10
1 2 3 4
VCC FA1 FA2 GND B C FWD REV CF1 CF2 FT1 FT2 MT H COM
ON ON
FA1 : 0 - 5V FA2 : 0 - 5V
1 2 3 4 1 2 3 4
ON ON
FA1 : 4 - 20mA FA2 : 4 - 20mA
1 2 3 4 1 2 3 4
ON ON
Error setting Error setting
1 2 3 4 1 2 3 4
11
L1 U
L2 V IM
Filter
(L3) W
12
13
C. Grounding
1. Be sure ground both the inverter and motor.
2. Keep grounded leads as short as possible.
3. Shield cables used to protect low-level signal leads should
grounded at one end point.
4. Provide class 3 grounding (100Ω or less) for a terminal.
5. When grounding several inverters, make connections as shown
below, no loop is produced as shown in FIG “a “ , FIG “b“ .
14
Key
REV FWD
LED Operating
Indication FUNC
Key
FUNC
REV FWD
PROG STOP
RUN RUN
FWD
RUN FWD RUN Forward run Commands forward run
REV
RUN REV RUN Reverse run Commands reverse run
Cursor
SHIFT Select the digit
movement
Memory
PROG PROG Saves the setting vaule
storage
Press once to select function CDxx and
FUNC FUNC Function
press again to change its content
15
16
0 ~ 400 HZ 0.01 HZ
30 ~ 400 HZ 0.01 HZ
0 ~ 400 HZ 0.01 HZ
25 ~ 400 HZ 0.01 HZ
17
18
0 : Constant torque
0~2 ---- 1 : (Frequency) 2.0
2 : (Frequency) 3.0
19
20
----
0 or 1 ---- 1 = Clear
0 or 1 ---- 0 = HZ Display 1 = RPM Display
0 or 1 ----
0 ~ 15 ---- RESET SEE 3-2 JP1
0 ~ 15 ----
0 ~ 15 ----
0 ~ 400 HZ 0.01 HZ
0 ~ 400 HZ 0.01 HZ
0 ~ 400 HZ 0.01 HZ
0 ~ 400 HZ 0.01 HZ
0 ~ 300 1 0 = Auto turning
Eur → European Version
USA → US Version
0 ~ 10 0 = Normal 1~10 = S Surve
0~3
0 ~ 100 % 1%
25 ~ 400 HZ 0.01 HZ
0 ~ 10 ----
21
22
0 : Lock 1 : Unlock
Function to prevent inadequate setting.
To change the contents CD02 ~ CD56 , set CD01=1 and press PROG
first.
To lock the data set CD01=0 and press PROG .
23
Fset
When setting this value, pay
attention to the starting current. 30HZ
0.5HZ
Time(Sec)
Run command
Time(Sec)
24
CW or CCW or
CW/CCW Setting Range 0~2
CD08 Factory Setting 0
0 : CW/CCW operation
1 : CW only
2 : CCW only
If inadequate operation, the “OPE2“ warning message would be
indicated.
25
Dynamic brake /
Free running Setting Range 0 or 1
FWD RUN
Command time
0 : Activates dynamic brake
function when deceleration. F CD11=0
Decelerating time depends on
CD3 setting. time
1 : Output cut off when accept F CD11=1
a stop command. time
Terminal / Key Setting Range 0 or 1
board command
USA Version 0
CD12 European Version 1
26
F Max
400HZ
Changeable
0.5HZ
Speed command
Minimum frequency
limit Setting Range 0 ~ 400 HZ
CD15 Factory Setting 0
F Max
400HZ
Changeable
0.5HZ
Speed command
27
2 3000 3600 60
4 1500 1800 30
6 1000 1200 20
8 750 900 15
10 600 720 12
12 500 600 10
25HZ 400HZ
Volt
0 = Constant torque curve 100%
400(Hz)
28
DC brake starting at F
frequency under 0.5HZ. (HZ)
DC
0 25sec
DC F
CD20 setting DC voltage (HZ)
gain various braking 250
power.
DC Voltage
0
25sec
Torque boost Setting Range 0 ~ 25 %
25%
0%
0.5(CD17) (CD17)
29
Fourth speed
setting Setting Range 0 ~ 400 HZ
30
Increase the carrier frequency would reduce motor acoustic noise but
efficiency might be decreased.
Reduce the carrier frequency would reduce RF1 noise, reduce motor
current, and then gain better efficiency.
current current
31
(HZ)
Frequency jump 1 Setting Range 0 ~ 400 HZ
F
JUMP 1
JUMP 3
JUMP 2
Speed command
32
Speed command
Frequency
reference bias Setting Range 0 ~ 400 HZ
0 = Positive “+ “ V
100%
1 = Negative “-“
Polarity setting for (CD33) +
frequency referance bias. -
+Bias
0
-Bias Knob Angle
33
F 200%
(HZ)
100%
40%
0 +100%
Knob Angle
Error record 1
CD37
Error record 2
CD38
34
CD39
Errors record flow-chart when Error occur. The new content will
shift the other contents to one higher CD code and the highest one
will be dropped.
Set CD40=1 and PROG clear CD36 ~ CD39 Error Record the
contents in CD36 ~ CD39 are “ NONE “
35
FT1
Symbol Function description
FT2
0 -------- --------
1 JOGF Jog operation FWD command
2 JOGR Jog operation REV command
3 2CH ACC/DEC time 2 command
4 FRS Free running command
5 3 - WIRE 3 - wire sequence mode
6 CF3 5 - 8 Speed Setting Terminal
7 VF2 2nd V/F curve setting (CD56)
8 Reserved
9 OH External over temperature command
Reserved
15
FWD STOP
R
R R and CONTROL POWER not necessary
Remark: STOP command entry from control
Control power
terminal 11 FT1 or 12 FT2, and
set CD42(FT1)=5 or CD43(FT2)=5
before operation.
36
Free analog
terminal 2 Setting Range 0 ~ 15
37
Dynamic braking
energy limit
CD51
38
F CD53=0
(Hz) CD53=5
CD53=7
TIME
S Curve period
39
Set FA1 (FA2) for current signal (4 ~ 20mA). This function only
effects in CD44(CD45)=8,9,10,13
0 : NO Current Signal Application
1 : Current Signal in Terminal FA1
2 : Current Signal in Terminal FA2
3 : FA1 & FA2 Current Signal Terminal
F
Fmax
Fmin
4mA 20mA
current signal
Frequency arrive
signal range Setting Range 0% ~ 100%
CD55 Factory Setting 10%
MT Terminal
Open collector output ON ON
40
2nd Maximum
Voltage frequency Setting Range 25 ~ 400
CD56 Factory Setting 120
V
100%
FT1 COM
1 V/F
2 V/F
CD17 CD56 (f)
(1st) (2nd)
Inverter auto restart if power device failure Max. auto restart times are
10 within 30 min.
41
Setting Display
Description
sequence indicator
In waiting mode, the display is blinking
42
Setting Display
Description
sequence indicator
FUNC
Press "FUNC" again to change the Maximum
frequency limit
43
Internal protection
CPU
Noise protection.
Self test failure protection
EP0
EEP1
EEP2
PF01
PF02
44
PF03
PF04
B. Operation errors
Parameter Locked
OPE1
OPE2
OPE3
45
OPE4
OPE5
OPE6
OPE7
OPE8
46
47
48
49
FUNC
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Vcc FA1 FA2 GND B C FWD REV CF1 CF2 FT1 FT2 MT H COM
SW1 SW2
50
15 COM
S1
7 FWD
S2
8 REV
S3
11 FT1 (JOGF)
S4
12 FT2 (JOGR)
NORMAL / JOG
S1 = FWD SW
S2 = REV SW
S3 = FWD JOG SW
S4 = REV JOG SW
51
TERMINAL
SPEED SPEED COMMAND ENTRY
SW2 SW1
1 OFF OFF FREQUENCY KNOB
2 OFF ON VR2
3 ON OFF VR3
52
10KB Master
Number A B C
Speed rate 0 ~ 100% 0 ~ 200% 0 ~ 50%
CD12 = 1 CD12 = 1 CD12 = 1
CD14 = 100 CD14 = 200 CD14 = 50
Function setting
CD44 = 13 CD44 = 13 CD44 = 13
CD45 = 11 CD45 = 11 CD45 = 11
Fmax B 200HZ
(SPEED)
A 100HZ
B C 50HZ
A
C
53
Related factor
Description
Friction load and weight load
Liquid(viscous) load
Load type inerita load
Load with power transmission
and accumulation
Load speed Constant torque
and torque Constant power
Load
charcteristics Descreasing torque
characteristics
Motoring
Braking or overhanging load
Constant load
Load
Shock load
charcteristics
Repetitive load
High-start torque
Low-start torque
Continuous operation
Operastion Long-time operation at medium or low speeds
Short-time operation
Maximum required output(instantaneous) Constant
Rated output
output(continuous)
Maximum rpm
Rated rpm
Rated rpm
Power supply transformer capacity and percentage
impednace
Power supply Voltage fluctuations
Number of phases, less phase protection
Frequency
Deterioration of Mechanical friction, losses in wiring
load capacity
due to age Duty cycle modification
54
※ ※
※ ※
※ ※ ※ ※
※ ※
※ ※
※ ※
※ ※
55
130 390 10
140 395
545
20.5
Unit : Ohm
Model
(3)04 (3)07 (3)15 (3)22 (3)37
No
AS1 60 60 -- -- --
AS2 60 60 60 60 40
56
External braking
resistor 60 /80W
MCCB P PR
SINGLE PHASE (L1) U
220VAC±10%
50/60HZ (L2) V IM
E W
Moter
Ground
14 H
15 COM
57
External braking
resistor 60 /80W
MCCB
P PR
THREE PHASE (L1) U
220VAC±10% (L2)
50/60HZ (L3) V IM
E Moter
Ground W
14 H
15 COM
58
UNIT : M/M
F300 remote operator are for the remote inverters.
Please order “R“ model inverters for remote control
as AS2-(3)04R, AS2-(3)07R,AS2-(3)15R,
AS2-3(22)R and mark the extension cord length.
(1M/3M/5M)
59
V E R C 03
Soft ware
Hard ware
Version
60
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