SC 1.5 Mechanical NDT, Issue 2, 30 April 2020ed
SC 1.5 Mechanical NDT, Issue 2, 30 April 2020ed
SC 1.5 Mechanical NDT, Issue 2, 30 April 2020ed
MS ISO/IEC 17025
Introduction
The SC 1.5 document sets out the specific requirements for a mechanical testing and/
or Non-Destructive Test (NDT) laboratory need to comply with.
This document shall be read in conjunction with MS ISO/IEC 17025, Skim Akreditasi
Makmal Malaysia (SAMM) policies and other relevant requirements published by
Department of Standards Malaysia (Standards Malaysia).
The clause numbers in this document correspond to those of MS ISO/ IEC 17025 but
since not all clauses require additional requirements, the numbering may not be
continuous.
1 Scope
These classes and subclasses do not constitute any restriction on the work that a
laboratory can perform, but provide a convenient means of expressing a
laboratory's recognised capability.
Classes of test appropriate to mechanical testing and NDT laboratories are listed in
Appendix 1. These classes are an arbitrary subdivision of the potential range of
activities involved in mechanical testing and NDT laboratories on the basis of the
types of samples being tested, the scientific disciplines involved, and the test
methods employed.
2 Normative reference
The undated references indicate the latest edition of the referenced documents,
including any amendments.
4 General requirements
Same as in MS ISO/IEC 17025.
5 Structural requirements
Same as in MS ISO/IEC 17025.
6 Resource requirements
6.1 General
Same as in MS ISO/IEC 17025.
6.2 Personnel
(a) There shall be clearly defined and recognisable lines of authority and
responsibility within the organisation, with each personnel being aware of
both the extent and the limitations of their own responsibility.
(a) The laboratory shall have at least one laboratory personnel who is
qualified as approved signatory in the testing being undertaken.
Requirements for Approved Signatories are detailed in SAMM Policy 6.
(b) The signatories for NDT shall be qualified, have 2 years of relevant
supervisory experience and certified to minimum:
6.3.1 When highly precise measurements are to be made, the following factors may
assume greater importance:
(a) Isolation from sources of mechanical vibration and shock likely to have a
detrimental effect on sensitive instruments (e.g. high accuracy balances).
(b) Adequate ventilation when fumes are created by the tests such as in
bitumen testing.
(e) Suitable equipment and areas for the preparation of test specimens such
as in tensile testing and metallography.
(f) Isolation from stray electric and magnetic fields, particularly for
thermocouples, strain gauges and other sensitive low output devices.
6.3.2 Safety
Some types of tests have very specific safety requirements, which shall be
met, e.g. radiographic, and these may be subject to regulatory requirements.
Other tests will have less specific but otherwise significant safety concerns,
e.g. compression tests on concrete. It is expected that accredited laboratories
will have considered, and provide appropriate safety procedures to cover
items such as:
Note:
Occupational Safety and Health Act 1994 (Act 514) and Factories and Machinery Act 1967-
revised 1974 (Act 139) places specific legal obligations on all employers, including
laboratories. Safety is outside the scope of accreditation and will not be assessed during an
on-site laboratory accreditation assessment. If, in the opinion of the assessment team, a
safety issue is observed during an assessment, it will be reported to the laboratory, as
required by the Acts. The reporting of a safety issue will not indicate that a comprehensive
safety assessment has been carried out.
6.4 Equipment
Same as in MS ISO/IEC 17025.
6.4.4 A laboratory, which uses a computerised testing system, shall comply with the
following criteria:
(a) The optimum calibration procedure for physical testing systems will
depend upon the accessibility of individual components of the system,
especially their input or output signals.
If the testing instrument can be isolated from the data processing system,
each component of the system can be calibrated or verified separately.
The testing instrument can be calibrated (again, statically, or dynamically)
in the conventional manner and a separate verification of the data
processing system, including any interfacing systems, can be undertaken.
(c) The programme should allow the operator to detect errors in data input
and to monitor the progress of the test.
(d) The system should be capable of being checked for error-free operation
with respect to data capture, data processing, and freedom from sources
of external interference. Where appropriate, manually checked data sets
(or artefacts) should be available for regular system checks.
7 Process requirements
(b) In-house methods could include but are not restricted to:
measurement, etc.
(e) For NDT, the procedures shall be approved and authorised by NDT level
III personnel. The NDT instructions shall be approved by either a Level II
or a Level III personnel.
7.3 Sampling
Same as in MS ISO/IEC 17025.
7.9 Complaints
Same as in MS ISO/IEC 17025.
Validation or
Verification
Test Method Description requirements Method Reference No/ID (Example)
Absence of
performance Full validation <Method>, <year/edition> e.g.:
Method characteristics ASME VIII UCS (56)
develop
ed for an <Method>, <year/edition>,
industry <section no.> e.g.:
group Confirmation of published
API 2H-1993 Annex S-4 ASME
performance characteristics
B30.20: 2006
Section 20-1.3.8
Confirmation of
Method published in the
published <In-house method>, <ref. no.>, <based
scientific literature with
performance on xxxx >
any performance data
characteristics e.g.:
In house method ABC, based on Practical
Method published in Guidebook for Radioisotope-based
the scientific literature Technology in Industry, IAEA/RCA
Full validation
without any RAS/8/078 March 1999.
performance data
Appendix 1
A. Mechanical Testing
Mechanical and physical testings of material/ products that include metallurgical tests
to determine the elemental analysis and microstructures.
36. Mechanical tests on assemblies 41. Ferrous, non-Ferrous and metallic materials
Shear resistance of framed walls Elemental Analysis (non-chemical method)
Static test for lumber Corrosion
Strength test of panels for building construction Ferrite count
Structural performance of exterior windows / doors / Metallography
curtain walls, etc. Microstructure identification
Wind load resistance Thermal Conductivity Detector Method (TCD Method)
Others Others
37. Plumbing and drainage fittings 42. Mechanical equipment / toys and games/ sporting and
Internal pressure (hydrostatic pressure) recreational equipment / respiratory protective devices
Longitudinal reversion Functional and performance
Noise test Endurance
Pendulum impact strength
Thermal cycling 43. Catalysts and catalyst carriers
Others Surface area
Pore size
38. Furniture Others
Dimension
Durability 44. Other Tests
Impact
Safety
Stability
Strength
Others
Metallurgical
40. Coatings
Abrasion
Acoustic
Adhesion strength
Alkaline resistance
Compressive strength
Corrosion resistance
Impact and scratch resistance
In-situ concrete lining
Salt spray
Surface area
Tensile strength
Thickness
Water absorption
Water pressure
Others
Appendix 2
Table 2 sets out the normal periods between successive calibrations for a number of reference
standards and measuring instruments. It must be stressed that each period is generally considered
to be the maximum appropriate in each case providing that the other criteria as specified below are
met:
Where the above criteria cannot be met, appropriately shorter intervals may be necessary. It is
possible to consider submissions for extension of calibration intervals based on factors such as
history of stability, frequency of use, accuracy required and ability of personnel to perform regular
checks. Application of the requirements of ISO 10012, Parts 1 and 2, need to be considered when
seeking an extension of intervals. Where calibrations have been performed as above, adequate
records of these measurements must be maintained.
Note: Checks or calibrations indicated * can be done internally by a laboratory providing they
possess the necessary reference equipment, documented procedure and technical competence.
Table 2 a): Calibrations interval for reference standards and measuring instruments in
mechanical testing
Calibration Checking
No. Item of equipment General comments
interval interval
1. Accelerometers One year
2. Anemometers One year
By an accredited
calibration authority.
Three years Twelve months service
recommended
3. Balances and Weighing Scales
*Each
Zero check
weighing
*One month One-point check.
*Six monthly Repeatability check.
Three months
4. Barometers
(single point)
5. Dial Gauges *Two years
6. Dies & Cutters
Extensometers
a) Level & mirror types 5 years
7. b) Micrometer screw type 5 years
c) Dial indicator type 2 years
d) Recording type (with
2 years
electrical output)
Calibration Checking
No. Item of equipment General comments
interval interval
Force Testing Machines
Some Standards
Tension, Compression, & Universal One year specify the
recalibration period
TYPE 1 – Mechanical Force Measuring System
a) Dead weight Five years
b) Knife edge, lever and steelyard Five years
c) Pendulum dynamometer Two years
d) Chain testing and similar machines
One year
in frequent use
TYPE 2 – Hydraulic or Pneumatic Force Measuring Systems
8. a) Mechanical system incorporating a
pneumatic or hydraulic link, e.g. Two years
proportional cylinder
b) Bourdon Tube or diaphragm
Six months
pressure gauge as force indicator
c) Type (b) fitted also with a master Frequent checks by
gauge which can be disconnected One year user of working gauge
during normal testing against master gauge
d) Bourdon tube or diaphragm gauge
used only as a null detector for a Two years
mechanical system
e) Bourdon tube with Measuring
Two years
System
TYPE 3 – Electrical Force Measuring
Two years
Systems
Gauge Blocks
Calibration Checking
No. Item of equipment General comments
interval interval
Hygrometers
*Six months Compare
a) Assman hygrometers and sling
Five years thermometers at
type
(complete) ambient with wick dry.
13. b) Recorders accurate to ±1% RH Two years ASTM E77
Weekly (with
c) Other recorders including hair
Assman
types
hygrometer)
d) Digital instruments One year
Impact Testing Machines (Pendulum type)
a) Charpy, Izod and Universal testers One year Frequent BS EN 10045-2
for metals (complete inspection by Include verification
calibration) user. using standard test
pieces appropriate to
required operating
range(s).
14. b) Charpy and Izod testers for plastics One year Frequent
(partial inspection by
calibration) Five user.
years (complete
calibration)
Check
regularly and
c) Notching tools
whenever
reground.
Length Measuring Devices
Daily or Check against length
a) Linearly Variable Differential
whenever standard such as a
Transformers
used micrometer setting bar.
b) Micrometers (hand)
i) For measurement of diameters
*Five years
smaller than 2.5mm and
(complete)
thickness less than 1.3mm
15. ii) For measurement of diameters
*Five years
down to 2.5mm and thickness
(reference)
down to 1.3mm
*Five years
c) Rules
(reference)
d) Calipers – Vernier/Dial
*Three years
i) Reference
(reference)
Against a reference
ii) Working *Annual length standard such
as gauge bars.
Masses
a) Reference masses of integral
construction stainless steel or Five years
nickel-chromium alloy
b) Masses of screw knob or sealed
16. plug construction, made of
stainless steel, nichrome, plated Three years
brass or other non-corrodible highly
finished material
c) Masses of cast iron, carbon steel, *One year if calibrated to 1 in 104
or unplated brass *Five years if calibrated to 1 in 103
Calibration Checking
No. Item of equipment General comments
interval interval
Standard count
*Daily (comparison against
17. Nuclear Densometers Two yearly
rolling average).
*Six monthly Drift and stability checks.
Initial PD ISO/TR 15377
Visual inspection for
*Six months damage wear or
contamination.
18. Orifice Plates
For orifice plates being
used in window testing, a
Ten years
full recalibration is
required after ten years.
Ovens
For laboratories drying
soils, a daily record of
oven temperature is
required.
a) Drying *Five years *Daily
For laboratories drying
aggregates, records
showing temperature
19. stability are required.
*Five years or
Both drying
less depending
and ageing
on permissible
ovens
tolerances
b) Ageing require full
(temperature
recalibration
variations,
after major
recovery time,
servicing.
rate of ventilation)
Pressure Gauge Testers
a) Dead weight Five years
20.
b) Manometers
i) liquid in glass Five years
ii) digital One year
Pressure and Vacuum Gauges
Checking
No. Item of equipment Calibration interval General comments
interval
Proving devices for calibration of force testing machines
TYPE 1 – Elastic devices
a) Dial gauge for deflection
Two years
measurement
b) Micrometer screw for
23. deflection measurement
Five years
(mechanical or optical
indication)
c) Electrical deflection
Two years
measurement
TYPE 2 – Proving levers Two years
TYPE 3 – Weights Five years
Sieves
24. a) Reference * Initial
*One year or less
b) Working
dependent on usage
Soil Testing Machines
a) Force measurement Two years
As for appropriate
b) Displacement instrument (e.g. dial
25. measurement gauge, micrometer,
LVDT)
As for pressure and
vacuum gauges
c) Pressure measurement
(hardness of
rubber base)
Dial gauge,
Thickness Gauges
26. Two years dimensions and
(for compressible materials)
pressure of foot
Squares
Against a reference
a) Reference Five years
27. square
b) Working *Annual
Straight Edges
Calibration Checking
No. Item of equipment General comments
interval interval
Thermometers
Check ice point
Five years immediately after initial
a) Reference liquid-in-glass *Six months
(complete) calibration then at least
every six months
Check ice point
immediately after initial
calibration then at least
Five years every six months
b) Working liquid-in-glass
(complete) *Six months
or alternatively
Inter-compare with
reference thermometer at
points in the working
31. range every six months
c) Electronic (sensors that are
thermocouples, One year (full
thermistors, or other calibration)
integrated circuit devices)
Check at ice point before
use or at least every six
Five years (full
months.
calibration), or
when ice point
Working hand-held
d) Resistance drift is more than Six months
resistance thermometers
five times the
can be checked using the
uncertainty of
alternative procedure
calibration.
above for glass
thermometers.
Volumetric glassware
a) Flasks, pipette, burettes
and measuring cylinders
*Five years
used for reference
32. purposes
b) Working flasks, pipettes
*On Cross check by weighing
burettes, measuring
commissioning with distilled water
cylinders
c) Density bottles *Two years
Table 2 b): Calibrations interval for reference standards and measuring instruments in
non-destructive testing (NDT)
Calibration Checking
No. Item of equipment General comments
interval interval
A. Ultrasonic Testing
Probe and sensory
Each time Ultrasonic standard calibration
1. electronics (setting up the
before use blocks
assembly)
As per specific standard
Standard calibration blocks
2. Initial method (e.g. EN 27963, AWS,
(material properties)
ASME or equivalent.
Visual examination for
Standard calibration blocks Each time
3. deterioration such as corrosion
(surface conditions) before use
or mechanical damage.
By an accredited calibration
Reference standard
laboratory or National
4. calibration blocks (radius and Every 5 years
Metrology Institute (NMI).
other dimensional checks)
By comparison with reference
standard calibration block. If
no reference standard
Working standard calibration Intermediate
calibration block is available,
5. blocks (radius and other checks every 2
then by an accredited
dimensional checks) years
calibration laboratory or
National Metrology Institute
(NMI).
Ultrasonic test sets
Verified
• linearity of time base
weekly or each
• linearity of equipment gains
6. time the
• sensitivity and signal to
equipment is
noise ratio
used
• pulse duration.
The
Ultrasonic probes and performance
systems characteristics
7. • probe index checked at
• probe beam angle least once per
• visual checks for damage day or before
use
Ultrasonic flaw detectors
Verified at
• linearity of time base
intervals not
8. • linearity of amplifier
exceeding
• accuracy of calibrated twelve months
attenuator
Calibration Checking
No. Item of equipment General comments
interval interval
B. Magnetic Particle Testing
Valid manufacturer’s certificate
Magnetic particle solution
9. Each batch with conformance to a standard
(visible/fluorescence)
(e.g. BS, ASTM or EN).
Valid manufacturer’s certificate
with conformance to a relevant
10. Magnetic inks (for aerosols) Each batch standard. Flux indicators should
be used to demonstrate the
direction of flux.
Magnetic particle As per specific standard method
11. Each shift
concentration check (e.g. ASTM, BS)
Visible light level intensity
12. Check the level of illumination
checks on the test surface As per specific standard
using a calibrated light meter
Black light level intensity check method (e.g. ASTM, BS)
13. each time before use.
on the test surface
14. UV(A) light meter (Reference) By an accredited calibration
Yearly laboratory or by National
15. White light meter (Reference) Metrology Institute (NMI)
Check by measuring the lifting
Permanent magnet and power or pull-off force in
16. 6 monthly
magnetic yokes accordance with a relevant
standard.
Once calibrated for life.
Reference Weights (for
17. Initial Calibrate by means of a
checking strength of magnet)
calibrated balance.
18. Gauss meter By an accredited calibration
Yearly laboratory or National Metrology
19. Ammeter Institute (NMI).
C. Radiographic Testing
Gamma Ray – Source Size Manufacturer’s certification with
20. Initial
X-Ray – Focal Spot Size official record of dimensions.
Calibrate against a reference
density strip, which is calibrated
21. Densitometer 90 days by an accredited calibration
laboratory or National Metrology
Institute (NMI).
By an accredited calibration
As manufacturer’s
laboratory or National Metrology
recommendation,
22. Film density strip Institute (NMI)’ where available.
whichever is
Note: Date of first usage of strip
earlier.
to be recorded.
As required by the Atomic
23. Survey meters Yearly
Energy Licensing Board (AELB).
As required by the Atomic
24. Gamma projector Yearly
Energy Licensing Board (AELB).
As required by the Atomic
25. X-ray machine Yearly
Energy Licensing Board (AELB).
Digital Radiographic.
* Optical Density Step By an accredited calibration
Once every 5
26. Wedges laboratory or National Metrology
years
* Optical Line Pair Test Institute (NMI).
Pattern
Calibration Checking
No. Item of equipment General comments
interval interval
D. Penetrant Testing
Valid manufacturer’s certificate
with conformance to a relevant
Non-fluorescent (aerosol)
27. Each batch standard. Where possible
penetrant dyes
verification against Penetrant
Comparator Block.
Manufacturer’s certificate with
conformance to a relevant
Each batch /
28. Fluorescent dyes standard. Where possible
per work day
verification against Penetrant
Comparator Block.
29. Reference UV(A) light meter By an accredited calibration
Yearly
laboratory or ‘National Metrology
30. Reference White light meter Institute (NMI)’, where available.
Bibliography