INSPECTION & TEST PLAN ( ITP )

CONTRACT NO. : Revision No. :0

JOB NO. :

PROJECT NAME : PLTU BANTEN 2 X 300 MW LABUAN, BANTEN

CLIENT :

CONTRACTOR :

DESCRIPTION : PIPING WORKS

DESIGN CODE : AS PER SPECIFICATION

REFFERENCE : BID DOCUMENT BOOK I, II, IIIA, IIIB, IVA, IVB

INSPECTION AUTHORITY : TO BE ADVISE

DISTRIBUTION

CHENGDA PROJECT /SITE MANAGER PREPARED BY : SIGN : DATE :

CHENGDA QA/QC MANAGER CHECKED BY : SIGN : DATE :

SITE MANAGER APPROPVED BY : SIGN : DATE :

QA/QC MANAGER

FIELD ENGINEER AND SUPERVISOR

NOTE :

ALTHOUGH ACTIVITIES IN THIS INSPECTION TEST PLAN ARE ARRANGED SEQUENTIALLY, THE ACTUAL SEQUENCE MAY VARY TO SUIT SITE CIRCUMTANCES
C/qc cilacap/itp cilacap/i-t3104-qaqc-003 rev. 0
 INSPECTION & TEST PLAN ( ITP )

Rev. :0

CONTRACT No. : PROJECT NAME : PLTU BANTEN 2 X 300 MW LABUAN, BANTEN

JOB No. : 0 DISCRIPTION : PIPING WORKS

LEGENT CLASSIFICATION

NOTIFICATION : Inspection Request in writing and require a minimum of 24 hours notice of impending inspection / test.
H - HOLD POINT : As notification point, however work may not proceed beyond this point without acceptance or formal waiver from Inspection Authority ( Client / Owner )
A1 - 100% INSPECTION OR TEST : Execution or inspection by TJE
A2 - RANDOM INSPECTION : nspection by TJE at random sample.
W - WITNESS : Witness of inspection by Client/Owner & Sub-Contractor may proceed if Client/Owner not appearance at the pointed time
Witness point shall be given by Notification
SW - SPOT WITNESS : Witness of inspection by Client / Owner and to be done at spot or random ( random sample )
R - REVIEW : Review of certificate / document to ensure compliance with specification.
A - APPROVAL : Approval documentation ( Procedure, Work instruction, Inspection report, etc. )

ABBREVIATIONS
AWS = American Welding Society PWHT = Post Weld Heat Treatment ASME = American Society Mechanical Engineers
CSA = Canadian Standard Association ITP = Inspection Test Plan ASNT = American Societ Non Destructive Testing
WPS = Welding Procedure Specification Tech. Spec. = Technical Specification ASTM = American Societ Testing of Material
PQR = Procedure Qualification Report N/A = Not Applicable API = American Petrolium Institute
NDE = Non Destructive Examination WQTR = Welder Qualification Test Record

NOTES
1) Ref. Inspection activities & Approval Section of Document.

a : Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity ( NDE/PWHT )
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.
c : This Inspection Test Plan at INSPECTION ACTIVITY COLUM should be understood to all concers person will be incharge of tank work.

2) Inspection Test Plan Status

It is to be understood that the Inpection forms an integeral parts of the control/verification documentation is needed
However, where no other documents are required or exit " The Inspection Test Plan " only will be understood to be
the control/verification document.
 INSPECTION & TEST PLAN (ITP)

PIPE WORKS

INSPECTION ACTIVITIES

NO DESCRIPTION & ACTIVITIES CHECK LIST REFERENCE DOCUMENT VERIFYING DOCUMENT

REPR REPR. PLN REPR

1.0 REVIEW & CHECK OF THE SPECIFICATIONS, PROCEDURES & CONTRACT DOCUMENTS
1.1 Review all technical specifications, procedures & work instructions Drawing Approved Tech. Spec. & R R/A R/A
1.2 All tech. spec., procedures, work instruction shall be clarified, understood and Tech. Specification Procedure R R/A R/A
implemented accordingly Construction Execution Plan
1.3 Finalise deviation, generate new procedure and work instruction if required R R/A R/A

1.1 PIPING WORKS (ABOVE GROUND)

1.1 MATERIAL RECEIVING REPORT
1.1.1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W R/A
1.1.2 Dimensional check if necessary and Storage Procedure Report,
1.1.3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.1.4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR

1.2 INITIAL PREPARATION BEFORE STARTING WORK

1.2.1 Generate a new WPS ( if required ) Construction Execution Plan Qualification Test Report A1 R/A R/A
1.2.2 Welder Performance Qualification Test WPS/WPQT ( WPS/PQR Approved ) A1 W/A W/A

1.3 PIPING WORKS

1.3.1 Identification & Marking Drawing
1.3.2 Fit-up Construction Execution Plan A1 SW SW
1.3.3 Inprocess Inspection Teshnical Spec A2 SW SW
1.3.4 Preheat, Interpass Temperature NDE Procedure A1 SW SW
1.3.5 Check Visual After Welding PWHT Procedure Visual Insp. Report A1 SW SW
1.3.6 NDT (if required) Hydrotest Procedure NDE Report A2 W/R W/R
1.3.7 PWHT (if required) Flushing Procedure PWHT Report A1 W/R W/R
1.3.8 Punchlisting Painting Procedure Punchlist Report A1 W/A W/A
1.3.9 Pressure Test (Hydrostatic, Pneumatic, Leakage) Insulation Procedure Pressure Test Report A1 W/A W/A
1.3.10 Cleaning and Flushing Flushing Report A1 W/A W/A
1.3.11 Hanger Installation & Adjustment Verification A1 SW SW
1.3.12 Painting Painting Report A1 SW SW
1.3.13 Insulation (if any) Insulation Report A1 SW SW

1.2 PIPING WORKS (UNDER GROUND)

1.2.1 MATERIAL RECEIVING REPORT
1.2.1.1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W/R W/R
1.2.1.2 Dimensional check if necessary and Storage Procedure Report,
1.2.1.3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.2.1.4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR
 INSPECTION & TEST PLAN (ITP)

PIPE WORKS

INSPECTION ACTIVITIES

NO DESCRIPTION & ACTIVITIES CHECK LIST REFERENCE DOCUMENT VERIFYING DOCUMENT

REPR REPR. PLN REPR

1.2.2 INITIAL PREPARATION BEFORE STARTING WORK

1.2.2.1 Checking Equipment and tool for painting application, inspection, etc. Construction Execution Plan Inspection Report A1 R R
1.2.2.2 Production Fusion Joint Demontration (if any) Qualification Test Report A1 R R
1.2.2.3 Operator Performance Qualification Test ( WPS/PQR Approved ) A1 W/A W/A

1.2.3 UNDERGROUND PIPING WORKS

1.2.3.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Handover Report Inspection Report A1 R/A R/A
1.2.3.2 Basic Center Line Check Drawing A1 SW SW
1.2.3.3 Excavation & Elevation Check Construction Execution Plan A1 SW SW
1.2.3.4 Check Cutting, Fit_up & Alignment Tehnical Specification A1 SW SW
1.2.3.5 Visual Check AFTER Fusion Joint Visual Report A2 SW SW
1.2.3.6 Lower_in HDPE Pipe A1 SW SW
1.2.3.7 Test Pressure Test Record A1 W/A W/A
1.2.3.8 Backfilling as per the Drawing Requirements A1 SW SW

1.3 FIRE HYDRANT AND MONITOR STATIONS

1.3.1 MATERIAL RECEIVING REPORT
1.3.1..1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W W
1.3.1..2 Dimensional check if necessary and Storage Procedure Report,
1.3.1..3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.3.1..4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR

1.3.2 FIRE HYDRANT AND MONITOR STATIONS INSTALLATION

1.3.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Handover Report R R/A R/A
1.3.2.2 Basic Center Line Check Drawing Inspection Report A1 R/A R/A
1.3.2.3 Installation Construction Execution Plan A1 SW SW
1.3.2.4 Punchlisting Tehnical Specification A1 W/A W/A

1.4 DELUGE VALVE STATION AND SPRINKLE SYSTEM

1.4.1 MATERIAL RECEIVING REPORT
1.4.1.1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W W
1.4.1.2 Dimensional check if necessary and Storage Procedure Report,
1.4.1.3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.4.1.4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR

1.4.2 DELUGE VALVE STATION & SPRINKLE SYSTEM

1.4.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Handover Report R R/A R/A
1.4.2.2 Basic Center Line Check Drawing Inspection Report A1 R/A R/A
1.4.2.3 Installation Construction Execution Plan A1 SW SW
 INSPECTION & TEST PLAN (ITP)

PIPE WORKS

INSPECTION ACTIVITIES

NO DESCRIPTION & ACTIVITIES CHECK LIST REFERENCE DOCUMENT VERIFYING DOCUMENT

REPR REPR. PLN REPR

1.4.2.4 Punchlisting Tehnical Specification A1 W/A W/A

1.5 PIPING SUPPORT

1.5.1 MATERIAL RECEIVING REPORT
1.5.1.1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W W
1.5.1.2 Dimensional check if necessary and Storage Procedure Report,
1.5.1.3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.5.1.4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR

1.5.2 PIPING SUPPORT INSTALLATION

1.5.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Handover Report R R/A R/A
1.5.2.2 Basic Center Line Check Drawing Inspection Report A1 R/A R/A
1.5.2.3 Installation Construction Execution Plan A1 R/A R/A
1.5.2.4 Punchlisting Tehnical Specification A1 W/A W/A

1.6 MISCELLANEOUS PIPING SUPPORT

1.6.1 MATERIAL RECEIVING REPORT
1.6.1.1 Verification document; packing list, mill certificates, if required etc. Material Receiving, Handling, Material Receiving Inspect. A1 W W
1.6.1.2 Dimensional check if necessary and Storage Procedure Report,
1.6.1.3 Check for damage Tech. Specification, Packing List, Over, Shortage and Damage
1.6.1.4 Raise NCR of any Non Comformance Drawing, NCR/CAR Proc. (OSD) Report, NCR

1.6.2 MISCELLANEOUS PIPING SUPPORT INSTALLATION

1.6.2.1 Clarification Foundation Handover (Civil Work to Mechanical Work) Handover Report R R/A R/A
1.6.2.2 Basic Center Line Check Drawing Inspection Report A1 R/A R/A
1.6.2.3 Installation Construction Execution Plan R/A R/A
1.6.2.4 Punchlisting Tehnical Specification A1 W/A W/A

33.0 DOCUMENTATION
4.0 All documents dossier required as per contract shall Drawing All of Inspection Report A1 R/A R/A
collected and submitted to Client and copy for file Tech. Specification
4.1 All Inspection as per Manual or this ITP already done & the inspection Construction Execution Plan A1 R/A R/A
report already generated and signed
4.2 All NCR or any deviation of contract already closed and documented A1 R/A R/A

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