MTEC.4660.GB-E-1 Operation and Maintenance Manual FHE Serie English Rev. E 03-2020 PDF
MTEC.4660.GB-E-1 Operation and Maintenance Manual FHE Serie English Rev. E 03-2020 PDF
MTEC.4660.GB-E-1 Operation and Maintenance Manual FHE Serie English Rev. E 03-2020 PDF
FHE
SERIE
TECHNICAL MANUAL
• Dimensional drawing
MTEC.4660.GB-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
Reproduction, data storage and transmission, even partial, of this publication, in any form, without the prior written authorisation of the Com-
pany, is prohibited. The Company can be contacted for all inquiries regarding the use of its products.
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and instructions regarding use and maintenance at any time, without notice.
Declaration of conformity
We declare under our own responsibility that the below equipment complies in all parts with the CEE and EN directives.
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INDEX
1. INTRODUCTION ................................................................................................................................................................................... 5
1.1 Preliminary information .................................................................................................................................................... 5
1.2 Aim and content of the manual ........................................................................................................................................ 5
1.3 How to store this manual ................................................................................................................................................. 5
1.4 Manual updates ............................................................................................................................................................... 5
1.5 How to use this manual ................................................................................................................................................... 5
1.6 Potential risks .................................................................................................................................................................. 6
1.7 General description of symbols use................................................................................................................................. 7
1.8 Safety symbols used........................................................................................................................................................ 8
1.9 Limitations and prohibited use ......................................................................................................................................... 9
8QLWLGHQWL¿FDWLRQ ........................................................................................................................................................... 9
2. SAFETY ............................................................................................................................................................................................. 10
2.1 Warning re potentially hazardous toxic substances ....................................................................................................... 10
2.2 Refrigerant handling ...................................................................................................................................................... 10
2.3 Prevention of inhalation of high vapor concentrations ................................................................................................... 11
2.4 Procedures in the event of accidental release of refrigerant ......................................................................................... 11
2.5 Main Toxicological information on the type of refrigerant used ...................................................................................... 11
2.6 First aid measures ......................................................................................................................................................... 11
3. TECNICHAL CHARACTERISTICS ..................................................................................................................................................... 12
3.1 Unit description .............................................................................................................................................................. 12
3.2 Accessories description ................................................................................................................................................. 14
3.3 Main components .......................................................................................................................................................... 15
3.4 Aeraulic circuit functioning principles ............................................................................................................................. 15
3.5 Refrigeran circuit layout ................................................................................................................................................. 16
3.6 Operation mode ............................................................................................................................................................. 17
3.7 Technical Data ............................................................................................................................................................... 18
3.8 Hydraulic circuit pressure drops .................................................................................................................................... 19
3.9 (I¿FLHQF\RIWKHKHDWUHFRYHU\....................................................................................................................................... 19
3.10 Fans ............................................................................................................................................................................. 20
3.11 Operation limits ............................................................................................................................................................ 22
3.12 Sound data .................................................................................................................................................................. 23
3.13 Safety devices ............................................................................................................................................................. 24
3.14 Electric data ................................................................................................................................................................. 24
4. INSTALLATION ................................................................................................................................................................................... 24
4.1 General safety guidelines and and use of symbols ....................................................................................................... 24
4.2 Health and safety Considerations .................................................................................................................................. 25
4.3 Personal protective equipment ...................................................................................................................................... 25
4.4 Inspection ...................................................................................................................................................................... 26
4.5 Storage .......................................................................................................................................................................... 26
4.6 Unpacking ...................................................................................................................................................................... 26
4.7 Lifting and handling........................................................................................................................................................ 27
4.8 Location and minimum technical clearances ................................................................................................................. 27
4.9 Condensate draining connections ................................................................................................................................. 28
4.10 Water coil hydraulic connection ................................................................................................................................... 28
4.11 How to vent the unit ..................................................................................................................................................... 28
4.12 Ductwork unit connection............................................................................................................................................. 29
%DODQFLQJDQGFDOLEUDWLRQRIDLUÀRZ ............................................................................................................................ 30
4.14 Serial interface card RS485 (INSE) ............................................................................................................................. 30
4.15 Filter extraction ............................................................................................................................................................ 30
4.16 Heat recovery extraction .............................................................................................................................................. 30
4.17 Electric connections: preliminary safety information .................................................................................................... 31
4.18 Electrical data .............................................................................................................................................................. 32
4.19 Electric connections ..................................................................................................................................................... 32
5. UNIT START UP .................................................................................................................................................................................. 33
5.1 Preliminary checks......................................................................................................................................................... 33
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5.2 Description of the control panel ..................................................................................................................................... 34
5.3 Remote control panel..................................................................................................................................................... 36
6. USE ..................................................................................................................................................................................................... 38
6.1 Switch the unit on .......................................................................................................................................................... 38
6.2 Stop ............................................................................................................................................................................... 38
6.3 Stand-by ........................................................................................................................................................................ 38
6.4 How to change the set points ........................................................................................................................................ 39
6.5 Acoustic signal silencing ................................................................................................................................................ 40
6.6 Displaying during an alarm ............................................................................................................................................ 40
6.7 Alarm reset..................................................................................................................................................................... 40
7. UNIT MAINTENANCE ......................................................................................................................................................................... 40
7.1 General warnings........................................................................................................................................................... 40
7.2 Drive access .................................................................................................................................................................. 41
7.3 Periodical checks ........................................................................................................................................................... 41
7.4 Refrigerant circuit repair ................................................................................................................................................ 41
8. DECOMMISSIONING......................................................................................................................................................................... 42
8.1 Disconnect the unit ........................................................................................................................................................ 42
8.2 Disposal, recovery and recycling ................................................................................................................................... 42
8.3 RAEE Directive (Only UE) ............................................................................................................................................. 42
9. DIAGNOSIS AND TROUBLESHOOTING .......................................................................................................................................... 43
)DXOW¿QGLQJ .................................................................................................................................................................. 43
10.DIMENSIONAL DRAWINGS .............................................................................................................................................................. 44
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1. INTRODUCTION
Users or operators must consult the manual before performing any operation and especially so when transporting, han-
dling, installating, maintaining, or dismantling the unit in order to eliminate uncertainty and reduce risk.
In these instructions symbols have been used (described in the following paragraphs) to draw the attention of operators
and users to the operations that have a higher risk and which must be performed safely.
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LOCATION OF
RISK
POTENTIAL RISK METHOD OF INJURY PRECAUTIONS
Internal component:
Avoid any contact, use protective
compressors and Burns. Contact
gloves.
discharge pipes
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BANNED
A black symbol inside a red circle with a red diagonal indicates an action that should not be performed.
WARNING
A black graphic symbol added to a yellow triangle with black edges indicates danger.
ACTION REQUIRED
A white symbol inserted in a blue circle indicates an action that must be done to avoid a risk.
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GENERAL RISK
Observe all signs placed next to the pictogram. The failure to follow directions may create a risk situation that may
be injurious to the user.
ELECTRICAL HAZARD
Observe all signs placed next to the pictogram.
The symbol indicates components of the unit and actions described in this manual that could create an electrical
hazard.
MOVING PARTS
The symbol indicates those moving parts of the unit that could create risk.
HOT SURFACES
The symbol indicates those components with high surface temperature that could create risks.
SHARP SURFACES
The symbol indicates components or parts that could cause stab wounds.
EARTH CONNECTION
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8QLWLGHQWLÀFDWLRQ
Each unit has a rating plate that provides key information regarding the machine.
The rating plate may differ from the one shown below as the example is for a standard unit without accessories.
For all electrical information not provided on the label, refer to the wiring diagram.
A facsimile of the label is shown below:
Manufacturer: PD322111
1FHE.026K-2A 123456
Modello Matricola
Model Serial number
1 21/2017
Categoria PED Data di fabbricazione
PED Category Manifacture date
R134A
Tipo refrigerante
Refrigerant type
0,59 Kg
2
Gruppo fluido
Fluid group
1430
GWP LE
0,84 ton
MI
C1 C2
C3 C4
80 Kg
Peso a vuoto
Weight
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2. SAFETY
2.1 Warning re potentially hazardous toxic substances
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The lubricant used is polyester oil. Please refer to the information provided on the compressor data plate.
For further information regarding the characteristics of the refrigerant and oil used, refer to the safety data sheets
available from the refrigerant and oil manufacturers.
Users and maintenance personnel must be adequately informed about the possible risks of handling potentially
toxic substances. Failure to follow such instructions can cause damage to personnel or to the unit.
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2.5.4 Ingestion
While highly improbable, may produce frostbite.
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2.6.1 Inhalation
Move the person away from the source of exposure, keep him/her warm and let him/her rest. Administer oxygen if necessary. Attempt
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assistance.
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2.6.3 Contact with eyes
Rinse immediately using an eyewash or clean water, keeping eyelids open, for at least ten minutes. Seek medical assistance.
2.6.4 Ingestion
Do not induce vomiting. If the injured person is conscious, rinse his/her mouth with water and make him/her drink 200-300ml of water. Seek
immediate medical assistance.
3. TECHNICAL CHARACTERISTICS
3.1 Unit description
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DUHDZLWKYHU\KLJKHQHUJ\HI¿FLHQFFRPELQHGZLWKUDGLDQWFRROLQJV\VWHPV7KHXQLWVKDYHEHHQGHVLJQHGWRJUDQWWKHGHKXPLGL¿FDWLR-
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lows.
3.1.1 Frame
All units are made from hot-galvanised thick sheet metal, painted with polyurethane powder enamel and stoved at 180°C to ensure the best
resistance against the cor-rosions. The frame is self-supporting with removable panels. The drip tray is made in painted galvanized steel
and it is present in all units. The standard colour is RAL 9016.
3.1.3 Compressor
The compressor is alternative type equip-ped and thermal overload protection by a klixon embedded in the motor winding. It’s mounted on
rubber vibration dampers to reduce the noise.
3.1.8 Fans
The supply fan is centrifugal type, double inlet with forwards blades, with EC Fan mo-tor directly connected. The exhaust fan is plug fan
type with backwards blades, with EC fan motor directly connected.
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tial disposal, class G4, according to EN 779:2002.
3.1.10 Microprocessor
All FHE units are supplied with an advanced software for the complete control of the hydronic and air distribution side.
The software can manage:
- The management of the operation according to a probe of temperature and humidity.
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- Activation of of winter or summer sensible load integration, according to the summer or winter set point
- Management of supply air temperature trough discharge limit probe sensor (standard).
- Modulating valve for the proper management of the water battery power
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- Management dumper
- Machine Allarm display
- Supervisor and BMS connection trough serial card RS485 (Optional) a/o XWEB Module (Optional).
&ORJJHG¿OWHUVPDQDJHPHQWRSWLRQDO
- Antifreeze management.
- Summer/Winter commutation.
3.1.14 Test
All the units are fully assembled and wired at the factory, carefully evacuated and dried after leak tests under pressure and then charged
with ecologic refrigerant. They are all fully operational tested before shipment. They all conform to European Directives and are individually
marked with the CE label and provided with Conformity Declaration.
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Air Filter
Air Filter
Compressor
Motorized regulaton
dumper Plate Exchanger
3.4 Aeraulic circuit functioning principles Return Air W.C. Exhaust Air
)+(XQLWVFDQRSHUDWHZLWKDÀRZUDWHRIRXWGRRUDLUIURPWR PD[ PD[
m3KWRHQVXUHVXI¿FLHQWVXSSO\DLUFKDQJHVLQWKHURRPKDYLQJDYDULD-
ble volume by 460 m3 (0.3 vol/h), in compliance with regional and na-
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m3KLQWKHZLQWHUPRGHDQGLV¿[HGWRP3/h in summer mode.
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perature 20°C. The stale air is expelled from the environment by the fan
(1), while the outside air is sucked through the fan (2).
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mer. 1
3
Return Air
PD[
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takes the air humid from the ambient trough the fan (7) and it’s made
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coil (2) where it’s cooled and brought to a condition closed to satura- 1 1
tion. Now it passes through the evaporating coil (3) where it’s fatherly
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The air passes now through the condensing coil (5) where it’s post
heated (with a constant humidity) and in the post-cooling coil (6) where
it’s reported to the required conditions.
7
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The cooling system works partially in the water through the heat ex-
changer (10) and partially in the air with the heat exchanger (5) which 18
will then make a post-heating at constant humidity blowing air in in the
11
room in thermally neutral conditions.
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2 3 5
7KHFRROLQJFLUFXLWLQWKLVFDVHSHUIRUPLQJZRUNVRIWKHFRQGHQ-
sation in the water through the heat exchanger (10), the heat exchan-
ger (5) is intercepted by the valve (6) and the air supplied in the room is
6
the same as leaving the evaporator coil (3), cold and dried.
9 8
19 4
1
10
13
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7KHSRVVLEOHIXQFWLRQVLQWKLVFRQ¿JXUDWLRQDUH
• Renewal + Air Dryers neutral: The condensing unit partially in air and
partially in the water through the condenser plate, obtaining dry air and
thermally neutral.
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RIWKHFRQGHQVDWLRQZDWHUREWDLQLQJGU\DQGFRROHGDLU
1
3
Return Air
PD[
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ce the unit is kept in stand-by and the safety devices are activated.
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• Renewal with heated air: The compressor is switched off, the bat-
tery can be supplied with hot water from radiant system, (even due
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supply air temperature 17°C, without using hot water and ambient
air temperature of -5 ° C), and behaves like a normal air handling
with recovery.
,QZLQWHUPRGHWKH)+(XQLWVKDYHWKHFRPSUHVVRURIIDQGRSHUDWHDVDKHDWLQJGHYLFHZLWKKLJKHI¿FLHQF\KHDW
recovery .
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FHE Model 26
Refrigerant R134A
Refrigerant charge Kg 0,59
Global warming potential (GWP) 1430
Equivalent CO2 charge t 0,84
8VHIXOGHKXPLGLÀFDWLRQFDSDFLW\IURPWKHQHWK\JURVFRSLFFRQWHQWRIWKHH[WHUQDODLU (1)
l/24h 30,1
Total cooling Power (from the net hygroscopic content of the external air) (1)
W 1380
Recovered winter heating power (2) W 950
(IÀFHQF\ZLQWHUUHFRYHU\ (2)
90
(IÀFHQF\VXPPHUUHFRYHU\ (1)
70
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The graphics below show the pressure drops of the hydraulic circuit of the FHE unit; They include the water coil, the plate heat exchanger
and the 3 way modulating valve.
70,0
60,0
50,0
40,0
30,0
20,0
10,0
150 200 250 300 350 400
:DWHU)ORZOK
(IÀFLHQF\RIWKHKHDWUHFRYHU\
WINTER (Room conditions 20°C, 50% u.r. - Ambient conditions -5°C, 80% u.r.)
98%
(IÀFLHQF\RIWKHKHDWUHFRYHU\
96%
94%
92%
90%
88%
80 90 100 110 120 130
Fresh air (m3K
SUMMER (Room conditions 26°C, 60% u.r. - Ambient conditions 35°C, 50% u.r.)
84%
(IÀFLHQF\RIWKHKHDWUHFRYHU\
82%
80%
78%
76%
74%
72%
80 90 100 110 120 130
Fresh air (m3K
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3.10 Fans
Supply fan
160
Available static pressure (Pa)
140
7
120
6
100 5
80 4
60 3
2
40
20 1
0
240 245 250 255 260 265
6XSSO\DLUÁRZP K
3
Input power 1 2 3 4 5 6 7
260 m3/h 18W 30W 36W 40W 46W 51W 60W
Exhaust fan
160
Available static pressure (Pa)
140
7 7 7
6 6 6
120
5 5 5
100
4 4 4
80
60 3 3 3
2 2 2
40
20 1 1 1
0
60 70 80 90 100 110 120 130
6XSSO\DLUÁRZP3K
Input power 1 2 3 4 5 6 7
80 m3/h 10W 11W 11W 12W 12W 12W 12W
100 m3/h 11W 13W 15W 15W 17W 18W 18W
130 m3/h 11W 13W 15W 19W 22W 30W 34W
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Winter operation
35
Room temperature (°C)
30
25
20
15
10
-25 -20 -15 -10 -5 0 5 10 15 20 25
Summer operation
35
Room temperature (°C)
30
25
20
15
15 20 25 30 35 40 45
7KHXQLWVDUHGHVLJQHGDQGPDQXIDFWXUHGWRZRUNZLWKUHODWLYHKXPLGLW\IURPD
The units MUST be used within the operation limit indicated in the diagrams. The warranty will be invalidated if the
units are used in ambient conditions outside the limits reported. If there is the necessity to operate in different condi-
WLRQVSOHDVHFRQWDFWRXUWHFKQLFDORI¿FH
The units are designed and manufactured to work with ambient temperatures from 10°C to 50°C
The units are designed to operate within false ceiling and/or heated technical room. The units are NOT suitable for
outdoor installations and / or technical room w/o heat (attics, rooms communicating with the outside) as it may form
condensation on the walls and inside the unit cabinet causing damages.
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Sound Data
3.11.4 Defrost
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damage the system. All the units are supplied, standard, with a control which defrost automatically the heat exchanger if necessary. This
control provides a temperature probe (defrost thermostat) on the unit evaporator. When the defrost cycle is required, the microprocessor
control (according to set parameters) starts working (the yellow led turns on) according to these modalities:
- air defrost: the compressor is switched off while the fan keeps on working.
For both modalities, at the end of the defrost cycle, there is the dripping time.
For the model GH50-50W, the defrost is cyclical (the microprocessor makes the defrost cyle every 30 minutes), for the GH100-200, both
air cooled and water cooled, the defrost cycle is made in relation to the defrost panel.
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Electric data
Power supply 9a+] 230/1/50 Control circuit 9a+] 24/1/ 50
Auxiliary circuit 9a+] 230/1/50 Fans power supply 9a+] 230/1/50
4. INSTALLATION
4.1 General safety guidelines and and use of symbols
Before undertaking any task the operator must be fully trained in the operation of the machines to be used and
their controls. They must also have read and be fully conversant with all operating instructions.
All maintenance must be performed by TRAINED personnel and be in accordance with all national and local regu-
lations.
The installation and maintenance of the unit must comply with the local regulations in force at the time of the installa-
tion.
Avoid contact and do not insert any objects into moving parts.
The workplace must be kept clean, tidy and free from objects that may prevent free movement. Appropriate ligh-
ting of the work place shall be provided to allow the operator to perform the required operations safely. Poor or too
strong lighting can cause risks.
Ensure that work places are always adequately ventilated and that respirators are working, in good condition and
comply fully with the requirements of the current regulations.
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When operating and maintaining the unit, use the following personal protective equipment listed below, required
by law.
Protective footwear.
Eye protection.
Protective gloves.
Respiratory protection.
Hearing protection.
4.4 Inspection
:KHQLQVWDOOLQJRUVHUYLFLQJWKHXQLWLWLVQHFHVVDU\WRVWULFWO\IROORZWKHUXOHVUHSRUWHGRQWKLVPDQXDOWRFRQIRUPWRDOOWKHVSHFL¿FDWLRQV
of the labels on the unit, and to take any possible precautions of the case. Not observing the rules reported on this manual can create
dangerous situations. After receiving the unit, immediately check its integrity. The unit left the factory in perfect conditions; any eventual
damage must be questioned to the carrier and recorded on the Delivery Note before it is signed. The company must be informed, within
8 days, of the extent of the damage. The Customer should prepare a written statement of any severe damage.
%HIRUHDFFHSWLQJWKHXQLWFKHFN
• The unit did not suffer any damage during transport;
• The delivered goods are conforming to what shown in the delivery note.
In Case of Damage
• List the damage on the delivery note
• Inform the Company of the extent of the damage within 8 days of receipt of the goods. After this time any claim will not be considered.
• A full written report is required for cases of severe damage.
4.5 Storage
Units should be stored under cover and ideally, should remain in their packaging. The tools that are supplied for opening the electrics box
should be formally transferred to the person responsible for the plant.
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4.6 Unpacking
It is advisable to leave packaged units during handling and remove it before the installation.
The packaging must be removed carefully to prevent any possible damage to the machine.
The materials constituting the packaging may be different in nature (wood, cardboard, nylon, etc.).
The packaging materials should be seperated and sent for disposal or possible recycling to specialist waste
companies.
The unit has to be installed such that maintenance and repair is possible. The warranty does not cover costs for the
provision of lifting apparatus, platforms or other lifting systems required to perform repairs during warranty period.
The installation site should be chosen in accordance with EN 378-1 and 378-3 standards. When choosing the
installation site, all risks caused by accidental refrigerant leakage should be taken into consideration.
In the drawing the installation type is illustrated. It is important not to cover the
top and bottom part of the unit to allow the connections and the frontal part to
DOORZWKHFOHDQLQJDQGWKHUHSODFHPHQWRIWKHDLU¿OWHUVWKHFRQWUROFLUFXLWWKH
maintenance of the electrical panel .
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PP
Air intake
Condensate Draining
Water inlet
Power supply and
electrical connections Water outlet
(cable 2x1,5 mt)
On the condensate discharge pipe it must be installed a syphon with a minimum height equal to the suction pressure
of the fan, in any case never less than 35mm.
We recommend to power the unit with a dedicated water pump for a correct operation. It is strongly recommended
WRFRQQHFWWKHXQLWXSVWUHDPRIWKHV\VWHPPDQLIROGWRHQVXUHDSURSHUZDWHUÀRZVHHLOOXVWUDWLRQ
OK! NO!
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È fortemente consigliato collegare l’unità a monte del collettore dell’impianto in modo da assicurare la corretta
alimentazione idrica.
9HQWYDOYH
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Fresh Air
Exhaust Air
6XSSO\DLUÀRZ
,QRUGHUWRHQDEOHWKHSURSHURSHUDWLRQRIWKHXQLWLWLVLPSRUWDQWWRHQVXUHDFRQVWDQWDLUÀRZYHU\FORVHWRWKH
QRPLQDOYDOXH7KHPD[LPXPDOORZHGGHYLDWLRQLV:KHQFRPPLVVLRQLQJWKHXQLWFKHFN¿UVWWKHDLUÀRZ
UDWHDQGFKDQJHLIQHFHVVDU\WKHVHWWLQJRIWKHWULPPHUVRIWKHIDQVDFFRUGLQJWRWKHVSHFL¿FSODQWUHTXLUHPHQWV
(ducts length / required static pressure ).
Model Ø Distribution duct (mm) $LUÁRZP3K Area (m2) $LUVSHHGPV
FHE 26 160 260 0,0201 3,6
Ø Return and exhaust ducts (mm) $LUÁRZP3K Area (m2) $LUVSHHGPV
FHE 26 125 80 0,0123 1,8
Ø Return and exhaust ducts (mm) $LUÁRZP3K Area (m2) $LUVSHHGPV
FHE 26 125 100 0,0123 2,3
Ø Return and exhaust ducts (mm) $LUÁRZP3K Area (m2) $LUVSHHGPV
FHE 26 125 130 0,0123 3,0
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%DODQFLQJDQGFDOLEUDWLRQRIDLUÁRZ
)RUDSURSHURSHUDWLRQRIWKHXQLWLWLVQHFHVVDU\WREDODQFHWKHDLUÀRZLQWKHGLIIHUHQWVHFWLRQVRIGXFWZRUNVDVKDYLQJJHQHUDOO\SDWKV
ZLWKGLIIHUHQWOHQJWKV\RXZLOOKDYHWRLQKRPRJHQHRXVSUHVVXUHORVVDQGFRQVHTXHQWO\GLIIHUHQWDLUÀRZUDWHV,QIDFWLQWKHDEVHQFHRI
DGHTXDWHEDODQFLQJRIWKHSUHVVXUHGURSVIRUH[DPSOHE\UHIHUULQJWRWKHGLDJUDPLQSDUDJUDSKZHZLOOKDYHKLJKDLUÀRZLQSRLQW
slightly lower than the point 2 and very low at point 3. The same can be said of the points 4, 5 and 6.
To balance the pressure drops of the ductworks we will act on the calibration grids placed in the various supply and return grills (Component
QRWVXSSOLHGIURPWKH&RPSDQ\DGMXVWLQJWKHVHFWLRQRIWKHJULGWKHJUHDWHUGLDPHWHUORZHUSUHVVXUHGURSJUHDWHUDLUÀRZ,WFDUULHGRXW
WKHEDODQFLQJRIWKHV\VWHP\RXZLOOKDYHWRSURFHHGZLWKWKHFDOLEUDWLRQRIWKHXQLWDLUÀRZE\DGMXVWLQJWKHEXLOWLQWULPPHUV
As we see in the following picture, the trimmer has a single measurement range:
Indicatively it can be considered that the displacement of the trimmer from one number to the next or previous, leads
WRDQLQFUHDVHGHFUHDVHRIWKHDYDLODEOHSUHVVXUHRI3DDWWKHQRPLQDODLUÀRZ
)RUWKHSXUSRVHRIQRLVHUHGXFWLRQLWLVQHFHVVDU\WKDWWKHDLUYHORFLW\LQWKHGXFWV1(9(5H[FHHGPVHF$ERYH
WKLVDLUVSHHGLWJUHDWO\UHGXFHVWKHGHKXPLGL¿FDWLRQFDSDFLW\RIWKHXQLWDQGLQFUHDVHVWKHULVNRIFRQGHQVDWLRQRI
ZDWHUHQWUDLQPHQWLQWKHDLUGXFWVZLWKSRWHQWLDOGDPDJHVWRWKHIXUQLWXUHDQGRUÀRRUV
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4.14 Serial interface card RS485 (INSE)
Supervision system interface serial board (MODBUS RS485 available only)The installation of the card will allow the unit to be plugged in
and connected to a system with MODBUS protocol. This system allows you to remotely monitor all parameters of the unit and change their
YDOXHV7KHVHULDOLQWHUIDFHERDUGLVQRUPDOO\¿WWHGDWWKHIDFWRU\ZKHUHLWLVSURYLGHGVHSDUDWHO\LVQHFHVVDU\WRUHVSHFWWKHSRODULW\RIWKH
wiring as shown in the diagram. Any reversal of polarity will result in the non-functioning unit. The supervision connectivity cable must be
telephone one type 2x0, 25 mm27KHXQLWLVFRQ¿JXUHGDWWKHIDFWRU\ZLWKVHULDODGGUHVV,QFDVHRIXVLQJWKH02'%86V\VWHP\RXFDQ
request the list of variables by contacting the assistance.
TELEPHONE LINE
7KH¿OWHULQJPDWHULDOFDQEHUHXVHGE\EORZLQJRUDVSLUDWLRQZLWKDLU'XHWRLWVKLJKHI¿FLHQF\WKH¿OWHUPDWHULDOFDQ
EHUHJHQHUDWHGQRPRUHWKDQWKUHHRUIRXUWLPHVDIWHUZKLFKLWZLOOEHQHFHVVDU\WRUHSODFHWKH¿OWHULWVHOI
Remove the heat recovery as shown in the picture. Never use water to clean the heat recovery. Only use a vacuum
FOHDQHUWRDYRLGGDPDJHVRQWKH¿QV
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(OHFWULFFRQQHFWLRQVSUHOLPLQDU\VDIHW\LQIRUPDWLRQ
The electric panel is located inside the unit at the top of the technical compartment where the various components of the refrigerant circuit
are also to be found. To access the electrical board, remove the front panel of the unit:
Power connections must be made in accordance to the wiring diagram enclosed with the unit and in accordance
to the norms in force.
Make sure the power supply upstream of the unit is (blocked with a switch). Check that the main switch handle is
padlocked and it is applied on the handle a visible sign of warning not to operate.
,WPXVWEHYHUL¿HGWKDWHOHFWULFVXSSO\LVFRUUHVSRQGLQJWRWKHXQLWHOHFWULFQRPLQDOGDWDWHQVLRQSKDVHVIUHTXHQ-
cy) reported on the label in the front panel of the unit.
3RZHUFDEOHDQGOLQHSURWHFWLRQPXVWEHVL]HGDFFRUGLQJWRWKHVSHFL¿FDWLRQUHSRUWHGRQWKHIRUPRIWKHZLULQJ
diagram enclosed with the unit.
The cable section must be commensurate with the calibration of the system-side protection and must take into
DFFRXQWDOOWKHIDFWRUVWKDWPD\LQÀXHQFHWHPSHUDWXUHW\SHRILQVXODWLRQOHQJWKHWF
Power supply must respect the reported tolerances and limits: If those tolerances should not be respected, the
warranty will be invalidated.
Before any service operation on the unit, be sure that the electric supply is disconnected.
FROST PROTECTION
If opened, the main switch cuts the power off to any electric heater and antifreeze device supplied with the unit, in-
cluding the compressor crankcase heaters. The main switch should only be disconnected for cleaning, maintenance
or unit reparation.
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The electrical data reported below refer to the standard unit without accessories.
In all other cases refer to the data reported in the attached electrical wiring diagrams.
7KHOLQHYROWDJHÀXFWXDWLRQVFDQQRWEHPRUHWKDQRIWKHQRPLQDOYDOXHZKLOHWKHYROWDJHXQEDODQFHEHWZHHQ
RQHSKDVHDQGDQRWKHUFDQQRWH[FHHGDFFRUGLQJWR(1,IWKRVHWROHUDQFHVVKRXOGQRWEHUHVSHFWHG
please contact our Company.
Model 26
Power supply 9a+] 230/1/50
Control board 9a+] 9
Auxiliary circuit 9a+] 230/1/50
Fans power supply 9a+] 230/1/50
Line section mm 2
1,5
PE section mm 2
1,5
Electric data may change for updating without notice. It is therefore necessary to refer always to the wiring diagram
present in the units.
The numbering of the terminals may change without notice. For their connection is mandatory to refer to the wiring
diagram supplied along with the unit.
All terminals shown below are present in the terminal board inside the electrical box. All electric connections have to be made by the in-
staller, in site.
0L1 0N1
UNIT POWER SUPPLY
Units are supplied with voltage 230/1/50; it is recommended to interpose a main switch on the
power line. Please refer to the wiring diagram for the correct sizing.
5(027(6800(5:,17(5&+$1*(29(5
L1 88 To remotely switch the unit from heating to cooling.
Connections must be potential-free.
The units are supplied with bridged terminals.
Contact closed, unit in WINTER mode,
Contact open, unit SUMMER mode.
5(027(212))
43-5 9 To switch the unit on or off remotely.
Connections must be potential-free.
The units are supplied with bridged terminals.
Contact closed, unit ON,
Contact open, unit OFF.
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90 91 0N1
92 REMOTE GENERAL ALARM
For remote display of a general alarm, connect the visual or audible device between terminals
90-91-92.
Contacts 90/91 NC (Normally closed)
Contacts 91/92 NO (Normally opened)
5. UNIT START UP
5.1 Preliminary checks
Before starting the unit the checks detailed in this manual of the electric supply and connections, the hydraulic system and the refrigerant
circuit, should be performed.
Start-up operations must be performed in accordance with the instructions detailed in the previous paragraphs.
Damage can occur during shipment or installation. It is recommended that a detailed check is made, before the
installation of the unit, for possible refrigerant leakages caused by breakage of capillaries, pressure switch con-
nections, tampering of the refrigerant pipework, vibration during transport or general abuse suffered by the unit.
9HULI\WKDWWKHXQLWLVLQVWDOOHGLQDZRUNPDQOLNHPDQQHUDQGLQDFFRUGDQFHZLWKWKHJXLGHOLQHVLQWKLVPDQXDO
&KHFNWKDWDOOSRZHUFDEOHVDUHSURSHUO\FRQQHFWHGDQGDOOWHUPLQDOVDUHFRUUHFWO\¿[HG
97KHRSHUDWLQJYROWDJHEHWZHHQSKDVHV567LVWKHRQHVKRZQRQWKHXQLWODEHOV
• Check that the unit is connected to the system earth.
• Check that there is no refrigerant leakage.
• Check for oil stains, sign of a possible leak.
• Check that the refrigerant circuit shows the correct standing pressure on the pressure gauges (if present) otherwise use external ones.
• Check that the Shrader port caps are the correct type and are tightly closed.
• Check that all water connections are properly installed and all indications on unit labels are observed.
7KHV\VWHPPXVWEHÀXVKHG¿OOHGDQGYHQWHGLQRUGHUWRHOLPLQDWHDQ\DLU
• Check that the water temperatures are within the operation limits reported in the manual.
• Before start up check that all panels are replaced in the proper position and locked with fastening screws.
Do not modify internal wiring of the unit as this will immediately invalidate the warranty.
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UP Key
(menu navigation, scroll through
the parameters, scroll values of the
Summer mode key parameters..)
DOWN Key
(menu navigation, scroll through
the parameters, scroll values of the
Winter mode key parameters..)
SET key
(set-point view, access to menu, con-
¿UP WKH YDOXH RI WKH SDUDPHWHU GX- MENU’ KEY
ring the adjustment...) (access and navigation of the menu)
ICON FUNCTION
Icon ON when the display show a value of temperature or pression.
(°C = Celsius degrees; °F = Fahrenheit degrees; BAR = pression in Bar; PSI = pression in Psi)
Time frame between defrosts.
Icon ON if the unit is turned ON and show the working mode of the unit: Cooling or heating.
Icon HP and LP blinking if high pressure or low pressure alarms are active.
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5.2.2 Keys function
KEY FUNCTION
6(73UHVVDQGUHOHDVHLQWKHPDLQGLVSOD\
makes it possible to display the set points;
Summer humidity set, in the bottom line will appear the label SETU.
Winter humidity set, in the bottom line will appear the label SETI.
Summer temperature set, in the bottom line will appear the label SETC.
Winter temperature set, in the bottom line will appear the label SETH
3UHVVIRUVHFRQGVDQGUHOHDVHLQWKHPDLQGLVSOD\
makes it possible to modify the set points;
In standard mode allows the display of the different temperatures in opposite way of the above arrow.
In programming mode allows to scroll through the parameter codes or increases the values.
If pressed for 5 seconds, it makes it possible to switch the unit on or off in summer mode.
If pressed for 5 seconds, it makes it possible to switch the unit on or off in winter mode.
If the unit is in OFF or in stand-by mode, all the set-points will be shown by pressing repeatedly the SET key. When the unit is ON in an
VSHFL¿FRSHUDWLRQPRGHLWZLOOEHSRVVLEOHWRUHDGRQO\WKHVHWSRLQWVUHODWHGWRLW
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5.3.1 Installation
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7RREWDLQ,3SURWHFWLRQIRUWKHSDQHOXVHWKHUXEEHUJDVNHW5*:9RSWLRQDO)RUZDOOPRXQWLQJXVHWKH9.,7SODVWLFDGDSWHUDVLOOX-
strated in the picture.
Electric data can be updated without notice. It is therefore necessary to always refer to the wiring diagram provided
in the unit.
If there is damage to the remote control or there is a faulty connection, failure of communication will be indicated in the
display with the message “noL” (no link).
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5.3.2 Display icons
ICON FUNCTION
Icon ON when the display show a value of temperature or pression.
(°C = Celsius degrees; °F = Fahrenheit degrees; BAR = pression in Bar; PSI = pression in Psi)
Time frame between defrosts.
Icon ON if the unit is turned ON and show the working mode of the unit: Cooling or heating.
Icon HP and LP blinking if high pressure or low pressure alarms are active.
KEY FUNCTION
6(73UHVVDQGUHOHDVHLQWKHPDLQGLVSOD\
makes it possible to display the set points;
Summer humidity set, in the bottom line will appear the label SETU.
Winter humidity set, in the bottom line will appear the label SETI.
Summer temperature set, in the bottom line will appear the label SETC.
Winter temperature set, in the bottom line will appear the label SETH
3UHVVIRUVHFRQGVDQGUHOHDVHLQWKHPDLQGLVSOD\
makes it possible to modify the set points;
Allows the display of the temperatures
1 click: The bottom line displays tbfr: Heat recovery inlet temperature
2 clicks: The bottom line displays Tamb: Ambient temperature
3 clicks: The bottom line displays tpre: temperature after water coil
4 clicks: The bottom line displays rH: ambient humidity
In programming mode it allows the user to scroll through parameter codes or to change values.
In standard mode allows the display of the different temperatures in opposite way of the above arrow.
In programming mode allows to scroll through the parameter codes or increases the values.
If pressed for 5 seconds, it makes it possible to switch the unit on or off in summer mode.
If pressed for 5 seconds, it makes it possible to switch the unit on or off in winter mode.
If the unit is in OFF or in stand-by mode, all the set-points will be shown by pressing repeatedly the SET key. When the unit is ON in an
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6. USE
6.1 Switch the unit on
In order to power the unit, turn the main switch to the ON position.
The display shows the ambient temperature (top) and ambient humidity (bottom).
Press the key for 5 seconds, the unit turn on in summer mode; the icon blinking, after few seconds the (fan) and (pump)
icons will be activated. After few minutes the icon will be is ON and the compressor will be activated.
Press the , key for 5 seconds, the unit turn on in winter mode; the icon blinking, after few seconds the (fan) and (pump) icons
will be activated. After few minutes the icon will be is ON and the compressor will be activated.
6.2 Stop
6.2.1 Summer mode
To stop the unit in heating mode, press the key . The LED switches off. The unit goes into stand-by mode.
To stop the unit in heating mode, press the key . The LED switches off. The unit goes into stand-by mode.
6.3 Stand-by
When the unit is switched off from the keyboard or the remote panel, it goes into standby mode. In this mode, the microprocessor control
displays the sensor readings and is also able to manage alarm situations. The only visible signal on the display is the green led of circuit1
and the temperatures. If the unit is switched off from remote ON/OFF the label OFF is displayed.
Stand-by display
In stand-by mode, the display shows the label OFF only if the remote ON/OFF potential-free contact is open.
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6.4 How to change the set points
When modifying or varying the machine’s operating parameters, make sure that you do not create situations that
FRQÀLFWZLWKWKHRWKHUVHWSDUDPHWHUV
The complete display of the 3 set points (heating, domestic hot water, cooling) is ONLY available when the unit is in
stand-by mode. It is suggested to put the unit in stand by when modifying set points. If the unit is not in stand-by, the
only editable parameters are the ones related to the operation mode of the unit (eg. In heating mode it is only possible
to change the heating and domestic hot water set points, in cooling mode it is only possible to change the cooling and
domestic hot water set points.)
Select the required set point using the key. The following label appears at the bottom of the display:
SEtU Summer humidity set point;
SEtI Winter humidity set point;
SEtC Summer temperature set point;
SEtH Winter humidity set point.
7KHDGMXVWDEOHVHWSRLQWVWKDWFDQEHPRGL¿HGE\WKHHQGXVHUDUH
The units are supplied with a very sophisticated control system with many other parameters that are not adjustable by the
end user; these parameters are protected by a manufacturer password.
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* the bottom side of the display shows alternately the alarm code and the normal visualization.
LP, HP, FLOW and icons, are blinking in presence of an alarm.
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5HVHWDODUPV
RST label appears on the upper part of the display. In this case press the key to reset.
1RQUHVHWDODUPV
nO label appears on the upper part of the display. In this case the alarm is permanent; contact the company service.
7. MANUTENZIONE UNITÀ
7.1 General warnings
Maintenance can:
• .HHSWKHHTXLSPHQWRSHUDWLQJHI¿FLHQWO\
• Prevent failures
• Increase the equipment life
It is advisable to maintain a record book for the unit which details all operations performed on the unit as this will
facilitate troubleshooting.
Maintenance must be performed in compliance with all requirements of the previous paragraphs.
Use personal protective equipment required by regulations as compressor casings and discharge pipes are at high
WHPSHUDWXUHV&RLO¿QVDUHVKDUSDQGSUHVHQWDFXWWLQJKD]DUG
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The start-up operations should be performed in compliance with all requirements of the previous paragraphs.
All of the operations described in this chapter MUST BE PERFORMED BY TRAINED PERSONNEL ONLY. Before
commencing service work on the unit ensure that the electric supply is disconnected. The top case and dischar-
ge line of compressor are usually at high temperature. Care must be taken when working in their surroundings.
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VXUURXQGLQJV$IWHUVHUYLFLQJUHSODFHWKHFRYHUSDQHOV¿[LQJWKHPZLWKORFNLQJVFUHZV
(YHU\PRQWKV
It is advisable to perform periodic checks in order to verify the correct working of the unit.
Check that safety and control devices work correctly as previously described.
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• Check and clean the sliding terminals of the contactors.
• Check for water leaks in the hydraulic system.
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• Check the compressor crankcase heater has the proper supply and is functioning correctly.
&KHFNWKHVWDWHRIWKH¿QQHGFRLOUHPRYLQJDQ\GHEULVRUOHDYHV,ISRVVLEOHXVHFRPSUHVVHGDLUWREORZWKURXJKLQWKHRSSRVLWHGLUHFWLRQ
WRWKHDLUÀRZ,IWKHFRLOLVKHDYLO\FORJJHGFOHDQLWZLWKDORZSUHVVXUHZDVKHUWDNLQJFDUHWRDYRLGGDPDJLQJWKHDOXPLQLXP¿QV
• Check mounting of fan blades and their balancing.
(QGRIVHDVRQVRUXQLWVZLWFKHGRII
If the unit is to be left out of commission for a long period, the hydraulic circuit should be drained down. This operation is compulsory if the
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If the refrigerant circuit is to be emptied, all the refrigerant must be recovered using the correct equipment.
For leak detection, the system should be charged with nitrogen using a gas bottle with a pressure reducing valve, until 15 bar pressure is
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the proper alloys.
MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
41
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Site assembled refrigerant circuits must be assembled and maintained carefully, in order to prevent malfunctions.
Therefore:
• $YRLGRLOUHSOHQLVKPHQWZLWKSURGXFWVWKDWDUHGLIIHUHQWIURPWKDWVSHFL¿HGDQGWKDWDUHSUHORDGHGLQWRWKHFRPSUHVVRU
• In the event of a gas leakage on machines using refrigerant R134A, R410A even if it is only a partial leak, do not top up. The entire charge
PXVWEHUHFRYHUHGWKHOHDNUHSDLUHGDQGDQHZUH¿JHUDQWFKDUJHZHLJKHGLQWRWKHFLUFXLW
• When replacing any part of the refrigerant circuit, do not leave it exposed for more than 15 minutes.
• ,WLVLPSRUWDQWZKHQUHSODFLQJDFRPSUHVVRUWKDWWKHWDVNEHFRPSOHWHGZLWKLQWKHWLPHVSHFL¿HGDERYHDIWHUUHPRYLQJWKHUXEEHUVHDOLQJ
caps.
• When replacing the compressor following a burn out, it is advisable to wash the cooling system with appropriate products including a
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• When under vacuum do not switch on the compressor.
8. DECOMMISSIONING
8.1 Disconnect the unit
All decommissioning operations must be performed by authorized personnel in accordance with the national legisla-
tion in force in the country where the unit is located.
Before decommissioning the machine can be stored outdoors, providing that it has the electrical box, refrigerant circuit and hydraulic circuit
intact and closed.
The crossed-out bin symbol on the label indicates that the product complies with regulations on waste electrical and
electronic equipment.
The abandonment of the equipment in the environment or its illegal disposal is punishable by law.
This product is included in the application of Directive 2012/19/EU on the management of waste electrical and electronic equipment
(WEEE).
The unit should not be treated with household waste as it is made of different materials that can be recycled at the appropriate facilities.
Inform through the municipal authority about the location of the ecological platforms that can receive the product for disposal and its subse-
quent proper recycling.
The product is not potentially dangerous for human health and the environment, as it does not contain dangerous substances as per Direc-
tive 2011/65/EU (RoHS), but if abandoned in the environment it has a negative impact on the ecosystem.
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that for which it was designed, as there is a risk of electric shock if used improperly.
MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
42
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%(685(725(6(7$1$/$5021/<$)7(5<28+$9(5(029('7+(&$86(2)7+()$8/75(3($-
7('5(6(70$<5(68/7,1,55(92&$%/('$0$*(727+(81,7
9HUL¿FDUHWRWDOHDVVHQ]DGLDULDQHO
circuito idraulico ed eventuale spurgo
AhiP High pressure alarm ,QVXI¿FLHQWZDWHUÀRZ GHOODVWHVVD9HUL¿FDGHOODSRUWDWD
d’acqua all’unità (vedere catalogo
tecnico).
APBa Room sensor temperature error PBa
APbf Antifreeze sensor error PBf Damaged sensor Contact the service department
MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
43
238 210 134
FHE 26
8
148
29 68
6 7
9
351
2
300
303,5 278,5
10.DIMENSIONAL DRAWINGS
163
10
Ø
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961
1 ARIA DI MANDATA
2 ARIA DI RIPRESA
3 ARIA DI RIPRESA WC
4 ARIA ESTERNA
51 480 51
5 ARIA ESPULSA 582 452 582
5 5
8 USCITA ACQUA Ø 1/2 “ GM 12 12 5
Ø 5 Ø
12
215
3 0
16
146
Ø 1
10 SPAZIO PER ESTRAZIONE FILTRI
Rev. E 03-2020
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MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
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MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
46
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MTEC.4660.IT-E-1 Operation and maintenance manual FHE serie English Rev. E 03-2020
47
HIDROS SpA
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Technical data shown in this booklet are not binding.
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The reference languages for the whole documentation are Italian and English. The other languages are to be considered only as guidelines.