ECOTHERM IndustrialProducts
ECOTHERM IndustrialProducts
ECOTHERM IndustrialProducts
www.ecotherm.com
Company
Efficiency Internationality
The ECOTHERM Group managed by the owner The international alignment of ECOTHERM with branches
has slim decision-making structures. ECOTHERM's in Dubai, Kuwait, Mexico, Hungary, China and partners in
economical handling of energy resources offer an more than 20 countries is the basis for our flexible and
optimal cost-benefit ratio. efficient project implementation that is always on schedule.
TÜV
ISO 3834-2 : 2005 SVGW Zertifikate Nr.:
0009-4304,0004-4258, 9910-
Zertifikat-Register Nr. Q1530829 Zertifikat-Register Nr. W1530829 4139,9401-3165, 8701-2073
Top 12 Advantages
3 High Capacit
Water Heaters
y
www.ecotherm
.com
Type ESWG
Type ESWH....-1 Type ESWH...-2 ECOTHERM high capacity heat
ECOTHERM water heaters with ECOTHERM water heaters with exchangers with patented flat
stainless storage tank and one stainless storage tank and two heating coils and two-fold or three-
heating coil heating coils fold heating coils
Configuration Options
Storage tank
Storage tanks from 200 to 30,000
litres in cylindrical vertical and hori-
zontal construction.
Heating coils
Individual heating coils ranging from
small heat exchanger surfaces to large
heat exchanger surfaces using two-fold
or three-fold wounded coils.
Flanges
Different flanges (for cleaning or
inspection) ranging from DN120 to
DN500.
7
The patented aluminum closure strip Insulation Sol
utions
Model EHRE
water / water
heat exchanger tube showing heat exchanger tube with oscil- Model EDRE
steam / water
100 - 2,000 kW
Individual production up to
Individual production up to
Example:
Individual production up to Individual exhaust gas heat
exchanger
• 10 tons total weight
• Height: 2.5 m
• 8 m tube length
• Material: 1.4571
• 1 m diameter
• Operating temperature: 90°C
• Operating pressure: 6 bar
Example:
Individual underwater heat
Individual production up to exchanger
• Height: 2.5 m
• 10 tons total weight
• Material: 1.4571
• 8 m tube length
• Operating temperature: 30°C
• Operating pressure: 6–10 bar
Individual production up to
Orbital welding tools ensure perfect quality of the pipes by automatic welding.
Standard equipment
• Clean Steam vessel made of AISI 316 Ti or duplex
stainless steel
• Pressure / temperature controlled
• Steam trap set with ball float valve
• Centrifugal feed water pump
• Fully automatically control panel
• Blow down vessel, stainless steel
• Sample cooler, stainless steel
• Safety and control utilities
• Design and manufacturing according to PED 97/23/EC
Steam generation:
Capacities from 250 - 4,000 kg/h as a • by heat exchanger (plant steam / clean steam)
standard. Higher capacities on request.
• by electric heating bundle
Description:
Optional equipment • The clean steam is generated by plant steam or by
electrical energy. The clean steam generator is loaded
• steam flow meter with softened and heated water (without lime, PH-
• PRV-unit neutral conductivity, 0–30 μS). This water will become
• steam header clean steam. The level control guarantees an opti-
mized level of water and causes an alarm if the water
level falls below the alarm switch.
• The pressure of the clean steam is controlled accor-
Applications: ding to the requirement by regulation valve.
• Sterilizers for healthcare • A conductivity measuring unit regulates the level of
minerals in the water to protect the vessel.
• Sterilize in place (SIP) for
food and beverages • To avoid any dirt inside the clean steam generator and
to guarantee a high quality of water and a long life of
• Direct injection into the product for the vessel an automatically controlled blow down valve
pharmaceuticals is installed.
• Clean room humidification for • The blow down cooler cools the hot water of the blow
biotechnology down to 40°C to drain the water and to avoid burnings.
• Operating environments for • The clean steam generators can be manufactured
electronics completely pre-piped and wired, mounted on a stain-
• Laboratories for brewing less steel support frame.
• Humidifiers
Steam Headers
ECOTHERM steam headers are
individually designed accor-
ding to the maximum boiler load.
Any pipe connection and steam
distribution can be considered in
design stage. Every steam header is
equiped with one or two relay points
according to the size of the header. All
headers are manufactured according
to European pressure directive (PED).
Steam Separators
The ECOTHERM steam se- The flow velocity of the steam, air
parator provides the total or gas is significantly reduced as it
solution for all pipelines carrying enters the body. The relatively heavy
steam, air or gas where water droplets water droplets impact on the inter-
are in suspension. nal baffles and are then directed to
the separator drain connection and
The purpose of steam separators is removed from the system using eit-
to collect small droplets of water and her a steam trap, or when used on
separate them from the steam in the air or gas distribution system, a liquid
pipes. drainer.
The ECOTHERM baffle type separator The ECOTHERM baffle type separator
is designed to achieve this separation is a highly efficient product, operating
by having an internal volume many over a wide velocity range, leading to
times greater than the inlet pipework. improved system performance.
Sample Coolers
ECOTHERM sample coolers are used Clear results
to take samples of water or steam from The boiler and feed water has to be
boilers at high temperature and pres- analyzed daily. The sample cooler
sure. The counter-current flow through helps to cool the hot boiler and feed
the shell and coil condenses the steam water down to a safe temperature.
and cools hot fluids efficiently to ena- Only cooled samples will give clear
ble safe sampling. When hot pressu- results.
rized liquids are being cooled the sam-
ple cooler prevents “flashing-off” which Description
can be dangerous and will result in an The hot water from boiler and feed
inaccurate sample. By utilising corro- water tank is conducted through a
sion resistant materials for the coo- stainless steel cooling serpent. This
ler, contamination is minimized, and serpent is girdled with cold water in a
service life maximized. small stainless steel vessel.
ECOTHERM manufactures storage tanks according to specifications or applications either in high quality stainless steel
or black steel. Electric heaters are installed as a backup - if required. The system can be controlled via a touch panel
with 3D-visualization of the system and the possibility for integration into a BMS.
Environmental safety
“Sustainability” is one of the key
values of ECOTHERM. Thus ECO-
THERM has placed high priority on
environmental sustainability in the
development of the pickling plant.
A neutralization plant cleans the
wastewater of pickling. Thus, it may
be passed into the sewer. For quality
assurance several times a day the
wastewater is tested and analyzed.
Out of the last three batches sam-
ples are repealed. Once a year, an
environmental laboratory reviews
wastewater values of the neutrali-
zation plant. In addition, the local
government of Upper Austria carries
out regular inspections.
Services
ECOTHERM Engineering
Calculation and design with experience
and advanced engineering software
Services
ECOTHERM provides designs for
various projects with its programs as
a service.
Description
• Adjustable pressure airlock
• Safety valves (pressure
and vacuum)
• Connection for product line ½ "
and outlet ½ " The storage tanks have been
• Prepared for CIP-cleaning with constructed and the welding se-
ams and threads positioned in
rotating spray head
such a way, that the tanks can
be completely drained and rinsed
Standard sizes: in order to prevent bacteria and
300, 540, 750, 1200 and 2400 litres germs.
Temperatures:
• min. – 196°C to max. 90°C
Operating pressure: 40 bar
• Material: 316Ti
Dimensions:
• Height: 2.5 metres / Ø 2 metres
Scope of work
An old, broken heat exchanger
had to be replaced. The surface
and dimensions were therefore
exactly predefined.
Oil separators
Material: 1.4571
Dimensions: 1 x 1 x 3 metres
Advantages
ECOTHERM industrial producs offer its clients vari-
ous advantages:
Premium quality
For the manufacturing of ECOTHERM
products primarily high-quality stain-
less steel is used. The quality of the
material is one of the most important
parameters for a premium product.
But premium quality ECOTHERM
also refers to the quality of planning,
the quality of the production and qua-
lity in project management.
The self-developed quality ma-
nagement system according to ISO
9001: 2008 and the continuous trai-
ning of the employees ensures the
consistently high quality.
Maximum efficiency
Many products and components ter for peak demand. The boiler must
from ECOTHERM are developed be repeatedly turned on and off up
and patented. The external shell to three times more - day by day.
and tube exchanger with free floa- Boilers, which are turned on and off
ting turbulators rods can heat up repeatedly, can not reach the normal
water in just one pass from 12°C to operating temperature and consume
60°C. Thus, only small amounts of a lot of fuel.
water are stored. If large quantities These are efficient ECOTHERM so-
of hot water are required, then the lutions which save operating costs.
boiler operates at full capacity. At
low quantities, the hot water is taken
from the storage tank and the boiler
will not start. Conventional systems
have to store large amounts of wa-
Certified production
The quality management system of Tanks for indus-
ECOTHERM for the production of trial applications
hot water, steam and solar systems can be tested
is certified according to ISO 9001 : upon request by the
2008. The welding procedures are TÜV. The in-house
certified to ISO 3834-2, AD 2000 HP0, test lab is certified
EN1090 and ÖNORM 7812. Welding to SVGW. The entire
procedure qualifications, qualified and production operates
certified personnel (welding foreman, in accordance with an
International Welding Engineer etc.) environmental manage-
and TÜV-certified welders are the ment system following
basis for the highest quality in manu ISO 14001.
facturing.
Individuality
One of the main strengths phase ECOTHERM develops an op-
of ECOTHERM is its own timal solution together with the custo-
production in combination mer which results in cost and energy
with the planning exper- efficiency - because for many pro-
tise. Therefore existing jects products “off the shelf” cannot
products like high capa- be used.
city water heaters, stain-
less steel storage tanks,
combination buffer tanks,
steam components, stain-
less steel tubes and more
can be customized to the
needs of customers and
projects. In the planning
Philosophy
Our Mission
ECOTHERM amazes its customers with individual solutions for solar, hot water and steam systems.
Our Vision
ECOTHERM is the leading brand for individual solar, hot water and steam solutions for
hotels, hospitals and industry in Europe, Middle East, Asia, North Africa and Central America.
Our Values
Quality
Individuality
Innovation
Partnership
Sustainability
Experience
ECOTHERM
Individual Heat Transfer Solutions