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Arc Blow: General Review

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ARC BLOW (General Review)

Preprint · September 2019


DOI: 10.13140/RG.2.2.31745.40804

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Rajbanul Akhond
Bangladesh University of Engineering and Technology
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SHORT NOTE
ARC BLOW
Arc blow is the, usually unwanted, deflection of the arc during arc welding. There are two types of arc
blow commonly known in the electric welding industry: magnetic and thermal. 1 We are interested in
magnetic arc blow in this paper.

While welding any type of joint and in whatever position


it may be magnetic disturbance of the arc more
Magnetic field
commonly known as arc blow is present to some extent.
When this disturbance is excessive it becomes very
difficult to control the molten pool to produce good Current path
uniform welds. The operator is forced to fight arc blow
and the work usually suffers in quality when direct
current (DC) is used for welding. Arc blow is likely to
become excessive on work involving corners and it is
particularly troublesome at the beginning and end of
joints.

When welding with DC the current flowing through the


arc and the work causes a magnetic field to be set up in Figure 1: Arc blow due to magnetic disturbance.
the work. This magnetic field affects the arc exactly as if a
magnet were placed near it deflecting it from its true course. When AC is used the current changes, its
direction flowing first in one direction and then in the other. The magnetic fields set up in the work by this
alternating current naturally change their direction every
time the current changes direction, as this magnetism
builds up and dies down circulating currents (Eddy
current) of electricity are caused to flow in the work.
These circulating currents in turn produce magnetism
that opposes the magnetism produced by the welding
current. The effect on the arc is canceled out and now the
arc is stable and does not deflect.

Holding as short an arc as possible to help the arc force


counteract the arc blow, reducing the welding current
which may require a reduction in arc speed, angling the
electrode with the work opposite the direction of arc
blow, making a heavy tack weld on both ends of the Figure 2: Two opposing magnetic field, one
seam, applying frequent tack welds along the seam etc. generated by welding current (Blue arrow) &
are some common ways to prevent arc blowing.2 another by eddy current (Red arrow).

1
Arc blow – Wikipedia https://en.wikipedia.org/wiki/Arc_blow

2
Preventing Arc Blow – https://www.lincolnelectric.com/en-us/support/welding-how-to

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