Understandng DCEN x DCEP
Understandng DCEN x DCEP
Understandng DCEN x DCEP
Both play a
crucial role in all types of welding activities. The polarity means the direction of
the current that flows through a circuit. In the DCEN circuit, the current moves
from the electrode to the workpiece. And in the DCEP circuit, the flow of
current is from the workpiece to the electrode. Generally, arc welding is
employed widely in the welding industry. It is a type of fusion welding process
that uses an electric arc for supplying the necessary heat to join the base metals
and the filler metals. In this process, the conductive base plate is connected to
one terminal of the power source and the electrode to another terminal. So, take
a look at the various aspects of DCEN and DCEP in welding.
Highlights-
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What does DCEN Stand for?
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Both polarities constitute a prime source of heat in arc welding i.e.
electric arc.
Welders can apply both DCEP and DCEN polarities for the joining of
two or more components together. However, the result may be slightly
different.
In the case of AC supply, both polarities occur repeatedly one after
another in every cycle.
Despite being similarities, the differences, and features in both the polarities
DCEN and DCEP are as follows.
DCEP polarity is widely used in Gas Metal Arc Welding. The main reason is as
it produces a low spatter, stable arc, good weld bead, smooth metal transfer, and
deep penetration for welding currents. For gaining good results on galvanized
sheets, welders can use some specific wires with chemical composition in
DCEP polarity and resulting in an excellent performance.
E6013 (RB-26)
E6019 (B-17)
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E7024 (ZERODE-43F)
On the other hand, high cellulose electrodes, in pipe welding, are used with
DCEN polarity. They are as follows:
E6010 (KOBE-6010)
E7010-P1 (KOBE-7010S)
E8010-P1 (KOBE-8010S)
Low carbon type Cr-Mo electrodes are used only with DCEP-
E7015-B2L (CMB-95)
E8015-B3L (CMB-105)
Polarity directly affects the production quality of welds. Welders should first
decide which current flow they need before striking the electrode. In the SAW
process, the combination of wire and flux decides the selection of polarity used.
The welding process using DCEP consumes higher flux than using AC
depending on the type of flux. DCEN, DCEP, and AC polarities can affect the
mechanical properties of the welding. Therefore, the combination of flux and
wire is crucial. Welders should use the polarity where the required quality for
the metal is high.
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Safety Measures for DCEN Welding Currents
2. Keep the working area dry and organized to prevent any risk of
electrocution. The working areas should not be messy. Keep only the needed
and necessary equipment with you.
3. Check negative and positive terminals and make sure the torch is attached
to the negative terminal and the workpiece to the positive terminal. Contrary to
that, there will be messy beads, a lack of control, and the burning of electrodes
excessively.
4. Attach a workpiece clamp safely and make sure a full electrical circuit runs
through the metal and back to the machine. Because the loose clamp will disrupt
the path and causes shocks.
Conclusion
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