Abrasive Cutting

Diamond Secti oning

Hot / Cold Mounting
Automatic Multispecimen-
Grinding / Polishing
Quality Consumables
Jominy Hardenability Set Up
Erichson Cupping Tester

Electropolishing
In-situ Metallography
Microscopes
Spectroscopes

Micro Hardness Testers

Image Analyser

Metallography Material Charatarization

Mineralogy Petrology
 Abrasive Cut-Off Machine
MODEL : METACUT
Machine suitable for low volume, tubular section cutting
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Cutting Capacity - 50 mm dia.
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Wheel size- 250 mm x 1.5 mm thk. x 25.4 mm bore
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Cutting wheel directly mounted on motor shaft.
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Low cutting arc. Motor inside the cutting chamber
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Motor - 3 HP, 3 Phase - 420 V, Pump - 0.1HP, 3 Phase
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Heavy Duty
Abrasive Cut-Off Machine
MODEL : METACUT - 50 ( SACT ) Table top model
Cutting Capacity - 60 / 80mm round bar. High power
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suitable motor backup. Component hold in sturdy vice.
Wheel size- 300 mm x 2 mm thk. x 25.4 mm bore
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Specially designed wheel guard ensures effective
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coolant delivery thus burn-free cut.
See through window. Door limit switch, internal illumination.
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Effortless cutting with motor counter balancing, link and
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lever mechanism.
OPTIONAL
uHeavy duty, elegant stand with storing compartments for
various toolings, consumables, accessories, samples and
housing coolant tank.
uX-Y Sliding Base Plate for precise job positioning and for
cutting small components & vertical cuts for thin shafts.
uSpecial cutting wheels for different material hardnesses.
uAutomatic cutting with pulsating mode. X-Y Sliding Base Plate

Oscicut
Heavy duty large capacity abrasive
cut off machine.
Heavy duty sectioning machine for large cross
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sections, irregular components, cutting in short time.
Cutting Cap. - 120 mm
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Cutting motion - Reciprocating swinging
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Clamping options - Automatic, T slotted bed
clamping, fixed vice.
Extra large coolant tank
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Automatic filteration system
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 Automatic oscillating heavy
duty cut off machine
MODEL : AUTO OSCICUT
Automatic heavy duty sectioning machine for large
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cross sections, irregular components cutting in within
very less time and without thermal damage (burning).
Cutting Capacity-130 mm (through hardened 45 HRc)
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Cutting motion - Automatic chop-type with oscillation.
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reciprocating swinging
Clamping - Options available for fixed vice, dual vice,
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T-slotted bed, autoclamping, swivelling base, custom
made fixturing.
Extra large coolant tank
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Automatic filteration system
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Versions with cutting capacity upto 150 dia hardened
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job available.

Prefcision Diamond
Sectioning Machine
MODEL - METACUT - DCM
Precision cutting with micrometer positioning
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Heavy duty motor for fast and large section cutting
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No wobbling of wheel for it's long life
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Various holders for specific applications
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Motor - 180 Watts , Speed 100 to 500 rpm
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Diamond Blade options. 3 " , 4 " , 5 " , 6 " , 7 " 8 "dia
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Dual High and Low Speed

Precision Diamond
Sectioning Machine
METACUT - HSDCM
Combination for cutting extreme hard and large
sections, dicing, slicing & thin sectioning with
diamond or abrasive sectioning
u For cutting and slicing metal, hard aloys, ceramics,
brittle materials (carbides, borides, glass)
u Speed-50 to 4500 rpm
u Feed-Automatic 1 to 10 mm/min; settable
u Motor-2 HP
u Sample Size-Upto 60 mm
u Cutting Length-Upto 100 mm (longitudinal)
u Clamping-Sturdy vice for holding large cross
section for high speed Cutting
u Precision adjustable specimen arm holder with
micrometer positioning head for low speed cutting
(thin sectioning)
u Coolant Circulation-Built-in
u Blades-Diamond 100, 125, 150 mm dia.
(0.3, 0.4, 0.5 mm thick)
Specimen Mounting Press Automatic Hot Mounting Press
MODEL : META - MOUNT MODEL : AUTOMOUNT
Permanent mounting of metallography
u Just Press a button and get the mould
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specimen for correct polishing results. Dual mould capability for 1'' mould
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Helps polishing small specimens &
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Pneumatically operated
edge retention. Reliable microcontroller based technology offering
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Reliable hydraulic jack with pressure gauge.
u automation like pressing, heating, holding,
cooling ( Water circulation )
Mould heater, fast cooling (air/water), timer,
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u Easy mould interchangeability
buzzer facilities, automatic cycles.
u Fast mould production
Dual mould capability, Std. mould
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u Heater - 1000 Watts
assembly of 1". u Cooling - Automatic Water circulation
Electronic auto off.
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OPTIONAL
Mould assemblies 1", 11/4", 11/2".
u u Mould assemblies 1", 11/4", 11/2"

Belt Grinder
MODEL : MBG-II
For initial Rough Grinding.
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Motor -1/2HP, 220V, single phase.
u Variable Speed Double Disc
Endless belt dim.- 100 X 915 mm.
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Dynamically well balanced rollers.
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Grinding / Lapping Machine
Enclosed model with water faucet for
u MODEL : METAPOL DC - II
intermediate rinsing of specimen for High torque, noise less operation at low rpm.
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avoiding heating / burn formation. D. C.Motor of 1/2 or 1 H.P. (single or dual motors) with
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MODEL : MBG III - With 1 HP motor. D. C. drive.
Continuous stepless variable speed up to 1400 r.p.m .
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Quick paper clamping arrangement.
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Tough F.R.P. anticorrosive top with sink & water faucet.
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Digital R.P.M. indicator.
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Disc Dia. 200 mm. (Optional-250 mm).
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Variable Speed Single Disc

Grinding / Lapping Machine
MODEL : METAPOL DC - I
Specifications - Same as Metapol DC-II.
 Polishing Station
Complete Metallography Polishing set up.
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Double disc variable speed, backed by high
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torque, noiseless D.C.motors of 1/2 HP, with D.C drives,
driving discs independently.
Disc dia. - 200 mm.
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Continuous stepless variable speed up to1400 r.p.m.,
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with digital R.P.M. indicators.
Anticorrosive- Thick - F.R.P. TOP
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Water faucet, built in sink arrangement
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Specimen storage drawer, paper (independent)
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storage cupboard.
Etching reagent, Consumable storage front racks.
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Heavy duty warm air drier for immediate specimen
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drying, mounted on front.
Quick paper change clamping ring.
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Autopol - I
Spring loaded semi automatic polishing machine
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Suitable for low work volume laboratories and
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final grinding / polishing.
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Specimen holding cap.- 3 ( moulded )
Grinding / polishing disc- 200 mm
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Grinding / polishing motor - 0.5 hp.
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Motor Speed- 50 - 700 RPM, Variable
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Clamping - with quick paper holding ring
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Specimen Holder speed - 60 RPM
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Supply – 230 V , Single Ph.A.C.
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Automatic Multispecimen
Grinder / Polisher
MODEL : AUTOPOL - II
Quality sample preparation.
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Operator-Skill independent
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Ideal for medium, high- work- volume-
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laboratories & for perfect sample preparation.
High torque motors for greater stock removal,
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from 80 grit papers.
Specimen holder accommodates specimen
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of various sizes 1", 1.1/4", 1.1/2" ( moulds )
Autopol - II Auto fluid dispensing facility.
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Auto / manual operation.
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caters specific needs u
Programmable option
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Dual disc option.
Jominy End Quench Muffle Furnace
Hardenability Set Up MODEL : MTI - 1200
Chamber- 6 x 6 x 12 Inch. Ceramic Lined.
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MODEL : MT - JEQF
As per SAE J406 May 85 and BS Std. 4437 - 1969 Max.Temp.12000C, 3 KW Kanthal A1(14 swg).
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Control Panel - Digital controller, Ammeter etc.
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Special Furnace with DTC and other instrumentation.
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At a time three Jominey tests can be carried out.
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Quick transfer of specimen to quenching fixture
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within specific time with the special tong.
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Quenching Fixture designed as per BS/SAE
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with specifications like 45 o angle of top plate,
quenching distance, jet stopper release just before
quenching, jet alignment etc.
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Motorised Water Circulation with storage & test tank.
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Hardness testing fixture for progressive hardness
indentations.

Spectro Polishing Machine

MODEL : SPECTROPOL
Heavy Duty Sampling
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Powerfull Air Suction
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Erichson Cupping Tester Disc diameter : 350 mm x 40 mm ID bore.
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Disc driving moter : 2 H.P. 420 V, 3 phase.
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MODEL : META-ERICH-I Electrical Supply : 420 V, 3 phase, 50 Hz.
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Direct depth indication on the dial gauge.
u Breaking System : Liner breaks.
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Resolution of 0.1mm.
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Suction Moter : 1 H.P. 420 V, 3 phase.
Capacity: 2mm. thick sheet of ferrous & 2.8 mm.
u Easy Abrasive Disc Replacement
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thick sheet of non ferrous material. Electronic Breaking System ( Optional )
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Consumebles
Resin Bonded
u Abrasive cut off wheels Diamond
u Pastes ( Oil soluble ) :
Aluminum oxide or silicon carbide particle 0.25, 1, 3, 6, 9, 15, 30, 45 Microns in 5 grams
wheels Sizes in mm-200 x 1. 5, 300 x 2, 350 x syringe.
2.5, 432 x 3, 500 x 3.5 ( 25.4 / 31.75 mm bore. ) Alumina Polishing Suspension :
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Abrasive
u Cutting Oil : Particle size 4 microns ( approximately )
This is with rust preventive additive suitable for Polishing
u Cloths :
all abrasive cut off machines For 1 micron diamond Compound. Colour -Green
Diamond
u Wafering Blades : For 3 micron diamond Compound. Colour-Black
Metal Bonded Diamond wafering blades suitable For 6 micron diamond Compound. Colour- Red
for any low / high speed diamond sectioning Tape :
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machines of any international make. Unique transparent sticking tape for the specimen
Sizes-3'' x 0006'', 4'' x 0.012'', 5'' x 0.015'', 6'' x preservation for enough duration for protecting its
0.020'', 7 x 0.025'' 8 x 0, 35'' ( Bore size ½'' ) micro structural details.
Diamond cutting Fluid :
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Ideally suited for use with diamond wafering
blades.
Hot Molding
u Powders :
Black , Red and Green Phenolic powders with
low shrinkage.
Cold mounting
u set :
Powder 400 gms , Liquid 400 ml
Mould release
u spray :
Spray for hot and cold compression for easy
ejection. Aerosol can 250 ml. Cold setting
u mould die :
Abrasive
u Grinding Belts : The die consists of various holes for pouring.
Wet / Dry Silicon Carbide Belts 4'' x 36'', Dry mixture of cold setting binder and hardner viz.
Aluminium Oxide Belts 4'' x 36''. ¾", 1'', 11/4'', 1 ½''. Recommended to use with
Abrasive
u Grinding Papers : mould release spray.
Superior Wet/Dry Silicon carbide abrasive Standard
u Microstructure specimen set :
papers, Plain/ PSA back, as per U.S. standard. Consisting of various microspecimens covering
Square 9'' x 11'' / Round ( 10'', 12'' ). Grits 120 plain carbon steels, heat treated , mechanically
220, 320, 400, 600, 800, 1000, 1200. worked, welded, irons, typical structures etc.
 Palletizing Press
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Electro-hydraulic operated with manual operation.
Override facility.
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Hydraulic Cylinder Load Capacity - 10 Ton
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Stroke - 300 mm
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Hydraulic Power pack Motor Power - 2 H.P.
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Speed (Max.) - 2 mm/sec.
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Max. Operating Pressure - 210 bar
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Hydraulic Tank Capacity - 70 Ltrs.
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Manually operated Hydraulic hand pump with lever
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and selection valve.
Input supply - 230 VAC, Single Phase
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Automatic tubes / bar /

pipes cutting machine
Automatic heavy duty abrasive cutting
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machine for mass production
Cutting cap.-Up to 80 mm dia.
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T slotted bed, fixed vice Automatic
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pulsating feed for cutting
DRO to set cut length
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Cutting motion - Cutting wheel swings
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down on the job (Chop type )
Clamping - Automatic
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Material handling for extra long sections
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Laboratory services
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We offer laboratory services like Routine metallography reports
Failure investigation
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Electropolishing of specific metals and alloys (Stainless Steels,
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Copper, Zirconium etc.) Setting metallography procedures /
consumables etc for critical applications
Inclusion analysis on image analyzer and DIN STd. K- 4 method
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estimation.
Microhardness and effective case depth estimation .
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In situ metallography services ( micro structure preparation )
In - Situ Metallography Kit MODEL- METASITE-I
Consisting of portable grinder / polisher, portable auto electro polisher, portable microscope, replication kit.

Portable Grinder / Polisher. Portable Electro Polisher Portable Microscope

MODEL - PORTGRINDER MODEL - PORTPOL MODEL - PORTSCOPE
Variable speed, High torque.
u Digital electropolisher, Auto/
u Total Magnification - 100
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Power : 650 watts
u manual modes, With timers, Electrolyte to 400 x. (optional - 800x)
Speed : 10000 rpm
u flow regulation. u
Illumination-6V-20W,
Flexible shaft, 900 handle.
u uCurrent- 2.5 Amp.,Voltage - 80 V., Halogen, filter slot,
38 mm disc for PSA paper
u Supply - 230 V.A.C. aperture diaphragm.
& cloths. uSupply 230 V. AC. uPolishing probes - Unique Pen Type Supply- Battery back -up /
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system with recirculation of electrolyte, 230V, A.C.
pump 25 watts, reservoir 0.5 Ltr. Magnetic Stand for stable
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OPTIONAL angular observation and
uSwabbing type of probe. 200 ml photography.
electrolyte beaker. Here the pre - C Mos camera, with
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Replica kit : Reflective Replica- grinding expected is of high class. image analyser software
Composite of replica film, green and Laptop for on site
filter,reflector and gumming tape. analysis.
For excellent contrast. OR
Transparent replica.- Film
thickness 125 microns, 30 microns
With replica liquid, slides, etc.

Automatic Electrolytic Polishing / Etching System

MODEL : ELECTROPOL
Micro specimen prepared within 30 secs. Beneficial for good work volume labs and
for soft metals. Micro controller technology.
u Very effective for S.S, Aluminium, Copper & their alloys, which are very difficult to
u get polished by conventional process, demanding high operator skill & imparting
surface deformation.
u Reliable & Consistent results. No mounting required.
u Any odd shape samples, foiles, polished effectively.
u No deformation & over heating.
u Essential before micro hardness testing as leaves no work hardening on the sample.
u Universal electrolyte for low alloyed steels & Aluminium.
OMNI ENTP.
 Inverted
Metallurgical
Microscope with
Camera port
MODEL - MIM I
Low Cost Option
Inverted Metallurgical
Total magnification100 X to 600 X (Dry fashion).
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Microseope (Imported Assembled) Binocular Head with camera port in front of the body.
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MODEL : METAGRAPH - I Coaxial mechanical stage 150 mm x 150 mm
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High Resolution and flat field
u Illumination system : Bright field hallogen lamp
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Plan - achromatic objectives
u 12 V, 50 W.
(with high N.A) for high resolution. Focusing : Precision rachet/penion mechanism.
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Magnification up to 1600 x
u Objectives Achromatic - MF 10 X MF 20X MF 40 X MF100 X
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(100 x dry objective - optional) (Oil Immersion)
Bright field and polarizer options
u Eye piece Huygenian EWF 10 X, 15 X (in pairs)
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Accessories - Image storing and
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Image analyser software

Upright
Trinocular
Metallurgical
Microscope Stereo Zoom
(Imported Assembled)
Microscope
Trinocular Head

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Viewing Body - Seidentopf Trinocular Head, Magnification : 7 X to 42 X
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Eyepiece : 10X
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inclined 30
Objectives : 0.5 X, 0.75 X, 1.05X, 2.0X
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Stage - Size 150mm X 125mm. Coaxial X-Y knobs
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Working Distance : 90mm
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Focusing - Fine and coarse focusing system
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Reflected Light for Illumination
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Adjustable Up-Stop
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Illumination - 6 volt, 20 watts Halogen bulbs
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Eyepieces - Plan wide field - 10X, 16X
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(Each in pair)
Objectives - Planachromatic 4X, 10X, 40X, 80X,
u We also offer Microscopes for
100X (dry) Mineralogy, Petrology, Fluroscence,
Dark field & Videoscopes.

OMNI ENTP.
Spares

Objectives
DIN standard , dry , Plan achromats , with high
numerical aperture , 50 x, 60 x, 80 x , 100 x Eyepieces
WF 10 x, WF 16 x , WF 20 x paired F.N.18

Replica
Immersion oil Transparent replicas or reflecting replicas backed
For oil immersion objectives especially 100 x by double sided gumming tape.

Sample Leveler Object micrometer slide

Used for leveling the samples with the Transparant slide 1 mm dived by 100 parts ( 0.01
help of plasticine clay and cover slip mm division ).Make Erma, Japan. With / without
for up right microscopes NPL Treaceability.

Portable Spectroscope Metal Spectroscope

MODEL : HANDISCOPE MODEL : METASPEC - II
Qualitative
u analysis Qualitative analysis of ferrous alloys.
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Metal sorting for Chromium
u u
Quality optics for steady, bright
Applications - Forge shops,
u spectrum.
steel mills, auto industries. Reliable instrumentation.
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Elements : Ferrous -
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Cr,Mo,W,V,Mg,Co,Ni OMNI ENTP.
Image Analyser Inclusion
u Analysis ( ASTM E 45 and E 1122 )
From Metallurgists for Metallographers Edge rounding
u correction
u Particle size distribution and counting
Quantimet Series
u Measurements - Decarburization, Plating, Coating,
Most Advanced and userfriendly Degree of Banding, Interlamilar dist., S- Das value
Traceable to NPL u Microvickers Estimation and effective case depth
Camera options - CCD / C Mos ( Sony, JVC, Hitachi, graph plotting
Wattek ) Can be interfaced to any microscope Optional :
Modules - u Multilayer coating measurement with ball and
u Grain size estimation, grain cleaning and cretor instrument
boundary deliniation (ASTM - E 112 / E 1382)
u Phase Analysis (Area Fraction)
u % Nodularity, Nodule count, Distribution
(ASTM E- 247)
u Graphite Flake analysis - Size class, %
distribution by ABCD ( ASTM E- 247 ) Sony Camera Paxcam

Phase
Grains
Nodularity

Flakes
Right focused
Edge rounding
Inclusion

Corrected
Left focused Image
Database mgt.
Porosity
 Micro Hardness Tester
MODEL : MVH-I
Load Range
u - 10 gms to 1000 gms
Optional -3000 gms
u Loading / unloading - Motorized
u Max measuring - 175 Microns
u Objectives 10 x , 400 x
u Measurenent - Manual
u Vickers and Knoop options
Optional -
u Computerization for single indentation
measurement and effective case
depth estimation

nous
Indige

Micro Hardness Tester

MODEL : MVH-II
Load Range
u - 10 gms to 1000 gms
optional 3000 gms
u Loading / unloading - Motorized
u Max measuring - 175 Microns
u Objectives 10 x , 400 x
u Measurement - Digital conversions
u Hardness conversions
u Vickers and Knoop options
Optional -
u Computerization for single
indentation measurement
and effective case depth
estimation.
Optional

nous
Indige

800
700
600
Hardness (HV)

500

Computerization 400
300
Digital Micrometer heads 200
100
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
Distance From Surface (mm)
 Micro Hardness Tester
MODEL : MVH-S AUTO (Semi automatic)
Highest
u reliability and repeatability
LCD Touch
u Screen panel
Computer attachment for micro hardness
u
measurement and effective case depth
graph plotting
Motorized Turreting
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Auto Load Selection
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Vickers and knoop options
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Load range - 10 gm to 2000 gms
u
nous
Indige
(optional 5 gms , 3000 gms )
Automation options :
u Motorized XY stage
u Motorized stage lifting
u Variable indentation velocity

Micro Hardness Tester

MODEL : MVH-V
nous
Highest reliability and repeatability
u Indige
LCD Touch Screen panel
u
Computer
u attachment for micro hardness
measurement and effective case depth graph plotting
Hardness conversions
u
Vickers and knoop options
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Automation : a) Motorized Turreting,
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b) Auto Load Selectionc) Motorized XY stage,
d) Motorized stage lifting
Load range - 10 gm to 2000 gms
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(optional 5 gms , 3000 gms )

Thin specimen
Photographic device
clamping device

Precision
Precision vice
vice

Vertical vice
Micro hardness Tester Indentors
Test Blocks Microvickers Vickers and knoop indenters.
Vickers ( 1 gm to 1000 gms ) - All
u ranges
Knoop ( 1 gm to 1000 gms ) - All
u ranges
These are available with / without
u international
certifications.

Fillar X- Y table for microhardness

Digital fillar micrometer eyepiece with 0.001 mm tester (Can be adapted to any tester)
resolution
Size 100 mm x 100 mm , movement 25 mm on
either side. Manual / Motorized

Repairs and Calibration of

Micro hardness Tester
We can calibrate any micro hardness tester for their
indirect (verification with test blocks ) and direct
(verification of optics, test force), traceable to NPL.

Also repairs can be undertaken of the

Computerization of Existing existing tester after the inspection.
Micro Vickers hardness tester
One can adapt this system to any micro Vickers
hardness tester. The system consists of high-
resolution CCD camera, Image grabbing card and
Software to estimate micro hardness of single or
multiple indentations. This helps in plotting
hardness profile of Effective Case Depth with great
efficiency and operator ease.
Products from Metallurgists
Nationwide Service Network
Over 1500 Installations
Free Applications Support

I N D U S T R I E S
476, Narayan Peth, Cosmos Bank Bldg;
off. Laxmi Road, Pune-411 030. (INDIA)
Tel.: 24450312/295, Fax : +91-20-24450530
E-mail : metatech@vsnl.net
www.metatechind.com

''Omkar Garden" G - 4 / 9, Manik Bagh,

Sinhagad Road, Pune - 411 051. (INDIA)
E-mail : info@omnitechind.com
www.omnitechind.com

e-mail : info@imagetechind.com
www.imagetechind.com