Lugs and Connectors: Features - Advantages - Benefits
Lugs and Connectors: Features - Advantages - Benefits
Lugs and Connectors: Features - Advantages - Benefits
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Lugs and Connectors
Scotchlok™ Lugs and Connectors are crimp connectors for 3M OS Series Lugs
power cable conductors. These connectors are used when
splicing and terminating power cable. 3M OS Series Lugs are copper lugs that feature a solid oil
stop. These lugs are for copper conductors only and are used
Scotchlok 10000 and 11000 Series with 3M 5800-Pb series terminations on paper-insulated lead
Connectors and 30000 and 31000 Series Lugs covered (PILC) cables.
The Scotchlok 10000 and 11000 Series Connectors, and the 3M CIR Series Connectors
30000 and 31000 Series Lugs are used on copper conductors 3M CIR Series Connectors are specially designed for
only. They are available in standard or long barrel designs use with 3M QS-II Repair Splice Kits. They are aluminum
and are constructed of one-piece, seamless high-conductivity connectors for use on aluminum or copper cable conductors.
copper. (UL 486A Listed). When used with the appropriate splice kit, these connectors
Scotchlok 20000 Series Connectors and allow up to 6" (152 mm) of damaged cable conductor to
40000 Series Lugs be removed, eliminating the need to splice in a new section
of cable. CIR series connectors meet the requirements of
The Scotchlok 20000 Series Connectors and 40000 Series ANSI C119.4.
Lugs are for use with either copper or aluminum conductors.
These aluminum connectors and lugs feature color coded Scotchlok 2000T Series
end caps for identification. Contact aid provided in The Scotchlok 2000T series offers three solutions for your
connector and lug barrels is compatible with poly/EPR copper and/or aluminum connecting needs for PILC power
insulations. (UL 486B Listed). cable. The Scotchlok 2000T-CU Series Connectors are
3M™ CI Series Connectors copper inline sleeves that are for use with copper conductor
cables of the same size when connecting copper cable to
3M CI Series Connectors are for splicing applications copper cable only. When you need a product that connects
on aluminum or copper cable conductors. The CI Series copper and aluminum cables use the Scotchlok 2000T-
aluminum connectors are specially designed for use CU/AL Series Connectors. These connectors feature
with 3M QS-I, QS-II and QS-III pre-molded power cable aluminum inline sleeves that can be used with aluminum
splice bodies. These connectors meet the requirements or copper conductor cables of the same size. For connecting
of ANSI C119.4. cables of different sizes and types, the Scotchlok 2000T
Reducer Series is your answer. They are aluminum inline
3M SC Series Aerial Stem Connectors sleeves that are applicable for both aluminum and copper
3M SC Series Aerial Stem Connectors feature an aluminum conductors, and because the barrel diameters at the connector
barrel for installations on either copper or aluminum cable ends are different, it allows connecting conductors of
conductors and are used when connecting a riser cable to an different size. All connectors in the 2000T series feature
overhead line. The SC series connectors are also used when a solid center oil stop.
terminating an insulated power cable with 3M terminations.
The SC series connector is provided with a factory crimped
and sealed copper stem for aerial line connection.
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Specifications and Ordering Information for Scotchlok™ 10000 Series Copper Connectors-
Standard-Barrel up to 35 kV
Phone 800/245 3573 Fax 800/245 0329
Specifications and Ordering Information for Scotchlok 11000 Series Copper Connectors-
Long-Barrel up to 35 kV
Product UPC Color Wire Dimensions Minimum Order
Number (054007-) Code Size I.D. O.D. L Case Qty.
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Specification and Ordering Information for Scotchlok™ 20000 Series Copper/Aluminum
Connectors-(AL9CU) up to 35 kV
Copper Connectors
(11,2 mm) (17,4 mm) (58,7 mm)
20007 13293 Ruby 3/0 AWG 0.484" 0.760" 2.620" 10 each
(12,3 mm) (19,3 mm) (66,5 mm)
20008 13301 White 4/0 AWG 0.562" 0.875" 2.750" 10 each
(14,3 mm) (22,2 mm) (69,9 mm)
20009 13319 Red 250 kcmil 0.594" 0.906" 2.940" 3 each
(15,1 mm) (23,0 mm) (74,7 mm)
20010 13327 Dark Blue 300 kcmil 0.650" 1.010" 3.120" 3 each
(150 mm2) (16,5 mm) (25,6 mm) (79,2 mm)
20011 13335 Brown 350 kcmil 0.720" 1.105" 3.380" 3 each
(18,3 mm) (28,1 mm) (85,9 mm)
20012 13343 Green 400 kcmil 0.760" 1.187" 3.750" 3 each
(19,3 mm) (30,1 mm) (95,3 mm)
20014 13350 Pink 500 kcmil 0.843" 1.320" 3.880" 3 each
(21,4 mm) (33,5 mm) (98,6 mm)
20016 13368 Black 600 kcmil 0.923" 1.430" 4.120" 3 each
(23,4 mm) (36,3 mm) (104,6 mm)
20019 13376 Yellow 750 kcmil 1.031" 1.594" 4.620" 3 each
(26,2 mm) (40,5 mm) (117,3 mm)
20020 13384 Light Blue 800 kcmil 1.051" 1.655" 4.750" 3 each
(26,7 mm) (42,0 mm) (120,7 mm)
20024 13392 Brown 1000 kcmil 1.193" 1.843" 5.250" 3 each
(500 mm2) (30,3 mm) (46,8 mm) (133,4 mm)
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Specification and Ordering Information for Scotchlok™ 30000 Series Copper Lugs-
One Hole up to 35 kV
Produ
Standard Dimensions
Product UPC Color Wire Stud Order
Number (054007-) Code Size Size I.D. L B W P C Case Qty.
30014 12410 Blue 6 AWG 10 0.196" 1.780" 0.750" 0.500" 0.750" 0.375" 50 each
(5 mm) (5,0 mm) (45,2 mm) (19,1 mm) (12,7 mm) (19,1 mm) (9,5 mm)
30015 12428 Blue 6 AWG 1/4" 0.196" 1.780" 0.750" 0.500" 0.750" 0.375" 50 each
(6 mm) (5,0 mm) (45,2 mm) (19,1 mm) (12,7 mm) (19,1 mm) (9,5 mm)
30016 12436 Blue 6 AWG 5/16" 0.196" 1.780" 0.750" 0.435" 0.750" 0.375" 50 each
(8 mm) (5,0 mm) (45,2 mm) (19,1 mm) (11,0 mm) (19,1 mm) (9,5 mm)
30018 12444 Gray 4 AWG 10 0.247" 1.940" 0.750" 0.485" 0.890" 0.375" 50 each
(5 mm) (6,3 mm) (49,3 mm) (19,1 mm) (12,3 mm) (22,6 mm) (9,5 mm)
30019 12451 Gray 4 AWG 1/4" 0.247" 1.940" 0.750" 0.485" 0.890" 0.375" 50 each
(6 mm) (6,3 mm) (49,3 mm) (19,1 mm) (12,3 mm) (22,6 mm) (9,5 mm)
30021 12469 Gray 4 AWG 3/8" 0.247" 1.940" 0.750" 0.590" 0.890" 0.375" 50 each
(10 mm) (6,3 mm) (49,3 mm) (19,1 mm) (15,1 mm) (22,6 mm) (9,5 mm)
30022 12477 Brown 2 AWG 1/4" 0.307" 1.970" 0.810" 0.630" 0.890" 0.375" 25 each
(6 mm) (7,8 mm) (50,0 mm) (20,7 mm) (15,9 mm) (22,6 mm) (9,5 mm)
30023 12485 Brown 2 AWG 5/16" 0.307" 1.970" 0.810" 0.630" 0.890" 0.375" 25 each
(8 mm) (7,8 mm) (50,0 mm) (20,7 mm) (15,9 mm) (22,6 mm) (9,5 mm)
30024 12493 Brown 2 AWG 3/8" 0.307" 1.970" 0.810" 0.630" 0.890" 0.375" 25 each
(10 mm) (7,8 mm) (50,0 mm) (20,7 mm) (15,9 mm) (22,6 mm) (9,5 mm)
30027 12501 Green 1 AWG 5/16" 0.358" 1.970" 0.810" 0.690" 0.750" 0.375" 10 each
(8 mm) (9,1 mm) (50,0 mm) (20,7 mm) (17,4 mm) (19,1 mm) (9,5 mm)
30028 12519 Green 1 AWG 3/8" 0.358" 1.970" 0.810" 0.690" 0.750" 0.375" 10 each
(10 mm) (9,1 mm) (50,0 mm) (20,7 mm) (17,4 mm) (19,1 mm) (9,5 mm)
30031 12527 Pink 1/0 AWG 5/16" 0.394" 2.160" 0.810" 0.750" 0.890" 0.375" 10 each
(8 mm) (10,0 mm) (54,8 mm) (20,7 mm) (19,0 mm) (22,6 mm) (9,5 mm)
30032 12535 Pink 1/0 AWG 3/8" 0.394" 2.160" 0.810" 0.750" 0.890" 0.375" 10 each
(10 mm) (10,0 mm) (54,8 mm) (20,7 mm) (19,0 mm) (22,6 mm) (9,5 mm)
30036 12543 Black 2/0 AWG 3/8" 0.439" 2.370" 0.870" 0.810" 1.110" 0.375" 10 each
(10 mm) (11,2 mm) (60,2 mm) (22,2 mm) (20,7 mm) (28,2 mm) (9,5 mm)
30041 12568 Orange 3/0 AWG 1/2" 0.490" 2.630" 0.940" 0.910" 1.110" 0.531" 10 each
(12 mm) (12,4 mm) (66,8 mm) (23,8 mm) (23,0 mm) (28,2 mm) (13,5 mm)
30045 12584 Purple 4/0 AWG 1/2" 0.548" 2.600" 0.970" 1.000" 1.110" 0.531" 10 each
(12 mm) (13,9 mm) (65,9 mm) (24,6 mm) (25,4 mm) (28,2 mm) (13,5 mm)
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Specifications and Ordering Information for Scotchlok™ 31000 Series Copper Lugs-
One Hole, Long-Barrel up to 35 kV
Standard Dimensions Minimum
Product UPC Color Wire Stud Order
Number (054007-) Code Size Size I.D. L B W P C Case Qty.
Copper Lugs
(16 mm) (21,2 mm) (114,3 mm) (55,6 mm) (38,9 mm) (34,2 mm) (16,8 mm)
31068 11980 Green 600 kcmil 1/2" 0.920" 5.120" 2.690" 1.690" 1.750" 0.870" 6 each
(12 mm) (23,4 mm) (130,0 mm) (68,2 mm) (42,9 mm) (44,4 mm) (22,2 mm)
Specifications and Ordering Information for Scotchlok 31000 Series Copper Lugs-Two Hole,
Long-Barrel up to 35 kV
31145 12600 Purple 4/0 AWG 1/2" 0.548" 5.160" 1.560" 1.000" 3.000" 0.630" 1.750" 10 each
(12 mm) (13,9 mm) (131,0mm) (44,4mm) (39,7 mm) (25,4 mm) (76,2 mm) (15,9 mm)
31149 12626 Yellow 250 kcmil 1/2" 0.595" 5.310" 1.560" 1.130" 3.000" 0.630" 1.750" 10 each
(12 mm) (15,1 mm) (134,9 mm) (39,7 mm) (28,6 mm) (76,2 mm) (15,9 mm) (44,4mm)
31153 12642 White 300 kcmil 1/2" 0.650" 5.750" 1.940" 1.220" 3.000" 0.630" 1.750" 10 each
(150 mm2) (12 mm) (16,5mm) (146,0mm) (49,2 mm) (31,0 mm) (76,2 mm) (15,9 mm) (44,4 mm)
31156 12667 Red 350 kcmil 1/2" 0.700" 5.750" 1.940" 1.310" 3.000" 0.630" 1.750" 10 each
(12 mm) (17,8 mm) (146,0 mm) (49,2 mm) (33,4 mm) (76,2 mm) (15,9 mm) (44,4 mm)
31160 11979 Blue 400 kcmil 1/2" 0.762" 6.000" 2.120" 1.410" 3.090" 0.620" 1.750" 10 each
(12 mm) (19,35 mm) (152,4 mm) (59,8 mm) (35,8 mm) (78,5 mm) (15,7 mm) (44,4 mm)
31166 12691 Brown 500 kcmil 1/2" 0.836" 6.160" 2.190" 1.530" 3.000" 0.630" 1.750" 10 each
(12 mm) (21,2 mm) (156,4 mm) (55,6 mm) (38,9 mm) (76,2 mm) (15,9 mm) (44,4 mm)
31168 11981 Green 600 kcmil 1/2" 0.923" 6.720" 2.620" 1.690" 3.120" 0.620" 1.750" 6 each
(12 mm) (23,44 mm) (170,6 mm) (66,5 mm) (42,9 mm) (79,2 mm) (15,7 mm) (44,4 mm)
31172 12709 Black 750 kcmil 1/2" 1.031" 7.000" 2.810" 1.720" 3.000" 0.630" 1.750" 6 each
(12 mm) (26,2 mm) (177,8 mm) (71,5 mm) (43,7 mm) (76,2 mm) (15,9 mm) (44,4 mm)
31178 00907 — 1000 kcmil 1/2" 1.173" 7.280" 2.940" 1.720" 3.000" 0.630" 1.750" 6 each
(500 mm2 ) (12 mm) (29,3 mm) (184,9 mm) (74,6 mm) (43,7 mm) (76,2 mm) (15,9 mm) (44,4 mm)
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Specifications and Ordering Information for Scotchlok™ 40000 Series Copper/Aluminum
Lugs-One Hole (AL9CU) up to 35 kV
Phone 800/245 3573 Fax 800/245 0329
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Specifications and Ordering Information for Scotchlok™ 40000 Series Copper/Aluminum
Lugs-Two Hole (AL9CU) up to 35 kV
Copper/Aluminum Lugs
40153 13657 Dark Blue 300 kcmil 1/2" 0.650" 6.560" 2.250" 1.310" 3.560" 0.620" 1.750" 10
(150 mm2) (12 mm) (16,5 mm) (166,6 mm) (57,2 mm) (33,3 mm) (90,4 mm) (15,7 mm) (44,4 mm) each
40156 13665 Brown 350 kcmil 1/2" 0.720" 6.560" 2.250" 1.500" 3.560" 0.620" 1.750" 10
(12 mm) (18,3 mm) (166,6 mm (57,2 mm) (38,1 mm) (90,4 mm) (15,7 mm) (44,4 mm) each
40160 13673 Green 400 kcmil 1/2" 0.760" 6.880" 2.500" 1.620" 3.560" 0.620" 1.750" 10
(12 mm) (19,3 mm) (174,8 mm) (63,5 mm) (41,1 mm) (90,4 mm) (15,7 mm) (44,4 mm) each
40166 13681 Pink 500 kcmil 1/2" 0.843" 7.310" 3.000" 1.750" 3.560" 0.620" 1.750" 10
(12 mm) (21,4 mm) (185,7 mm) (76,2 mm) (44,5 mm) (90,4 mm) (15,7 mm) (44,4 mm) each
40170 13699 Black 600 kcmil 1/2" 0.923" 7.500" 3.000" 1.750" 3.620" 0.620" 1.750" 6
(12 mm) (23,4 mm) (190,5 mm) (76,2 mm) (44,5 mm) (91,9 mm) (15,7 mm) (44,4 mm) each
40172 13707 Yellow 750 kcmil 1/2" 1.031" 8.250" 3.380" 1.750" 3.620" 0.620" 1.750" 6
(12 mm) (26,2 mm) (209,6 mm) (85,9 mm) (44,5 mm) (91,9 mm) (15,7 mm) (44,4 mm) each
40178 13715 Brown 1000 kcmil 1/2" 1.193" 9.620" 4.620" 2.560" 3.620" 0.620" 1.750" 6
(500 mm2) (12 mm) (30,3 mm) (244,3 mm) (117,4 mm) (65,0 mm) (91,9 mm) (15,7 mm) (44,4 mm) each
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Specifications and Ordering Information for 3M™ CI Series Connectors up to 35 kV
Note: These 3M CI series connectors are for use with molded rubber splices.
CI-22 Used with molded rubber splices 25636 4 AWG 2 AWG 2.0 0.63" 10 each
(16 mm)
CI-2 Used with molded rubber splices 11651 2 AWG 1 AWG 2.0 0.63" 10 each
(16 mm)
CI-21 Used with molded rubber splices 11856 2, 1 AWG 1, 1/0 AWG 2.0 0.63" 10 each
(16 mm)
CI-21-840 Used with molded rubber splices 09136 2, 1 AWG 1, 1/0 AWG 3.0 0.90" 10 each
(22 mm)
CI-1/0 Used with molded rubber splices 11867 1/0 AWG — 2.0 0.63" 10 each
(16 mm)
CI-1/0-840 Used with molded rubber splices 09137 1/0 AWG — 3.0 0.90" 10 each
(22 mm)
CI-2/0 Used with molded rubber splices 11875 2/0 AWG — 3.0 0.91" 10 each
(23 mm)
CI-3/0 Used with molded rubber splices 11883 3/0 AWG — 3.0 0.90" 10 each
(22 mm)
CI-4/0 Used with molded rubber splices 11891 4/0 AWG — 3.0 0.90" 10 each
(22 mm)
CI-250 Used with molded rubber splices 11909 250 kcmil — 3.75 1.11" 10 each
(28 mm)
CI-350 Used with molded rubber splices 11925 350 kcmil — 3.70 1.11" 10 each
(28 mm)
CI-450 Used with molded rubber splices 11933 500 kcmil — 4.25 1.3" 10 each
Compact (33 mm)
CI-500 Used with molded rubber splices 25644 500 kcmil — 4.25 1.3" 10 each
(33 mm)
CI-650 Used with molded rubber splices 11941 750 kcmil — 4.66 1.7" 10 each
Compact (43 mm)
CI-750 Used with molded rubber splices 25651 750 kcmil — 4.66 1.57" 10 each
(40 mm)
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Specifications and Ordering Information for 3M™ CI-T Series Transition Connectors up to
35 kV
Product Referral Generator
CI Series Connectors
3M 5411 and 3M 5501splice kits (16 mm)
CI-T-9 Transition counter used with 44533 1 1/0 1/0 — 0.63” 10 each
3M 5411 and 3M 5500 splice kits (16mm)
Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg.253
– 5411R Series
– 5412R Series
– 5451R Series
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Specifications and Ordering Information for 3M™ Oil Seal Lugs up to 35 kV
Note: 3M oil seal lugs are copper lugs specially made for use with the 5800-Pb
series cold shrink termination kits and on copper conductors.
6"
Terminating . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 215
– 5600 Series
– 7600 Series
SC0001 Size 2 &1 14655 0.257" 2&1 1 & 1/0 1/box 10 each
SC0002 Size 2 14648 0.257" 4 2 1/box 10 each
SC0010 Size 1/0 14663 0.257" 1/0 2/0 1/box 10 each
SC0020 Size 2/0 14671 0.325" 2/0 3/0 1/box 10 each
SC0030 Size 3/0 14689 0.325" 3/0 4/0 1/box 10 each
SC0040 Size 4/0 14697 0.325" 4/0 — 1/box 10 each
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Specifications and Ordering Information for 3M™ CP-1 Parallel Clamp up to 35 kV
Note: The 3M CP-1 parallel clamp is used in aerial connections with the SC
series stem connectors.
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CP Parallel Clamp
Guide to Connectors by Product Number Suffixes Terminations and Splices
Suffix Product Number Description
-2 SC0001 Stem Connector
-22 SC0002 Stem Connector
-1/0 SC0010 Stem Connector
-2/0 SC0020 Stem Connector
-3/0 SC0030 Stem Connector
-4/0 SC0040 Stem Connector
-350 AL 20011 (CU/AL) Connector
-350 CU 10011 or 11011 (CU) Connector
-500 AL 20014 (CU/AL) Connector
-500 CU 10014 or 11014 (CU) Connector
-750 AL 20019 (CU/AL) Connector
-750 CU 10019 or 11019 (CU) Connector
-1000 AL 20024 (CU/AL) Connector
-1000 AL 10024 or 11024 (CU) Connector
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Scotchlok™ 2000T CU/AL Reducer Series up
to 35 kV Product Referral Generator
Scotchlok 2000T Reducer Series Connectors are aluminum
inline sleeves that are applicable for both aluminum and
copper conductors and are specifically designed for use Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 253
Phone 800/245 3573 Fax 800/245 0329
– CS 500Pb Series
with IPLC power cable. The barrel diameters on each end
– QS 2000T Series
are different, to allow connecting conductors of different – QS 2000-3T Series
size. They can be used on concentric, compressed and
compact stranded conductors. When used with sector shaped
conductors, a rounding die is recommended to round-out the
sector shape. The 2000T reducer series connectors, like all
2000T series connectors are designed for use with 3M splice
kits, CS500 series, Scotchlok 2000T series, Scotchlok
2000-3T series and 5700 series splice kits. These connectors
have a solid center oil stop and meet ANSI Standard C-119.4.
39
Specifications and Ordering Information for Scotchlok 2000T CU/AL Reducer Series
Product UPC O.D* Length Minimum Order
Number (054007-) (in.) (in.) Case Qty.
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Scotchlok™ 2000T CU up to 35 kV
Scotchlok 2000T Series Connectors are copper inline sleeves
for use with copper conductor cables of the same size and are
specifically designed for use with PILC power cable. They can
be used to connect copper cable only. They are designed with
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Important Notice
All statements, technical information, and recommendations related Warranty; Limited Remedy; Limited Liability.
to 3M’s products are based on information believed to be reliable, 3M’s product warrenty is stated in its Product Literature available
but the accuracy or completeness is not guaranteed. Before using upon request. 3M MAKES NO OTHER WARRANTIES INCLUDING,
this product, you must evaluate it and determine if it is suitable for BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MER-
your intended application. You must assume all risks and liability CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
associated with such use. Any statements related to the product If this product is defective within the warranty period stated in the
which are not contained in the 3M’s current publications, or any product literature, your exclusive remedy shall be, at 3M’s option, to
contrary statements contained on your purchase order shall have no replace or repair the 3M product or refund the purchase price of the
force or effect unless expressly agreed upon, in writing, by an 3M product. Except where prohibited by law, 3M will not be liable
authorized officer of 3M. for any loss or damage arising from this 3M product, whether
direct, indirect, special, incidental or consequential reguardless
of the legal theory asserted.