CAPACITIES AND

SPECIFICATIONS
RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH,
RS46-30IH, RS46-36CH, RS46-33IH First Used
on 1529, 1533 and Up [A222]

PART NO. 1495208 8000 SRM 949

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

Counterweight Weights ..................................................................................................................................... 1

Container Attachment Weights......................................................................................................................... 1
Vehicle Weights .................................................................................................................................................. 2
Capacities ........................................................................................................................................................... 2
Electrical System ............................................................................................................................................... 2
Engine Specifications......................................................................................................................................... 3
Tire Sizes ............................................................................................................................................................ 3
Hydraulic System Specifications....................................................................................................................... 4
Torque Specifications ......................................................................................................................................... 5
Control Valves ................................................................................................................................................ 5
Electrical System ........................................................................................................................................... 5
Counterweight (Cast) .................................................................................................................................... 5
Counterweight (Fabricated) .......................................................................................................................... 5
Counterweight (Slab)..................................................................................................................................... 5
Drive Axle ...................................................................................................................................................... 5
Drive Axle Rod ............................................................................................................................................... 5
Drive Shaft ..................................................................................................................................................... 5
Service Brakes ............................................................................................................................................... 6
Wheel Bearing Adjusting Nut....................................................................................................................... 6
Differential..................................................................................................................................................... 6
Transmission.................................................................................................................................................. 6
Torque Converter ........................................................................................................................................... 6
Steering .......................................................................................................................................................... 6
Wheel Nuts..................................................................................................................................................... 6
20- to 40-ft Attachment ................................................................................................................................. 6
Container Spreader Without Powered Pile Slope Lifting Capacities.............................................................. 7
Container Spreader With Powered Pile Slope Lifting Capacities ................................................................... 11
Intermodal Spreader Lifting Capacities ........................................................................................................... 14

This section is for the following models:

RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH,

RS46-33IH First Used on 1529, 1533 and Up [A222]

©2005 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 949 Container Attachment Weights

Counterweight Weights
Table 1. Fabricated

Unit Main Counterweight Slab Counterweight

RS45-27CH 14,400 to 14,382 kg N/A
(31,747 to 31,707 lb)
RS45-30CH, RS45-27IH, 17,300 to 17,819 kg N/A
RS46-33CH, RS46-30IH (38,140 to 39,284 lb)
RS46-36CH, RS46-33IH 19,300 to 19,879 kg 1400 to 1420 kg
(42,549 to 43,826 lb) (3086 to 3131 lb)

Table 2. Cast

Unit Main Counterweight Rear Counterweight

RS45-27CH, RS45-30CH, 12,870 to 13,130 kg N/A
RS45-27IH (28,374 to 28,947 lb)
RS46-33CH, RS46-30IH 12,870 to 13,130 kg 3317 to 3383 kg
(28,374 to 28,947 lb) (7313 to 7458 lb)
RS46-36CH, RS46-33IH 12,870 to 13,130 kg 6138 to 6262 kg
(28,374 to 28,947 lb) (13,532 to 13,805 lb)

Container Attachment Weights

Table 3. Attachment With 1 Dampening Cylinder

Attachment Without Power Pile Slope With Power Pile Slope

Extendable 9900 kg (21,826 lb) 10,700 kg (23,590 lb)
Intermodal N/A 13,800 kg (30,424 lb)

Table 4. Attachment With 2 Dampening Cylinders

Attachment Without Power Pile Slope With Power Pile Slope

Extendable 9200 kg (20,283 lb) 10,000 kg (22,046 lb)
Intermodal N/A 13,100 kg (28,881 lb)

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Electrical System 8000 SRM 949

Vehicle Weights
Unit Without Power Pile Slope* With Power Pile Slope*
RS45-27CH 67,274 kg (148,314 lb) 68,644 kg (151,334 lb)
RS45-30CH 70,176 kg (154,712 lb) 71,517 kg (157,668 lb)
RS46-33CH 75,173 kg (165,728 lb) 76,516 kg (168,689 lb)
RS46-36CH 78,053 kg (172,077 lb) 79,493 kg (175,252 lb)
RS45-27IH N/A 75,034 kg (165,422 lb)
RS46-30IH N/A 79,637 kg (175,570 lb)
RS46-33IH N/A 82,597 kg (182,095 lb)
*Total vehicle weight, no load.

Capacities
Item Quantity
Engine Oil 37 liter (39 qt)
Cooling System 40 liter (42 qt)
Hydraulic Tank 850 liter (224 gal)
Transmission 45 liter (46 qt)
Drive Axle and Differential 65 liter (69 qt)
Fuel Tank 500 liter (106 gal)

Electrical System
24 Volt, Negative Ground
Alternator Output
70 Amps

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8000 SRM 949 Tire Sizes

Engine Specifications
Item Specification
Tier 1 Tier 2
Type Cummins M11 Cummins QSM11
Number of Cylinders 6 6
Firing Order 1-5-3-6-2-4 1-5-3-6-2-4
Bore 125 mm (4.92 in.) 125 mm (4.92 in.)
Stroke 147 mm (5.787 in.) 147 mm (5.787 in.)
3
Displacement 10.8 liter (661 in. ) 10.8 liter (661 in. 3 )
Oil Pressure (minimum at 70 kPa (10.15 psi) 70 kPa (10.15 psi)
idle)
Governed Speed 2286 rpm 2100 rpm
Idle Speed 775-825 rpm 750-800 rpm
Stall Speed 1950-2050 rpm 1900-2000 rpm
Valve Clearance (Cold)
Intake 0.36 mm (0.014 in.) 0.36 mm (0.014 in.)
Exhaust 0.68 mm (0.026 in.) 0.68 mm (0.026 in.)
Weight 940 kg (2072 lb) 940 kg (2072 lb)

Tire Sizes
Model Drive Steer
RS45-27CH 18.00 × 25 - 36 ply 18.00 × 25 - 36 ply
RS45-30CH 18.00 × 25 - 40 ply 18.00 × 25 - 40 ply
RS46-33CH 18.00 × 33 - 36 ply 18.00 × 33 - 36 ply
RS46-36CH 18.00 × 33 - 36 ply 18.00 × 33 - 36 ply
RS45-27IH 18.00 × 25 - 40 ply 18.00 × 25 - 40 ply
RS46-30IH 18.00 × 33 - 36 ply 18.00 × 33 - 36 ply
RS46-33IH 18.00 × 33 - 36 ply 18.00 × 33 - 36 ply

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Hydraulic System Specifications 8000 SRM 949

Hydraulic System Specifications

Item Specification
Hydraulic Pumps Output @ 2100 rpm (Governed speed-no load)
Main Valve 1 [92 ml (5.6 in. 3 ) per revolution] 193.2 liter/min (51 gal/min)
3
Main Valve 2 [92 ml (5.6 in. ) per revolution] 193.2 liter/min (51 gal/min)
Brake Pump [50 ml (3.0 in. 3 ) per revolution] 105 liter/min (27.73 gal/min)
3
Attachment Pump [58.7 ml (3.58 in. ) per revolution] 123.27 liter/min (32.56 gal/min)
Relief Valve (approximate operating pressure)
Main Valve 3 32 MPa (4641 psi)
Main Valve 4 32 MPa (4641 psi)
Charge Valve 15.86 to 18.96 MPa (2300 to 2750 psi)
Pilot Circuit 5.0 MPa (725 psi)
Boom Derricking 30.0 MPa (4351 psi)
Boom Telescoping Out 30.0 MPa (4351 psi)
Boom Telescoping In 30.0 MPa (4351 psi)
Container Attachment 16.0 MPa (2321 psi)
Parking Brake Circuit 17.0 MPa (2366 psi)
Steering Circuit 17.2 MPa (2495 psi)
Power Pile Slope Circuit 23.5 MPa (3408 psi)
Dampening Circuit 10 MPa (1450 psi)
Thermostatic Bypass Pressure 345 kPa (50 psi)
Twist Lock Circuit 8.3 MPa (1204 psi)
Sideshift Circuit 12.4 MPa (1798 psi)
Extend/Retract Circuit 8.6 MPa (1247 psi)
Check Port Pressures
M1 - Boom Out 28 MPa (4061 psi)
M2 - Pilot Pressure 5.0 MPa (725 psi)
M3 - Charge Valve 15.86 MPa (2300 psi)
M4 - Park Brake 16.0 MPa (2321 psi)
M5 - Steering Circuit 18.5 MPa (2683 psi)
M6 - Boom Up 28 MPa (4061 psi)
M7 - Boom Down 28 MPa (4061 psi)
M8 - Spreader Pressure 16.5 MPa (2393 psi)
M9 - Boom In 28 MPa (4061 psi)
M10 - Sliding Cab 2 MPa (290 psi)

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8000 SRM 949 Torque Specifications

Item Specification
Hydraulic Oil Filters
Bypass Pressure 69 to103 kPa (10 to 14.94 psi)
Transmission Sump Oil Filter
Bypass Pressure 172 kPa (10 to 24.94 psi)
Brake System Oil Filter
Bypass Pressure 15 kPa (2.18 psi)

Torque Specifications
CONTROL VALVES Main Counterweight Rear Tie Rod Weldments
1500 N•m (1106 lbf ft)
Main Control Valves (Section Fastening Bolts)
80 N•m (59 lbf ft) Rear Counterweight Tie Rod Weldments
1500 N•m (1106 lbf ft)
Accumulator Charge Valve Adjustment Screw
24 to 30 N•m (18 to 22 lbf ft) COUNTERWEIGHT (FABRICATED)
Accumulator Charge Valve Adjustment Nut Main Counterweight Top Tie Rod Weldments
54 to 61 N•m (40 to 45 lbf ft) 1500 N•m (1106 lbf ft)
Accumulator Charge Valve Plug Main Counterweight Rear Tie Rod Weldments
34 to 47 N•m (25 to 35 lbf ft) 1500 N•m (1106 lbf ft)
Hydraulic Pumps Capscrews COUNTERWEIGHT (SLAB)
90 N•m (66 lbf ft)
Main Counterweight Mounting Capscrews
ELECTRICAL SYSTEM 600 N•m (443 lbf ft)
Alternator Shaft Nut DRIVE AXLE
95 to 108 N•m (70 to 80 lbf ft)
Mounting Bolts
Alternator Mount Bolt 1150 to 1250 N•m (848 to 922 lbf ft)
81 to 95 N•m (60 to 70 lbf ft)

Alternator Battery (B+) Terminal DRIVE AXLE ROD

9 to 13.6 N•m (80 to 120 lbf in) Contra Nuts
Alternator Indicator (I) Terminal 5 to 25 N•m (4 to 18 lbf ft)
1.7 to 2.8 N•m (15 to 25 lbf in) Lock Nuts
Alternator Ground (B-) Terminal 5 to 25 N•m (4 to 18 lbf ft)
5.6 to 6.8 N•m (50 to 60 lbf in)
DRIVE SHAFT
COUNTERWEIGHT (CAST) Universal Joint Capscrew
Main Counterweight Top Tie Rod Weldments 117 to 127 N•m (86 to 94 lbf ft)
700 N•m (516 lbf ft) Universal Joint Hex Bolt
130 to 140 N•m (96 to 103 lbf ft)

5
Torque Specifications 8000 SRM 949

SERVICE BRAKES STEERING

Hydraulic Bleeder Screw Steering Wheel Nut
20 to 27 N•m (15 to 20 lbf ft) 35 to 45 N•m (26 to 33 lbf ft)

Minimum Torque For Coolant Fill Level Steering Control Unit Block
Plug (Sump Cooling Only) 40 N•m (30 lbf ft)
47 N•m (35 lbf ft)
Steering Column
Coolant Input Port Plug 47 N•m (35 lbf ft)
81 to 102 N•m (60 to 75 lbf ft)
Steering Cylinder Mounting Bolts
Coolant Output Port Plug 1200 to 1400 N•m (885 to 1033 lbf ft)
81 to 102 N•m (60 to 75 lbf ft)
Tie Rod Nuts
WHEEL BEARING ADJUSTING NUT 320 N•m (236 lbf ft)

PRC-5324 to 7314 (Initial Value) Spindle bearing cup for lower pivot
813 N•m (600 lbf ft) bearings (Initial Value) (adjust to zero
clearance for final value)
PRC-5324 to 7314 (Final Value) 47 N•m (35 lbf ft)
678 N•m (500 lbf ft)
Inner spindle wheel nut (Initial Value) (Adjust
PRC-7534 (Initial Value) to finger tight for final value)
949 N•m (700 lbf ft) 203 N•m (150 lbf ft)

PRC-7534 (Final Value) Outer Spindle Wheel Nut

746 N•m (550 lbf ft) 135 to 271 N•m (100 to 200 lbf ft)

DIFFERENTIAL WHEEL NUTS

See the section Differential 1400 SRM 46 Drive Wheels
405 to 440 N•m (299 to 325 lbf ft)
TRANSMISSION
Steer Wheels
See the section Four-Speed Powershift Trans- 128 to 147 N•m (94 to 108 lbf ft)
mission, Repair (HR 36000) 1300 SRM 635
20- TO 40-FT ATTACHMENT
TORQUE CONVERTER
Hose Clamps
See the section Four-Speed Powershift Trans- 28 N•m (21 lbf ft)
mission, Repair (HR 36000) 1300 SRM 635

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8000 SRM 949 Container Spreader Without Powered Pile Slope Lifting Capacities

Container Spreader Without Powered Pile Slope Lifting Capacities

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Container Spreader Without Powered Pile Slope Lifting Capacities 8000 SRM 949

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8000 SRM 949 Container Spreader Without Powered Pile Slope Lifting Capacities

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Container Spreader Without Powered Pile Slope Lifting Capacities 8000 SRM 949

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8000 SRM 949 Container Spreader With Powered Pile Slope Lifting Capacities

Container Spreader With Powered Pile Slope Lifting Capacities

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Container Spreader With Powered Pile Slope Lifting Capacities 8000 SRM 949

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8000 SRM 949 Container Spreader With Powered Pile Slope Lifting Capacities

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Intermodal Spreader Lifting Capacities 8000 SRM 949

Intermodal Spreader Lifting Capacities

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8000 SRM 949 Intermodal Spreader Lifting Capacities

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Intermodal Spreader Lifting Capacities 8000 SRM 949

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 TECHNICAL PUBLICATIONS

8000 SRM 949 3/05 (12/00) Printed in United Kingdom