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Ultrasonic Testing Report: AST-NDE-UT-R-500-4-2 Rev.01

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AST-NDE-UT-R-500-4-2 Rev.

01
Report No.: AST-KIA2-LMK-TEM-UT-393
ULTRASONIC TESTING REPORT
Page Page 1 of 4
Project Title Material Type Inspection / Evaluation Standard Date: 9/11/2019
Kuwait International Airport, AWS D1.1 Ed 2015 Accpetance
ASTM A572 Gr. 50 Criteria : Clause 6 Table 6.2 Location Temsan Work shop
New Passenger Terminal - 2
Client : MINISTRY OF PUBLIC WORKS Procedure No. Thickness of Material P.O. Ref. No.
Main Cont. : Sub Cont. :TEMSAN YAPI
LIMAK INSAAT VE MAK. END. A.S. ASTRON 500-4-2 40 mm Drwaing Ref.No. Same as Weld Visual Inspection Report

Scope of Inspection : Ultrasonic


Method Of Cleaning : Brushing Surafce Condition : As Weld Surface Temperature: Ambient (21⁰C)
Testing for cross piece welding
Sketch Probe selection
Equipement Model/Type: SONATEST-D10+

Equipement Serial No. I008691

Percentage of Inspection : 100 %

Note : Inspection Weld length Area of Wx ESW mentioned in Welding Process : ESW
sketch

Addition Gain
Identification

Control Gain
Sound Way
Probe angle

Calibration

Calibration
Dimension
Frequency

Time Base

Reference

Refelction

Reference
Reference

Reference
Reflection
Probe No.

Coreectin
Transfer
Range
Probe

Probe

Block

Block

Level

Gain
Line

Ref.
No.

Probe Dimension (SL.NO)

1 0° MSEB 4 4 M Hz 3.5X10,74027 100 V1-V2 BW DGS ø 8 mm 80% 51 dB 40 0 6 dB 57 Db


2 45 ° MWB 45-4 4 M Hz 8X9,82264 150 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 48 dB 12.5 0 20 dB 68 dB
3 60 ° MWB 60-4 4 M Hz 8X9,79860 200 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 47 dB 25.4 0 20 dB 67 dB
4 70 ° MWB 70-4 4 M Hz 8X9,87371 250 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 50 dB 37.13 0 20 dB 70 dB
Welder Length of Direction Of Discontinuity
Weld Angular
Sl.No
No. Diameter Thickness Weld Probe No. Suraface Depth from Beginning point Discontinuity Result Remarks
Identification No. Scanning Length Distance
Distance Surface of defect Evaluation
(Sound Path)
1 W20X-R21 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
2 N7X-D3 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 110 mm 38.70 mm 21.52 mm 19.55 mm 0 mm VOL NOA
3 E7X-E6 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
4 E7X-F12 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
5 E7X-G5 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
6 E7X-G7 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
Test Performed By Evaluated By Reviewed By - Subcontractor QC Third Party Inspector Client
Name : ASHISH RAI Name : ASHISH RAI Name : ZIYA TURK Name : SASI KUMAR.G Name :
Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date :
Position ASNT Level - II Position : ASNT Level - II Position : QC Engineer Position : TPI Position :
Signatur Signature : Signature : Signature : Signature :
Legend NSD - No Significant Defect Found , ACC - Acceptable, NOA - Not Acceptable,VOL-Volumetric.
Note : All the PJP,Fillet And Square Butt Welding are inspected By MPI Method , ESW ınspected by UT - Welding on W1 made by ESW remaining welding in cross plates made by GMAW.
ASTRON-KUWAIT, Address: Floor 8 – Office No.5, Building No. 6704 Al Qatami Complex (Grand Hyper Building), Block 7 - Street No. 66, Fahaheel – Kuwait
AST-NDE-UT-R-500-4-2 Rev.01

Report No.: AST-KIA2-LMK-TEM-UT-393


ULTRASONIC TESTING REPORT
Page Page 2 of 4
Project Title
Material Type Inspection / Evaluation Standard Date: 9/11/2019

Kuwait International Airport, AWS D1.1 Ed 2015 Accpetance Criteria :


ASTM A572 Gr. 50 Clause 6 Table 6.2 Location Temsan Work shop
New Passenger Terminal - 2
Client : MINISTRY OF PUBLIC WORKS Procedure No. Thickness of Material P.O. Ref. No.
Main Cont. : Sub Cont. :TEMSAN YAPI
LIMAK INSAAT VE MAK. END. A.S. ASTRON 500-4-2 40 mm Drwaing Ref.No. Same as Weld Visual Inspection Report

Scope of Inspection : Ultrasonic Testing


for cross piece welding
Method Of Cleaning : Brushing Surafce Condition : As Weld Surface Temperature: Ambient (21⁰C)
Discontinuity

Sl.No
Weld Welder
Diameter Thickness
Length of
Probe No.
Direction Of Angular Depth from Beginning Result Remarks
Suraface Discontinuity
Identification No. No. Weld Scanning Length Distance
Distance
Surface point of
Evaluation
(Sound Path) defect

7 E7X-H3 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC


8 E7X-H11 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
9 E7X-J4 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
10 E7X-K8 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
11 E7X-P3 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
12 N40X-B6 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
13 N40X-B8 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
14 N40X-B9 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
15 N40X-B12 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
16 N40X-B13 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
17 N40X-B15 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
18 N40X-C8 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 280 mm 58.20 mm 45.29 mm 20 mm 180 mm VOL NOA
19 N40X-C10 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
20 N40X-C11 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
21 N40X-C12 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
22 N40X-C13 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
Test Performed By Evaluated By Reviewed By - Subcontractor QC Third Party Inspector Client
Name : ASHISH RAI Name : ASHISH RAI Name : ZIYA TURK Name : SASI KUMAR.G Name :
Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date :
Position ASNT Level - II Position : ASNT Level - II Position : QC Engineer Position : TPI Position :
Signatur Signature : Signature : Signature : Signature :
Legend NSD - No Significant Defect Found , ACC - Acceptable, NOA - Not Acceptable,VOL-Volumetric.
Note : All the PJP,Fillet And Square Butt Welding are inspected By MPI Method , ESW ınspected by UT - Welding on W1 made by ESW remaining welding in cross plates made by GMAW.
AST-NDE-UT-R-500-4-2 Rev.01

Report No.: AST-KIA2-LMK-TEM-UT-393


ULTRASONIC TESTING REPORT
Page Page 3 of 4
Project Title
Material Type Inspection / Evaluation Standard Date: 9/11/2019

Kuwait International Airport, AWS D1.1 Ed 2015 Accpetance Criteria :


ASTM A572 Gr. 50 Clause 6 Table 6.2 Location Temsan Work shop
New Passenger Terminal - 2
Client : MINISTRY OF PUBLIC WORKS Procedure No. Thickness of Material P.O. Ref. No.
Main Cont. : Sub Cont. :TEMSAN YAPI
LIMAK INSAAT VE MAK. END. A.S. ASTRON 500-4-2 40 mm Drwaing Ref.No. Same as Weld Visual Inspection Report

Scope of Inspection : Ultrasonic Testing


for cross piece welding
Method Of Cleaning : Brushing Surafce Condition : As Weld Surface Temperature: Ambient (21⁰C)
Discontinuity

Sl.No
Weld Welder
Diameter Thickness
Length of
Probe No.
Direction Of Angular Depth from Beginning Result Remarks
Suraface Discontinuity
Identification No. No. Weld Scanning Length Distance
Distance
Surface point of
Evaluation
(Sound Path) defect

23 N40X-C14 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC


24 N40X-C15 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
25 N40X-D10 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
26 N37X-B8 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
27 N37X-C12 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
28 N37X-D5 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
29 N37X-D6 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
30 N37X-D8 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
31 N37X-D9 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
32 N37X-D12 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
33 N37X-E4 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
34 N37X-E8 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
35 N37X-E10 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
36 N37X-E11 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
37 N37X-F7 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
38 N37X-F8 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
Test Performed By Evaluated By Reviewed By - Subcontractor QC Third Party Inspector Client
Name : ASHISH RAI Name : ASHISH RAI Name : ZIYA TURK Name : SASI KUMAR.G Name :
Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date :
Position ASNT Level - II Position : ASNT Level - II Position : QC Engineer Position : TPI Position :
Signatur Signature : Signature : Signature : Signature :
Legend NSD - No Significant Defect Found , ACC - Acceptable, NOA - Not Acceptable,VOL-Volumetric.
Note : All the PJP,Fillet And Square Butt Welding are inspected By MPI Method , ESW ınspected by UT - Welding on W1 made by ESW remaining welding in cross plates made by GMAW.
AST-NDE-UT-R-500-4-2 Rev.01

Report No.: AST-KIA2-LMK-TEM-UT-393


ULTRASONIC TESTING REPORT
Page Page 4 of 4
Project Title
Material Type Inspection / Evaluation Standard Date: 9/11/2019

Kuwait International Airport, AWS D1.1 Ed 2015 Accpetance Criteria :


ASTM A572 Gr. 50 Clause 6 Table 6.2 Location Temsan Work shop
New Passenger Terminal - 2
Client : MINISTRY OF PUBLIC WORKS Procedure No. Thickness of Material P.O. Ref. No.
Main Cont. : Sub Cont. :TEMSAN YAPI
LIMAK INSAAT VE MAK. END. A.S. ASTRON 500-4-2 40 mm Drwaing Ref.No. Same as Weld Visual Inspection Report

Scope of Inspection : Ultrasonic Testing


for cross piece welding
Method Of Cleaning : Brushing Surafce Condition : As Weld Surface Temperature: Ambient (21⁰C)
Discontinuity

Sl.No
Weld Welder
Diameter Thickness
Length of
Probe No.
Direction Of Angular Depth from Beginning Result Remarks
Identification No. Suraface Discontinuity
No. Weld Scanning Length Distance
Distance
Surface point of
Evaluation
(Sound Path) defect

39 N37X-F9 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC


40 N37X-G4 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
41 N37X-G5 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
42 N37X-G6 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
43 N37X-G7 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
44 N37X-G8 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
45 N37X-G9 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
46 N37X-G10 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
47 N37X-H3 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
48 N37X-H7 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
49 N37X-H10 KW1 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
50 N37X-H12 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
51 N37X-I3 KW5 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
52 N37X-I5 KW7 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
53 N37X-I6 KW8 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
54 N37X-I9 KW14 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
55 N37X-J6 KW18 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
Test Performed By Evaluated By Reviewed By - Subcontractor QC Third Party Inspector Client
Name : ASHISH RAI Name : ASHISH RAI Name : ZIYA TURK Name : SASI KUMAR.G Name :
Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date : 9/11/2019 Date :
Position ASNT Level - II Position : ASNT Level - II Position : QC Engineer Position : TPI Position :
Signatur Signature : Signature : Signature : Signature :
Legend NSD - No Significant Defect Found , ACC - Acceptable, NOA - Not Acceptable,VOL-Volumetric.
Note : All the PJP,Fillet And Square Butt Welding are inspected By MPI Method , ESW ınspected by UT - Welding on W1 made by ESW remaining welding in cross plates made by GMAW.
AST-NDE-UT-R-500-4-2 Rev.01
Report No.: AST-KIA2-LMK-TEM-UT-393-1R
ULTRASONIC TESTING REPORT
Page Page 1 of 1
Project Title Material Type Inspection / Evaluation Standard Date: 9/12/2019
Kuwait International Airport, AWS D1.1 Ed 2015 Accpetance
ASTM A572 Gr. 50 Criteria : Clause 6 Table 6.2 Location Temsan Work shop
New Passenger Terminal - 2
Client : MINISTRY OF PUBLIC WORKS Procedure No. Thickness of Material P.O. Ref. No.
Main Cont. : Sub Cont. :TEMSAN YAPI
LIMAK INSAAT VE MAK. END. A.S. ASTRON 500-4-2 40 mm Drwaing Ref.No. Same as Weld Visual Inspection Report

Scope of Inspection : Ultrasonic


Method Of Cleaning : Brushing Surafce Condition : As Weld Surface Temperature: Ambient (21⁰C)
Testing for cross piece welding
Sketch Probe selection
Equipement Model/Type: SONATEST-D10+

Equipement Serial No. I008691

Percentage of Inspection : 100 %

Note : Inspection Weld length Area of Wx ESW mentioned in Welding Process : ESW
sketch

Addition Gain
Identification

Control Gain
Sound Way
Probe angle

Calibration

Calibration
Dimension
Frequency

Time Base

Reference

Refelction

Reference
Reference

Reference
Reflection
Probe No.

Coreectin
Transfer
Range
Probe

Probe

Block

Block

Level

Gain
Line

Ref.
No.

Probe Dimension (SL.NO)

1 0° MSEB 4 4 M Hz 3.5X10,74027 100 V1-V2 BW DGS ø 8 mm 80% 51 dB 40 0 6 dB 57 Db


2 45 ° MWB 45-4 4 M Hz 8X9,82264 150 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 48 dB 12.5 0 20 dB 68 dB
3 60 ° MWB 60-4 4 M Hz 8X9,79860 200 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 47 dB 25.4 0 20 dB 67 dB
4 70 ° MWB 70-4 4 M Hz 8X9,87371 250 V1-V2 AWS-0918-09 DAC ø 1.5 mm 80% 50 dB 37.13 0 20 dB 70 dB
Welder Length of Direction Of Discontinuity
Weld Angular
Sl.No
No. Diameter Thickness Weld Probe No. Suraface Depth from Beginning point Discontinuity Result Remarks
Identification No. Scanning Length Distance
Distance Surface of defect Evaluation
(Sound Path)
1 N7X-D3 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
2 N40X-C8 KW3 - 40 mm 100% 1-2-3-4 1-2-3-4 - - - - - - ACC
3
4
5
6
Test Performed By Evaluated By Reviewed By - Subcontractor QC Third Party Inspector Client
Name : ASHISH RAI Name : ASHISH RAI Name : ZIYA TURK Name : SASI KUMAR.G Name :
Date : 9/12/2019 Date : 9/12/2019 Date : 9/12/2019 Date : 9/12/2019 Date :
Position ASNT Level - II Position : ASNT Level - II Position : QC Engineer Position : TPI Position :
Signatur Signature : Signature : Signature : Signature :
Legend NSD - No Significant Defect Found , ACC - Acceptable, NOA - Not Acceptable,VOL-Volumetric.
Note : All the PJP,Fillet And Square Butt Welding are inspected By MPI Method , ESW ınspected by UT - Welding on W1 made by ESW remaining welding in cross plates made by GMAW.
ASTRON-KUWAIT, Address: Floor 8 – Office No.5, Building No. 6704 Al Qatami Complex (Grand Hyper Building), Block 7 - Street No. 66, Fahaheel – Kuwait

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