This document is an inspection test plan for items 14A, 14B, 14S, 24B1-24B2 (drying air cyclones, cooling air cyclones, solvent cyclones, and miscella strainers) manufactured by Syscon Engineers for Desmet Ballestra India Pvt Ltd's WASIL2 project. The plan outlines inspections to be conducted at various stages of fabrication including design review, material verification, welding, fabrication, NDT tests, and final inspection. Inspections will be carried out by Desmet and LR and include dimensional checks, visual inspections, review of documents and test reports, and NDT methods like DP testing, radiography, and pneumatic testing of RF
This document is an inspection test plan for items 14A, 14B, 14S, 24B1-24B2 (drying air cyclones, cooling air cyclones, solvent cyclones, and miscella strainers) manufactured by Syscon Engineers for Desmet Ballestra India Pvt Ltd's WASIL2 project. The plan outlines inspections to be conducted at various stages of fabrication including design review, material verification, welding, fabrication, NDT tests, and final inspection. Inspections will be carried out by Desmet and LR and include dimensional checks, visual inspections, review of documents and test reports, and NDT methods like DP testing, radiography, and pneumatic testing of RF
This document is an inspection test plan for items 14A, 14B, 14S, 24B1-24B2 (drying air cyclones, cooling air cyclones, solvent cyclones, and miscella strainers) manufactured by Syscon Engineers for Desmet Ballestra India Pvt Ltd's WASIL2 project. The plan outlines inspections to be conducted at various stages of fabrication including design review, material verification, welding, fabrication, NDT tests, and final inspection. Inspections will be carried out by Desmet and LR and include dimensional checks, visual inspections, review of documents and test reports, and NDT methods like DP testing, radiography, and pneumatic testing of RF
This document is an inspection test plan for items 14A, 14B, 14S, 24B1-24B2 (drying air cyclones, cooling air cyclones, solvent cyclones, and miscella strainers) manufactured by Syscon Engineers for Desmet Ballestra India Pvt Ltd's WASIL2 project. The plan outlines inspections to be conducted at various stages of fabrication including design review, material verification, welding, fabrication, NDT tests, and final inspection. Inspections will be carried out by Desmet and LR and include dimensional checks, visual inspections, review of documents and test reports, and NDT methods like DP testing, radiography, and pneumatic testing of RF
REV. NO. :- R1 100201960 Rev.-001/100201844 Rev.-001 DRG NO. :- 100200180 Rev.-001/100201830 Rev.-001 INSPECTION TEST PLAN DATE :- 14.09.2021/15.09.2021/15.09.2021 & 15.09.2021 CLIENT :- DESMET BALLESTRA INDIA PVT LTD INSPECTION BY:- DESMET & M/s LR ITEM NO. 14A,14B,14S,24B1-24B2 PREPARED BY :- AVS DRYING AIR CYCLONE/COOLING AIR PROJECT :- WASIL2 MANUFACTURED BY :- SYSCON ENGINEERS DESCRIPTION . CYCLONE/SOLVENT CYCLONE & APPROVED BY :- DESMET & M/s LR MISCELLA STRAINER Serial Inspection Scope Activites Type of Check Extent of Insp. Reference Document Format of Report No VENDOR DESMET L/R Remarks 1.00 DESIGN
Established Weld Procedure Qualification Test ASME Sec IX OR BS EN ISO 2.10 WPS , PQR, WPQ 100% 15614-1 (Latest), . WPS, PQR, WPQ H R R Qualification of Welders 3.10 Materials
Inspection Report / 3.10 Plates ( Shell, Dish etc) Dimensional, Visual, Review of 100% Approved Drgs., P.O. M.T.C. (as per EN10204 P W R Check test shall be carried out @ NABL Lab only. Material T.C. Specification -3.1) Lab Test Report
Inspection Report / 3.20 Nozzles Pipes & External Coil Dimensional, Visual, Review of 100% Approved Drgs., P.O. M.T.C. (as per EN10204 P W R Check test shall be carried out @ NABL Lab only. Material T.C. Specification -3.1) Lab Test Report
Flanges & Fittings (Nozzle Flanges, Sight Glass Dimensional, Visual, Review of Approved Drgs., P.O. Inspection Report / 3.30 100% M.T.C. (as per EN10204 P W R Flanges) Material T.C. Specification -3.1) 4.00 Fabrication 4.10 Long Seam & Cir-Seam Joints Visual, Dimensional 100% Approved Drgs. Inspection Report P W R
4.20 Dish forming Visual, Dimensional & DP check on 100% Approved Drgs. Inspection Report P W R Knuckle Portion
4.30 Nozzle Set-up to shell & Dish, Visual, Dimensional 100% Approved Drgs. Inspection Report P W R
5.00 NDT
5.10 D.P. Test. Of backchip joints (L/S & C/S Joints) Visual 100% Approved Drgs. OR Applicable Inspection Report P W R Standard
5.20 RADIOGRAPHY Review of Radiographic films Ass per approved Approved Drgs. OR Applicable Radiography Report P R - drgs. Standard
5.30 Pneumatic test of R.F Pads Leak Detection @ 1.5 KG/CM2 100% Approved Drgs. Inspection Report P R R
REV. NO. :- R1 100201960 Rev.-001/100201844 Rev.-001 DRG NO. :- 100200180 Rev.-001/100201830 Rev.-001 INSPECTION TEST PLAN DATE :- 14.09.2021/15.09.2021/15.09.2021 & 15.09.2021 CLIENT :- DESMET BALLESTRA INDIA PVT LTD INSPECTION BY:- DESMET & M/s LR ITEM NO. 14A,14B,14S,24B1-24B2 PREPARED BY :- AVS DRYING AIR CYCLONE/COOLING AIR PROJECT :- WASIL2 MANUFACTURED BY :- SYSCON ENGINEERS DESCRIPTION . CYCLONE/SOLVENT CYCLONE & APPROVED BY :- DESMET & M/s LR MISCELLA STRAINER Serial Inspection Scope Activites Type of Check Extent of Insp. Reference Document Format of Report No VENDOR DESMET L/R Remarks 6.00 Final Inspection
6.10 NDT Verification Weld Map review, Reports 100% Approved Drgs. Inspection Report P H W Verification. Approved Drgs. / Technical 6.20 Final Visual & Dimensioanl Check Dimensional & Visual 100% Inspection Report P H W Specification
7.00 HYDROTEST
7.10 Vessel Hydro/Pneumatic - Test Leak Detection 100% Approved Drgs. Inspection Report P W W Holding time 30 Minutes
8.00 PICKLING & PAINTING
8.10 Pickling & Passivation of SS Parts Removal of oxides from weld 100% Approved Drgs. Inspection Report P W R surface & cleanliness of surface SA 2.5 Blasting, Visual & 8.20 Painting of CS surfaces 100% Approved Drgs. Inspection Report P W R Paint DFT
8.30 Final Visual Check AFTER Painting Visual 100% Approved Drgs. / Technical Inspection Report P W R Specification
9.00 DOCUMENTATION Approved Drgs & 9.10 Review of Final Documents Documentaion & record 100% Inspection Report P H - As Per P.O. Specification
9.20 Name plate Stamping & Issue of IRN INSPECTION RELEASE - H -
NOTE
LEGENDS : H - HOLD ( OFFER FOR WITNESS & OBTAIN CLEARANCE ), R/W - RANDOM WITNESS, R - REVIEW ONLY, W - WITNESS A - REVIEW & APPROVED, P - PERFORM, AWL - ADANI WILMAR LTD
NOTES: 1) PMI to be carried out after complete fabrication & prior to Hydrotest.
