VTC Series

200C | 200G | 300C | 250D/50 | 800/30 SR | 805E | 805G

1 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 TABLE OF CONTENTS

TABLE OF CONTENTS

Introduction ........................................................................................3
Optimum Plus Service and Support ................................................. 4-5
Top 10 Advantages ..............................................................................6
Machine Design .................................................................................7
Spindle Power and Speeds............................................................... 8-9
Fast, Easy and Efficient Programming......................................... 10-11
MAZATROL Controls...................................................................... 12-17
Optional Equipment...........................................................................18
Mazak Automation Systems...............................................................19
Mazak Digital Solutions............................................................... 20-21
External Dimensions.................................................................... 22-35
Machine Specifications......................................................................36
High Accuracy....................................................................................37
Spindle and Unit Rebuild...................................................................38
Environmentally Friendly....................................................................39
Mazak Technology + Technical Centers........................................ 40-41
Financing...........................................................................................42
Resources and Links..........................................................................43

2 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 INTRODUCTION

VTC SERIES
SIZE, SPEED AND POWER

Built in Kentucky, the VTC Series of vertical

machining centers bring high versatility and
productivity to the machining of extremely
long and heavy workpieces. A full traveling
column design, fixed tables, increased
spindle speeds and torque, along with new
Smooth CNC controls on some models, make
machines in the VTC series perfect for long
aerospace parts, conveyor sections, castings
for construction machinery and more.
VTC-200C
To further enhance part processing
versatility, an optional table center
partition creates two separate work
areas and large-capacity tool magazines
deliver uninterrupted, continuous machine
operation. VTC Series machines can also
be outfitted with rotary tables.

MAZATROL SmoothG CNC

• VTC-805E
• VTC-805G

MAZATROL MATRIX NEXUS 2 CNC

• VTC-200C
• VTC-200G
• VTC-300C VTC-300C
• VTC-250D/50

MAZATROL MATRIX 2 CNC

• VTC-800/30 SR

VTC-805G

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 3
OPTIMUM PLUS SERVICE AND SUPPORT

MAZAK OPTIMUM PLUS

To maximize machine tool investments, the Mazak Optimum Plus
program represents a company-wide commitment to provide the best
possible, most comprehensive support.

The Optimum Plus program encompasses Five Pillars — distinct,

yet interrelated areas:
• Single-source service
• Technical support — machine and CNC
• Parts support
• Progressive Learning
• Spindle and unit rebuild

Single-source service
Mazak is a single point of contact for any Mazak-related service
need, whether it involves a machine, control, accessory or automation
solution. This effective service approach helps customers maintain
the highest possible level of productivity.

Benefits of Mazak’s single-source approach include:

• Free technical phone support and software upgrades for the
life of a Mazak machine
• Software support that provides instantaneous diagnostic
services via remote real-time systems
• Guaranteed phone response to any technical question
within one hour via a 24/7 technical phone support system
• More than 350 factory-trained Mazak service representatives
and certified distributor personnel that can be at a customer’s
site within 24 hours under most circumstances
• Wide variety of services, including laser calibration to ISO,
ANSI and JIS standards; ball bar qualification and analysis;
preventive maintenance plans and programs; and vibration
analysis and benchmarking

Technical support — machine and CNC

Comprehensive warranties on every Mazak machine tool component, THE MAZAK OPTIMUM PLUS PROGRAM ENABLES CUSTOMERS TO
including a two-year part warranty on CNC control components. MAXIMIZE THE VALUE OF THEIR MAZAK PURCHASE.

Technical support for machines and CNCs also includes:

• Additional warranty coverage (available upon request)

4 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 OPTIMUM PLUS SERVICE AND SUPPORT

Parts support
Mazak's spare parts fulfillment ensures the fastest possible reaction
time. The state-of-the-art Mazak North American Parts Center
uses the latest AS/RS fully automated warehouse storage system
technology and maintains a $65 million parts inventory.

Benefits of the North American Parts Center include:

• Average 97% same day parts shipment and after hours shipping
• 52,000 part numbers in stock
• Call center open Monday-Saturday
• Convenient web-based parts ordering
• Experienced part specialists
• Lifetime CNC parts support
FULLY AUTOMATED WAREHOUSE STORAGE SYSTEMS ENSURE
Click here for more information on parts support. THE FASTEST DELIVERY OF MAZAK SPARE PARTS.

Progressive Learning
Mazak’s Progressive Learning represents a unique, phased approach
to education and training for customers, combining hands-on
training, web-based instruction and real-world examples. The
program’s tiers of offerings — Pyramid of Learning — range from
self-paced coursework to highly advanced classes. Every Mazak
machine includes three years of programming training at no charge
to customers.

Mazak’s Pyramid of Learning is a visual representation of its

approach to training. The lower levels at the base of the pyramid
represent basic skills education for new machinists, while the upper User Groups
and On-Site
levels signify advanced training for highly experienced programmers Custom Training
ELITE
and operators.
PALLETECH Optimization
Pyramid of Learning levels include: and Hands-on Training (H.O.T.)
for Multi-Tasking Machines
• Simple online training ADVANCED
• Introductory programming training
• Traditional hands-on training
Instructor Led Traditional Classroom
• Advanced training TRADITIONAL Training on Programming and Maintenance
• Customized training CLASSROOM

BASIC Web-based EIA and MAZATROL Programming

PROGRAMMIN
G

Web-based Courses for Customers on Operations, Safety, etc.

INTRODUCT (over 450 tutorials)
ORY

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 5
 TOP 10 ADVANTAGES

TOP 10 ADVANTAGES OF THE VTC SERIES

VTC Series machines feature several new and innovative

technologies to help job shops boost speed, performance and
precision in a wide variety of metalworking applications. The series
brings advanced technology, value and productivity to
part-processing operations.

1. Full traveling column design and fixed tables for machining

extremely long and heavy workpieces.

2. Increased Y-axis stroke for cost-effective alternative to VTC-805E

bridge-style machines.

3. Optional table partition transforms table into two separate

work areas.

4. Base casting design allows excellent chip flow and reduces

thermal distortion.

5. Robust high-performance spindles offered in various maximum

speeds/torque.

6. Mazak MAZATROL Smooth Controls offer fast and easy EIA/ISO

and conversational programming.

7. Large-capacity tool magazines with automatic tool changers

extend uninterrupted, continuous machine operation.

8. Mazak MX Hybrid Roller Guide System delivers durability,

reliability and long-term accuracy.

9. Optional seamless automation integration increases uptime and

lights-out production.

10. Green, energy efficient and ergonomic features make for ease
of use, environmentally friendly, low-maintenance operation.

6 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MACHINE DESIGN

MACHINE DESIGN

Machines in the VTC Series bring together the perfect blend of

features to deliver the speed, power and rigidity required for the
machining of large and/or heavy components. Plus, an optional center
partition transforms the machine into two work areas for efficient
processing of smaller parts.

BASE
VTC machine base casting designs provide enhanced rigidity
to handle heavy loads, excellent chip flow and reduced thermal
distortion.

FIXED TABLE
Long fixed tables securely hold parts and support heavy workpieces
not suited for machines with moving tables.
FIXED TABLE
TRAVELING COLUMN
Full traveling columns house both the spindles and large capacity
tool magazines of VTC machines to enable highly productive, accurate
and interference-free part processing. Because tool magazines travel
along with spindles, tool changes are extremely fast and non-cut time
is significantly reduced.

CENTER PARTITION
For even greater flexibility, optional table center partitions divide the
machine work envelopes into two separate work areas. This allows
the machine to be in cycle in one work area, while a part is being
unloaded/loaded or a new set up is occurring in the other work area.

AMPLE Y AXIS
VTC Series machines offer the industry’s largest Y-axis stroke up
to 32.0" to give shops a cost-effective alternative to bridge-style
machines for the production of large, heavy parts. CENTER PARTITION

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 7
SPINDLES VTC-200C, VTC-200G AND VTC-300C
POWER-TORQUE 40–12,000 MIN-1 (RPM)
Output (kW) Torque (Nm)
100 100
70.4 ft-lb (9.7 kgf-m/95.5 Nm) 10 min.
VTC Series machines feature powerful, rigid spindles positioned 48 ft-lb (6.6 kgf-m/65.1 Nm) 30 min.
40.7 ft-lb (5.6 kgf-m/55.2 Nm) 5 min.

on full traveling columns to give shops what they need to achieve 35.2 ft-lb (4.9 kgf-m/47.7 Nm) Cont.
33.0 ft-lb (4.6 kgf-m/44.7 Nm) 10 min.
4.2 ft-lb (3.3 kgf-m2/32.8 Nm) 30 min.
high productivity and maintain exceptional accuracy. Standard
16.5 ft-lb (2.3 kgf-m/22.4 Nm) Cont.
machine spindles deliver unbeatable metal removal capabilities for
all common materials, including steels, aluminums and cast irons. 24.8 hp (18.5 kW) 5 min.
20.1 hp (15 kW) 10 min.
Mazak also offers other maximum spindle speeds/torques so that 10 10
14.8 hp (11 kW) 30 min.
shops can effectively match spindle performance to specific part 10.2 hp (7.5 kW) Cont.
n.
machining needs. ) 10
mi
kW in.
(11 30 m nt.
hp o
.8 kW) W) C
On the VTC-800/30 SR, a swivel spindle head tilts +/- 110 degrees 14
7.5
p ( p (5.
5k
h
.2 h
in the B axis to deliver improved accuracy and repeatability. The 10 7.4

addition of the B-axis allows the machining of complex features and 1 1

contours to significantly reduce machining processes and increase 100
Spindle speed (min-1)
1100 1900 3200 12,000

productivity. (FOR REFERENCE ONLY)

40 TAPER
VTC-800/30 SR POWER-TORQUE 35–18,000 MIN-1 (RPM)
40-taper spindles provide an effective and productive balance of
Torque (Nm) Output (kW)
speed and torque for heavy-duty and high-speed cutting of aluminum 1,000 100
and other non-ferrous materials.
124 ft-lb (168 Nm) 35
26
22
100 62 ft-lb (84 Nm)
• 12,000 rpm – VTC-200C, 200G, 300C 42 ft-lb (57 Nm)
15
10
• 18,000 rpm – VTC-800/30 SR
Power (kW) 10% ED
10
Power (kW) 30% ED
Power (kW) 50% ED
50 TAPER Power (kW) Cont. rating
1
Torque (Nm) 10% ED
High-torque 50-taper spindles with maximum torque ratings ranging 1
Torque (Nm) 30% ED
Torque (Nm) 50% ED
from 122 ft-lb to over 665 ft-lb provide the strength and power for Torque (Nm) Cont. rating

aggressive metal removal in tough-to-machine materials. 0.1

3,300 (Winding switching)
0
0 1,250 2,500 6,000 18,000
Max. torque: 124 ft-lb (168 Nm) 5,250 15,500
• 6,000 rpm – VTC-250D/50, 805E, 805G Max. power: 47 hp (35 kW)
• 10,000 rpm (optional) – VTC-805E, 805G Max. speed: 18,000 rpm Winding switching speed: 3,300 rpm

(FOR REFERENCE ONLY)

VTC-805E AND VTC-805G

POWER-TORQUE 35–10,000 MIN -1 (RPM) – OPTIONAL
Output (kW) Torque ft-lbf (Nm)
100 1,000
223 ft-lbf (302 Nm) 15% ED 129 ft-lbf (175 Nm) 25% ED
176 ft-lbf (239 Nm) 25% ED 105 ft-lbf (143 Nm) 25% ED

30 kW
22 kW 24 kW
129 ft-lbf (175 Nm) 15 min rating 100
108 ft-lbf (147 Nm) Cont. rating 17.6 kW
77 ft-lbf (105 Nm)
10 Cont. rating

16.9 ft-lbf (22.9 Nm)

12.4 ft-lbf (16.8 Nm)
10
15% ED
25% ED
15 min rating
Cont. rating
30 min rating 1,188 (Switching winding)
0 1
0 695 880 1,000 1,620 2,000 10,000
Rotational frequency (min-1) 8,000

(FOR REFERENCE ONLY)

8 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 SPINDLES

VTC-250D/50, VTC-805E AND VTC-805G VTC-250D/50, VTC-805E AND VTC-805G

POWER-TORQUE 26–6,000 MIN-1 (RPM) – STANDARD POWER-TORQUE 26–6,000 MIN-1 (RPM) – STANDARD
50 TAPER AC SPINDLE MOTOR 30HP (LOW GEAR) 50 TAPER AC SPINDLE MOTOR 30HP (HIGH GEAR)
Output (hp) Torque (Nm) Output (hp) Torque (Nm)
1000 1000 1000 1000
664.5 ft-lb (901 Nm)

560.5 ft-lb (760 Nm)

100 100 103 ft-lb (139 Nm)

100 100
87 ft-lb (117 Nm)

30 hp 30 hp
10 10
25 hp 25 hp
10 10

1 1 1 1
rpm 233 931 rpm 1,500 6,000
30 min hp Cont. hp 30 min torque Cont. torque 30 min hp Cont. hp 30 min torque Cont. torque

(FOR REFERENCE ONLY) (FOR REFERENCE ONLY)

AUTOMATIC TOOL CHANGERS AND TOOL STORAGE

For part production versatility, each VTC Series machine features
an automatic tool changer and large capacity tool storage. The tool
magazine travels with the machine’s column to reduce non-cut time
by quickly exchanging tools and getting the machine back in the cut
in the shortest times possible.

• 24-, 30- or 40-tools standard (depending on model)

• 48-tool only on 200C/200G/300C

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 9
FAST, EASY AND EFFICIENT PROGRAMMING

The continuously innovative Mazak MAZATROL SMOOTH CNC controls

make programing VTC Series machines easy, fast and efficient. The
highly versatile controls allow for both EIA/ISO and conversational
programming, while other features and capabilities boost power
and functionality.

EIA/ISO COMPATIBILITY STANDARD

MAZATROL G-codes are the same as those used in conventional EIA
CNC machines. This allows VTC Series machine users to run programs
made for other machine brands by simply editing M codes and
confirming axis strokes along with cutting conditions.

CONVERSATIONAL PROGRAMMING
The industry standard MAZATROL conversational programming
makes it possible for inexperienced operators to quickly and easily
develop machining programs for VTC Series machines. Operators
answer conversationally displayed questions concerning the intended
workpiece. These queries include type of material, OD/ID dimensions,
part lengths and several others. Then, according to the input
SMOOTHG CONTROL SCREEN
data, the MAZATROL control automatically calculates intersection
coordinates and tool index positioning in addition to optimized
cutting conditions and machining processes.
Number of program lines
89% REDUCTION

EIA / ISO MAZATROL

language language

10 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 FAST, EASY AND EFFICIENT PROGRAMMING

PROCESS HOME SCREENS

Innovative touch operation of the MAZATROL
SMOOTH controls streamlines data entry and
minimizes the number of displays to reduce
programming times for VTC Series machines.
Five different home process screens each
display their appropriate data in an easy to
understand manner. Operators can touch
icons to quickly navigate to additional
screen displays.
SMOOTHG PROGRAMMING SCREEN SMOOTHG TOOL DATA SCREEN

Process home screens include:

• Programming
• Tool data
• Setup
• Machining
• Maintenance

SMOOTHG MACHINING SCREEN SMOOTHG MAINTENANCE SCREEN

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 11
MAZATROL SmoothG CONTROL

The MAZATROL SmoothG CNC makes it easy to generate programs

for processing complex parts through off-centerline machining as
well as angled drilling, milling and tapping. The control incorporates
a wide variety of advanced programming functions that allow it to
offer complete ease of use and ensure high-speed, high-accuracy
machining performance.

Machine models:
n VTC-805E
n VTC-805G

FEATURES AND FUNCTIONS OF THE MAZATROL SmoothG

CONTROL INCLUDE:
• Virtual Machining allows operators to perfect part programs
prior to initiating cutting
• High Gain Feed Forward Control boosts machining speed
and accuracy
• Fast Rotary Axis Speeds optimize gear skiving and rotary
axis threading
• Variable Acceleration Control calculates optimal
acceleration for a combination of axes
• Position-Controlled Hobbing provides fast, convenient
hobbing and skiving operations
• Real Time Tuning ensures optimal machining balance as
workpiece weight changes
• Quick MAZATROL makes it possible to directly import 3D
CAD models into the control and automatically extract
coordinates from it to simply machine programming
• Quick EIA plots toolpaths prior to running programs and
checks for any interferences in those paths
• EIA/ISO and Conversational Programming Capabilities

12 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZATROL CONTROLS

MAZATROL SmoothG SPECIFICATIONS

MAZATROL EIA
Number of controlled axes Simultaneous 2 ~ 4 axes
Least input increment 0.00001 inch, 0.0001 mm, 0.0001º
Shape error designation, Smooth corner control,
High speed, Shape error designation, Smooth corner control, Rapid traverse overlap, Rotary axis shape compensation,
high-precision control Rapid traverse overlap, Rotary axis shape compensation High-speed machining mode,
High-speed smoothing control function
Positioning (Linear interpolation), Positioning (Independent
Positioning (Linear interpolation), Positioning (Independent interpolation), Linear interpolation, Circular interpolation,
interpolation), Linear interpolation, Circular interpolation, Spiral interpolation, Helical interpolation, Cylindrical
Interpolation Cylindrical coordinate interpolation, Polar coordinate coordinate interpolation*, Fine spline interpolation*,
interpolation, Synchronized milling spindle tapping* NURBS interpolation*, Polar coordinate interpolation*,
Synchronized milling spindle tapping*
Rapid traverse, Cutting feed, Cutting feed (per minute), Rapid traverse, Cutting feed, Cutting feed (per minute),
Cutting feed (per revolution),Dwell (specified time, specified Cutting feed (per revolution), Inverse time feed, Dwell
number of rotation), Rapid traverse override, Cutting feed (specified time, specified number of rotation), Rapid traverse
Feed rate override, G0 speed variable control, Feedrate clamp, override, Cutting feed override, G0 speed variable control,
Variable acceleration/deceleration control, Feedrate clamp,Time constant changing for G1, Variable
Constant control for G0 tilting* acceleration/deceleration control, Constant control for G0 tilting*
Program registration Max. number of programs: 960, Program storage: 2 MB, Program storage expansion: 8 MB*, Program storage expansion: 32 MB*
Control display Display: 19" touch panel, Resolution: SXGA
S code output, Spindle speed clamp, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant
Spindle functions surface speed, Spindle speed command with decimal digits, Synchronized spindle control, Max. speed control for spindle
Tool offset pairs: 4000, T code output for tool number, Tool offset pairs : 4000, T code output for tool number, T code
Tool functions Tool life monitoring (time), output for group number, Tool life monitoring (time), Tool life
Tool life monitoring (number of machined workpieces) monitoring (number of machined workpieces)
Miscellaneous functions M code output, Simultaneous output of multiple M codes
Tool offset functions Tool position offset, Tool length offset, Tool diameter/tool nose R offset, Tool wear offset
Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, Additional work coordinates (300 set)
Machine functions — Hobbing*, Shaping function*, Dynamic compensation II*
Machine compensation G0/G1 independent backlash compensation, Pitch error compensation, Volumetric compensation*
Emergency stop, Interlock, Stroke check before travelling, Retraction function for the vertical axis, INTELLIGENT SAFETY SHIELD
Protection functions (manual mode), INTELLIGENT SAFETY SHIELD (automatic mode)*, MAZAK VOICE ADVISER
Memory operation, Tape operation, MDI operation,
Automatic operation mode Memory operation EtherNet operation*
Optional block skip, Optional stop, Dry run, Automatic handle
Automatic operation Optional stop, Dry run, Automatic handle control, control, MDI control, TPS, Restart, Restart 2, Collation stop,
control MDI control, TPS, Restart, Machine lock Machine lock
Tool length and tip teach, Touch sensor coordinates Tool length and tip teach, Tool offset teach, Touch sensor
Manual measuring measurement, Workpiece offset measurement, WPC coordinates measurement, Workpiece offset measurement, WPC
functions coordinate measurement, Measurement on machine coordinate measurement, Measurement on machine
WPC coordinate measurement, Auto tool length measure-
Automatic measuring Auto tool length measurement, Sensor calibration,
ment, Sensor calibration, Tool eye auto tool measurement,
functions Tool breakage detection, External tool breakage detection*
Tool breakage detection, External tool breakage detection*
MDI measurement Partial auto tool length measurement, Auto tool length measurement, Coordinate measurement
Interface PROFIBUS-DP*, EtherNet I/P*, CC-Link*
Card interface SD card interface, USB
EtherNet 10 M / 100 M / 1 G bps

*
Option

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 13
MAZATROL MATRIX NEXUS 2 CONTROL

The MATRIX NEXUS 2 CNC simplifies operations for parts requiring

angled drilling, milling or tapping. With unequaled innovation for
conversational programming, the control incorporates a wide variety
of advanced features for high-speed, high-accuracy machining and
an overall increase in productivity.

Machine models:
n VTC-200C
n VTC-200G
n VTC-300C
n VTC-250D/50

FEATURES AND FUNCTIONS OF THE MAZATROL MATRIX

NEXUS 2 INCLUDE:
• Simultaneous control of up to 4 axes
• 20GB hard disk offers increased program storage capacity
• High-speed CPU and large 12.1" CNC display sports
multiple functions
• EIA/ISO and conversational programming offers versatility
and user-friendly operation
• Sub-micron input delivers high-accuracy machining
• SMART functions streamline data entry and reduce
programming time
• Virtual machining provides convenient program and
interference checks

14 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZATROL CONTROLS

MAZATROL MATRIX NEXUS 2 SPECIFICATIONS

MAZATROL EIA
Number of controlled axes Max. 4 axes (simultaneous 4 axes)
Least input increment 0.00001 inch, 0.0001 mm, 0.0001º
Max. programmable value ±9999.99999 inch, ±99999.9999 mm,、±99999.9999°
High-precision control Smooth high gain control, Scale feedback*, Absolute position detection
Positioning (independent axes control, linear interpolation),
Positioning (independent axes control, linear interpolation), Linear interpolation, Synchronized milling spindle tapping*, Polar
Interpolation Linear interpolation, Synchronized milling spindle tapping* coordinate interpolation,＊Cylindrical coordinate interpolation*,
Thread cutting (equal pitch, variable pitch), Polygon cutting*
Rapid traverse, Cutting feed (per revolution, per minute), Feedrate clamp, Override (rapid traverse, cutting feed,
Feed rate external override , 2nd override, override cancel), Automatic acceleration/deceleration feedrate（(linear acc./dec.,
time constant), Constant tangential speed control, Dry run
256,＊512*,＊960*
Program registration 2 MB（(5,300 m),＊8 MB（(user area 7.7 MB, 20,000 m)
Control display 12 inch color TFT
English, German, French, Italian, Spanish, Dutch, Norwegian, Swedish, Finnish, Danish, Portuguese, Turkish, Polish,
Czech, Romanian, Chinese simplified form, Chinese traditional form, Korean, Slovakian, Russian, Hungarian, Bulgarian,
NC display languages Japanese (one touch language switching)
Note: Chinese (simplified/traditional), Korean, Russian and Japanese require same Windows language
Windows languages English, Chinese（(simplified/traditional), Korean, Russian, Japanese (selection)
Data input/output USB,＊CF card*
Protocol MAZAK protocol*, Network protocol
Interface Card BUS*,、Ethernet（(1000 BASE-TX), PROFIBUS-DP*, EtherNet/IP*
S code output (8-digit binary output, analog output, actual revolution speed binary output),
Spindle function Spindle revolution control (RPM clamping, high speed RPM confirm/speed change detection, rotary speed display),
Spindle override (0–150%)
Tool function T code output (8-digit binary data, next tool, used tool), Tool life monitoring, Spare tool exchange, Tool management (Group No.)
Tool tip R compensation, Tool tip shape compensation, Tool position compensation,
Tool compensation Tool wear compensation, Tool radius compensation
Number of registered tools Max. 4,000（(depends on machine specifications)
Tool offset pairs 4,000（(depends on machine specifications)
M code output（(M3 - digit), Simultaneous output of four 3-digit M codes, Second miscellaneous function (B 3-digit output),
Miscellaneous functions High-speed MSTB interface
Machine coordinate system (machine coordinate system,
machine coordinate system shift, zero point shift),
Coordinate system control MAZATROL coordinate system Work coordinate system(work coordinate system,
work coordinate system shift)
Rapid traverse, Cutting feed, Handle feed, Zero point return, Manual control (machine lock, gear shift, barrier cancel),
Manual operation Manual spindle control (spindle start, stop, reverse, jogging)
Memory operation, MDI operation, Cycle start, NC reset, Single block, Feed hold, Single process, Optional block skip, Optional
Automatic operation stop, Machine lock, Feed override, Spindle control, Dry run, Manual handle control, Tool path storage (TPS)
Background functions During automatic operation (programming, data input/output, tool path check)
Machine compensation Backlash compensation, Pitch error compensation, Rotational axis pitch error compensation, Thermal displacement compensation
Emergency stop, Over travel, Barrier（(stored stroke limit, tool barrier), Interlock（(cutting start, axis interlock), Alarm,
Protection functions Intelligent Safety Shield1, Virtual Machining, Mazak Voice Adviser
Manual measurement（(tool set measurement, Z-offset measurement), Automatic measurement（(work offset measurement, Z-offset
Measuring functions measurement, tool tip point measurement, external measurement), Measurement data printout

*Option 1
N/A in background

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 15
MAZATROL MATRIX 2 CONTROL

The MATRIX 2 CNC provides extremely fast processing speed,

excellent cornering, superior part surface finishes and reduced cycle
times. Through advanced hardware and software functionality,
these controls bring high accuracy and increased productivity to
highly complex applications requiring Multi-Tasking operations, full
simultaneous 5-axis machining, and the incorporation of automation.

Machine model:
n VTC-800/30 SR

FEATURES AND FUNCTIONS OF THE MAZATROL MATRIX 2

INCLUDE:
• Large 19" color LCD display standard
• 9-axis (5-axis simultaneous capability)
• Faster processing through enhanced NC and PC hardware
• Customizable position screen
• 3D trace screen that offers less interruption
• Field network capability for flexible integration and minimal
remote I/D
• High-speed continuous measurement functionality
• EIA/ISO and conversational programming offers versatility
and user-friendly operation

16 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZATROL CONTROLS

MAZATROL MATRIX 2 SPECIFICATIONS

MAZATROL EIA/ISO
Number of controlled axes Max. 8 axes (simultaneous 5 axes) Max. 8 axes (simultaneous 5 axes)*
Least input increment 0.00001 inch, 0.00001 mm, 0.0001º
Max. programmable value ±9999.99999 inch, ±99999.9999 mm,、±99999.9999°
High-precision control Smooth high gain control, Scale feedback*, Absolute position detection
Positioning (independent axes control, linear interpolation),
Linear interpolation, Synchronized milling spindle tapping*, Polar
Positioning (independent axes control, linear interpolation),
Interpolation coordinate interpolation,＊Cylindrical coordinate interpolation*,
Linear interpolation, Synchronized milling spindle tapping* Helical interpolation, Polygon cutting*, Hobbing*, Thread cutting
(equal pitch, variable pitch)
Rapid traverse, Cutting feed (per revolution, per minute), Feedrate clamp, Override (rapid traverse, cutting feed,
Feed rate external override , 2nd override, override cancel), Automatic acceleration/deceleration feedrate（(linear acc./dec.,
time constant), Constant tangential speed control, Dry run
Multi-Tasking machine Continuous control of second spindle, Phase matching, Axes torque control
control
256,＊512*,＊960*
Program registration 2 MB（(5,300 m),＊8 MB（(user area 7.7 MB, 20,000 m)
Control display 15 inch color TFT
English, German, French, Italian, Spanish, Dutch, Norwegian, Swedish, Finnish, Danish,
NC display languages Portuguese, Turkish, Polish, Czech, Romanian, Chinese (simplified), Chinese (traditional), Korean, Slovakian,
Russian, Hungarian, Bulgarian, Japanese, (simplified language switching)
Windows languages English, Chinese (simplified/traditional), Korean, Russian, Japanese (selection)
Data input/output USB,＊CF card
Protocol MAZAK protocol*, Network protocol
Interface Card BUS,、Ethernet（(1000 BASE-TX), PROFIBUS-DP*, EtherNet/IP*, SPRINT I/F*, CC-Link*
S code output (8-digit binary output, analog output, actual revolution speed binary output),
Spindle function S code Spindle revolution control (RPM clamping, high speed RPM confirm/speed change detection, rotary speed display),
Spindle override (0–150%)
Tool function T code output (8-digit binary data, next tool, used tool), Tool life monitoring, Spare tool exchange, Tool management (Group No.)
Tool compensation Tool length compensation, Tool diameter compensation, Tool tip R compensation, Tool wear compensation
Number of registered tools Max. 4,000
Tool offset pairs 4,000
M code output（(M3 - digit), Simultaneous output of four 3-digit M codes, Second miscellaneous function (B 3-digit output),
Miscellaneous functions High-speed MSTB interface
Machine coordinate system (machine coordinate system,
machine coordinate system shift, zero point shift),
Coordinate system control MAZATROL coordinate system Work coordinate system(work coordinate system,
work coordinate system shift)
Rapid traverse, Cutting feed, Handle feed, Zero point return, Manual control (machine lock, gear shift, barrier cancel),
Manual operation Manual spindle control (spindle start, stop, reverse, jogging)
Memory operation, MDI operation, Cycle start, NC reset,
Memory operation, MDI operation, Cycle start, NC reset, Single block, Feed hold, Single process, Optional block skip,
Single block, Feed hold, Single process, Optional block skip, Optional stop, Machine lock, Barrier cancel, Feed override,
Automatic operation Optional stop, Machine lock, Barrier cancel, Feed override, Spindle control, Dry run, Manual handle control, Tool path
Spindle control, Dry run, Manual handle control, storage (TPS), Hard disc memory operation, Ethernet
Tool path storage (TPS) operation*, IC memory card operation*
Background functions During automatic operation (programming, data input/output, tool path check)
Machine compensation Backlash compensation, Pitch error compensation, Rotational axis pitch error compensation, Thermal displacement compensation
Emergency stop, Over travel, Barrier（(stored stroke limit, chuck barrier, 2nd spindle chuck barrier, tailstock barrier, tool barrier),
Protection functions Interlock ( cutting start, axis interlock ), Alarm, Mazak Voice Adviser
Manual measurement (tool set measurement, workpiece offset measurement), Automatic measurement (workpiece measurement,
Measuring functions tool measurement, external measurement), Measurement data printout

*Option

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 17
 OPTIONAL EQUIPMENT

OPTIONAL EQUIPMENT

Mazak offers a wide array of options from which to choose for the
VTC Series that further enhance machine performance, increase
uptime and boost overall operational efficiency.

• Center table partition that transforms the machine into two

separate work areas to operate like a two-pallet changer
• Rotary table units add part accessibility and process flexibility
• Part and tool probe packages provide in-process workpiece
measurement and automatically measure tool tip positions as
well as detect wear/damage
• High-power coolant maximizes chip evacuation and contributes
to longer cutting tool life
• Mist collector helps reduce maintenance costs and ensure a
clean, safe work environment
• Chip conveyor designs for a wide variety of material types/
chip shapes
FOURTH-AXIS ROTARY TABLE

WORKPIECE PROBE

CHIP CONVEYOR MIST COLLECTOR HIGH-POWER COOLANT

18 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZAK AUTOMATION SYSTEMS

MAZAK AUTOMATION SYSTEMS

Mazak automation further increases the productivity, throughput and

part quality of the VTC Series machines. Standard and customized
Mazak automation solutions paired with extensive and ongoing
support ensure the best fit for individual production needs and that
output goals are achieved.

ENGINEERED SOLUTIONS

CELLS AND SYSTEMS ARTICULATED ROBOT

ENGINEERED SOLUTIONS ARTICULATED ROBOTS

Engineered Solutions encompass a variety of custom automation Articulated robots automate part transfers and peripheral
solutions tailored specifically to individual customer needs. operations. They also eliminate the challenges associated
Mazak’s expert applications engineers design and implement with handling large, heavy or cumbersome parts. Robot
systems and software that will boost productivity and ensure configurations range from two jointed to seven jointed to
maximum return on customer automation investments. meet the needs of various applications.

Custom engineered solutions provide the capability to:

• Boost machine throughput and part quality
• Ensure production reliability and repeatability
• Service one or more machines with minimal operator intervention
• Perform multiple tasks and eliminate the number of necessary
components in a system
• Keep machines running 24/7 without additional night
or weekend shifts
• Reduce in-process inventory and accomplish just-in-time
production

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 19
MAZAK DIGITAL SOLUTIONS

For the VTC Series and all its machines, Mazak offers digital
solutions for fully integrated, data-driven smart manufacturing.
These progressive solutions include SMOOTH TECHNOLOGY,
MTConnect®, Mazak SMOOTH Link and the Mazak SmartBox.

SMOOTH TECHNOLOGY
Spanning the entire part-production landscape, Mazak’s SMOOTH
TECHNOLOGY platform significantly boosts productivity at every
stage of the metal cutting process — from programming and setup
to actual metal removal operations to automation to monitoring/
data collection and transfer.

Features and benefits of SMOOTH TECHNOLOGY:

• All-encompassing continuously evolving process-performance
technology platform
• Combines advanced capabilities of machine tools and
leading-edge CNC processing and software technologies
• Makes machine tools easy to use
• Boosts machining speed and performance accuracy

MTCONNECT
As an open-source, royalty-free manufacturing protocol,
MTConnect easily connects devices and systems from different
suppliers to capture and share information in a common format
such as XML. It then gives manufacturers the means to gather
valuable data from machines and automated systems for use in
process improvement and increased equipment utilization.

With MTConnect, manufacturers can:

• Gain real-time data sharing throughout a manufacturing facility
• Calculate overall equipment efficiency
• Monitor all equipment from one system ®
• Reduce production losses
• Identify lean manufacturing strategies

Mazak builds all its machines, including those

in the VTC Series, to be MTConnect compliant
and offers affordable adapters for existing
Mazak machines in the field.

20 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZAK DIGITAL SOLUTIONS

MAZAK SMOOTH LINK

Perfect for both large and small shops, Mazak SMOOTH Link makes
it possible to sync machine tools with mobile devices to monitor
and manage status at any time from a smartphone, tablet or laptop
computer. This digital tool captures real-time information from the
control and securely transfers the information to a mobile device
via Wi-Fi.

Features and benefits of Mazak SMOOTH Link:

• Machine monitoring gives instant operational status of a machine
and the workpiece in production
• Displays tool layouts and data of each tool changer pocket/
position for effective tool management
• Programming application screen quickly shows all saved EIA
programs and machine’s remaining storage capacity
• Simple to set up and does not require Internet access, a server
PC or server license

MAZAK SMARTBOX
Secure the “big data” that comes from connecting machines to
the Industrial Internet of Things (IIoT). Mazak SmartBox is a launch
platform for easy and highly secure entrance into the IIoT. As a
scalable, end-to-end solution, SmartBox connects manufacturing
equipment, including machines, software and other devices,
to a factory’s network and allows the free flow of information to
management systems via MTConnect.

Features and benefits of Mazak SmartBox:

• Advanced cyber security protection gives IT departments
confidence to digitally integrate manufacturing operations
• Completely open architecture and works with all popular
third-party analytical software platforms
• Monitor any machine regardless of make, model or age

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 21
EXTERNAL DIMENSIONS – VTC-200C (FOR REFERENCE ONLY)

2812 (110.7)

1090 (42.9) 560 (22.0) 500 (19.7) 662 (26.1) 662 (26.1) 1530 (60.2) 620 (24.4)

AIR SUPPLY ELECTRIC POWER SUPPLY

(11.0)
280
(18.5)
470
(11.0)
280

(13.8)
350
390 431 (16.9) 804 (31.7)
(15.4)

535 (21.1)
(11.0)
280

180
800 (31.5) (7.1) 510 (20.1)
Z-AXIS ST
542 (21.3) 2215 (87.2)

2757 (108.5)

205 420 495 295.4

(8.1) (16.5) (19.5) (11.6)
(4.3)
110

(17.7)
450
1330 (52.4)

1825 (71.9)

(34.4)
875
2215 (87.2)

(9.7)
246
(17.4)
441
(35.0)

1302 (51.3)
890

1056 (41.6)
775 (30.5)

(24.2)
615
5 (0.2)

(15.2)
385

(0.8)
20

300
(11.8)

All measurements mm (in).

22 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-200C (FOR REFERENCE ONLY)

(26.1)
662
(21.5)
547
AIR SUPPLY

(6.6)
168
ELEC. POWER SUPPLY

(41.1)
1045
25
(1.0)
(39.6)
1007

(26.1)
662

(15.4)
390
90
(3.5)

245 3535 (139.2) 320

(9.6) (12.6)
190 787.5 787.5 787.5 787.5 195
(7.5) (31.0) (31.0) (31.0) (31.0) (7.7)

560 (22.0)
780 (30.7)

750
(29.5)
1810 (71.3)

1250 (49.2)
1030 (40.6)

470 )
(18.5 3184 (125.4)
1170 (46.1)

1170 (46.1)
1280 (50.4)
(39.4)
1000
(8.0)

(4.3)
204

110

500 (19.7) 480 (18.9) 1000 (39.4) 1000 (39.4) 495 (19.5) 625 (24.6)
980 (38.6) 2000 (78.7) 1120 (44.1)
1980 (78.0) 2120 (83.5) 682 (26.9) 870 (34.3)

5652 (222.5)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 23
EXTERNAL DIMENSIONS – VTC-200G (FOR REFERENCE ONLY)
463.4 (18.2) 5670 (223.2) 749.4 (29.5)
15 (0.6) 206 (8.1) 1297 (51.1) 1297 (51.1) 1162 (45.7) 1197 (47.1) 479.2 (18.9)
2 3 3 3 3 2.8
(0.1) (0.1) (0.1) (0.1) (0.1)
6) 6)
(0.1) ELEC POWER SUPPLY
(25. (25.
650 650
922 (36.3)

992 (39.1)
464
(18
.3)
2 (7.9)

(7.9)
200

200
(0.1)

(0.1)
2

1179.7 (46.4)
3140 (123.6)
1179.7 (46.4)

504

3178 (125.1)
(30.8)
2 (30.8) 504

783
(19
783

.
(19

8)
.
8)
(0.1)

(0.1)
2

192.7
192.7

(7.6)
(7.6)
1038.3 (40.9)

1038.3
(40.9)
(1.5)
(2.8)

(7.9)
200

38
(9.8)
70

250

(2.8)
70
875 (34.4) 1035 (40.7) 950 (37.4) 950 (37.4) 1325 (52.2) 585 (23.0)
1910 (75.2) 1900 (74.8)
2860 (112.6) 2860 (112.6)
623.4 (24.5) 5720 (225.2) 539.4 (21.2)
6882.8 (270.9)

7726.4 (304.2)

960 (37.8) 3800 (149.6) 960 (37.8) 539.4 (21.2)

950 (37.4) 1900 (74.8) 950 (37.4)
125 (4.9)
150 (5.9)
25 (1.0)
1065 (41.9)
1040 (40.9)

1765 (69.5)
2080 (81.9)
885.3 (34.9)
890 (35.0)

(12.4)
315

All measurements mm (in).

24 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-200G (FOR REFERENCE ONLY)

752 (29.6) 656 (25.8) 1759 (69.3) 656 (25.8) 1847 (72.7)

(8.9)
(8.9)

228
228
(60.5)

(60.5)
1537

1537
AIR SUPPLY
673 (26.5)

59 (2.3)

2590.5 (101.9)
1099.5 (43.3) 690.5 (27.2) 290 510.5 (20.1) 280 1800 (70.9)
(11.4) (11.0)
AIR SUPPLY 518.5 (20.4) 172 550 100
(6.8) (21.7) 3.9)
ELEC POWER SUPPLY
(5.1)(5.6)
130 141

(12.5)
318
(13.3) (5.3) (18.5)
337 134 470

(13.4)
340
(20.1)
3460 (136.2)
(20.1)

510
510

815 (32.1) 650 (25.6) 615 (24.2)

(0.8)
(0.8)

(13.1)
332.7

20
(12.9)
20

329.7

(40.4)
(40.4)

1025
1025

100 (3.9) 510 (20.1)

(3.3)
(3.3)

85
85

Z-AXIS ST 10 (0.4) 430 (16.9)

900 (35.4)
615 (24.2) 650 (25.6) 815 (32.1)
2776.7 (109.3)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 25
EXTERNAL DIMENSIONS – VTC-250D/50 (FOR REFERENCE ONLY)

4335 (170.67) 320

850 (33.46) 890 (35.04) 890 (35.04) 890 (35.04) 815 (32.09) (12.60)
(4.72)

(4.72)
120

120
482 (18.98)
890 (35.04)

750
(29.53
)
1900 (74.80)

750 (29.53)
464 7)
2
(18.
890 (35.04)

3150 (124.02)
574 (22.60)
1105 (43.50)

1224 (48.19)
1250 (49.21)

1280 (50.39)

94 (3.70)
(5.12)

(7.95)
130

202
(4.25)
490 (19.29) 505 (19.88) 510 (20.08) 535 (21.06)

108
995 (39.17) 2230 (87.79) 1045 (41.14)
2110 (83.07) 2160 (85.04)
385 4270 (168.11) 300 380
(15.16) (11.81) (14.96)
4655 (183.27) 680 (26.77) 870 (34.25)
6205 (244.29)
45 (1.77)
65 (2.56)

215 420 410 1550 (61.02)

(8.46) (16.54) (16.14)
1690 (66.54)

1260 (49.61)

875 (34.45)
1690 (66.54)

(9.69)
246
615 (24.21) 441 (17.36)
(69.49)
1765

1301.7 (51.25)
1056 (41.57)
5 (0.20)

(30.51)
775

(35.04)
890
(14.37)
365
20 (0.79)

All measurements mm (in).

26 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-250D/50 (FOR REFERENCE ONLY)

1530 (60.2)
AIR SUPPLY
ELEC POWER SUPPLY

550 (21.7)
3026 (119.1)
1089.5 (42.9) 690.5 (27.2) 300 946 (37.2) 2080 (81.9)
172 (11.8) 1150 (45.3) 816.5 (32.1) 113.5 (4.5)
(6.8)
AIR SUPPLY
470 (18.5) 440 (17.3)
(5.1)
130

ELEC POWER SUPPLY

(1.9)
47

(3.9)
100
(14.2)

(13.1)
360

334
(21.1)

(21.1)
535

535
(14.0)

(14.0)
355

355

Z AXIS ST
875 (34.4) 180 660 (26.0)
780 (30.7) (7.1)
804 (31.7) 496 (19.5) 65 (2.6)
65 (2.6) 496 (19.5) 804 (31.7) 780 (30.7)
3390 (133.5)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 27
EXTERNAL DIMENSIONS – VTC-300C (FOR REFERENCE ONLY)

245 3465 (136.4) 390

(9.6) (15.4)

225 780 (30.7) 780 (30.7) 780 (30.7) 780 (30.7) 120 (4.7)
(8.9)
780 (30.7)

1060 (41.7)
1810 (71.3)

1030 (40.5)

750 (29.5)

3230 (127.2)

3434 (135.2)
1420 (55.9)

1325 (52.2)

1420 (55.9)
1280 (50.4)
(3.7)
95

(3.5)

(8.0)
204
855 (33.7) 125 1000 (39.4) 1000 (39.4) 520 (20.5) 800 (31.5) 90
980 (38.6) (4.9) 2000 (78.7) 1120 (44.1)
1980 (78.0) 2120 (83.5)
4100 (161.4)

203 420 497 (19.6) 1237 (48.7)

(8.0) (16.5)
875 (34.4)
1765 (69.5)

(9.7)
246
441 (17.4)

1302 (51.3)
(35.0)
890

1056 (41.6)
615 (24.2)

300
(11.8) 1550 (61.0)

All measurements mm (in).

28 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-300C (FOR REFERENCE ONLY)

28 46
(1.1) (1.8)

(6.6)
168
AIR SUPPLY

1435 (56.5)
Z AXIS HOME
3086 (121.5)

41L 2675 (105.3)

(1.6L)
2625 (103.3) 50
(1.9)
550 (21.7)
1090 (42.9) 560 (22.0)

ELEC POWER SUPPLY

(12.0)
305
760 (29.9)
(18.5)
470
(11.0)
280

(21.1)

(21.1)
535

535
(21.1)

(21.1)
535

535
(22.4)
570

(13.8)

(13.8)
350

350

5
(4.3)
110

(0.2) 431 (16.9) 804 (31.7) 525 (20.7)

385 (15.2) 485 (19.1)
875 (34.4) 1275 (50.2)
2150 (84.6)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 29
EXTERNAL DIMENSIONS – VTC-800/30 SR (FOR REFERENCE ONLY)

30 (1.18)
CHILLER UNIT
662 (25.67) 5020 (201.57)
560 (122.05)

)
.08
25
7(
63
SUPERFLOW T8

599 (2
3.58)
3550 (139.76)

885 (34.84)
1441 (56.73)
93 (3.66)
3000 (118.11) DOORS OPEN 1145 (45.08) 762 (30)

682 (26.85) 5250 (206.69)

3000 (118.11) DOORS STROKE

3017 (118.78)

1793 (70.59) REF

1287 (50.67)

3500 (137.79) TABLE

All measurements mm (in).

30 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-800/30 SR (FOR REFERENCE ONLY)

30 (1.18)

2401 (94.51)
1533 (60.35)
3262 (128.43) REF

684 (26.93) 212 (47.7)

656 (25.83)
2010 (79.13)

AIR SUPPLY
820 (32.28) TABLE

1540 (60.63)
820 (32.28) STROKE

624 (24.58)

720 (28.35) STROKE

796 (70.7)

2920 (114.96)

3017 (118.78)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 31
EXTERNAL DIMENSIONS – VTC-805E (FOR REFERENCE ONLY)

420 4330 (170.47)

(16.54)
1955 (76.97) 2375 (93.5)

575 (22.64)
(18.82)
478
1150 (45.28)

R59
7.2 (23. 3.1
R63 .09) 35)

1200 (47.24)
(25

2.1

205 (8.07)
R59 31)
(23.
1270 (50)
3605 (141.93)

2455 (96.65)

1820 (71.65)
1510 (59.45)
820 (32.28)

(12.84)
326
(14.75)
365

(3.92)

(4.13)
99.5

105
1050 (41.34) 1050 (41.34)

1325 (52.17) 2100 (82.68) 1325 (52.17)

4750 (187.01) 650 (25.59) 814.1 (32.05)

1175 (46.26) 2120 (83.46) ––DOORS OPEN 1175 (46.26)

140 (5.51) 1060 (41.43) 1060 (41.43) 140 (5.51)

(0.79)

(14.76)
20

375
(24.02)
610

3565 (140.35)
1670 (65.75)

3190 (125.59)
2580 (101.57)
1219.2 (48)
(14.17) (21.65)
910 (35.83)

360 550

220 (8.66)
1175 (46.26) 860 (33.86) st 1610 (63.39) 885 (34.84) 1464 (57.64)

All measurements mm (in).

32 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-805E (FOR REFERENCE ONLY)

780 (30.71)

2480 (97.64)

2580 (101.57)
1700 (66.93)

100 (3.94)
(16.54)
560 (22.05) 1000 (39.37) 1000 (39.37) 1000 (39.37) 770 (30.31) 420

2580 (101.57)
50 (1.97) 2530 (99.61)
2480 (97.64) 100 (3.94)
50 (1.97) 2480 (97.64)
1100 (43.31) 1480 (58.27)
1622 (63.39) 957 (37.68)
520 1700 (66.93) 260 (10.24)
(20.47) 1522 (59.95)
POWER INLET 1120 (44.09)
AIR INLET
(22.64)
575

1150 (45.28)
1775 (69.88)

(9.19)
233.4
(47.24)
1200

(32.68)
(23.49)
830
596.7
3595 (141.54)

3633 (143.04)
(9.88)
251

2455 (96.65)

965 (37.99)
1830 (72.05)

1625 (63.98)
545 (21.46)
(9.78)
248.3
(15.85)

115 (4.53)
38.3 (1.51)
402.7

(6.08)
154.4

169 550
(6.65) (21.65) 1670 (65.75)
360
502 446.7 (14.17) 2220 (87.4) 286.6 (11.28)
(19.76) (17.59) 343.4
1117.7 (44) (13.52)
3210 (126.38)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 33
EXTERNAL DIMENSIONS – VTC-805G (FOR REFERENCE ONLY)

420 5570 (219.29)

(16.54)
2575 (101.38) 2995 (117.91)
(18.82)

(22.64)
478

575
1150 (45.28)

R593
7.2 (23.3 .1
R63 .09)

1200 (47.24)
5)
(25
2.1

205 (8.07)
R59 .31)
(23
3605 (141.93)

1270 (50)
2455 (96.65)

1820 (71.65)
1510 (59.45)
326 (12.84)
820 (32.28)

99.5 (3.92)
365 (14.37)

105 (4.13)
1750 (68.9) 1750 (68.9)

1245 (49.02) 3500 (137.8) 1245 (49.02) 650 (25.59) 814.1 (32.05)
5990 (235.83) 1464.1 (57.64)

1485 (58.46) 2740 (107.87) DOORS OPEN 1485 (58.46)

375 (14.76)
20 (0.79)
140 (5.51) ST1370 (53.94) ST1370 (53.94) 140 (5.51)

610 (24.02)
197.7 (7.78)

3565 (140.35)
1670 (65.75)

3190 (125.59)
2580 (101.57)
550 (21.65)

1219.2 (48)
910 (35.83)
360 (14.17)

220 (8.66)
1485 (58.46) 860 (33.96) ST2230 (87.8) 1195 (47.05) 1464.11 (57.64)

All measurements mm (in).

34 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 EXTERNAL DIMENSIONS

EXTERNAL DIMENSIONS – VTC-805G (FOR REFERENCE ONLY)

780 (30.71)

2580 (101.57)
2480 (97.64)
1700 (66.93)
560 1000 (39.37) 1000 (39.37) 1000 (39.37) 1000 (39.37) 570 440 420

(3.94)
100
(22.05) (22.44) (17.32) (16.54)

2580 (101.57)
50 (1.97) 2530 (99.61)
2480 (97.64) 100 (3.94)
50 (1.97) 2480 (97.64)
1100 (43.31) 1480 (58.27)
1622.9 (63.89) 957.2 (37.68)
520 1700 (66.93) 260 (10.24)
1522.9 (59.95) (20.47)
1120 (44.09)
AIR INLET POWER INLET
575 (22.64)
1150 (45.28)

233.4 (9.19)

1775 (69.88)

1220 (47.24)
830 (32.68)
596.7 (23.49)

3595 (141.54)
3633.3 (143.04)
251 (9.88)
2455 (98.65)

965 (37.99)

1830 (72.05)
1625 (63.93)
115 (4.53) 545 (21.46)

248.3 (9.78)

38.3 (1.51)
402.7 (15.85)

154.4 (6.08)

169
550 1670 (65.75) (6.65)
(21.65)
360 (14.17) 2220 (87.4) 286.6 (11.28) 502 446.7
343.4 (19.76) (17.59)
3210 (126.38) (13.52) 1117.7 (44)

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 35
 MACHINE SPECIFICATIONS

MACHINE SPECIFICATIONS – VTC SERIES

VTC-200C VTC-200G VTC-300C VTC-800/30 SR

78.74 x 20.08 154.33 x 20.08 78.74 X 30 137.8 x 32.3
Table Table size in (mm) (2,000 x 510) (3,920 x 510) (2,000 x 760) (3,500 x 820)
Spindle taper 40 40 40 40
Maximum speed rpm 12,000 12,000 12,000 18,000
Spindle Motor output – 5 minutes hp (kW) 25 (18.5) 25 (18.5) 25 (18.5) —
Motor output – 30 minutes hp (kW) 15 (11) 15 (11) 15 (11) 47 (35)
Motor output – continuous hp (kW) 10 (7.5) 10 (7.5) 10 (7.5) 35 (26)
Magazine Number of tools 24 std, 48 opt 24 std, 48 opt 24 std, 48 opt 30 std, 48 opt
X-axis travel in (mm) 65.35 (1,660) 144.09 3,660) 65.35 (1,660) 118 (3,000)
Feed axes Y-axis travel in (mm) 20.08 (510) 20.08 (510) 30.00 (760) 31.5 (800)
Z-axis travel in (mm) 20.08 (510) 20.08 (510) 25.6 (660) 28.3 (720)

VTC-250D/50 VTC-805E VTC-805G

87.7 x 25 82.7 x 32.3 137.8 x 32.3
Table Pallet size in (mm) (2,100 x 635) (2,100 x 820) (3,500 x 820)
Spindle taper 50 50 50
Maximum speed rpm 6,000 (10,000 option) 6,000 (10,000 option) 6,000 (10,000 option)
Spindle
Motor output – 30 minutes hp (kW) 30 (22) 30 (22) 30 (22)
Motor output – continuous hp (kW) 25 (18.5) 25 (18.5) 25 (18.5)
Magazine Number of tools 24 40 40
X-axis travel in (mm) 69.3 (1,760) 69.3 (1,760) 118 (3,000)
Feed axes Y-axis travel in (mm) 25 (635) 32.3 (820) 32.3 (820)
Z-axis travel in (mm) 25.6 (660) 28.3 (720) 28.3 (720)

36 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 HIGH ACCURACY

HIGH ACCURACY

Mazak’s rigid machine base structure, advanced spindle/motor

design and MAZATROL CNC submicron machine movement give
VTC Series machines extremely high part accuracy and surface
finish capabilities. And, as with all the machines built at the Mazak
iSMART Factory in Florence, Kentucky, Mazak closely monitors the
manufacture and assembly of each and every VTC Series machine to
guarantee their consistent precision and performance.

To further ensure the highest precision possible over extended

hours of operation, Active Vibration Control and Thermal Shield
intelligent machine functions minimize detrimental vibration and
heat when machining.

ACTIVE VIBRATION CONTROL

Axis acceleration/deceleration can cause machine vibration. Mazak’s
Active Vibration Control function effectively reduces vibration for high
accuracy positioning in all axes and shorter machining cycle times. It
also curbs the effects such vibration has on the cutting tool for longer
tool life and exceptional part surface finishes.

INTELLIGENT THERMAL SHIELD

Mazak designs its machine units to generate the least amount
of heat possible during operation to minimize displacement.
But when ambient shop temperatures fluctuate, the Thermal
Shield function automatically compensates via exhaust ducts that
channel generated heat out and away from the machine and any
machines adjacent to it.

MAZAK iSMART FACTORY

The Mazak iSMART Factory encompasses the complete digital
integration of the factory with state-of-the-art manufacturing
equipment, automation and advanced manufacturing practices.
It hinges on the free flow and sharing of data in terms of process
control and operation monitoring to ensure the highest quality
standards and the utmost production consistency from one
machine to the next.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 37
 SPINDLE AND UNIT REBUILD

SPINDLE AND UNIT REBUILD

Spindle rebuild
Mazak’s spindle exchange and rebuild program provides the option to
purchase a brand new spindle, have an existing spindle repaired or
acquire a Mazak rebuilt spindle.

Benefits of Mazak’s spindle and unit rebuild service include:

• More than 900 different spindle variations for all types of
turning centers, vertical and horizontal machining centers as
well as Multi-Tasking machines.
• Over 300 available rebuilt spindles for a cost-effective
spindle solution delivered in as little as two or three days.
• Spindle repairs are processed in a clean room environment
and overseen by quality control teams with ISO: 9001:2008
certification.
• Spindle repairs/rebuilds occur within five days of receipt and
include 12 hours of test stand runoff.
• A seven-month parts and labor warranty on rebuilt spindles with
Mazak installation.
• Free technical support regarding replacement options
and processes.

SPINDLE REPAIR

BEFORE AFTER

38 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 ENVIRONMENTALLY FRIENDLY

ENVIRONMENTALLY FRIENDLY

ENVIRONMENTAL CONSIDERATIONS
The environment and our impact on our natural surroundings have
always been important concerns of Mazak. This is shown by the
fact that all factories where Mazak machine tools are produced are
ISO 14001 certified, an international standard confirming that the
operation of our production facilities do not adversely affect air,
water or land.

The VTC Series utilizes a high efficiency lubrication system that

has reduced oil consumption more than 90% when compared to
comparable systems. High efficiency LED work lights are used for
illumination of the machining area. These lights and the optional
chip conveyor are automatically shut off after a predetermined VTC-800/30 SR
period for lower power consumption when the machine is in the
stand-by state.

Power Consumption
Display (Optional)
The electrical power meter displays
the machine's accumulated electrical
power consumption.

Personnel Chip Conveyor/Automatic

Sensor Power Off (Optional)
The work lights and CNC display The chip conveyor is
are automatically shut off after a automatically shut off after a
predetermined time period for lower power predetermined time period for lower power
consumption when the operator is not consumption when the machine is
near the machine. When the personnel in the stand-by state.
sensor has detected that the operator
has returned to the machine, these
lights are automatically
turned on.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 39
MAZAK TECHNOLOGY + TECHNICAL CENTERS

MAZAK TECHNOLOGY AND TECHNICAL CENTERS

As a key component of Mazak’s comprehensive customer support,
its network of eight Technology Centers and a Technical Center
strategically located across North America put component machining
demonstrations, experienced applications engineers and training in
close proximity to customers. These centers also provide a channel for
customer input to Mazak manufacturing for the development of new
machine tool technology.

Technology and Technical Centers offer advanced application support,

education and training, new technology and manufacturing systems
along with on-site training and technology seminars.

Click here for more information on Mazak Technology Centers.

Advanced application support New technology and manufacturing systems

• Expert applications engineers help customers optimize • The latest, most advanced manufacturing systems that
part-production processes and create effective manufacturing can optimize the processing of industry-specific components
solutions • Productivity experts help customers select the best new
• Mazak-certified cutting tool, workholding and automation machine tool technology for their particular businesses
partners collaborate to develop optimized turnkey manufacturing
solutions On-Site Training and Technology Seminars
• Test cuts of customer parts run on the latest, most advanced • Hands-on applications and operator development courses
machine tools • Technical seminars held in conjunction with our Value
• Secure applications development and complete design privacy Inspired Partners (VIPs)
of each customer's individual manufacturing system • Regularly scheduled market-focused events that provide
valuable industry insight
Education and training
• Education, training and seminar events in cooperation with
Mazak technology partners
• Free access to the most advanced machine tools
• Industry-focused education

40 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 MAZAK TECHNOLOGY + TECHNICAL CENTERS

NATIONAL TECHNOLOGY CENTER MIDWEST TECHNOLOGY CENTER SOUTHWEST TECHNOLOGY CENTER

8025 Production Drive 300 East Commerce Drive 10950 Greenbend Blvd.
Florence, Kentucky 41042 Schaumburg, Illinois 60173 Houston, Texas 77067
(800) 331-9151 (847) 885-8311 (281) 931-7770

SOUTHEAST TECHNOLOGY CENTER WESTERN TECHNOLOGY CENTER NORTHEAST TECHNOLOGY CENTER

1075 Northbrook Parkway 1333 West 190th Street 700 Old County Circle
Suwanee, Georgia 30024 Gardena, California 90248 Windsor Locks, Connecticut 06096
(678) 985-4800 (310) 327-7172 (860) 292-4400

DALLAS TECHNICAL CENTER CANADA TECHNOLOGY CENTRE MEXICO TECHNOLOGY CENTER

935 South Kimball, Suite 151, 50 Commerce Court Spectrum 100 Parque Industrial Finsa
Southlake, Texas 76092 Cambridge, Ontario N3C 4P7 Apodaca Nuevo León 66600
(817) 329-6290 (519) 658-2021 +52-818-221-0910

Click here for more information on Mazak Technology Centers.

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 41
 FINANCING

FINANCING

MAZAK CREDIT GROUP

As a wholly owned subsidiary of Mazak Corporation, MCC Credit
Group is the preferred one-stop choice for manufacturers throughout
the United States and Canada who want fast, hassle-free, low-cost
financing on a VTC Series machine or any other piece of Mazak
equipment. With a complete knowledge of Mazak's product portfolio,
MCC Credit Group provides factory terms that can work to customer
advantages. Plus, its direct access to machine specifications, delivery
schedules and installation dates eliminates any additional paperwork
or a delay in the approval or shipment process.

Advantages of working with MCC Credit Group:

• Approval of up to $350,000 with a simple online credit application
(subject to credit approval)
• Quick turnarounds on highly competitive leases and loans with
no blanket liens
• Waive security deposits
• Apply machine deposits directly toward advanced rents,
fees or monthly rental payments
• Offer three to five years financing on all Mazak equipment
• Preserve bank credit lines for working capital and your
company’s growth
• Structure true leases for off-balance sheet accounting treatment
and maximum cash flow

Click here for more information on financing options.

42 Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice.
 RESOURCES AND LINKS

RESOURCES AND LINKS

NORTH AMERICAN SERVICE REGIONAL LOCATIONS AFTER HOURS SERVICE

800-231-1456
North American Customer Service Manager Atlanta
Greg Westrick Steve Carbonneau
859-342-1892 678-985-4800 AFTER HOURS PART SUPPORT
gwestrick@mazakcorp.com 800-505-1964 Click here to register for after hours
scarbonneau@mazakcorp.com parts support.
Assistant North American Service Manager
Hiroshi Ito Chicago
859-342-1466 Gary Summers
hito@mazakcorp.com 847-885-8311
800-677-8311
North American Parts Manager gsummers@mazakcorp.com
Steve Trammel
859-342-1790 Florence, Kentucky
strammel@mazakcorp.com Martin Wilber
859-342-1561
Parts Order Entry mwilber@mazakcorp.com
Toni Abdon
888-462-9251 Hartford
pparts@mazakcorp.com Kurt Petitti
860-292-4400
Training Supervisor 800-436-8900
Roy Gentry kpetitti@mazakcorp.com
859-342-1854
rgentry@mazakcorp.com Houston
Jim Jackson
281-931-7770
jjackson@mazakcorp.com

Los Angeles
Carlos Santos
310-327-7172
800-511-8927
csantos@mazakcorp.com

Canada
Michael Cummings
519-230-3233
800-668-5449
mcummings@mazakcorp.com

Mexico
Gustavo Alarcon
011 52 818 221 0910
galarcon@mazakcorp.com

Product images are for illustration purposes only and may not be exact representations of the product. Mazak reserves the right to change product images and specifications at any time without notice. 43
 VTC Series

www.MazakUSA.com

MAZAK CORPORATION
NORTH AMERICAN MANUFACTURING HEADQUARTERS
8025 Production Drive, Florence, KY 41042
Tel: (859) 342-1700 Fax: (859) 342-1865 06_17_SER_VTC_B