Yokogawa CVP - Old.
Yokogawa CVP - Old.
Yokogawa CVP - Old.
CENTUM VP
www.yokogawa.com/iss/
www.yokogawa.com/centumvp
The clear path to
In a quickly changing industry it’s not only about technology,
but more importantly, it’s about helping people get their jobs done right.
operational excellence
As the originators of the first DCS, known as CENTUM, we’ve spent more
than 30 years paying careful attention to what plant managers,
engineers, and control room operators have been saying.
We’re proud to recommend to you the new CENTUM VP,
the next evolutionary step bringing better information visibility,
performance foresight, and operational agility. At the end of the day,
we want you to head home with the knowledge that you succeeded.
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The CENTUM VP Operations
Production Management
Information visibility Faster Plan, Do, Check, and Act cycle for agile adaptation
MES and enterprise system integration using S95 and
B2MML standards
Secure and standard-based information integration
Built-in control network security certified by experts
CENTUM VP makes critical plant information visible in a meaningful and actionable manner.
CENTUM VP captures plant-wide data without delay and delivers the right information to the right
people at the right time. Reducing blind spots while preventing information overload, CENTUM VP
keeps people’s attention firmly focused on operational targets and business goals.
Maintenance
Continuous evolution without compromising
asset availability
Performance foresight Evergreen evolution with online upgrades and
modifications
Most reliable platform with no single point of failure
Long-term investment protection
CENTUM VP delivers the knowledge necessary to anticipate changes and to make fast, Step-by-step phased migration paths
informed decisions. incorporated before any new release. We have
CENTUM VP enables quick synthesis of analytic insights from the historical, real-time, and future- over 30 years of backward compatibility.
predictive perspectives. Allowing people to make fast intelligent decisions every day, CENTUM VP
helps your business avoid costly surprises.
Project
Operational agility
Faster project execution with fewer integration risks
Single-source integrated solutions for control system (DCS),
CENTUM VP helps to implement decisions throughout the value chain without delay.
safety instrumented system (SIS),
CENTUM VP speeds up task coordination and navigation, enhancing the flexibility of production and embedded plant information management system (PIMS),
adaptability of business. Constantly systemizing and automating operational best practices, intelligent RTU & SCADA, and turbine controller
CENTUM VP prevents delays and preempts bottlenecks.
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A simple & common Human Interface Station (HIS)
Digital Fieldnetworks
CENTUM VP supports FOUNDATIONTM fieldbus, HART, PROFIBUS-
DP, DeviceNet, Modbus, Modbus/TCP, and Ethernet/IP.
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Intuitive human machine
interface for plant
operation
EEMUA Guidelines for Alarm System Design
Based on the latest edition of the EEMUA* #191 guidelines, Yokogawa has developed a Consolidated Alarm
Management System for the process operator in the HIS.
*Engineering Equipment & Materials Users' Association
CENTUM VP has a new HMI (human machine interface) that makes information
access quicker and more intuitive.
Multiple-monitor Support
True Integration of Safety Excellence, Asset Excellence, and Production Excellence The amount of information available to process operators has been
increasing and greater flexibility is demanded from the HMI. For
CENTUM VP achieves the operational excellence that is the focus of Yokogawa’s Safety Excellence,
many different configurations, one HIS supports to four monitors
Asset Excellence, and Production Excellence initiatives. It offers integrated viewing and data handling
as well as wide flat panels (16:10 aspect ratio) of 24-inch and
functions. For example, alarms from the ProSafe-RS Safety Instrumented System and Plant Resource
30-inch sizes.
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Manager, Yokogawa’s Asset Management product, can be seen and handled seamlessly in the HIS. You
can also see historical data from Plant Information Management System in a window at the HIS. All plant
process data, device data, procedures, and documents are handled by CENTUM VP.
Safety and reliability
are the core Online Maintenance
fundamentals of all
Through an online maintenance function, FCS applications can be modified without interrupting
process control.
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RS certification period was unprecendently short for TÜV and this
was due in-part to our Pair and Spare technology.
How does CENTUM VP
employ “openness” in
a control system?
1Gbit, World’s Fastest Open Control Network
The real openness of a control LAN does not just come from using TCP/IP technology. Yokogawa’s Vnet/IP
provides open, reliable, and real-time broadband communications. Both CENTUM and non-CENTUM
components can be connected to the network. The open communication band does not affect process
control data communications nor does it impact the performance and security aspects of the control
communications band. The Yokogawa system guarantees data updates every second in the HIS, even with
a 1,000,000 tag project. Vnet/IP offers one millisecond time synchronization among all stations on Vnet/IP.
The technological innovation achieves the world fastest, open, reliable and real-time A third-party organization has certified the security robustness of Vnet/IP and communications to the
communication. Customer centric mindset maintains the true interoperability. CENTUM VP FCS.
True Interoperability
Interoperability of Yokogawa CENTUM systems with the “outside world” begins with
OPC. CENTUM VP utilizes an OPC server that meets the demands of information
flow, advanced control, and alarm/event management. Our customers enjoy solid
The Netherlands performance and wide flexibility of our OPC server for their integration projects.
Japan
Yokogawa maintains interoperability with all intelligent instrumentation and
Houston deployed fieldbuses.
Singapore Application
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Operational Excellence Plant Information Management
Software Suite
All plant information such as process and batch data, alarms and events, and plant
resource and diagnosis data are handled by plant information management. This
gathers data directly from the system. Thanks to Vnet/IP functionalities, data availability
and gathering is dramatically improved compared to an OPC interface. Plant information
management supports the OPC interface for third-party control system integration.
Operation Navigator
Operation Navigator is an operation support tool that assists quick and accurate decision-making and
Production operation. Operation Navigator automates standard operating procedures (SOPs) and provides early
Plant Consolidated
to Information Alarm detection of process and device abnormalities. Operation Navigator also provides easy to use tools
Business Management Management that allow operators to create and automate their own operating procedures.
Integration
Batch
CENTUM VP has a batch plant information management system that is compatible
with the ISA-88 (IEC 61512) batch control standard and 21 CFR Part 11 regulations.
The Web-based trend, report, and analysis functions allow batch process data to be
evaluated in terms of productivity, equipment, and recipes.
The CENTUM VP simple and common architecture covers not only continuous and OPC
batch control but also manufacturing operations management. The Operational
True interoperability is the policy of CENTUM VP’s OPC development. This is
Excellence Software Suite operates on Windows PCs that are directly connected compliant with the OPC standard and enables upper-level applications to access
to the Vnet/IP network. Single-source seamless integration eliminates redundant data from the production control system. Incorporating data access (DA), alarm
and event (AE), and historical data access (HDA) services, OPC provides for
engineering between control system engineering and Operational Excellence Software high throughput access to OPC clients.
Suite engineering. For example, once you configure the function blocks in the FCS,
the information of the function blocks is available in the plant information management Production to Business Integration
engineering tool. This software suite integrates with third-party information systems Production to business integration is CENTUM VP’s solution to
the challenges of integrating the business and control domains.
through OPC interfaces. Collaborative production management requires the integration of key
systems to facilitate the creation of usable information. These systems
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typically include process control systems, historians, computerized
maintenance management systems (CMMS), laboratory information
management systems (LIMS), planning & scheduling, inventory
management, and enterprise resource planning systems (ERP).
CENTUM VP stands by
Upgrading
As part of lifecycle cost management, Yokogawa has paid particular
attention to upgrading all CENTUM systems. It is simple, quick, and
lifecycle
Customers are demanding different sites to be linked together so that bi-directional
operation can be made more efficient. Yokogawa provides a Multiple Project
Connection package to connect several CENTUM VP sites together and link older
CENTUM sites.
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CENTUM VP brings your cost down over the lifecycle of your plant. Maintenance is
5th
4th
New Plant Built
d
6th
3r
d
less frequent, upgrade is easy, expansion is smooth, and even revamp is speedy.
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2 5th
st
1
Addition of
4th supervisory stations;
d multidomain
3r
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2n
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1s
6th
Precise Project Cost Estimation 6th
5th
5th
Expansion of Capacity;
4th Addition of 4th Vertical Integration;
In CENTUM VP, the FCS application load can be quickly calculated in the design stage and easily monitored when on-line. During engineering 3r
d another line
d
Plant Wide
2n
d
3r Monitoring
design, the precise number of FCSs required is known. As the project progresses, with engineering changes, cost changes are minimized 1s
t
2nd
t
1s
due to the simple licensing structure incorporated into CENTUM VP. This covers both the addition of stations and tags. To provide the most
economical system, CENTUM VP has only two tag license boundaries: the 8,000 tags for entry level and small system architectures, and the
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100,000 tags for medium to large scale plant systems. When linking multiple plants together, then we have a one-time 1,000,000 tags. 5th
4th
Expansion again
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3r
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2n
1st
6th
Virtual Test Function
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A virtual FCS and HIS environment is available where both the control and operator functions of the CENTUM database can be tested
4th
without FCS hardware. Application testing and engineering time are dramatically reduced, accelerating project progress and reducing Inter-Plant Highway;
d Multi Project
engineering cost. For system expansion and modification, applications can be tested and verified without any impact on the actual plant 3r
Integration
d
operation. Where ProSafe-RS is also a part of the system, then virtual testing is also available together with CENTUM VP. Our virtual test 2n
function is also a key component in building an operator training system (OTS). 1s
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Migration
Real plant Virtual test Migrating from CENTUM CS 3000 to CENTUM VP is accomplished without manual conversion. It is a standard
function of our engineering configuration tool. Older CENTUM systems require Yokogawa conversion tools for the
older database designs. Tools are also available for migrating from a few legacy/older third-party DCS systems
Load HMI configuration Load HMI configuration
to CENTUM VP. Other company
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Configuration Configuration
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FCS simulator
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Services: Lifecycle Vigilant engineers
Management Program making history with
A customized program that fits the unique needs of your plant and business
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