WO2024174538A1 - Heat dissipation system, electronic device, and cabinet - Google Patents
Heat dissipation system, electronic device, and cabinet Download PDFInfo
- Publication number
- WO2024174538A1 WO2024174538A1 PCT/CN2023/123561 CN2023123561W WO2024174538A1 WO 2024174538 A1 WO2024174538 A1 WO 2024174538A1 CN 2023123561 W CN2023123561 W CN 2023123561W WO 2024174538 A1 WO2024174538 A1 WO 2024174538A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat dissipation
- shell
- cavity
- metal tube
- sheet metal
- Prior art date
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- 230000017525 heat dissipation Effects 0.000 title claims abstract description 105
- 229910052751 metal Inorganic materials 0.000 claims abstract description 173
- 239000002184 metal Substances 0.000 claims abstract description 173
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 238000010438 heat treatment Methods 0.000 claims description 28
- 238000005452 bending Methods 0.000 claims description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 239000003507 refrigerant Substances 0.000 abstract description 34
- 238000000034 method Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000012530 fluid Substances 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
Definitions
- the present application relates to the field of heat dissipation technology, and in particular to a heat dissipation system, electronic equipment and a cabinet.
- the gravity loop heat pipe radiator (loop thermosiphon, LTS) is an efficient remote heat dissipation solution.
- LTS forms a pressure difference through the density difference of the gas-liquid two-phase working fluid to drive the working fluid to circulate inside, and uses the latent heat of the two-phase working fluid to take out the heat emitted by the chip.
- the structure of LTS includes an evaporator and a condenser.
- the evaporator is in direct contact with the heat source. After the liquid working fluid is heated, it is transformed into steam under the action of boiling and absorbs the heat of the heat source. After that, the steam moves to the condenser.
- the condenser is usually in a lower temperature environment, such as in a cold wind, cold water, etc.
- the steam is cooled and condensed into a liquid working fluid in the condenser, and the heat absorbed by the vaporization is released to achieve the purpose of remote heat dissipation.
- the condensed liquid working fluid flows back to the evaporator through the condensate pipe under the action of gravity for the next cycle.
- the evaporator and condenser involve complex phase changes and two-phase flow problems, so the quality of their structural design is crucial to the final performance of the LTS radiator.
- the present application provides a heat dissipation system, an electronic device and a cabinet.
- the evaporator in the heat dissipation system has heat dissipation capability and good heat dissipation effect, thereby improving the heat dissipation efficiency of the heat dissipation system.
- the present application provides a heat dissipation system, which includes an evaporator, a condenser, and a gas-liquid pipeline.
- the evaporator and the condenser are connected through the gas-liquid pipeline, and the refrigerant circulates between the evaporator and the condenser, absorbs the heat of the heating device in the evaporator, evaporates to generate refrigerant vapor, and the refrigerant vapor flows to the condenser through the gas-liquid pipeline and is condensed into refrigerant liquid, and the refrigerant liquid flows to the evaporator for the next heat dissipation.
- the evaporator includes a first shell, a metal tube and a heat dissipation fin assembly.
- the first shell has a first cavity inside, and the first cavity is used to carry refrigerant.
- the metal tube has a tube cavity inside, and the metal tube includes a first end and a second end along the extension direction, the first end is an open end, and the second end is a closed end.
- the first end of the metal tube is connected to the first shell, and the tube cavity is connected to the first cavity.
- the condensing agent vapor generated in the first cavity can flow into the tube cavity of the metal tube.
- the heat dissipation fin assembly is arranged on the side of the first shell connected to the metal tube, and the metal tube passes through the heat dissipation fin assembly, so that the metal tube is thermally connected to the heat dissipation fin.
- the metal tube can dissipate heat through the heat dissipation fin assembly, and the refrigerant vapor in its tube cavity can be condensed into refrigerant liquid in the metal tube.
- the evaporator in this scheme has a certain heat dissipation capacity, and the heat dissipation effect is good, which improves the heat dissipation efficiency of the entire heat dissipation system.
- the connection method between the metal tube and the first shell there is no restriction on the connection method between the metal tube and the first shell, but the metal tube and the first shell must be sealed and the refrigerant vapor will not leak in the gap between the metal tube and the first shell.
- the first end of the metal tube is welded to the first shell, which has a relatively simple process and a reliable connection, and is not prone to refrigerant vapor leakage.
- the metal tube includes a tube body and an outwardly flared edge connected to each other.
- the outwardly flared edge is located at the first end of the metal tube, and the outwardly flared edge is welded to the first shell.
- the outwardly flared edge makes the first end of the metal tube flared in a trumpet shape, and when welded to the first shell, the contact area between the outwardly flared edge and the first shell can be larger, which is conducive to improving the connection reliability between the metal tube and the first shell.
- the flared edge and the first shell are welded, at least two welds are formed between the flared edge and the first shell, and further The connection reliability between the metal tube and the first shell is improved, and the sealing effect between the tube cavity and the first cavity is improved.
- the height of the metal tube along the extension direction is equal to or less than the height of the heat dissipation fin assembly along the extension direction.
- the condenser in the above heat dissipation system includes a second shell and two end covers.
- the second shell is an integrally formed structure, so the second shell itself is not prone to leakage.
- the second shell has a second cavity inside, and the two ends of the second cavity have openings, and the two end covers are welded to the openings at the two ends of the second shell.
- the condenser structure in this solution is relatively simple and is not prone to leakage.
- the end cover includes a cover plate and a raised portion, the cover plate and the raised portion are fixed to each other, and the cover plate and the raised portion can be an integrally formed structure.
- the raised portion of the end cover extends into the opening, the cover plate is welded to the end of the second shell, and the raised portion is welded to the inner wall of the second shell toward the second cavity.
- two welds can also be realized, and the connection surface between the cover plate and the second shell and the connection surface between the raised portion and the inner wall of the second shell are at a certain angle, which is conducive to further improving the sealing effect.
- the second cavity of the condenser has at least one reinforcing rib, and the extending direction of the reinforcing rib is the same as the extending direction of the second cavity, which is conducive to forming the second shell and the reinforcing rib by a one-time molding process.
- the condenser includes a first sheet metal cover and a second sheet metal cover.
- the first sheet metal cover has a bending portion, and the bending portion includes a first part and a second part that are connected to each other.
- the bending portion can be directly formed by a sheet metal process.
- the first part and the second part are at a set angle, for example, a 90° angle.
- the second sheet metal cover has a connecting portion, which extends between the first part and the second part of the bending portion.
- the first part of the bending portion can be welded to the first surface of the connecting portion, and the second part of the bending portion can be welded to the second surface of the connecting portion.
- the connection is realized by using two connecting surfaces that are at a preset angle to each other, which is conducive to improving the connection strength between the first sheet metal cover and the second sheet metal cover, and the condenser is not prone to leakage.
- the second sheet metal cover plate has a convex structure.
- the convex structure protrudes toward the first sheet metal cover plate, and the convex structure is welded to the first sheet metal cover plate.
- the convex structure can support the first sheet metal cover plate and the second sheet metal cover plate, so that the condenser is not easily deformed when squeezed.
- the convex structure is welded to the first sheet metal cover plate, which can improve the connection strength between the first sheet metal cover plate and the second sheet metal cover plate.
- the present application further provides an electronic device, which includes the heat dissipation system and a heating device according to the first aspect.
- the evaporator of the heat dissipation system is thermally connected to the heating device, and the heat dissipation system can be used to dissipate heat for the heating device.
- the evaporator has a certain heat dissipation capacity, and the heat dissipation capacity of the heat dissipation system is also relatively strong, which is conducive to improving the heat dissipation effect of the heating device and the power level of the electronic device.
- the present application further provides a cabinet, the cabinet comprising a cabinet body and the electronic device of the second aspect, wherein the electronic device is arranged in the cabinet body.
- the heat dissipation capacity of the heat dissipation system in the cabinet is strong, which is conducive to improving the power integration of the cabinet.
- the present application also provides an evaporator, which includes a first shell, a metal tube and a heat dissipation fin assembly.
- the first shell has a first cavity inside, and the first cavity is used to carry refrigerant.
- the metal tube has a tube cavity inside, and the metal tube includes a first end and a second end along the extension direction, the first end is an open end, and the second end is a closed end.
- the first end of the metal tube is connected to the first shell, and the tube cavity is connected to the first cavity.
- the condenser vapor generated in the first cavity can flow into the tube cavity of the metal tube.
- the heat dissipation fin assembly is arranged on the side of the first shell connected to the metal tube, and the metal tube passes through the heat dissipation fin assembly, so that the metal tube is thermally connected to the heat dissipation fin. Then the metal tube can dissipate heat through the heat dissipation fin assembly, and the refrigerant vapor in its tube cavity can be condensed into refrigerant liquid in the metal tube.
- the evaporator in this scheme has a certain heat dissipation capacity and a good heat dissipation effect.
- the connection method between the metal tube and the first shell there is no restriction on the connection method between the metal tube and the first shell, but the metal tube and the first shell must be sealed and the refrigerant vapor will not leak in the gap between the metal tube and the first shell.
- the first end of the metal tube is welded to the first shell, which has a relatively simple process and a reliable connection, and is not prone to refrigerant vapor leakage.
- the metal tube includes a tube body and an outwardly flared edge connected to each other.
- the outwardly flared edge is located at the first end of the metal tube, and the outwardly flared edge is welded to the first shell.
- the outwardly flared edge makes the first end of the metal tube flared in a trumpet shape, and when welded to the first shell, the contact area between the outwardly flared edge and the first shell can be larger, which is conducive to improving the connection reliability between the metal tube and the first shell.
- At least two welds are formed between the flared edge and the first shell, which can further improve the connection reliability between the metal tube and the first shell and improve the sealing effect between the tube cavity and the first cavity.
- the height of the metal tube along the extension direction is equal to or less than the height of the heat dissipation fin assembly along the extension direction.
- the present application also provides a condenser, which includes a second shell and two end covers.
- the second shell is an integrally formed structure, so the second shell itself is not prone to leakage.
- the second shell has a second cavity inside, and the two ends of the second cavity have openings respectively, and the two end covers are welded to the openings at the two ends of the second shell respectively.
- the condenser structure in this solution is relatively simple and is not prone to leakage.
- the end cover includes a cover plate and a raised portion, the cover plate and the raised portion are fixed to each other, and the cover plate and the raised portion can be an integrally formed structure.
- the raised portion of the end cover extends into the opening, the cover plate is welded to the end of the second shell, and the raised portion is welded to the inner wall of the second shell toward the second cavity.
- two welds can also be realized, and the connection surface between the cover plate and the second shell and the connection surface between the raised portion and the inner wall of the second shell are at a certain angle, which is conducive to further improving the sealing effect.
- the second cavity of the condenser has at least one reinforcing rib, and the extending direction of the reinforcing rib is the same as the extending direction of the second cavity, which is conducive to forming the second shell and the reinforcing rib by a one-time molding process.
- the present application also provides another condenser, the condenser comprising a first sheet metal cover plate and a second sheet metal cover plate.
- the first sheet metal cover plate has a bending portion, the bending portion comprising a first part and a second part connected to each other, and the bending portion can be directly formed by a sheet metal process.
- the first part and the second part are at a set angle, for example, a 90° angle.
- the second sheet metal cover plate has a connecting portion, which extends between the first part and the second part of the bending portion.
- the first part of the bending portion can be welded to the first surface of the connecting portion, and the second part of the bending portion can be welded to the second surface of the connecting portion.
- the connection is realized by using two connecting surfaces at a preset angle to each other, which is conducive to improving the connection strength between the first sheet metal cover plate and the second sheet metal cover plate, and the condenser is not prone to leakage.
- the second sheet metal cover plate has a convex structure.
- the convex structure protrudes toward the first sheet metal cover plate, and the convex structure is welded to the first sheet metal cover plate.
- the convex structure can support the first sheet metal cover plate and the second sheet metal cover plate, so that the condenser is not easily deformed when squeezed.
- the convex structure is welded to the first sheet metal cover plate, which can improve the connection strength between the first sheet metal cover plate and the second sheet metal cover plate.
- FIG1 is a schematic diagram of a structure of an electronic device in the present application.
- FIG2 is a schematic diagram of a structure of a heat dissipation system in the present application.
- FIG3 is a schematic cross-sectional structure diagram of an evaporator in the present application.
- FIG4 is an enlarged view of the local structure in FIG3;
- FIG5 is a schematic diagram of a structure of a condenser in the present application.
- FIG6 is a partial cross-sectional view of a condenser in the present application.
- FIG7 is a perspective structural diagram of a condenser in the present application.
- FIG8 is another schematic diagram of the structure of the condenser in the present application.
- FIG. 9 is a partial cross-sectional view of the condenser in the present application.
- the heat dissipation system provided by the present application is mainly used in the heat dissipation field of the information and communications technology industry (information and communications technology, ICT) or the automotive industry.
- ICT information and communications technology
- the present application provides a cabinet, which may include a cabinet body and electronic equipment, the above-mentioned electronic equipment is arranged in the cabinet body, and the electronic equipment has a heating device.
- the above-mentioned cabinet can be a computing device (such as a server), a network device (such as a switch) or a storage device (such as a storage array) and other devices with high-power consumption devices, or the above-mentioned electronic device can also be located in a vehicle-mounted device.
- a computing device such as a server
- a network device such as a switch
- a storage device such as a storage array
- FIG1 is a schematic diagram of a structure of an electronic device in the present application. As shown in FIG1 , the present application also provides an electronic device.
- the electronic device includes a heating device 1 and a heat dissipation system 2.
- the heating device 1 can be specifically located on a circuit board 3, such as forming a node of a server, etc.
- the heat dissipation system 2 can specifically be a gravity loop heat pipe radiator.
- the heat dissipation system 2 is thermally connected to the heating device 1 for dissipating heat for the heating device 1.
- FIG2 is a schematic diagram of the structure of the heat dissipation system in the present application.
- the heat dissipation system 2 includes an evaporator 21, a condenser 22 and a gas-liquid pipeline 23.
- the evaporator 21 and the condenser 22 are connected through the gas-liquid pipeline 23, and the refrigerant circulates between the evaporator 21 and the condenser 22 through the gas-liquid pipeline 23.
- the gas-liquid pipeline 23 includes a gas pipeline and a liquid pipeline.
- the gas pipeline connects the gas outlet of the evaporator 21 and the gas inlet of the condenser 22, so that the refrigerant vapor flows from the evaporator 21 to the condenser 22, and condenses into a refrigerant liquid in the condenser 22.
- the above-mentioned liquid pipeline connects the liquid outlet of the condenser 22 and the liquid inlet of the evaporator 21, and the refrigerant liquid flows from the condenser 22 to the evaporator 21.
- the evaporator 21 is installed in the electronic device and is thermally connected to the heating device 1.
- the refrigerant liquid exchanges heat with the heating device 1 in the evaporator 21 and evaporates into refrigerant vapor, thereby taking away the heat generated by the heating device 1 and achieving heat dissipation of the heating device 1; the refrigerant vapor flows along the gas pipeline to the condenser 22 for condensation to form a refrigerant liquid, and the refrigerant liquid then flows along the liquid pipeline to the evaporator 21 to perform the next heat dissipation process for the heating device 1, thereby forming a refrigerant cycle in the heat dissipation system 2. Therefore, the heat dissipation system 2 can take away the heat generated by the heating device 1, thereby dissipating the heat for the heating device 1 and achieving the heat dissipation function of the heat dissipation system 2.
- FIG3 is a schematic diagram of a cross-sectional structure of the evaporator in the present application.
- the evaporator 21 includes a first shell 211, a metal tube 212 and a heat dissipation fin assembly 213.
- the evaporator 21 may include a plurality of metal tubes 212.
- the first shell 211 has a first cavity inside, and the refrigerant flows in the first cavity.
- the first shell 211 includes a first wall 2111 and a second wall 2112, and the first wall 2111 and the second wall 2112 are located on opposite sides of the first cavity.
- the first wall 2111 can be considered as a heat source contact surface.
- the metal tube 212 has a tube cavity inside.
- the metal tube 212 extends along the first direction Z, and the two ends along the first direction Z are respectively a first end 2121 and a second end 2122.
- the first end 2121 of the metal tube 212 is an open end having an opening connected to the tube cavity, and the second end 2122 is a closed end, so the metal tube 212 is equivalent to forming a blind tube.
- the first end 2121 of the metal tube 212 is connected to the first shell 211, and the tube cavity of the metal tube 212 is connected to the first cavity.
- the heat sink fin assembly 213 is arranged on the side of the first shell 211 connected to the metal tube 212. Specifically, the heat sink fin assembly 213 includes a plurality of heat sink fins. Each heat sink fin includes a through hole, and the metal tube 212 passes through the above-mentioned through hole of the heat sink fin assembly 213 and is thermally connected to the heat sink fin.
- the evaporator 21 in the present application When the evaporator 21 in the present application is working, there is a refrigerant in the first cavity, and the first wall 2111 is thermally connected to the heating device 1.
- the refrigerant absorbs the heat of the heating device 1 and vaporizes to form steam, and a part of the steam rises to the metal tube 212; and the metal tube 212 is thermally connected to the heat dissipation fin assembly 213, so the heat dissipation fin assembly 213 improves the heat exchange efficiency of the metal tube 212, so that the steam condenses in the metal tube 212 to form a liquid condensing agent, and flows back to the first cavity to participate in the next process of heat dissipation for the heating device 1.
- the evaporator 21 in this solution itself has a certain heat dissipation capacity, which can improve the heat dissipation capacity and heat dissipation efficiency of the heat dissipation system 2, thereby adapting to the situation where the heat dissipation demand of the heating device 1 is getting higher and higher.
- the number and arrangement positions of the metal tubes 212 included in the evaporator 21 are not limited, and can be specifically designed according to the heat dissipation requirements of the heating device 1. For example, thermal test simulation data of the heat conduction effect of different regions of the evaporator 21 can be obtained by simulation, and then the arrangement position and number of the metal tubes 212 with the best heat dissipation effect can be selected.
- the connection process between the metal tube 212 and the first shell 211 is relatively simple, which is conducive to simplifying the manufacturing process of the evaporator 21.
- FIG4 is an enlarged view of the local structure in FIG3.
- the metal tube 212 includes a tube body 2123 and an outward edge 2124 connected to each other.
- the outward edge 2124 is located at the first end 2121 of the metal tube 212, so that the opening of the metal tube 212 forms a trumpet shape.
- the outward edge 2124 is welded to the first shell 211. Since the contact area between the outward edge 2124 and the first shell 211 can be larger, the connection strength between the metal tube 212 and the first shell 211 can be improved.
- the metal tube 212 when the metal tube 212 is welded to the first shell 211, at least two welds may be formed between the outer edge 2124 and the first shell 211.
- the metal tube 212 and the first shell 211 are connected by multiple welds, which can further improve the connection strength between the metal tube 212 and the first shell 211.
- the present application does not limit the material of the metal tube 212.
- the metal tube 212 may be a copper tube, an aluminum tube, or a stainless steel tube.
- the metal tube 212 made of the above materials has good thermal conductivity, is relatively stable, and is not easily corroded.
- the height of the metal tube 212 along the extension direction is equal to or less than the height of the heat sink fin assembly 213 along the extension direction of the metal tube 212.
- the extension direction of the metal tube 212 can be fully connected to the heat sink fin assembly 213 for heat dissipation to improve the heat dissipation capacity of the metal tube 212.
- FIG5 is a schematic diagram of a structure of a condenser in the present application.
- the condenser 22 includes a second shell 221 and two end covers 222.
- the second shell 221 is an integrally formed structure, and specifically, the second shell 221 can be formed by a profile extrusion process.
- the second shell 221 extends along the second direction Y, and has openings at both ends of the second direction Y, respectively, and the two end covers 222 are welded to the openings at both ends of the second shell 221, respectively.
- the second shell 221 is an integral structure, so that the condenser 22 has fewer connecting parts, the condenser 22 has better structural strength, is not prone to leakage, etc., and the assembly process is relatively simple, and the cost is low.
- FIG6 is a partial cross-sectional view of the condenser in the present application.
- the end cover 222 includes a cover plate 2221 and a protrusion 2222, and the protrusion 2222 is fixed to the cover plate 2221.
- the cover plate 2221 and the protrusion 2222 are an integrally formed structure, and the reliability of the connection between the cover plate 2221 and the protrusion 2222 is relatively strong.
- the outer contour of the circumferential side of the protrusion 2222 can be matched with the contour of the opening of the second cavity, so that the protrusion 2222 forms a better connection relationship with the inner wall of the second shell 221.
- the protrusion 2222 extends into the opening of the second shell 221.
- the cover plate 2221 contacts the end of the second shell 221 to form a mounting surface, which can specifically form a weld.
- the raised portion 2222 contacts the inner wall of the second shell 221 facing the second cavity to form another mounting surface, specifically another welding seam. This solution can improve the connection strength between the end cover 222 and the second shell 221.
- the protrusion 2222 extends out of the second cavity of the second shell 221 , and can also support the second shell 221 , thereby improving the strength of the second shell 221 .
- FIG7 is a perspective structural diagram of the condenser in the present application.
- at least one reinforcing rib 223 is provided in the second cavity to enhance the structural strength of the condenser 22.
- the extending direction of the reinforcing rib 223 is the same as the extending direction of the second cavity, and specifically can extend from one opening of the second shell 221 to another opening.
- the reinforcing rib 223 and the second shell 221 can be an integrally formed structure, which can simplify the preparation process of the condenser 22 on the one hand, and improve the connection strength between the reinforcing rib 223 and the second shell 221 on the other hand.
- FIG8 is another structural schematic diagram of the condenser in the present application.
- the condenser 22 includes a first sheet metal cover plate 224 and a second sheet metal cover plate 225, which are welded to form a third cavity between the first sheet metal cover plate 224 and the second sheet metal cover plate 225.
- the second sheet metal cover plate 225 and the first sheet metal cover plate 224 can be formed separately by using a sheet metal process, so that the first sheet metal cover plate 224 and the second sheet metal cover plate 225 are not prone to leakage; and then the second sheet metal cover plate 225 and the first sheet metal cover plate 224 are welded by a welding process, so that the second sheet metal cover plate 225 and the first sheet metal cover plate 224 are reliably connected.
- FIG9 is a partial cross-sectional view of the condenser in the present application.
- the first sheet metal cover plate 224 may have a bending portion 2241.
- the bending portion 2241 includes a first portion 2241a and a second portion 2241b connected to each other, and the first portion 2241a and the second portion 2241b are at a set angle.
- the first portion 2241a and the second portion 2241b may be arranged vertically.
- the second sheet metal cover plate 225 has a connecting portion 2251 connected to the first sheet metal cover plate 224, the connecting portion 2251 extends into the bending portion 2241, and the connecting portion 2251 includes a first surface 2251a and a second surface 2251b, and the angle between the first surface 2251a and the second surface 2251b is consistent with the set angle between the first portion 2241a and the second portion 2241b of the bending portion 2241.
- the first part 2241a is welded to the first surface 2251a of the connecting part 2251
- the second part 2241b is welded to the second surface 2251b of the connecting part 2251.
- there are two interconnected connecting surfaces between the first sheet metal cover plate 224 and the second sheet metal cover plate 225 which can improve the connection strength between the first sheet metal cover plate 224 and the second sheet metal cover plate 225 and improve the sealing of the third cavity.
- the second sheet metal cover plate 225 has a convex structure 2252, and the convex structure 2252 protrudes toward the first sheet metal cover plate 224, that is, the convex structure 2252 in the first sheet metal cover plate 224 protrudes toward the third cavity.
- the convex structure 2252 is welded to the first sheet metal cover plate 224, which can further improve the connection strength between the first sheet metal cover plate 224 and the second sheet metal cover plate 225, and improve the sealing of the third cavity.
- the convex structure 2252 can be formed by a sheet metal process, so that the second sheet metal cover 225 itself is an integrated sheet metal structure, which simplifies the preparation process on the one hand, and improves the sealing of the third cavity of the condenser 22 on the other hand.
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- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
A heat dissipation system, an electronic device, and a cabinet. The heat dissipation system comprises an evaporator, a condenser, and a gas-liquid pipeline, and the evaporator is communicated with the condenser by means of the gas-liquid pipeline. The evaporator comprises a first housing, a metal pipe, and a heat dissipation fin assembly. A first cavity is formed in the first housing and used for bearing a refrigerant. A pipe cavity is formed in the metal pipe, the metal pipe comprises a first end and a second end in an extension direction, the first end is an open end, and the second end is a closed end. The first end of the metal pipe is connected to the first housing, and the pipe cavity is communicated with the first cavity. The heat dissipation fin assembly is arranged at the side of the first housing connected to the metal pipe, and the metal pipe passes through the heat dissipation fin assembly, so that the metal pipe is in thermally-conductive connection with a heat dissipation fin. Refrigerant vapor generated in the first cavity can flow into the pipe cavity of the metal pipe, and the refrigerant vapor can be condensed into a refrigerant liquid in the metal pipe. The evaporator has a certain heat dissipation capability, improving the heat dissipation efficiency of the heat dissipation system.
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求在2023年02月20日提交中国专利局、申请号为202310187874.1、申请名称为“一种蒸发器、冷凝器、散热装置和电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中;本申请要求在2023年04月28日提交中国专利局、申请号为202310488851.4、申请名称为“一种散热系统、电子设备和机柜”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office on February 20, 2023, with application number 202310187874.1 and application name “A kind of evaporator, condenser, heat dissipation device and electronic device”, all contents of which are incorporated by reference into this application; this application claims the priority of the Chinese patent application filed with the Chinese Patent Office on April 28, 2023, with application number 202310488851.4 and application name “A kind of heat dissipation system, electronic device and cabinet”, all contents of which are incorporated by reference into this application.
本申请涉及散热技术领域,尤其涉及到一种散热系统、电子设备和机柜。The present application relates to the field of heat dissipation technology, and in particular to a heat dissipation system, electronic equipment and a cabinet.
随着人们对计算能力的需求逐渐增加,服务器、交换机等信息通信设备的芯片功耗日渐提升,这对用于为芯片进行散热的散热器散热能力提出了更高的要求。此外,设备小型化和紧凑化的需求限制了芯片本体的散热器的空间,导致芯片本体的散热器的散热面积不足。因此,利用两相工质均温,将热量带到远端空间散出的方式逐渐普及,也就是拉远散热方案。As people's demand for computing power gradually increases, the power consumption of chips in information and communication equipment such as servers and switches is increasing, which puts higher requirements on the heat dissipation capacity of the heat sink used to dissipate heat for the chips. In addition, the demand for miniaturization and compactness of equipment limits the space for the heat sink of the chip body, resulting in insufficient heat dissipation area of the heat sink of the chip body. Therefore, the method of using two-phase working fluid to equalize the temperature and bring the heat to a remote space for dissipation has gradually become popular, which is the remote heat dissipation solution.
重力环路热管散热器(loop thermosiphon,LTS)是一种高效的拉远散热方案,LTS通过气液两相工质的密度差形成压力差,以驱动工质在内部形成循环,利用两相工质的潜热将芯片发出的热量带出。通常LTS的结构包括蒸发器和冷凝器。蒸发器与热源直接接触,液相工质受热后在沸腾作用下转变为蒸汽,并吸收热源的热量。之后,蒸汽运动到冷凝器中,冷凝器通常处于较低温度的环境中,例如处于冷风、冷水等环境中,蒸汽在冷凝器中受冷凝结为液相工质,将气化吸收的热量放出,达到拉远散热的目的。冷凝后的液相工质在重力作用下通过冷凝液管流回蒸发器中进行下一循环。蒸发器和冷凝器内部涉及复杂的相变和两相流动问题,因此其结构设计的好坏对LTS散热器的最终性能表现至关重要。The gravity loop heat pipe radiator (loop thermosiphon, LTS) is an efficient remote heat dissipation solution. LTS forms a pressure difference through the density difference of the gas-liquid two-phase working fluid to drive the working fluid to circulate inside, and uses the latent heat of the two-phase working fluid to take out the heat emitted by the chip. Usually the structure of LTS includes an evaporator and a condenser. The evaporator is in direct contact with the heat source. After the liquid working fluid is heated, it is transformed into steam under the action of boiling and absorbs the heat of the heat source. After that, the steam moves to the condenser. The condenser is usually in a lower temperature environment, such as in a cold wind, cold water, etc. The steam is cooled and condensed into a liquid working fluid in the condenser, and the heat absorbed by the vaporization is released to achieve the purpose of remote heat dissipation. The condensed liquid working fluid flows back to the evaporator through the condensate pipe under the action of gravity for the next cycle. The evaporator and condenser involve complex phase changes and two-phase flow problems, so the quality of their structural design is crucial to the final performance of the LTS radiator.
发明内容Summary of the invention
本申请提供了一种散热系统、电子设备和机柜,散热系统中的蒸发器具有散热能力,且散热效果较好,提升了散热系统的散热效率。The present application provides a heat dissipation system, an electronic device and a cabinet. The evaporator in the heat dissipation system has heat dissipation capability and good heat dissipation effect, thereby improving the heat dissipation efficiency of the heat dissipation system.
第一方面,本申请提供了一种散热系统,该散热系统包括蒸发器、冷凝器和气液管路。其中,蒸发器和冷凝器通过气液管路连通,制冷剂在上述蒸发器和冷凝器之间循环,在蒸发器内吸收发热器件的热量蒸发生成制冷剂蒸汽,制冷剂蒸汽通过气液管路流至冷凝器后被冷凝成制冷剂液体,制冷剂液体再流至蒸发器中进行下一次的散热。In a first aspect, the present application provides a heat dissipation system, which includes an evaporator, a condenser, and a gas-liquid pipeline. The evaporator and the condenser are connected through the gas-liquid pipeline, and the refrigerant circulates between the evaporator and the condenser, absorbs the heat of the heating device in the evaporator, evaporates to generate refrigerant vapor, and the refrigerant vapor flows to the condenser through the gas-liquid pipeline and is condensed into refrigerant liquid, and the refrigerant liquid flows to the evaporator for the next heat dissipation.
上述蒸发器包括第一壳体、金属管和散热翅片组件。其中,第一壳体内部具有第一腔体,该第一腔体用于承载制冷剂。上述金属管的内部具有管腔,且金属管沿延伸方向包括第一端和第二端,第一端为开口端,第二端为封闭端。上述金属管的第一端与第一壳体连接,且管腔与第一腔体连通。使得第一腔体内产生的冷凝剂蒸汽可以流至上述金属管的管腔内。散热翅片组件设置于第一壳体连接有金属管的一侧,且金属管穿过散热翅片组件,使得金属管与散热翅片导热连接。则金属管可以通过散热翅片组件散热,其管腔内的制冷剂蒸汽能够在金属管内冷凝成制冷剂液体。该方案中的蒸发器具有了一定的散热能力,且散热效果较好,提升了整个散热系统的散热效率。The evaporator includes a first shell, a metal tube and a heat dissipation fin assembly. The first shell has a first cavity inside, and the first cavity is used to carry refrigerant. The metal tube has a tube cavity inside, and the metal tube includes a first end and a second end along the extension direction, the first end is an open end, and the second end is a closed end. The first end of the metal tube is connected to the first shell, and the tube cavity is connected to the first cavity. The condensing agent vapor generated in the first cavity can flow into the tube cavity of the metal tube. The heat dissipation fin assembly is arranged on the side of the first shell connected to the metal tube, and the metal tube passes through the heat dissipation fin assembly, so that the metal tube is thermally connected to the heat dissipation fin. The metal tube can dissipate heat through the heat dissipation fin assembly, and the refrigerant vapor in its tube cavity can be condensed into refrigerant liquid in the metal tube. The evaporator in this scheme has a certain heat dissipation capacity, and the heat dissipation effect is good, which improves the heat dissipation efficiency of the entire heat dissipation system.
具体的技术方案中,上述金属管与第一壳体的连接方式不做限制,但是要使得金属管与第一壳体密封连接,制冷剂蒸汽不会在上述金属管与第一壳体之间的缝隙泄漏。一种可能的技术方案中,上述金属管的第一端与第一壳体焊接连接,工艺较为简单,且连接可靠,不易出现制冷剂蒸汽泄漏的情况。In a specific technical solution, there is no restriction on the connection method between the metal tube and the first shell, but the metal tube and the first shell must be sealed and the refrigerant vapor will not leak in the gap between the metal tube and the first shell. In a possible technical solution, the first end of the metal tube is welded to the first shell, which has a relatively simple process and a reliable connection, and is not prone to refrigerant vapor leakage.
另一种技术方案中,上述金属管包括相连接的管体部和外展沿。其中,外展沿位于金属管的第一端,且外展沿与第一壳体焊接连接。外展沿使得金属管的第一端成喇叭状,与第一壳体焊接时,外展沿与第一壳体的接触面积可以较大,从而有利于提升金属管与第一壳体的连接可靠性。In another technical solution, the metal tube includes a tube body and an outwardly flared edge connected to each other. The outwardly flared edge is located at the first end of the metal tube, and the outwardly flared edge is welded to the first shell. The outwardly flared edge makes the first end of the metal tube flared in a trumpet shape, and when welded to the first shell, the contact area between the outwardly flared edge and the first shell can be larger, which is conducive to improving the connection reliability between the metal tube and the first shell.
具体焊接上述外展沿与第一壳体时,使外展沿与第一壳体之间具有至少两条焊缝,则可以进一步的
提升金属管与第一壳体的连接可靠性,提升管腔与第一腔体之间的密封效果。Specifically, when the flared edge and the first shell are welded, at least two welds are formed between the flared edge and the first shell, and further The connection reliability between the metal tube and the first shell is improved, and the sealing effect between the tube cavity and the first cavity is improved.
为了提升金属管的散热效果和能力,上述金属管的沿延伸方向的高度等于或者小于散热翅片组件沿延伸方向的高度。该方案使得金属管沿延伸方向的不同区域,都可以利用散热翅片组件散热,可以提升金属管的散热能力。In order to improve the heat dissipation effect and capacity of the metal tube, the height of the metal tube along the extension direction is equal to or less than the height of the heat dissipation fin assembly along the extension direction. This solution enables different areas of the metal tube along the extension direction to use the heat dissipation fin assembly to dissipate heat, which can improve the heat dissipation capacity of the metal tube.
上述散热系统中的冷凝器包括第二壳体和两个端盖。其中,第二壳体为一体成型结构,则第二壳体自身不易出现泄漏的问题。第二壳体的内部具有第二腔体,第二腔体的两端分别具有开口,两个端盖分别焊接于第二壳体的两端的开口。该方案中的冷凝器结构较为简单,不易出现泄漏的问题。The condenser in the above heat dissipation system includes a second shell and two end covers. The second shell is an integrally formed structure, so the second shell itself is not prone to leakage. The second shell has a second cavity inside, and the two ends of the second cavity have openings, and the two end covers are welded to the openings at the two ends of the second shell. The condenser structure in this solution is relatively simple and is not prone to leakage.
进一步的技术方案中,上述端盖包括盖板和凸起部,上述盖板与凸起部相互固定,且可以使上述盖板与凸起部为一体成型结构。上述端盖的凸起部伸入开口,上述盖板与第二壳体的端部焊接,凸起部与第二壳体朝向第二腔体的内壁焊接。该方案中,也可实现两条焊缝,写盖板与第二壳体之间的连接面,和凸起部与第二壳体的内壁之间的连接面呈一定角度,有利于进一步的提升密封效果。In a further technical solution, the end cover includes a cover plate and a raised portion, the cover plate and the raised portion are fixed to each other, and the cover plate and the raised portion can be an integrally formed structure. The raised portion of the end cover extends into the opening, the cover plate is welded to the end of the second shell, and the raised portion is welded to the inner wall of the second shell toward the second cavity. In this solution, two welds can also be realized, and the connection surface between the cover plate and the second shell and the connection surface between the raised portion and the inner wall of the second shell are at a certain angle, which is conducive to further improving the sealing effect.
为了提升冷凝器的结构强度,上述冷凝器的第二腔体内具有至少一条加强筋。上述加强筋的延伸方向与第二腔体的延伸方向相同。则有利于利用一次成型的工艺,形成第二壳体和加强筋。In order to improve the structural strength of the condenser, the second cavity of the condenser has at least one reinforcing rib, and the extending direction of the reinforcing rib is the same as the extending direction of the second cavity, which is conducive to forming the second shell and the reinforcing rib by a one-time molding process.
另一种技术方案中,上述冷凝器包括第一钣金盖板和第二钣金盖板。上述第一钣金盖板具有弯折部,弯折部包括相互连接的第一部分和第二部分,具体可以采用钣金工艺直接形成上述弯折部。上述第一部分和第二部分呈设定角度,例如可以呈90°夹角。第二钣金盖板具有连接部,该连接部伸入弯折部的第一部分和第二部分之间。在实现第一钣金盖板和第二钣金盖板的连接时,可以采用焊接工艺,具体的,可以使弯折部的第一部分与连接部的第一表面焊接连接,弯折部的第二部分与连接部的第二表面焊接连接。该方案中,利用两个相互成预设角度的连接面实现连接,有利于提升第一钣金盖板和第二钣金盖板之间的连接强度,且冷凝器不易出现泄漏。In another technical solution, the condenser includes a first sheet metal cover and a second sheet metal cover. The first sheet metal cover has a bending portion, and the bending portion includes a first part and a second part that are connected to each other. Specifically, the bending portion can be directly formed by a sheet metal process. The first part and the second part are at a set angle, for example, a 90° angle. The second sheet metal cover has a connecting portion, which extends between the first part and the second part of the bending portion. When realizing the connection between the first sheet metal cover and the second sheet metal cover, a welding process can be used. Specifically, the first part of the bending portion can be welded to the first surface of the connecting portion, and the second part of the bending portion can be welded to the second surface of the connecting portion. In this solution, the connection is realized by using two connecting surfaces that are at a preset angle to each other, which is conducive to improving the connection strength between the first sheet metal cover and the second sheet metal cover, and the condenser is not prone to leakage.
进一步的技术方案中,上述第二钣金盖板具有凸包结构。该凸包结构朝向第一钣金盖板方向凸起,且凸包结构与第一钣金盖板焊接连接。该方案中,凸包结构一方面可以支撑第一钣金盖板和第二钣金盖板,使得冷凝器在受到挤压时,不易变形。此外,凸包结构与第一钣金盖板焊接,则可以提升第一钣金盖板和第二钣金盖板之间的连接强度。In a further technical solution, the second sheet metal cover plate has a convex structure. The convex structure protrudes toward the first sheet metal cover plate, and the convex structure is welded to the first sheet metal cover plate. In this solution, the convex structure can support the first sheet metal cover plate and the second sheet metal cover plate, so that the condenser is not easily deformed when squeezed. In addition, the convex structure is welded to the first sheet metal cover plate, which can improve the connection strength between the first sheet metal cover plate and the second sheet metal cover plate.
第二方面,本申请还提供了一种电子设备,该电子设备包括上述第一方面的散热系统和发热器件,上述散热系统的蒸发器与发热器件导热连接,则可以利用散热系统为发热器件散热。蒸发器具有一定的散热能力,散热系统的散热能力也较强,有利于提升对发热器件的散热效果,有利于提升电子设备的功率等级。In a second aspect, the present application further provides an electronic device, which includes the heat dissipation system and a heating device according to the first aspect. The evaporator of the heat dissipation system is thermally connected to the heating device, and the heat dissipation system can be used to dissipate heat for the heating device. The evaporator has a certain heat dissipation capacity, and the heat dissipation capacity of the heat dissipation system is also relatively strong, which is conducive to improving the heat dissipation effect of the heating device and the power level of the electronic device.
第三方面,本申请还提供了一种机柜,该机柜包括柜体和上述第二方面的电子设备,上述电子设备设置于柜体。该机柜中的散热系统的散热能力较强,则有利于提升机柜的功率集成度。In a third aspect, the present application further provides a cabinet, the cabinet comprising a cabinet body and the electronic device of the second aspect, wherein the electronic device is arranged in the cabinet body. The heat dissipation capacity of the heat dissipation system in the cabinet is strong, which is conducive to improving the power integration of the cabinet.
第四方面,本申请还提供了一种蒸发器,该蒸发器包括第一壳体、金属管和散热翅片组件。其中,第一壳体内部具有第一腔体,该第一腔体用于承载制冷剂。上述金属管的内部具有管腔,且金属管沿延伸方向包括第一端和第二端,第一端为开口端,第二端为封闭端。上述金属管的第一端与第一壳体连接,且管腔与第一腔体连通。使得第一腔体内产生的冷凝剂蒸汽可以流至上述金属管的管腔内。散热翅片组件设置于所述第一壳体连接有所述金属管的一侧,且金属管穿过散热翅片组件,使得金属管与散热翅片导热连接。则金属管可以通过散热翅片组件散热,其管腔内的制冷剂蒸汽能够在金属管内冷凝成制冷剂液体。该方案中的蒸发器具有了一定的散热能力,且散热效果较好。In a fourth aspect, the present application also provides an evaporator, which includes a first shell, a metal tube and a heat dissipation fin assembly. Among them, the first shell has a first cavity inside, and the first cavity is used to carry refrigerant. The metal tube has a tube cavity inside, and the metal tube includes a first end and a second end along the extension direction, the first end is an open end, and the second end is a closed end. The first end of the metal tube is connected to the first shell, and the tube cavity is connected to the first cavity. The condenser vapor generated in the first cavity can flow into the tube cavity of the metal tube. The heat dissipation fin assembly is arranged on the side of the first shell connected to the metal tube, and the metal tube passes through the heat dissipation fin assembly, so that the metal tube is thermally connected to the heat dissipation fin. Then the metal tube can dissipate heat through the heat dissipation fin assembly, and the refrigerant vapor in its tube cavity can be condensed into refrigerant liquid in the metal tube. The evaporator in this scheme has a certain heat dissipation capacity and a good heat dissipation effect.
具体的技术方案中,上述金属管与第一壳体的连接方式不做限制,但是要使得金属管与第一壳体密封连接,制冷剂蒸汽不会在上述金属管与第一壳体之间的缝隙泄漏。一种可能的技术方案中,上述金属管的第一端与第一壳体焊接连接,工艺较为简单,且连接可靠,不易出现制冷剂蒸汽泄漏的情况。In a specific technical solution, there is no restriction on the connection method between the metal tube and the first shell, but the metal tube and the first shell must be sealed and the refrigerant vapor will not leak in the gap between the metal tube and the first shell. In a possible technical solution, the first end of the metal tube is welded to the first shell, which has a relatively simple process and a reliable connection, and is not prone to refrigerant vapor leakage.
另一种技术方案中,上述金属管包括相连接的管体部和外展沿。其中,外展沿位于金属管的第一端,且外展沿与第一壳体焊接连接。外展沿使得金属管的第一端成喇叭状,与第一壳体焊接时,外展沿与第一壳体的接触面积可以较大,从而有利于提升金属管与第一壳体的连接可靠性。In another technical solution, the metal tube includes a tube body and an outwardly flared edge connected to each other. The outwardly flared edge is located at the first end of the metal tube, and the outwardly flared edge is welded to the first shell. The outwardly flared edge makes the first end of the metal tube flared in a trumpet shape, and when welded to the first shell, the contact area between the outwardly flared edge and the first shell can be larger, which is conducive to improving the connection reliability between the metal tube and the first shell.
具体焊接上述外展沿与第一壳体时,使外展沿与第一壳体之间具有至少两条焊缝,则可以进一步的提升金属管与第一壳体的连接可靠性,提升管腔与第一腔体之间的密封效果。Specifically, when welding the flared edge and the first shell, at least two welds are formed between the flared edge and the first shell, which can further improve the connection reliability between the metal tube and the first shell and improve the sealing effect between the tube cavity and the first cavity.
为了提升金属管的散热效果和能力,上述金属管的沿延伸方向的高度等于或者小于散热翅片组件沿延伸方向的高度。该方案使得金属管沿延伸方向的不同区域,都可以利用散热翅片组件散热,可以提升金属管的散热能力。
In order to improve the heat dissipation effect and capacity of the metal tube, the height of the metal tube along the extension direction is equal to or less than the height of the heat dissipation fin assembly along the extension direction. This solution enables different areas of the metal tube along the extension direction to use the heat dissipation fin assembly to dissipate heat, which can improve the heat dissipation capacity of the metal tube.
第五方面,本申请还提供了一种冷凝器,该冷凝器包括第二壳体和两个端盖。其中,第二壳体为一体成型结构,则第二壳体自身不易出现泄漏的问题。第二壳体的内部具有第二腔体,第二腔体的两端分别具有开口,两个端盖分别焊接于第二壳体的两端的开口。该方案中的冷凝器结构较为简单,不易出现泄漏的问题。In a fifth aspect, the present application also provides a condenser, which includes a second shell and two end covers. Wherein, the second shell is an integrally formed structure, so the second shell itself is not prone to leakage. The second shell has a second cavity inside, and the two ends of the second cavity have openings respectively, and the two end covers are welded to the openings at the two ends of the second shell respectively. The condenser structure in this solution is relatively simple and is not prone to leakage.
进一步的技术方案中,上述端盖包括盖板和凸起部,上述盖板与凸起部相互固定,且可以使上述盖板与凸起部为一体成型结构。上述端盖的凸起部伸入开口,上述盖板与第二壳体的端部焊接,凸起部与第二壳体朝向第二腔体的内壁焊接。该方案中,也可实现两条焊缝,写盖板与第二壳体之间的连接面,和凸起部与第二壳体的内壁之间的连接面呈一定角度,有利于进一步的提升密封效果。In a further technical solution, the end cover includes a cover plate and a raised portion, the cover plate and the raised portion are fixed to each other, and the cover plate and the raised portion can be an integrally formed structure. The raised portion of the end cover extends into the opening, the cover plate is welded to the end of the second shell, and the raised portion is welded to the inner wall of the second shell toward the second cavity. In this solution, two welds can also be realized, and the connection surface between the cover plate and the second shell and the connection surface between the raised portion and the inner wall of the second shell are at a certain angle, which is conducive to further improving the sealing effect.
为了提升冷凝器的结构强度,上述冷凝器的第二腔体内具有至少一条加强筋。上述加强筋的延伸方向与第二腔体的延伸方向相同。则有利于利用一次成型的工艺,形成第二壳体和加强筋。In order to improve the structural strength of the condenser, the second cavity of the condenser has at least one reinforcing rib, and the extending direction of the reinforcing rib is the same as the extending direction of the second cavity, which is conducive to forming the second shell and the reinforcing rib by a one-time molding process.
第六方面,本申请还提供了另一种冷凝器,上述冷凝器包括第一钣金盖板和第二钣金盖板。上述第一钣金盖板具有弯折部,弯折部包括相互连接的第一部分和第二部分,具体可以采用钣金工艺直接形成上述弯折部。上述第一部分和第二部分呈设定角度,例如可以呈90°夹角。第二钣金盖板具有连接部,该连接部伸入弯折部的第一部分和第二部分之间。在实现第一钣金盖板和第二钣金盖板的连接时,可以采用焊接工艺,具体的,可以使弯折部的第一部分与连接部的第一表面焊接连接,弯折部的第二部分与连接部的第二表面焊接连接。该方案中,利用两个相互成预设角度的连接面实现连接,有利于提升第一钣金盖板和第二钣金盖板之间的连接强度,且冷凝器不易出现泄漏。In a sixth aspect, the present application also provides another condenser, the condenser comprising a first sheet metal cover plate and a second sheet metal cover plate. The first sheet metal cover plate has a bending portion, the bending portion comprising a first part and a second part connected to each other, and the bending portion can be directly formed by a sheet metal process. The first part and the second part are at a set angle, for example, a 90° angle. The second sheet metal cover plate has a connecting portion, which extends between the first part and the second part of the bending portion. When realizing the connection between the first sheet metal cover plate and the second sheet metal cover plate, a welding process can be used. Specifically, the first part of the bending portion can be welded to the first surface of the connecting portion, and the second part of the bending portion can be welded to the second surface of the connecting portion. In this solution, the connection is realized by using two connecting surfaces at a preset angle to each other, which is conducive to improving the connection strength between the first sheet metal cover plate and the second sheet metal cover plate, and the condenser is not prone to leakage.
进一步的技术方案中,上述第二钣金盖板具有凸包结构。该凸包结构朝向第一钣金盖板方向凸起,且凸包结构与第一钣金盖板焊接连接。该方案中,凸包结构一方面可以支撑第一钣金盖板和第二钣金盖板,使得冷凝器在受到挤压时,不易变形。此外,凸包结构与第一钣金盖板焊接,则可以提升第一钣金盖板和第二钣金盖板之间的连接强度。In a further technical solution, the second sheet metal cover plate has a convex structure. The convex structure protrudes toward the first sheet metal cover plate, and the convex structure is welded to the first sheet metal cover plate. In this solution, the convex structure can support the first sheet metal cover plate and the second sheet metal cover plate, so that the condenser is not easily deformed when squeezed. In addition, the convex structure is welded to the first sheet metal cover plate, which can improve the connection strength between the first sheet metal cover plate and the second sheet metal cover plate.
图1为本申请中电子设备的一种结构示意图;FIG1 is a schematic diagram of a structure of an electronic device in the present application;
图2为本申请中散热系统的一种结构示意图;FIG2 is a schematic diagram of a structure of a heat dissipation system in the present application;
图3为本申请中蒸发器的一种剖面结构示意图;FIG3 is a schematic cross-sectional structure diagram of an evaporator in the present application;
图4为图3中局部结构放大图;FIG4 is an enlarged view of the local structure in FIG3;
图5为本申请中冷凝器的一种结构示意图;FIG5 is a schematic diagram of a structure of a condenser in the present application;
图6为本申请中冷凝器的一种局部剖视图;FIG6 is a partial cross-sectional view of a condenser in the present application;
图7为本申请中冷凝器的一种透视结构示意图;FIG7 is a perspective structural diagram of a condenser in the present application;
图8为本申请中冷凝器的另一种结构示意图;FIG8 is another schematic diagram of the structure of the condenser in the present application;
图9为本申请中冷凝器的一种局部剖视图。FIG. 9 is a partial cross-sectional view of the condenser in the present application.
附图标记:
1-发热器件; 2-散热系统; 21-蒸发器; 211-第一壳体;
2111-第一壁; 2112-第二壁; 212-金属管; 2121-第一端;
2122-第二端; 2123-管体部; 2124-外展沿; 213-散热翅片组件;
22-冷凝器; 221-第二壳体; 222-端盖; 2221-盖板;
2222-凸起部; 223-加强筋; 224-第一钣金盖板; 2241-弯折部;
2241a-第一部分; 2241b-第二部分; 225-第二钣金盖板; 2251-连接部;
2251a-第一表面; 2251b-第二表面; 2252-凸包结构; 23-气液管路;
3-电路板; Z-第一方向; Y-第二方向。Reference numerals:
1-heating device; 2-heat dissipation system; 21-evaporator; 211-first shell;
2111-first wall; 2112-second wall; 212-metal tube; 2121-first end;
2122-second end; 2123-tube body; 2124-outward edge; 213-heat dissipation fin assembly;
22-condenser; 221-second shell; 222-end cover; 2221-cover plate;
2222-protrusion; 223-reinforcement rib; 224-first sheet metal cover; 2241-bending portion;
2241a-first part; 2241b-second part; 225-second sheet metal cover; 2251-connecting part;
2251a-first surface; 2251b-second surface; 2252-convex hull structure; 23-gas-liquid pipeline;
3-circuit board; Z-first direction; Y-second direction.
1-发热器件; 2-散热系统; 21-蒸发器; 211-第一壳体;
2111-第一壁; 2112-第二壁; 212-金属管; 2121-第一端;
2122-第二端; 2123-管体部; 2124-外展沿; 213-散热翅片组件;
22-冷凝器; 221-第二壳体; 222-端盖; 2221-盖板;
2222-凸起部; 223-加强筋; 224-第一钣金盖板; 2241-弯折部;
2241a-第一部分; 2241b-第二部分; 225-第二钣金盖板; 2251-连接部;
2251a-第一表面; 2251b-第二表面; 2252-凸包结构; 23-气液管路;
3-电路板; Z-第一方向; Y-第二方向。Reference numerals:
1-heating device; 2-heat dissipation system; 21-evaporator; 211-first shell;
2111-first wall; 2112-second wall; 212-metal tube; 2121-first end;
2122-second end; 2123-tube body; 2124-outward edge; 213-heat dissipation fin assembly;
22-condenser; 221-second shell; 222-end cover; 2221-cover plate;
2222-protrusion; 223-reinforcement rib; 224-first sheet metal cover; 2241-bending portion;
2241a-first part; 2241b-second part; 225-second sheet metal cover; 2251-connecting part;
2251a-first surface; 2251b-second surface; 2252-convex hull structure; 23-gas-liquid pipeline;
3-circuit board; Z-first direction; Y-second direction.
为了方便理解本申请提供的散热系统、电子设备和机柜,下面首先介绍一下其应用场景。本申请提供的散热系统主要应用与信息与通信技术行业(information and communications technology,ICT)或者车载行业的散热领域。例如,本申请提供了一种机柜,该机柜可以包括柜体和电子设备,上述电子设备设置于柜体,且电子设备具有发热器件。
In order to facilitate understanding of the heat dissipation system, electronic equipment and cabinet provided by the present application, the following first introduces its application scenarios. The heat dissipation system provided by the present application is mainly used in the heat dissipation field of the information and communications technology industry (information and communications technology, ICT) or the automotive industry. For example, the present application provides a cabinet, which may include a cabinet body and electronic equipment, the above-mentioned electronic equipment is arranged in the cabinet body, and the electronic equipment has a heating device.
具体的实现方式中,上述机柜可以为计算设备(如服务器)、网络设备(如交换机)或存储设备(如存储阵列)等带有高功耗器件的设备,或者,上述电子设备还可以位于车载设备中。In a specific implementation, the above-mentioned cabinet can be a computing device (such as a server), a network device (such as a switch) or a storage device (such as a storage array) and other devices with high-power consumption devices, or the above-mentioned electronic device can also be located in a vehicle-mounted device.
图1为本申请中电子设备的一种结构示意图,如图1所示,本申请提供还了一种电子设备。该电子设备包括发热器件1和散热系统2。发热器件1具体可以位于电路板3,例如形成服务器的节点等等。散热系统2具体可以为重力环路热管散热器。散热系统2与发热器件1导热连接,用于为发热器件1散热。FIG1 is a schematic diagram of a structure of an electronic device in the present application. As shown in FIG1 , the present application also provides an electronic device. The electronic device includes a heating device 1 and a heat dissipation system 2. The heating device 1 can be specifically located on a circuit board 3, such as forming a node of a server, etc. The heat dissipation system 2 can specifically be a gravity loop heat pipe radiator. The heat dissipation system 2 is thermally connected to the heating device 1 for dissipating heat for the heating device 1.
图2为本申请中散热系统的一种结构示意图,如图2所示,散热系统2包括蒸发器21、冷凝器22和气液管路23。其中,蒸发器21和冷凝器22通过气液管路23连通,制冷剂通过气液管路23在蒸发器21和冷凝器22之间循环流动。具体的,气液管路23包括气体管路和液体管路,气体管路连通蒸发器21的出气口和冷凝器22的进气口,使得制冷剂蒸汽从蒸发器21流至冷凝器22,在冷凝器22内冷凝成制冷剂液体。上述液体管路连通冷凝器22的出液口和蒸发器21的进液口,制冷剂液体从冷凝器22流至蒸发器21。具体工作时,蒸发器21安装于电子设备,且与发热器件1导热连接,制冷剂液体在蒸发器21内与发热器件1换热蒸发成制冷剂蒸汽,从而将发热器件1产生的热量带走,实现发热器件1的散热;制冷剂蒸汽沿气体管路流至冷凝器22进行冷凝,形成制冷剂液体,制冷剂液体再沿液体管路流至蒸发器21,以进行下一次为发热器件1散热的过程,以此形成制冷剂在散热系统2中的循环。因此,散热系统2可以将发热器件1产生的热量带走,从而为发热器件1散热,实现散热系统2的散热功能。FIG2 is a schematic diagram of the structure of the heat dissipation system in the present application. As shown in FIG2 , the heat dissipation system 2 includes an evaporator 21, a condenser 22 and a gas-liquid pipeline 23. The evaporator 21 and the condenser 22 are connected through the gas-liquid pipeline 23, and the refrigerant circulates between the evaporator 21 and the condenser 22 through the gas-liquid pipeline 23. Specifically, the gas-liquid pipeline 23 includes a gas pipeline and a liquid pipeline. The gas pipeline connects the gas outlet of the evaporator 21 and the gas inlet of the condenser 22, so that the refrigerant vapor flows from the evaporator 21 to the condenser 22, and condenses into a refrigerant liquid in the condenser 22. The above-mentioned liquid pipeline connects the liquid outlet of the condenser 22 and the liquid inlet of the evaporator 21, and the refrigerant liquid flows from the condenser 22 to the evaporator 21. During specific operation, the evaporator 21 is installed in the electronic device and is thermally connected to the heating device 1. The refrigerant liquid exchanges heat with the heating device 1 in the evaporator 21 and evaporates into refrigerant vapor, thereby taking away the heat generated by the heating device 1 and achieving heat dissipation of the heating device 1; the refrigerant vapor flows along the gas pipeline to the condenser 22 for condensation to form a refrigerant liquid, and the refrigerant liquid then flows along the liquid pipeline to the evaporator 21 to perform the next heat dissipation process for the heating device 1, thereby forming a refrigerant cycle in the heat dissipation system 2. Therefore, the heat dissipation system 2 can take away the heat generated by the heating device 1, thereby dissipating the heat for the heating device 1 and achieving the heat dissipation function of the heat dissipation system 2.
图3为本申请中蒸发器的一种剖视结构示意图,请结合图2和图3,蒸发器21包括第一壳体211、金属管212和散热翅片组件213,具体的,蒸发器21可以包括多个金属管212。其中,第一壳体211内部具有第一腔体,制冷剂在第一腔体内流动。第一壳体211包括第一壁2111和第二壁2112,第一壁2111和第二壁2112位于第一腔体相对的两侧。可以认为第一壁2111为热源接触面,在实际使用蒸发器21时,第一壁2111与发热器件1导热连接,从而与发热器件1换热。第二壁2112则位于蒸发器21远离发热器件1的一侧。上述金属管212的内部具有管腔。金属管212沿第一方向Z延伸,且沿第一方向Z的两端分别为第一端2121和第二端2122,金属管212的第一端2121为开口端,具有与管腔连通的开口,第二端2122为封闭端,则金属管212相当于形成一个盲管。金属管212的第一端2121与第一壳体211连接,且金属管212的管腔与第一腔体连通。散热翅片组件213设置于第一壳体211连接有金属管212的一侧,具体的,散热翅片组件213包括多片散热翅片。每片散热翅片包括通孔,且金属管212穿过散热翅片组件213的上述通孔,与散热翅片导热连接。FIG3 is a schematic diagram of a cross-sectional structure of the evaporator in the present application. Please refer to FIG2 and FIG3. The evaporator 21 includes a first shell 211, a metal tube 212 and a heat dissipation fin assembly 213. Specifically, the evaporator 21 may include a plurality of metal tubes 212. Among them, the first shell 211 has a first cavity inside, and the refrigerant flows in the first cavity. The first shell 211 includes a first wall 2111 and a second wall 2112, and the first wall 2111 and the second wall 2112 are located on opposite sides of the first cavity. The first wall 2111 can be considered as a heat source contact surface. When the evaporator 21 is actually used, the first wall 2111 is thermally connected to the heating device 1, thereby exchanging heat with the heating device 1. The second wall 2112 is located on the side of the evaporator 21 away from the heating device 1. The metal tube 212 has a tube cavity inside. The metal tube 212 extends along the first direction Z, and the two ends along the first direction Z are respectively a first end 2121 and a second end 2122. The first end 2121 of the metal tube 212 is an open end having an opening connected to the tube cavity, and the second end 2122 is a closed end, so the metal tube 212 is equivalent to forming a blind tube. The first end 2121 of the metal tube 212 is connected to the first shell 211, and the tube cavity of the metal tube 212 is connected to the first cavity. The heat sink fin assembly 213 is arranged on the side of the first shell 211 connected to the metal tube 212. Specifically, the heat sink fin assembly 213 includes a plurality of heat sink fins. Each heat sink fin includes a through hole, and the metal tube 212 passes through the above-mentioned through hole of the heat sink fin assembly 213 and is thermally connected to the heat sink fin.
本申请中的蒸发器21在工作时,第一腔体内具有制冷剂,第一壁2111与发热器件1导热连接,制冷剂吸收发热器件1的热量而汽化形成蒸汽,一部分蒸汽会上升至金属管212内;而金属管212与散热翅片组件213导热连接,因此,散热翅片组件213提升金属管212的换热效率,使得蒸汽在金属管212内冷凝形成液态冷凝剂,并回流至第一腔体,参与下一次为发热器件1散热的过程。另一部分蒸汽则通过气液管路23流至冷凝器22,通过冷凝器22将制冷剂的蒸汽冷凝形成制冷剂液体。该方案中的蒸发器21自身就具有一定的散热能力,可以提升散热系统2的散热能力和散热效率,从而适应发热器件1散热需求越来越高的情况。When the evaporator 21 in the present application is working, there is a refrigerant in the first cavity, and the first wall 2111 is thermally connected to the heating device 1. The refrigerant absorbs the heat of the heating device 1 and vaporizes to form steam, and a part of the steam rises to the metal tube 212; and the metal tube 212 is thermally connected to the heat dissipation fin assembly 213, so the heat dissipation fin assembly 213 improves the heat exchange efficiency of the metal tube 212, so that the steam condenses in the metal tube 212 to form a liquid condensing agent, and flows back to the first cavity to participate in the next process of heat dissipation for the heating device 1. Another part of the steam flows to the condenser 22 through the gas-liquid pipeline 23, and the refrigerant vapor is condensed by the condenser 22 to form a refrigerant liquid. The evaporator 21 in this solution itself has a certain heat dissipation capacity, which can improve the heat dissipation capacity and heat dissipation efficiency of the heat dissipation system 2, thereby adapting to the situation where the heat dissipation demand of the heating device 1 is getting higher and higher.
具体的实现方式中,蒸发器21中包括的金属管212的数量和排布位置等不做限制,具体可以根据发热器件1的散热需求进行设计。例如可以通过仿真方式来获取蒸发器21的不同区域导热效果的热测试仿真数据,进而选择散热效果最优的金属管212排布位置和数量。In a specific implementation, the number and arrangement positions of the metal tubes 212 included in the evaporator 21 are not limited, and can be specifically designed according to the heat dissipation requirements of the heating device 1. For example, thermal test simulation data of the heat conduction effect of different regions of the evaporator 21 can be obtained by simulation, and then the arrangement position and number of the metal tubes 212 with the best heat dissipation effect can be selected.
请继续参考图3,具体实现金属管212与第一壳体211的连接时,可以使金属管212的第一端2121与第一壳体211焊接连接。该实现方式中金属管212与第一壳体211的连接工艺较为简单,有利于简化蒸发器21的制造工艺。3 , when the metal tube 212 is connected to the first shell 211, the first end 2121 of the metal tube 212 can be welded to the first shell 211. In this implementation, the connection process between the metal tube 212 and the first shell 211 is relatively simple, which is conducive to simplifying the manufacturing process of the evaporator 21.
图4为图3中局部结构放大图,请结合图3和图4,金属管212包括相连接的管体部2123和外展沿2124。具体的,外展沿2124位于金属管212的第一端2121,使得金属管212的开口形成喇叭状。外展沿2124与第一壳体211焊接连接。由于外展沿2124与第一壳体211的接触面积可以较大,因此,可以提升金属管212与第一壳体211之间的连接强度。FIG4 is an enlarged view of the local structure in FIG3. Please refer to FIG3 and FIG4 to see that the metal tube 212 includes a tube body 2123 and an outward edge 2124 connected to each other. Specifically, the outward edge 2124 is located at the first end 2121 of the metal tube 212, so that the opening of the metal tube 212 forms a trumpet shape. The outward edge 2124 is welded to the first shell 211. Since the contact area between the outward edge 2124 and the first shell 211 can be larger, the connection strength between the metal tube 212 and the first shell 211 can be improved.
具体将金属管212与第一壳体211焊接时,可以使外展沿2124与第一壳体211之间具有至少两条焊缝。该实现方式中,利用多条焊缝来连接金属管212与第一壳体211,可以进一步的提升金属管212与第一壳体211之间的连接强度。Specifically, when the metal tube 212 is welded to the first shell 211, at least two welds may be formed between the outer edge 2124 and the first shell 211. In this implementation, the metal tube 212 and the first shell 211 are connected by multiple welds, which can further improve the connection strength between the metal tube 212 and the first shell 211.
本申请对于金属管212的材质不做限制。例如,在可能的实现方式中,金属管212可以为铜管、铝管或者不锈钢管等。上述材质的金属管212的导热性能较好,且较为稳定不易被腐蚀。
The present application does not limit the material of the metal tube 212. For example, in a possible implementation, the metal tube 212 may be a copper tube, an aluminum tube, or a stainless steel tube. The metal tube 212 made of the above materials has good thermal conductivity, is relatively stable, and is not easily corroded.
金属管212的沿延伸方向的高度等于或者小于散热翅片组件213沿金属管212的延伸方向的高度。则金属管212的延伸方向可以充分与散热翅片组件213导热连接,以提升金属管212的散热能力。The height of the metal tube 212 along the extension direction is equal to or less than the height of the heat sink fin assembly 213 along the extension direction of the metal tube 212. The extension direction of the metal tube 212 can be fully connected to the heat sink fin assembly 213 for heat dissipation to improve the heat dissipation capacity of the metal tube 212.
图5为本申请中冷凝器的一种结构示意图,如图5所示,冷凝器22包括第二壳体221和两个端盖222。第二壳体221为一体成型结构,具体可以采用型材挤压成型的工艺形成第二壳体221。第二壳体221沿第二方向Y延伸,且在第二方向Y的两端分别具有开口,两个端盖222则分别焊接于第二壳体221的两端的开口。该实现方式中,第二壳体221为一体结构,使得冷凝器22连接部分较少,冷凝器22的结构强度较好,不易出现泄漏等情况,且装配工艺也较为简单,成本较低。FIG5 is a schematic diagram of a structure of a condenser in the present application. As shown in FIG5 , the condenser 22 includes a second shell 221 and two end covers 222. The second shell 221 is an integrally formed structure, and specifically, the second shell 221 can be formed by a profile extrusion process. The second shell 221 extends along the second direction Y, and has openings at both ends of the second direction Y, respectively, and the two end covers 222 are welded to the openings at both ends of the second shell 221, respectively. In this implementation, the second shell 221 is an integral structure, so that the condenser 22 has fewer connecting parts, the condenser 22 has better structural strength, is not prone to leakage, etc., and the assembly process is relatively simple, and the cost is low.
图6为本申请中冷凝器的一种局部剖视图,如图6所示,具体的实现方式中,端盖222包括盖板2221和凸起部2222,凸起部2222与盖板2221固定。具体的实现方式中,盖板2221与凸起部2222为一体成型结构,盖板2221与凸起部2222之间连接的可靠性较强。具体的实现方式中,可以使凸起部2222的周侧外轮廓与第二腔体的开口处轮廓相匹配,以便于使凸起部2222与第二壳体221的内壁形成较好的连接关系。将盖板2221安装至第二壳体221时,使得凸起部2222伸入到第二壳体221的开口中。盖板2221与第二壳体221的端部相接触形成安装面,具体可以形成焊缝。凸起部2222与第二壳体221朝向第二腔体的内壁接触形成另一个安装面,具体可以形成另一条焊缝。该方案可以提升端盖222与第二壳体221之间的连接强度。FIG6 is a partial cross-sectional view of the condenser in the present application. As shown in FIG6, in a specific implementation, the end cover 222 includes a cover plate 2221 and a protrusion 2222, and the protrusion 2222 is fixed to the cover plate 2221. In a specific implementation, the cover plate 2221 and the protrusion 2222 are an integrally formed structure, and the reliability of the connection between the cover plate 2221 and the protrusion 2222 is relatively strong. In a specific implementation, the outer contour of the circumferential side of the protrusion 2222 can be matched with the contour of the opening of the second cavity, so that the protrusion 2222 forms a better connection relationship with the inner wall of the second shell 221. When the cover plate 2221 is installed to the second shell 221, the protrusion 2222 extends into the opening of the second shell 221. The cover plate 2221 contacts the end of the second shell 221 to form a mounting surface, which can specifically form a weld. The raised portion 2222 contacts the inner wall of the second shell 221 facing the second cavity to form another mounting surface, specifically another welding seam. This solution can improve the connection strength between the end cover 222 and the second shell 221.
凸起部2222伸出第二壳体221的第二腔体内,还可以支撑第二壳体221,提升第二壳体221的强度。The protrusion 2222 extends out of the second cavity of the second shell 221 , and can also support the second shell 221 , thereby improving the strength of the second shell 221 .
图7为本申请中冷凝器的一种透视结构示意图,如图7所示,一种具体的实现方式中,上述第二腔体内具有至少一条加强筋223,以增强冷凝器22的结构强度。加强筋223的延伸方向与第二腔体的延伸方向相同,具体可以从第二壳体221的一个开口延伸至另一个开口。该方案中,可以使得加强筋223与第二壳体221为一体成型结构,一方面可以简化冷凝器22的制备工艺,另一方面可以提升加强筋223与第二壳体221的连接强度。FIG7 is a perspective structural diagram of the condenser in the present application. As shown in FIG7 , in a specific implementation, at least one reinforcing rib 223 is provided in the second cavity to enhance the structural strength of the condenser 22. The extending direction of the reinforcing rib 223 is the same as the extending direction of the second cavity, and specifically can extend from one opening of the second shell 221 to another opening. In this solution, the reinforcing rib 223 and the second shell 221 can be an integrally formed structure, which can simplify the preparation process of the condenser 22 on the one hand, and improve the connection strength between the reinforcing rib 223 and the second shell 221 on the other hand.
图8为本申请中冷凝器的另一种结构示意图,如图8所示,另一种实现方式中,冷凝器22包括第一钣金盖板224和第二钣金盖板225,第一钣金盖板224和第二钣金盖板225焊接连接,在第一钣金盖板224与第二钣金盖板225之间形成第三腔体。该实现方式中,可以利用钣金的工艺先分别形成第二钣金盖板225和第一钣金盖板224,则第一钣金盖板224和第二钣金盖板225的部分不易出现泄漏;之后再采用焊接的工艺,焊接第二钣金盖板225和第一钣金盖板224,以使得第二钣金盖板225与第一钣金盖板224可靠连接。FIG8 is another structural schematic diagram of the condenser in the present application. As shown in FIG8 , in another implementation, the condenser 22 includes a first sheet metal cover plate 224 and a second sheet metal cover plate 225, which are welded to form a third cavity between the first sheet metal cover plate 224 and the second sheet metal cover plate 225. In this implementation, the second sheet metal cover plate 225 and the first sheet metal cover plate 224 can be formed separately by using a sheet metal process, so that the first sheet metal cover plate 224 and the second sheet metal cover plate 225 are not prone to leakage; and then the second sheet metal cover plate 225 and the first sheet metal cover plate 224 are welded by a welding process, so that the second sheet metal cover plate 225 and the first sheet metal cover plate 224 are reliably connected.
图9为本申请中冷凝器的一种局部剖视图,如图9所示,为了提升第一钣金盖板224和第二钣金盖板225的连接强度,可以使得第一钣金盖板224具有弯折部2241。弯折部2241包括相互连接的第一部分2241a和第二部分2241b,且第一部分2241a和第二部分2241b呈设定角度。具体的,第一部分2241a和第二部分2241b可以垂直设置。第二钣金盖板225具有与第一钣金盖板224连接的连接部2251,连接部2251伸入弯折部2241,连接部2251包括第一表面2251a和第二表面2251b,第一表面2251a与第二表面2251b之间的夹角与弯折部2241的第一部分2241a和第二部分2241b之间的设定角度一致。使得第一部分2241a与连接部2251的第一表面2251a焊接连接,第二部分2241b与连接部2251的第二表面2251b焊接连接。该方案中,第一钣金盖板224与第二钣金盖板225之间具有两个相互连接的连接面,可以提升第一钣金盖板224和第二钣金盖板225之间的连接强度,提升第三腔体的密封性。FIG9 is a partial cross-sectional view of the condenser in the present application. As shown in FIG9 , in order to improve the connection strength between the first sheet metal cover plate 224 and the second sheet metal cover plate 225, the first sheet metal cover plate 224 may have a bending portion 2241. The bending portion 2241 includes a first portion 2241a and a second portion 2241b connected to each other, and the first portion 2241a and the second portion 2241b are at a set angle. Specifically, the first portion 2241a and the second portion 2241b may be arranged vertically. The second sheet metal cover plate 225 has a connecting portion 2251 connected to the first sheet metal cover plate 224, the connecting portion 2251 extends into the bending portion 2241, and the connecting portion 2251 includes a first surface 2251a and a second surface 2251b, and the angle between the first surface 2251a and the second surface 2251b is consistent with the set angle between the first portion 2241a and the second portion 2241b of the bending portion 2241. The first part 2241a is welded to the first surface 2251a of the connecting part 2251, and the second part 2241b is welded to the second surface 2251b of the connecting part 2251. In this solution, there are two interconnected connecting surfaces between the first sheet metal cover plate 224 and the second sheet metal cover plate 225, which can improve the connection strength between the first sheet metal cover plate 224 and the second sheet metal cover plate 225 and improve the sealing of the third cavity.
进一步的实现方式中,第二钣金盖板225具有凸包结构2252,凸包结构2252朝向第一钣金盖板224方向凸起,也就是朝向说第一钣金盖板224中的凸包结构2252朝向第三腔体内凸起。凸包结构2252与第一钣金盖板224焊接连接,则可以进一步的提升第一钣金盖板224与第二钣金盖板225的连接强度,提升第三腔体的密封性。In a further implementation, the second sheet metal cover plate 225 has a convex structure 2252, and the convex structure 2252 protrudes toward the first sheet metal cover plate 224, that is, the convex structure 2252 in the first sheet metal cover plate 224 protrudes toward the third cavity. The convex structure 2252 is welded to the first sheet metal cover plate 224, which can further improve the connection strength between the first sheet metal cover plate 224 and the second sheet metal cover plate 225, and improve the sealing of the third cavity.
具体的实现方式中,凸包结构2252可以采用钣金的工艺形成,使得第二钣金盖板225本身为一体的钣金结构件,一方面简化了制备工艺,另一方面提升了冷凝器22的第三腔体的密封性。In a specific implementation, the convex structure 2252 can be formed by a sheet metal process, so that the second sheet metal cover 225 itself is an integrated sheet metal structure, which simplifies the preparation process on the one hand, and improves the sealing of the third cavity of the condenser 22 on the other hand.
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。
The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims (12)
- 一种散热系统,其特征在于,包括蒸发器、冷凝器和气液管路,所述蒸发器和所述冷凝器通过所述气液管路连通,其中:A heat dissipation system, characterized in that it comprises an evaporator, a condenser and a gas-liquid pipeline, wherein the evaporator and the condenser are connected through the gas-liquid pipeline, wherein:所述蒸发器包括第一壳体、金属管和散热翅片组件,所述第一壳体内部具有第一腔体,所述金属管的内部具有管腔,所述金属管包括第一端和第二端,所述第一端为开口端,所述第二端为封闭端;所述金属管的第一端与所述第一壳体连接,且所述管腔与所述第一腔体连通;所述散热翅片组件设置于所述第一壳体连接有所述金属管的一侧,且所述金属管穿过所述散热翅片组件,与所述散热翅片组件导热连接。The evaporator includes a first shell, a metal tube and a heat dissipation fin assembly, wherein the first shell has a first cavity inside, the metal tube has a tube cavity inside, the metal tube includes a first end and a second end, the first end is an open end, and the second end is a closed end; the first end of the metal tube is connected to the first shell, and the tube cavity is connected to the first cavity; the heat dissipation fin assembly is arranged on a side of the first shell connected to the metal tube, and the metal tube passes through the heat dissipation fin assembly and is thermally connected to the heat dissipation fin assembly.
- 如权利要求1所述的散热系统,其特征在于,所述金属管的第一端与所述第一壳体焊接连接。The heat dissipation system according to claim 1, characterized in that the first end of the metal tube is welded to the first shell.
- 如权利要求2所述的散热系统,其特征在于,所述金属管包括相连接的管体部和外展沿,所述外展沿位于所述金属管的所述第一端,所述外展沿与所述第一壳体焊接连接。The heat dissipation system as described in claim 2 is characterized in that the metal tube includes a tube body portion and a flared edge connected to each other, the flared edge is located at the first end of the metal tube, and the flared edge is welded to the first shell.
- 如权利要求3所述的散热系统,其特征在于,所述外展沿与所述第一壳体之间具有至少两条焊缝。The heat dissipation system as described in claim 3 is characterized in that there are at least two welds between the flared edge and the first shell.
- 如权利要求1~4任一项所述的散热系统,其特征在于,所述金属管的沿延伸方向的高度等于或者小于所述散热翅片组件沿所述延伸方向的高度。The heat dissipation system according to any one of claims 1 to 4, characterized in that a height of the metal tube along the extension direction is equal to or less than a height of the heat dissipation fin assembly along the extension direction.
- 如权利要求1~5任一项所述的散热系统,其特征在于,所述冷凝器包括第二壳体和两个端盖,其中,The heat dissipation system according to any one of claims 1 to 5, characterized in that the condenser comprises a second shell and two end covers, wherein:所述第二壳体为一体成型结构,且所述第二壳体的内部具有第二腔体,所述第二腔体的两端分别具有开口,两个所述端盖分别焊接于所述第二壳体的两端的所述开口。The second shell is an integrally formed structure, and the second shell has a second cavity inside, both ends of the second cavity have openings respectively, and the two end covers are respectively welded to the openings at both ends of the second shell.
- 如权利要求6所述的散热系统,其特征在于,所述端盖具有盖板和与所述盖板固定的凸起部,所述凸起部伸入所述开口,所述盖板与所述第二壳体的端部焊接,所述凸起部与所述第二壳体朝向所述第二腔体的内壁焊接。The heat dissipation system as described in claim 6 is characterized in that the end cover has a cover plate and a protrusion fixed to the cover plate, the protrusion extends into the opening, the cover plate is welded to the end of the second shell, and the protrusion is welded to the inner wall of the second shell toward the second cavity.
- 如权利要求6或7所述的散热系统,其特征在于,所述第二腔体内具有至少一条加强筋,所述加强筋的延伸方向与所述第二腔体的延伸方向相同。The heat dissipation system according to claim 6 or 7 is characterized in that the second cavity has at least one reinforcing rib, and the extension direction of the reinforcing rib is the same as the extension direction of the second cavity.
- 如权利要求1~5任一项所述的散热系统,其特征在于,所述冷凝器包括第一钣金盖板和第二钣金盖板,其中,The heat dissipation system according to any one of claims 1 to 5, characterized in that the condenser comprises a first sheet metal cover plate and a second sheet metal cover plate, wherein:所述第一钣金盖板具有弯折部,所述弯折部包括相互连接的第一部分和第二部分,所述第一部分和所述第二部分呈设定角度;所述第二钣金盖板的连接部伸入所述弯折部,所述第一部分与所述连接部的第一表面焊接连接,所述第二部分与所述连接部的第二表面焊接连接。The first sheet metal cover has a bending portion, which includes a first part and a second part that are connected to each other, and the first part and the second part are at a set angle; the connecting portion of the second sheet metal cover extends into the bending portion, the first part is welded to the first surface of the connecting portion, and the second part is welded to the second surface of the connecting portion.
- 如权利要求9所述的散热系统,其特征在于,所述第二钣金盖板具有凸包结构,所述凸包结构朝向所述第一钣金盖板方向凸起,所述凸包结构与所述第一钣金盖板焊接连接。The heat dissipation system as described in claim 9 is characterized in that the second sheet metal cover has a convex structure, the convex structure protrudes toward the first sheet metal cover, and the convex structure is welded to the first sheet metal cover.
- 一种电子设备,其特征在于,包括如权利要求1~10任一项所述的散热系统,还包括发热器件,所述蒸发器与所述发热器件导热连接。An electronic device, characterized in that it comprises the heat dissipation system according to any one of claims 1 to 10, and further comprises a heating device, wherein the evaporator is thermally connected to the heating device.
- 一种机柜,其特征在于,包括柜体和如权利要求11所述的电子设备,所述电子设备设置于所述柜体。 A cabinet, characterized in that it comprises a cabinet body and the electronic device according to claim 11, wherein the electronic device is arranged in the cabinet body.
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CN202310187874.1 | 2023-02-20 | ||
CN202310187874 | 2023-02-20 | ||
CN202310488851.4 | 2023-04-28 | ||
CN202310488851.4A CN118524669A (en) | 2023-02-20 | 2023-04-28 | Heat dissipation system, electronic equipment and cabinet |
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CN114245687A (en) * | 2021-12-28 | 2022-03-25 | 北京微焓科技有限公司 | Evaporator, condenser and loop heat pipe |
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