WO2023120374A1 - 電力ケーブル用絶縁性樹脂組成物、電力ケーブルおよび電力ケーブル接続部 - Google Patents
電力ケーブル用絶縁性樹脂組成物、電力ケーブルおよび電力ケーブル接続部 Download PDFInfo
- Publication number
- WO2023120374A1 WO2023120374A1 PCT/JP2022/046229 JP2022046229W WO2023120374A1 WO 2023120374 A1 WO2023120374 A1 WO 2023120374A1 JP 2022046229 W JP2022046229 W JP 2022046229W WO 2023120374 A1 WO2023120374 A1 WO 2023120374A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin composition
- insulating resin
- temperature
- power cable
- styrene
- Prior art date
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 156
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 158
- -1 polypropylene Polymers 0.000 claims abstract description 96
- 229920001155 polypropylene Polymers 0.000 claims abstract description 91
- 239000004743 Polypropylene Substances 0.000 claims abstract description 88
- 229920005989 resin Polymers 0.000 claims abstract description 64
- 239000011347 resin Substances 0.000 claims abstract description 64
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 37
- 238000005259 measurement Methods 0.000 claims abstract description 22
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 9
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 9
- 229920000642 polymer Polymers 0.000 claims abstract description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 48
- 239000005977 Ethylene Substances 0.000 claims description 47
- 239000004711 α-olefin Substances 0.000 claims description 33
- 125000004432 carbon atom Chemical group C* 0.000 claims description 31
- 239000004020 conductor Substances 0.000 claims description 26
- 230000005684 electric field Effects 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 claims description 10
- 229920005629 polypropylene homopolymer Polymers 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 6
- 238000010292 electrical insulation Methods 0.000 description 43
- 238000004132 cross linking Methods 0.000 description 31
- 238000000034 method Methods 0.000 description 16
- 238000001125 extrusion Methods 0.000 description 14
- 239000012212 insulator Substances 0.000 description 14
- 229920001577 copolymer Polymers 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 10
- 239000000806 elastomer Substances 0.000 description 10
- 239000003963 antioxidant agent Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 239000004698 Polyethylene Substances 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 229920000573 polyethylene Polymers 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 6
- 239000003431 cross linking reagent Substances 0.000 description 6
- 230000006866 deterioration Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000004898 kneading Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 229920003020 cross-linked polyethylene Polymers 0.000 description 4
- 239000004703 cross-linked polyethylene Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 238000007665 sagging Methods 0.000 description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 2
- MQWCQFCZUNBTCM-UHFFFAOYSA-N 2-tert-butyl-6-(3-tert-butyl-2-hydroxy-5-methylphenyl)sulfanyl-4-methylphenol Chemical compound CC(C)(C)C1=CC(C)=CC(SC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O MQWCQFCZUNBTCM-UHFFFAOYSA-N 0.000 description 2
- ZVVFVKJZNVSANF-UHFFFAOYSA-N 6-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]hexyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCCCCCCOC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 ZVVFVKJZNVSANF-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229920006132 styrene block copolymer Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- FCHGUOSEXNGSMK-UHFFFAOYSA-N 1-tert-butylperoxy-2,3-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=CC(OOC(C)(C)C)=C1C(C)C FCHGUOSEXNGSMK-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- YAQDPWONDFRAHF-UHFFFAOYSA-N 2-methyl-2-(2-methylpentan-2-ylperoxy)pentane Chemical compound CCCC(C)(C)OOC(C)(C)CCC YAQDPWONDFRAHF-UHFFFAOYSA-N 0.000 description 1
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- 229920003317 Fusabond® Polymers 0.000 description 1
- 101000873446 Homo sapiens Selenoprotein S Proteins 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 102100034940 Selenoprotein S Human genes 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- MBAUOPQYSQVYJV-UHFFFAOYSA-N octyl 3-[4-hydroxy-3,5-di(propan-2-yl)phenyl]propanoate Chemical compound OC1=C(C=C(C=C1C(C)C)CCC(=O)OCCCCCCCC)C(C)C MBAUOPQYSQVYJV-UHFFFAOYSA-N 0.000 description 1
- 229920006285 olefinic elastomer Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/442—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from aromatic vinyl compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0291—Disposition of insulation comprising two or more layers of insulation having different electrical properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/292—Protection against damage caused by extremes of temperature or by flame using material resistant to heat
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
Definitions
- the present disclosure relates to an insulating resin composition for power cables, power cables, and power cable connections.
- DC power cables and AC power cables are collectively referred to as power cables).
- crosslinking of polyethylene is performed in order to suppress such destruction due to heat.
- cross-linking polyethylene may cause problems such as a decrease in the recyclability of the insulating layer, a significant increase in manufacturing time due to the addition of a cross-linking process, and a decrease in the electrical insulation of the insulating layer due to cross-linking residues.
- composition development using polypropylene instead of cross-linked polyethylene is being considered. Since the melting point of polypropylene is higher than that of polyethylene, breakage of the insulating layer due to heat generated from the conductor of the power cable can be suppressed without cross-linking the polypropylene.
- polypropylene is relatively soft among resins, it is harder than polyethylene.
- a power cable using polypropylene as an insulating layer is difficult to bend easily, and therefore, characteristics such as workability and transportability of the power cable may be inferior to those of crosslinked polyethylene.
- polypropylene has low electrical insulation at high temperatures.
- compositional improvements such as addition of additives and modification of polypropylene have been investigated. Under these circumstances, compositional development is being actively carried out to improve the flexibility and electrical insulation of polypropylene.
- a method commonly used for automobile applications is to add ethylene propylene rubber (EPR) or an olefinic elastomer (TPO), which is a copolymer of ethylene and ⁇ -olefin, as a softening agent to polypropylene.
- EPR ethylene propylene rubber
- TPO olefinic elastomer
- EPR and TPO soften at 90°C or higher. Since polypropylene melts at 135 to 175° C., there is a high possibility that the resin will sag under its own weight after the power cable is extruded, and that the resin will fall off.
- the polypropylene composition kneaded with EPR and TPO is prone to thermal deformation due to molecular fluctuations such as when heat is applied. Therefore, depending on the temperature of the environment in which the power cable is used, there is a high possibility that the power cable will be deformed after a long period of time, causing sudden deterioration in electrical insulation.
- a resin component having a copolymer containing a styrene block containing a structural unit derived from styrene and an ethylene block containing a structural unit derived from ethylene is contained, and all of which constitute the resin component
- a resin composition for electric wires and cables is described in which the content ratio of structural units derived from styrene to the structural units is 1.1 mol % or more and 40 mol % or less.
- copolymers include styrene/ethylene/propylene/styrene block copolymers and styrene/ethylene/ethylene/propylene/styrene block copolymers.
- the copolymer may also have olefins such as propylene in addition to the styrene and ethylene blocks.
- the resin composition for electric wires and cables of Patent Document 1 which specifies the content of structural units derived from styrene, has insufficient flexibility, so the power cable may have poor flexibility. Furthermore, the resin composition for electric wires and cables of Patent Document 1 may cause problems such as sag in power cables.
- An object of the present disclosure is to provide an insulating resin composition for a power cable, a power cable, and a power cable joint which are excellent in flexibility and electrical insulation and can suppress thermal deformation and sag without performing a cross-linking step. That is.
- the content ratio of the polypropylene resin (A) and the styrene-based thermoplastic elastomer (B) is 20.0 or more and 55% by mass of the polypropylene resin (A):the styrene-based thermoplastic elastomer (B). .0 or less: The insulating resin composition for power cables according to any one of the above [1] to [5], which is 45.0 or more and 80.0 or less.
- the power cable according to any one of [1] to [6] above, wherein the content of styrene contained in the insulating resin composition for power cables is 10% by mass or more and 30% by mass or less.
- Insulating resin composition for [8] The styrenic thermoplastic elastomer (B) contains structural units derived from styrene, and at least one of structural units derived from ethylene and structural units derived from an ⁇ -olefin having 3 to 30 carbon atoms.
- the structural unit derived from styrene is 10.0% by mass or more and 60.0% by mass or less
- the structural unit derived from ethylene is 20.0% by mass or more and 70.0% by mass or less.
- the polypropylene resin (A) is a random polypropylene containing a structural unit derived from ethylene and a structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms, according to the above [1] to [9].
- the polypropylene resin (A) is a block polypropylene containing structural units derived from homopolypropylene and ethylene and structural units derived from an ⁇ -olefin having 3 to 30 carbon atoms, above [1] to [ 9], the insulating resin composition for power cables according to any one of the above.
- a power cable comprising an insulating layer made of a resin composition and an external semi-conductive layer covering the outer periphery of the insulating layer.
- connection part that connects a conductor of one power cable and a conductor of the other power cable, an exposed part of the conductor of the one power cable, and a connection part that covers the exposed part of the conductor of the other power cable and an inner semiconductive layer, and a connecting portion insulating layer made of the insulating resin composition for a power cable according to any one of [1] to [15], covering the outer periphery of the connecting portion inner semiconductive layer. and a connection outer semi-conductive layer covering the outer periphery of the connection insulating layer.
- an insulating resin composition for a power cable, a power cable, and a power cable joint which are excellent in flexibility and electrical insulation and can suppress thermal deformation and sag without performing a cross-linking step. be able to.
- FIG. 1 is an example of a temperature characteristic curve of loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s for an insulating resin composition for power cables according to an embodiment.
- FIG. 2 is another example of the temperature characteristic curve of the loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s for the power cable insulating resin composition of the embodiment.
- FIG. 3 is a cross-sectional view showing an example of a power cable provided with the insulating resin composition for power cables of the embodiment.
- FIG. 4 is a vertical cross-sectional view showing an example of a power cable connecting portion provided with the insulating resin composition for power cables of the embodiment.
- the insulating resin composition for power cables of the embodiment contains a polypropylene resin (A), which is a propylene-based polymer, and a styrene-based thermoplastic elastomer (B).
- A polypropylene resin
- B styrene-based thermoplastic elastomer
- the temperature characteristic curve of the loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad / s is the high temperature side temperature region where the loss tangent tan ⁇ is 0.1 to 0.4 and the loss tangent tan ⁇ is less than 0.1 and the maximum temperature of the high temperature side temperature range is 240° C. or higher.
- FIG. 1 is an example of a temperature characteristic curve of loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s for the insulating resin composition for power cables of the embodiment.
- FIG. 1 and FIG. 2, which will be described later, show temperature characteristic curves of the loss tangent tan ⁇ up to 0.4.
- a temperature characteristic curve of loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s (hereinafter simply referred to as a temperature characteristic of loss tangent tan ⁇ curve) has a high-temperature region in which the loss tangent tan ⁇ is 0.1 or more and 0.4 or less and a low-temperature region in which the loss tangent tan ⁇ is less than 0.1.
- the temperature when the loss tangent tan ⁇ in the temperature characteristic curve of the loss tangent tan ⁇ is 0.1 is taken as the reference temperature, the reference temperature or higher is the high temperature side temperature region, and the lower temperature is the low temperature. side temperature range.
- the temperature characteristic curve of the loss tangent tan ⁇ has a reference temperature, a high temperature region, and a low temperature region. Also, the temperature characteristic curve of the loss tangent tan ⁇ continues the high temperature side temperature region and the low temperature side temperature region.
- FIG. 2 is another example of the temperature characteristic curve of the loss tangent tan ⁇ obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s for the power cable insulating resin composition of the embodiment.
- the maximum temperature is Use it as a reference temperature.
- the low-temperature side temperature region which is the temperature region in which the loss tangent tan ⁇ is less than 0.1, is a temperature region lower than the reference temperature
- the loss tangent tan ⁇ shown in FIG. is a temperature region higher than the temperature on the low temperature side where the loss tangent tan ⁇ is 0.1 and lower than the reference temperature.
- the temperature on the low temperature side where the loss tangent tan ⁇ is 0.1 is lower than the reference temperature.
- the loss tangent tan ⁇ of the high temperature side temperature range higher than the low temperature side temperature range is 0.1 or more and 0.4 or less.
- the loss tangent tan ⁇ in the high-temperature temperature range is 0.1 or more, the torque during extrusion molding of the insulating resin composition is reduced, thereby facilitating extrusion molding of the insulating resin composition.
- the loss tangent tan ⁇ in the high-temperature side temperature range is 0.4 or less, sag of the insulating resin composition obtained by extrusion molding can be suppressed, so that the shape of the insulating resin composition can be maintained for a long period of time. can be kept stable.
- the insulating resin composition is used for a power cable or a power cable connecting portion, it is possible to maintain a state in which the circularity of the cross section of the power cable or the power cable connecting portion is small for a long period of time.
- the maximum temperature is 240°C or higher in the high temperature side temperature range, which is the temperature range in which the loss tangent tan ⁇ is 0.1 or more and 0.4 or less.
- the maximum temperature in the high temperature region is about 270.degree.
- the maximum temperature of the high-temperature side temperature range is 240°C or higher, for example, melting during molding will not cause sag due to the weight of the resin itself, which is effective in maintaining the roundness of the cable.
- the maximum temperature of the high temperature side temperature region is 240° C. or higher, preferably 300° C. or lower. If the maximum temperature in the high-temperature region is higher than 300°C, the insulating resin composition will have a low loss tangent tan ⁇ even when heated to nearly 300°C, so the insulating resin composition will be very hard. It means that it is a material.
- an insulating resin composition having such a composition When an insulating resin composition having such a composition is extruded, for example, a very large torque is applied at an extrusion temperature of 180 to 240° C., and extrusion is not easy. Such a torque problem can be solved by further raising the extrusion molding temperature, but the higher temperature may facilitate the progress of thermal deterioration of the insulating resin composition.
- a large amount of antioxidant is added to the insulating resin composition as a countermeasure against heat deterioration, deterioration of insulating properties and occurrence of bleeding out may be taken into consideration.
- the lowest temperature in the high temperature region is preferably 90°C or higher and 175°C or lower, more preferably 90°C or higher and 150°C or lower.
- the lowest temperature in the high temperature side temperature range is the reference temperature.
- the lowest temperature in the high-temperature temperature range is 90°C or higher, there is no change in the molecular structure such as melting due to the heat generated in the cable when the cable is energized. Since the extrusion molding temperature does not need to be raised too high, it is effective in preventing sag during extrusion molding and heat deterioration.
- the lowest temperature in the high temperature side temperature range can be changed by the composition of the polypropylene resin (A).
- the melting point of the polypropylene resin (A) is as high as about 155° C. or higher and 175° C. or lower. For example, it can be controlled to 175° C. or less.
- the melting point of the polypropylene resin (A) is about 135 ° C. or higher and 155 ° C. or lower, so the lowest temperature in the high temperature side temperature range can be controlled to be low, for example, 155 ° C.
- the maximum temperature in the range of loss tangent tan ⁇ of 0.1 to 0.3 is preferably 160°C or higher, more preferably 170°C or higher, and even more preferably 180°C or higher. This maximum temperature is lower than the maximum temperature of the high temperature side temperature region.
- the maximum temperature in the range of loss tangent tan ⁇ is 0.1 or more and 0.3 or less is 160° C. or more, molding can be performed without causing sag during extrusion molding.
- the loss tangent tan ⁇ at 90°C is preferably less than 0.1.
- 90°C is preferably within the low temperature range.
- the loss tangent tan ⁇ at 90° C. is less than 0.1, it is effective because there is no change in the molecular structure caused by the heat generated in the cable when the cable is energized.
- the loss tangent tan ⁇ may temporarily increase due to the cross-linking reaction of pseudo-crosslinking of the styrene-based elastomer.
- the loss tangent tan ⁇ at 100° C. in the temperature characteristic curve of the loss tangent tan ⁇ is preferably less than 0.1.
- the loss tangent tan ⁇ at 80° C. is less than 0.1 in the temperature characteristic curve of the loss tangent tan ⁇ .
- the temperature characteristic curve of the loss tangent tan ⁇ can be obtained by dynamic viscoelasticity measurement at a frequency of 100 rad/s for the insulating resin composition.
- Dynamic viscoelasticity measurement was performed using a viscoelasticity measuring device (Physica MCR301, manufactured by Anton Paar) on a sheet-shaped insulating resin composition having a thickness of 2 mm at a frequency of 100 rad/s and a measurement temperature of 25°C or higher and 250°C. °C or less, and the temperature is increased at a rate of 5 °C/min.
- the insulating resin composition contains oily liquids such as mineral oils such as naphthalene oil, aromatic oil, paraffin oil, and polyaromatic oil, and oils derived from phenyl groups, either alone or in combination of two or more. Sufficient flexibility and electrical insulation can be obtained even without it, but in order to further improve flexibility and electrical insulation, the oily liquid may be contained to the extent that the sag resistance is not reduced. .
- the content of the oily liquid contained in the insulating resin composition is preferably 0% by mass or more and 25% by mass or less, more preferably 0% by mass or more and 15% by mass or less, and still more preferably 0% by mass or more and 5% by mass or less. be.
- the insulating resin composition does not contain filler components such as zinc oxide, magnesium oxide, silica, carbon, and fullerene alone or in combination of two or more, and has sufficient flexibility and electrical insulation.
- the above filler component may be contained to the extent that the sag resistance is not lowered.
- the content of the filler component contained in the insulating resin composition is preferably 0% by mass or more and 20% by mass or less, more preferably 0% by mass or more and 10% by mass or less, and still more preferably 0% by mass or more and 5% by mass or less. be.
- the insulating resin composition includes at least one of a thermoplastic resin having a melting point of 50 to 200 ° C. such as polyethylene, polyvinyl acetate, and polystyrene, and a modified resin of the thermoplastic resin, alone or in combination of two or more. Even if it does not contain, it can have sufficient flexibility and electrical insulation, but in order to further improve flexibility and electrical insulation, the thermoplastic resin and the thermal At least one of the modified resins of the plastic resin may be contained.
- a thermoplastic resin having a melting point of 50 to 200 ° C. such as polyethylene, polyvinyl acetate, and polystyrene
- a modified resin of the thermoplastic resin alone or in combination of two or more. Even if it does not contain, it can have sufficient flexibility and electrical insulation, but in order to further improve flexibility and electrical insulation, the thermoplastic resin and the thermal At least one of the modified resins of the plastic resin may be contained.
- the total content of the thermoplastic resin and modified resin contained in the insulating resin composition is preferably 0.1% by mass or more and 25.0% by mass or less, more preferably 1% by mass or more and 20% by mass or less, and even more preferably It is 5 mass % or more and 10 mass % or less.
- the insulating resin composition includes, for example, di-t-hexyl peroxide (Perhexyl D manufactured by NOF Corporation), dicumyl peroxide (PERMYL D manufactured by NOF Corporation), 2,5-dimethyl-2,5-di (t-butylperoxy) hexane (NOF Perhexa 25B), ⁇ , ⁇ '-di(t-butylperoxy)diisopropylbenzene (NOF Perbutyl P), t-butyl cumyl peroxide (NOF) Sufficient heat resistance and electrical insulation without cross-linking cross-linking agents such as Perbutyl C manufactured by NOF Corporation) and di-t-butyl peroxide (Perbutyl D manufactured by NOF Corporation) alone or in combination of two or more.
- the above-mentioned cross-linking agent may be added to the extent that the heat resistance and electrical insulation properties are not lowered. Furthermore, by mixing a small amount of a cross-linking material and partially cross-linking, it is possible to improve mechanical properties such as ease of bending and improve heat resistance. Also, depending on the composition of the selected cross-linking agent, the electrical insulation can be improved.
- the content of the cross-linking agent contained in the insulating resin composition is preferably 0.1 mass % or less and 5.0 mass % or less, more preferably 0.5 mass % or more and 3.0 mass % or less.
- the insulating resin composition crosslinked with a crosslinking agent is a crosslinked insulating resin composition
- the insulating resin composition not crosslinked with a crosslinking agent is a non-crosslinked insulating resin composition.
- the insulating resin composition contains, as a stabilizer, a hindered phenol antioxidant, a thioether antioxidant, or a mixture of two or more of these antioxidants. , may be contained to the extent that the sag resistance is not reduced.
- Hindered phenolic antioxidants include tetrakis [methylene-3-( 3',5'-di-t-butyl-4'-hydroxyphenyl) propionate] methane (Irganox 1010 manufactured by BASF), 1,6- Hexanediol-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate] (BASF Irganox 259), octadecyl-3-(3,5-di-t-butyl-4 -hydroxyphenyl) propionate (BASF Irganox 1076), isooctyl-3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate (BASF Irganox 1135), and tetrakis More preferred is [methylene-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]methane. These can be used alone or in combination
- Thioether-based antioxidants include 4,4'-thiobis-(3-methyl-6-t-butylphenol) (Cynox BCS manufactured by Shipro Kasei Co., Ltd.), 2,2'-thiobis-(4-methyl-6-t -butylphenol) (Irganox 1081 manufactured by BASF), more preferably 4,4'-thiobis-(3-methyl-6-t-butylphenol). These can be used alone or in combination of two or more.
- the content of the stabilizer contained in the insulating resin composition is preferably 0.01% by mass or more and 10.00% by mass or less, more preferably 0.20% by mass or more and 1.0% by mass or less.
- the content of the stabilizer is 0.01% by mass or more, the heat resistance of the insulating resin composition can be improved.
- the stabilizer content is 10.00% by mass or less, the electrical insulation of the insulating resin composition can be improved.
- Polypropylene resin (A) is derived from homopolypropylene and ethylene from the viewpoint of excellent flexibility and electrical insulation without cross-linking treatment, and from the viewpoint of suppressing thermal deformation due to molecular fluctuations such as sag and heat application.
- Random polypropylene containing structural units and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, or structural units derived from homopolypropylene and ethylene and ⁇ -olefins having 3 to 30 carbon atoms It is preferably a block polypropylene containing and a random polypropylene or homopolypropylene containing structural units derived from ethylene and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms and structural units derived from ethylene and carbon More preferably, it is a block polypropylene containing a structural unit derived from an ⁇ -olefin having a number of 3 or more and 30 or less, and a structural unit derived from ethylene and a
- the structural unit derived from ethylene that constitutes the random polypropylene is preferably ethylene.
- the structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms, which constitutes random polypropylene, is preferably propylene or butene.
- the ratio (E/O) of the structural unit (E) derived from ethylene to the unit (O) is preferably 0 or more, more preferably 0.001 or more, and still more preferably 0.010 or more.
- the random polypropylene ratio (E/O) is within the above range, the compatibility with the styrene-based thermoplastic elastomer (B) can be improved.
- the structural unit derived from ethylene that constitutes the block polypropylene is preferably ethylene.
- the structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms, which constitutes the block polypropylene, is preferably propylene or butene.
- the ratio (E/O) of the structural unit (E) derived from ethylene to the unit (O) is preferably 0 or more, more preferably 0.001 or more, and still more preferably 0.010 or more.
- the block polypropylene ratio (E/O) is within the above range, the compatibility with the styrene-based thermoplastic elastomer (B) can be improved.
- the block polypropylene ratio (E/O) is preferably 0.250 or less, more preferably 0.120 or less, and still more preferably 0.055 or less.
- the block polypropylene ratio (E/O) is within the above range, thermal deformation due to molecular fluctuation when heat is applied can be suppressed.
- the content ratio of the polypropylene resin (A) and the styrene-based thermoplastic elastomer (B) contained in the insulating resin composition is 20.0 or more in mass% of the polypropylene resin (A):the styrene-based thermoplastic elastomer (B). 55.0 or less: preferably 45.0 or more and 80.0 or less.
- the content ratio of polypropylene resin (A):styrene-based thermoplastic elastomer (B) is more preferably 30.0 or more, more preferably 35.0 or more, in terms of mass %. be.
- the polypropylene resin (A) is within the above range, torque over during extrusion, bridging under the hopper, cracks and whitening of the molded product are less likely to occur, although this depends on the shape of the polypropylene resin (A).
- the content ratio of polypropylene resin (A):styrene-based thermoplastic elastomer (B) is more preferably 45.0 or less in terms of mass % of polypropylene resin (A).
- the polypropylene resin (A) is within the above range, the flexibility and electrical insulation of the insulating resin composition can be improved without performing a cross-linking treatment, and sag during molding of the insulating resin composition can be suppressed. can.
- the content ratio of polypropylene resin (A): styrene-based thermoplastic elastomer (B) is more preferably 40.0 or more, more preferably 40.0 or more, and more preferably 40.0 or more by mass%. is at least 42.5, particularly preferably at least 45.0.
- the styrenic thermoplastic elastomer (B) is within the above range, the flexibility and electrical insulation of the insulating resin composition can be improved without cross-linking treatment, and the sag of the insulating resin composition can be suppressed. can.
- the content ratio of polypropylene resin (A): styrene-based thermoplastic elastomer (B) is more preferably 70.0 or less, more preferably 70.0 or less, in mass%. is 65.0 or less.
- the styrenic thermoplastic elastomer (B) is within the above range, torque over during extrusion, bridging under the hopper, cracks in the molded product, etc. are less likely to occur, although this depends on the shape of the styrenic thermoplastic elastomer (B). Become.
- the flexibility and electrical insulation of the insulating resin composition can be improved without cross-linking treatment, and sagging of the insulating resin composition can be suppressed.
- the content of styrene in the insulating resin composition is preferably 10% by mass or more and 30% by mass or less, more preferably 12.5% by mass or more and 25% by mass or less, and still more preferably 15% by mass or more and 20% by mass. % or less.
- the content of styrene is within the above range, the compatibility with polypropylene increases, and the flexibility and electrical insulation of the insulating resin composition can be improved without performing a cross-linking treatment, and the insulating resin composition can be improved. sag can be suppressed.
- the styrene-based thermoplastic elastomer (B) contains structural units derived from styrene and has a structure derived from ethylene. It preferably contains at least one structural unit derived from a unit and a structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms.
- the structural unit derived from styrene that constitutes the styrene-based thermoplastic elastomer (B) is preferably styrene.
- the structural unit derived from ethylene that constitutes the styrene-based thermoplastic elastomer (B) is preferably ethylene.
- the structural unit derived from the ⁇ -olefin having 3 to 30 carbon atoms, which constitutes the styrenic thermoplastic elastomer (B), is preferably propylene or butene.
- the structural unit derived from styrene is preferably 10% by mass or more, more preferably 15.0% by mass or more, and still more preferably 20.0% by mass or more.
- the styrene-derived structural unit is 10% by mass or more, the insulating resin composition can be improved in flexibility and electrical insulation without performing a cross-linking treatment.
- the sum of structural units derived from styrene, structural units derived from ethylene, and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, which constitute the styrene-based thermoplastic elastomer (B), is 100% by mass.
- the constituent unit derived from styrene is preferably 60.0% by mass or less, more preferably 50.0% by mass or less, and still more preferably 40.0% by mass or less.
- the structural unit derived from styrene is 60.0% by mass or less, structural units derived from ethylene other than structural units derived from styrene and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms total of 40.0% by mass or more, the compatibility with the polypropylene resin (A) is improved, and the flexibility and electrical insulation of the insulating resin composition can be improved without performing a cross-linking treatment. , the sag of the insulating resin composition can be suppressed.
- the sum of structural units derived from styrene, structural units derived from ethylene, and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, which constitute the styrene-based thermoplastic elastomer (B), is 100% by mass.
- the constituent unit derived from ethylene is preferably 20.0% by mass or more, more preferably 30.0% by mass or more, and still more preferably 40.0% by mass or more.
- the constituent unit derived from ethylene is 20.0% by mass or more, the compatibility with the polypropylene resin (A) is improved, so that the flexibility and It is possible to improve electrical insulation and suppress sagging of the insulating resin composition.
- the sum of structural units derived from styrene, structural units derived from ethylene, and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, which constitute the styrene-based thermoplastic elastomer (B), is 100% by mass.
- the constituent unit derived from ethylene is preferably 70.0% by mass or less, more preferably 67.5% by mass or less, and still more preferably 60.0% by mass or less.
- the ethylene-derived structural unit is 60.0% by mass or less, the compatibility with the polypropylene resin (A) is maintained and thermal deformation due to molecular fluctuations such as heat is applied is difficult to occur, so cross-linking Flexibility and electrical insulation of the insulating resin composition can be improved without treatment, and sag of the insulating resin composition can be suppressed.
- the sum of structural units derived from styrene, structural units derived from ethylene, and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, which constitute the styrene-based thermoplastic elastomer (B), is 100% by mass.
- the structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms is preferably 10.0% by mass or more, more preferably 12.5% by mass or more, and still more preferably 15.0% by mass or more. be.
- the structural unit derived from the ⁇ -olefin having 3 to 30 carbon atoms is 10.0% by mass or more, the heat resistance and compatibility with the polypropylene resin (A) are improved, so cross-linking treatment is not performed.
- the flexibility and electrical insulation of the insulating resin composition can be further improved, and the sag of the insulating resin composition can be further suppressed.
- the sum of structural units derived from styrene, structural units derived from ethylene, and structural units derived from ⁇ -olefins having 3 to 30 carbon atoms, which constitute the styrene-based thermoplastic elastomer (B), is 100% by mass.
- the structural unit derived from an ⁇ -olefin having 3 to 30 carbon atoms is preferably 45.0% by mass or less, more preferably 42.5% by mass or less, and still more preferably 40.0% by mass or less. be.
- the structural unit derived from the ⁇ -olefin having 3 to 30 carbon atoms is 40.0 mass% or less, heat resistance is maintained and compatibility with the polypropylene resin (A) is maintained, and heat is applied. Since it becomes difficult to cause thermal deformation due to molecular fluctuations such as, it is possible to further improve the flexibility and electrical insulation of the insulating resin composition without performing a cross-linking treatment, and further suppress the sagging of the insulating resin composition. can.
- the insulating resin composition may be a polypropylene resin (A) and a styrene-based thermoplastic elastomer (B), provided that the flexibility, electrical insulation, thermal deformation, and sag resistance do not decrease without cross-linking treatment.
- A polypropylene resin
- B thermoplastic elastomer
- the flexibility, electrical insulation, thermal deformation, and sag resistance do not decrease without cross-linking treatment.
- the dielectric loss tangent of the insulating resin composition when an alternating electric field of 30 kV/mm is applied at 90° C. is preferably 0.15% or less, more preferably 0.10% or less, and still more preferably 0.05% or less. is.
- the dielectric loss tangent is the electrical energy loss inside the insulator, and is an index for evaluating the performance of the insulator with AC power.
- Dielectric loss tangent ratio between charged current and lost current is used as a measure of electrical energy loss in this case.
- the dielectric loss tangent of the insulating resin composition is 0.15% or less, the flexibility and electrical insulation of the insulating resin composition can be improved without performing a cross-linking treatment, and the insulating resin composition Sag of things can be suppressed. Furthermore, the lower the dielectric loss tangent, the more suitable the insulating resin composition is for high-voltage power cables.
- the ratio (Q300/Q0) of the charge amount (Q300) after 5 minutes when a DC electric field of 30 kV/mm was applied at 90°C to the initial charge amount (Q0) is It is preferably 2.00 or less, more preferably 1.75 or less, still more preferably 1.50 or less, and most preferably 1.00.
- the ratio (Q300/Q0), that is, the charge storage rate, is an index for evaluating insulator performance in DC power, and is measured by the Q(t) method (current integration method).
- the flexibility and electrical insulation of the insulating resin composition can be improved without performing a cross-linking treatment, and the insulating resin composition can be improved. Sag can be suppressed.
- the method for producing the insulating resin composition described above includes a step of kneading the polypropylene resin (A) and the styrene-based thermoplastic elastomer (B).
- An insulating resin composition can be produced by kneading the polypropylene resin (A) and the styrene-based thermoplastic elastomer (B). Oil extension and cross-linking are not performed in the method for producing an insulating resin composition.
- the insulating resin composition obtained by such a production method is suitable for power cables and power cable connections that are required to have high flexibility and electrical insulation, and to suppress thermal deformation and sag without performing a cross-linking treatment. It is preferably used for parts.
- FIG. 3 is a cross-sectional view showing an example of a power cable comprising the insulating resin composition of the embodiment.
- the power cable 10 includes at least a conductor 11, an inner semiconductive layer 12, an insulating layer 13 made of the insulating resin composition, and an outer semiconductive layer .
- the inner semi-conductive layer 12 covers the outer circumference of the conductor 11 .
- the insulating layer 13 covers the outer periphery of the inner semi-conductive layer 12 .
- the outer semi-conductive layer 14 covers the outer circumference of the insulating layer 13 .
- the power cable 10 may further include a metal shielding layer 15 that covers the outer periphery of the external semi-conductive layer 14 .
- the power cable 10 may further include a sheath 16 that covers the outer circumference of the metal shielding layer 15 .
- the above insulating resin composition is extruded together with the conductor 11 having the inner semiconductive layer 12 on its outer periphery to form the insulating layer 13 covering the outer periphery of the inner semiconductive layer 12 .
- the power cable 10 can then be manufactured by applying an outer semi-conductive layer 14 and optionally a metallic shielding layer 15 and a sheath 16 in a known manner.
- FIG. 4 is a vertical cross-sectional view showing an example of a power cable connecting portion provided with the insulating resin composition of the embodiment.
- the power cable connection portion 20 includes a connection portion 21 that connects the conductor 11 of one power cable 10 and the conductor 11 of the other power cable 10, and an exposed portion of the conductor 11 of the one power cable 10. , and the connection portion inner semiconductive layer 22 covering the exposed portion of the conductor 11 of the other power cable 10, and the connection portion insulating layer made of the above-described insulating resin composition covering the outer periphery of the connection portion inner semiconductive layer 22 23 , and a connection portion external semiconductive layer 24 covering the outer periphery of the connection portion insulating layer 23 .
- connection part 21 that connects the conductor 11 at the end of one power cable 10 exposed by the step stripping process and the conductor 11 at the end of the other power cable 10 exposed by the step stripping process, and the one exposed by the step stripping process
- the outer periphery of the connection part inner semiconductive layer 22 covering the exposed part of the conductor 11 of the power cable 10 and the exposed part of the conductor 11 of the other power cable 10 exposed by the step stripping treatment is coated with the above insulating resin composition.
- a connection insulating layer 23 is formed.
- the power cable connection 20 can be manufactured by applying a connection outer semi-conductive layer 24 in a known manner.
- the insulating resin composition is prepared by using the polypropylene resin (A) and the styrene-based thermoplastic elastomer (B) having excellent compatibility with the polypropylene resin (A) without oil extension.
- Examples 1-24 and Comparative Examples 1-20 Raw materials containing a polypropylene resin (A) and a styrene-based thermoplastic elastomer (B) were kneaded to produce insulating resin compositions having compositions shown in Tables 1 to 3. Specifically, kneading was performed with a single-screw extruder at an extrusion temperature of 200° C. or higher and 220° C. or lower. After the kneading, the mixture was pelletized and press-molded at a temperature of 200° C. or higher and 220° C. or lower to prepare a sheet-like insulating resin composition having a desired thickness.
- Prime Polypro B241 random polypropylene, manufactured by Prime Polymer
- homoPP Prime Polypro B241 (Homo Polypropylene, manufactured by Prime Polymer) blockPP: Prime Polypro B241 (Block Polypropylene, manufactured by Prime Polymer)
- EVA Levaprene 600 (ethylene-vinyl acetate copolymer, manufactured by LANXESS)
- SEEPS1 Septon 4077 (Styrene-based elastomer (styrene-ethylene-ethylene-propylene-styrene copolymer), manufactured by Kuraray Co., Ltd.)
- SEEPS2 Septon 4099 (styrene-based elastomer (styrene-ethylene-ethylene-propylene-styrene copolymer), manufactured by Kuraray Co., Ltd.)
- SEPS1 Septon 2005 (styrene-based elastomer (styrene-ethylene-propylene-styrene copoly
- Dielectric loss tangent A guard electrode and a measurement electrode are provided on the same surface of a sheet-like insulating resin composition having a thickness of 0.1 mm or more and 3.0 mm or less immersed in silicone oil in a constant temperature bath at 90 ° C., The dielectric loss tangent of the insulating resin composition was measured when an AC electric field of 30 kV/mm was applied.
- the insulating resin composition suspended in a constant temperature bath was heated and allowed to stand at 170°C for 10 minutes, and then the presence or absence of elongation of the insulating resin composition was observed.
- This test was performed three times, and when elongation of the insulating resin composition was observed, it was judged that the sag resistance was absent.
- This test was performed three times, and when no elongation of the insulating resin composition was observed, the insulating resin composition suspended in a constant temperature bath at 170°C was heated and allowed to stand at 180°C for 10 minutes. After that, the presence or absence of elongation of the insulating resin composition was observed.
- This test was performed three times, and when elongation of the insulating resin composition was observed, it was judged that the sag resistance was absent.
- This test was performed three times, and if no elongation of the insulating resin composition was observed, the insulating resin composition suspended in a constant temperature bath at 180°C was heated and allowed to stand at 190°C for 10 minutes. After that, the presence or absence of elongation of the insulating resin composition was observed.
- This test was performed three times, and when elongation of the insulating resin composition was observed, it was judged that the sag resistance was absent.
- This test was performed three times, and when no elongation of the insulating resin composition was observed, the insulating resin composition suspended in a constant temperature bath at 190°C was heated and allowed to stand at 200°C for 10 minutes. After that, the presence or absence of elongation of the insulating resin composition was observed. This test was performed three times, and when elongation of the insulating resin composition was observed, it was judged that the sag resistance was absent. This test was performed three times, and when no elongation of the insulating resin composition was observed, it was judged that the sag resistance was present. 200° C. is an assumed temperature during extrusion molding.
- the PEA method was used to determine whether the long-term behavior of the charge in the insulating resin composition was stable. If the charge behavior is stable for a long period of time, the insulating resin composition does not undergo local deformation of the electric field, and thus the insulating resin composition is suitable as a DC insulating material.
- the temperature characteristic curve of the loss tangent tan ⁇ has a high temperature side temperature region and a low temperature side temperature region, and the highest temperature in the high temperature side temperature region Since the temperature was 240° C. or higher, the flexibility and electrical insulation were excellent, and thermal deformation and sag could be suppressed.
- the dielectric loss tangent Q300/Q0 is very low, and the space charge characteristics show no electric field distortion. Therefore, it was found that all the examples have excellent electrical insulation characteristics under direct current or alternating current.
- a resin such as polyethylene or polystyrene, a filler component, and an oily liquid were added as a third component to the above Example 3 within a desired range. Even so, sag did not occur, and the electrical insulation properties under direct current or alternating current were excellent. This is because good compatibility was obtained by controlling the ethylene component and the styrene component of the styrene-based elastomer and their compounding ratio.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Dispersion Chemistry (AREA)
- Organic Insulating Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
[2] 前記高温側温度領域の最低温度は、90℃以上175℃以下である、上記[1]に記載の電力ケーブル用絶縁性樹脂組成物。
[3] 前記高温側温度領域の最低温度は、90℃以上150℃以下である、上記[1]または[2]に記載の電力ケーブル用絶縁性樹脂組成物。
[4] 前記高温側温度領域において、損失正接tanδが0.1以上0.3以下の範囲における最高温度は、160℃以上である、上記[1]~[3]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[5] 前記損失正接tanδの温度特性曲線において、90℃における損失正接tanδは0.1未満である、上記[1]~[4]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[6] 前記ポリプロピレン樹脂(A)および前記スチレン系熱可塑性エラストマー(B)の含有比は、前記ポリプロピレン樹脂(A):前記スチレン系熱可塑性エラストマー(B)の質量%で、20.0以上55.0以下:45.0以上80.0以下である、上記[1]~[5]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[7] 前記電力ケーブル用絶縁性樹脂組成物に含まれるスチレンの含有割合は、10質量%以上30質量%以下である、上記[1]~[6]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[8] 前記スチレン系熱可塑性エラストマー(B)は、スチレンに由来する構成単位を含み、かつ、エチレンに由来する構成単位および炭素数3以上30以下のα-オレフィンに由来する構成単位の少なくとも一方の構成単位を含む、上記[1]~[7]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[9] 前記スチレン系熱可塑性エラストマー(B)を構成する、スチレンに由来する構成単位、エチレンに由来する構成単位、および炭素数3以上30以下のα-オレフィンに由来する構成単位の合計を100質量%としたとき、前記スチレンに由来する構成単位は10.0質量%以上60.0質量%以下であり、前記エチレンに由来する構成単位は20.0質量%以上70.0質量%以下である、上記[1]~[8]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[10] 前記ポリプロピレン樹脂(A)は、ホモポリプロピレンである、上記[1]~[9]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[11] 前記ポリプロピレン樹脂(A)は、エチレンに由来する構成単位と炭素数3以上30以下のα-オレフィンに由来する構成単位とを含むランダムポリプロピレンである、上記[1]~[9]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[12] 前記ポリプロピレン樹脂(A)は、ホモポリプロピレンとエチレンに由来する構成単位と炭素数3以上30以下のα-オレフィンに由来する構成単位とを含むブロックポリプロピレンである、上記[1]~[9]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[13] 前記電力ケーブル用絶縁性樹脂組成物は、前記ポリプロピレン樹脂(A)と前記スチレン系熱可塑性エラストマー(B)とからなる、上記[1]~[12]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[14] 90℃で30kV/mmの交流電界を印加したときの誘電正接は、0.15%以下である、上記[1]~[13]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[15] 初期電荷量(Q0)に対する、90℃で30kV/mmの直流電界を印加したときの、5分後の電荷量(Q300)の比(Q300/Q0)は、2.00以下である、上記[1]~[14]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物。
[16] 導体と、前記導体の外周を被覆する内部半導電層と、前記内部半導電層の外周を被覆する上記[1]~[15]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物からなる絶縁層と、前記絶縁層の外周を被覆する外部半導電層とを備える電力ケーブル。
[17] 一方の電力ケーブルの導体と他方の電力ケーブルの導体とを接続する接続部、前記一方の電力ケーブルの導体の露出部分、および前記他方の電力ケーブルの導体の露出部分を被覆する接続部内部半導電層と、前記接続部内部半導電層の外周を被覆する、上記[1]~[15]のいずれか1つに記載の電力ケーブル用絶縁性樹脂組成物からなる接続部絶縁層と、前記接続部絶縁層の外周を被覆する接続部外部半導電層とを備える電力ケーブル接続部。
ポリプロピレン樹脂(A)およびスチレン系熱可塑性エラストマー(B)を含む原料を混錬して、表1~3に示す組成の絶縁性樹脂組成物を製造した。具体的には、200℃以上220℃以下の押出温度で単軸押出機により混錬を行った。混錬後はペレット状にし、これを200℃以上220℃以下の温度条件でプレス成型を行うことで所望の厚みを有するシート状の絶縁性樹脂組成物を作製した。
homoPP:プライムポリプロB241 (ホモポリプロピレン、プライムポリマー社製)
blockPP:プライムポリプロB241 (ブロックポリプロピレン、プライムポリマー社製)
EVA:レバプレン600(エチレン酢酸ビニル共重合体、LANXESS社製)
SEEPS1:セプトン4077(スチレン系エラストマー(スチレン-エチレン-エチレン-プロピレン-スチレン共重合体)、クラレ社製)
SEEPS2:セプトン4099(スチレン系エラストマー(スチレン-エチレン-エチレン-プロピレン-スチレン共重合体)、クラレ社製)
SEPS1:セプトン2005(スチレン系エラストマー(スチレン-エチレン-プロピレン-スチレン共重合体)、クラレ社製)
SEBS:セプトン8006(スチレン系エラストマー(スチレン-エチレン-ブチレン-スチレン共重合体)、クラレ社製)
SEPS2:セプトン2006(スチレン系エラストマー(スチレン-エチレン-プロピレン-スチレン共重合体)、クラレ社製)
SEPS3:セプトン2104(スチレン系エラストマー(スチレン-エチレン-プロピレン-スチレン共重合体)、クラレ社製)
MAH変性homoPP:フサボンドP613(無水マレイン酸変性ホモポリプロピレン、ダウ・ケミカル社製)
HDPE:ハイゼックス5000S(高密度ポリエチレン、プライムポリマー社製)
LDPE:DXM-446(低密度ポリエチレン、ダウ・ケミカル社製)
PS:トーヨースチロールG100C(ポリスチレン、東洋スチレン社製)
PMMA:パラペットCW001(メタクリル酸エステル樹脂、クラレ社製)
パラフィン系プロセスオイル:SUNPAR110(日本サン石油社製)
SiO2:QSG-10(シリカ、信越化学工業社製)
DCP:パークミルD(ジクミルパーオキサイド、日本油脂社製)
上記実施例および比較例で得られた絶縁性樹脂組成物について、下記の測定および評価を行った。結果を表4~6に示す。
粘弾性測定装置(アントンパール社製、Physica MCR301)を用い、周波数100rad/s、測定温度25℃以上250℃以下、昇温温度5℃/分で、厚さ2mmのシート状の絶縁性樹脂組成物の動的粘弾性測定を行って、損失正接tanδの温度特性曲線を得た。
90℃の恒温槽内でシリコーンオイルに浸漬させた厚さ0.1mm以上3.0mm以下のシート状の絶縁性樹脂組成物の同じ面にガード電極と測定電極とを設け、30kV/mmの交流電界を印加したときの絶縁性樹脂組成物の誘電正接を測定した。
Q(t)メーター(株式会社エー・アンド・デイ製、AD-9832A)を用い、90℃、直流電界30kV/mm、Q(t)法で、厚さ0.1mm以上3.0mm以下のシート状の絶縁性樹脂組成物の電荷蓄積率を測定し、5分後の電荷量(Q300)を得た。そして、初期電荷量(Q0)に対する電荷量(Q300)の比(Q300/Q0)を算出した。
恒温槽内で、絶縁性樹脂組成物からなるJIS K 6251:2017に記載の厚さ2mmのダンベル状3号形の試験片の一端を固定して吊り下げた状態で、所定温度で所定時間静置した後、絶縁性樹脂組成物の伸びの有無を観察した。
長さ15mm、幅30mm、厚さ2mmの絶縁性樹脂組成物を半径5mmの半円状で長さ約35mmの棒の上に置き、絶縁性樹脂組成物に対して、140℃で30分加熱後、1kg荷重をかけて更に140℃で30分加熱後、絶縁性樹脂組成物の厚さを測り、減少率を算出した。減少率が10%未満であれば、合格とした。
絶縁性樹脂組成物の柔らかさを調査するために、JIS K 6921-2:2010の引張試験に基づいて引張弾性率を測定した。引張弾性率の大きな材料は応力に対してひずみが小さく、「固い」と表現し、引張弾性率の小さな材料は「柔らかい」と表現され、ここでは引張弾性率が500MPa以下を柔らかい材料とし、電力ケーブル用絶縁材として合格とした。
空間電荷測定装置(ファイブラボ株式会社製)を用い、90℃、印加電圧9kV、測定時間24h、パルス静電応力法(PEA法)で、長さ50mm、幅50mm、厚さ0.3mmのシート状の絶縁性樹脂組成物の空間電荷を測定し、電界変歪の有無をみた。
11 導体
12 内部半導電層
13 絶縁層
14 外部半導電層
15 金属遮蔽層
16 シース
20 電力ケーブル接続部
21 接続部
22 接続部内部半導電層
23 接続部絶縁層
24 接続部外部半導電層
Claims (17)
- プロピレン系重合体であるポリプロピレン樹脂(A)と、スチレン系熱可塑性エラストマー(B)と、を含有し、
周波数100rad/sの動的粘弾性測定で得られる損失正接tanδの温度特性曲線は、損失正接tanδが0.1以上0.4以下の高温側温度領域と損失正接tanδが0.1未満の低温側温度領域とを有し、前記高温側温度領域の最高温度は240℃以上である、電力ケーブル用絶縁性樹脂組成物。 - 前記高温側温度領域の最低温度は、90℃以上175℃以下である、請求項1に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記高温側温度領域の最低温度は、90℃以上150℃以下である、請求項1または2に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記高温側温度領域において、損失正接tanδが0.1以上0.3以下の範囲における最高温度は、160℃以上である、請求項1~3のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記損失正接tanδの温度特性曲線において、90℃における損失正接tanδは0.1未満である、請求項1~4のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記ポリプロピレン樹脂(A)および前記スチレン系熱可塑性エラストマー(B)の含有比は、前記ポリプロピレン樹脂(A):前記スチレン系熱可塑性エラストマー(B)の質量%で、20.0以上55.0以下:45.0以上80.0以下である、請求項1~5のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記電力ケーブル用絶縁性樹脂組成物に含まれるスチレンの含有割合は、10質量%以上30質量%以下である、請求項1~6のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記スチレン系熱可塑性エラストマー(B)は、スチレンに由来する構成単位を含み、かつ、エチレンに由来する構成単位および炭素数3以上30以下のα-オレフィンに由来する構成単位の少なくとも一方の構成単位を含む、請求項1~7のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記スチレン系熱可塑性エラストマー(B)を構成する、スチレンに由来する構成単位、エチレンに由来する構成単位、および炭素数3以上30以下のα-オレフィンに由来する構成単位の合計を100質量%としたとき、前記スチレンに由来する構成単位は10.0質量%以上60.0質量%以下であり、前記エチレンに由来する構成単位は20.0質量%以上70.0質量%以下である、請求項1~8のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記ポリプロピレン樹脂(A)は、ホモポリプロピレンである、請求項1~9のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記ポリプロピレン樹脂(A)は、エチレンに由来する構成単位と炭素数3以上30以下のα-オレフィンに由来する構成単位とを含むランダムポリプロピレンである、請求項1~9のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記ポリプロピレン樹脂(A)は、ホモポリプロピレンとエチレンに由来する構成単位と炭素数3以上30以下のα-オレフィンに由来する構成単位とを含むブロックポリプロピレンである、請求項1~9のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 前記電力ケーブル用絶縁性樹脂組成物は、前記ポリプロピレン樹脂(A)と前記スチレン系熱可塑性エラストマー(B)とからなる、請求項1~12のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 90℃で30kV/mmの交流電界を印加したときの誘電正接は、0.15%以下である、請求項1~13のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 初期電荷量(Q0)に対する、90℃で30kV/mmの直流電界を印加したときの、5分後の電荷量(Q300)の比(Q300/Q0)は、2.00以下である、請求項1~14のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物。
- 導体と、
前記導体の外周を被覆する内部半導電層と、
前記内部半導電層の外周を被覆する請求項1~15のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物からなる絶縁層と、
前記絶縁層の外周を被覆する外部半導電層と
を備える電力ケーブル。 - 一方の電力ケーブルの導体と他方の電力ケーブルの導体とを接続する接続部、前記一方の電力ケーブルの導体の露出部分、および前記他方の電力ケーブルの導体の露出部分を被覆する接続部内部半導電層と、
前記接続部内部半導電層の外周を被覆する、請求項1~15のいずれか1項に記載の電力ケーブル用絶縁性樹脂組成物からなる接続部絶縁層と、
前記接続部絶縁層の外周を被覆する接続部外部半導電層と
を備える電力ケーブル接続部。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202280064321.0A CN118020115A (zh) | 2021-12-23 | 2022-12-15 | 电力电缆用绝缘树脂组合物、电力电缆及电力电缆连接部 |
US18/713,706 US20250034381A1 (en) | 2021-12-23 | 2022-12-15 | Insulating resin composition for electric power cable, electric power cable, and electric power cable connecting part |
KR1020247003186A KR20240128811A (ko) | 2021-12-23 | 2022-12-15 | 전력 케이블용 절연성 수지 조성물, 전력 케이블 및 전력 케이블 접속부 |
EP22911082.0A EP4456087A1 (en) | 2021-12-23 | 2022-12-15 | Insulating resin composition for electric power cable, electric power cable, and electric power cable connecting part |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-209527 | 2021-12-23 | ||
JP2021209527A JP7197671B1 (ja) | 2021-12-23 | 2021-12-23 | 電力ケーブル用絶縁性樹脂組成物、電力ケーブルおよび電力ケーブル接続部 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023120374A1 true WO2023120374A1 (ja) | 2023-06-29 |
Family
ID=84687836
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/046229 WO2023120374A1 (ja) | 2021-12-23 | 2022-12-15 | 電力ケーブル用絶縁性樹脂組成物、電力ケーブルおよび電力ケーブル接続部 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20250034381A1 (ja) |
EP (1) | EP4456087A1 (ja) |
JP (1) | JP7197671B1 (ja) |
KR (1) | KR20240128811A (ja) |
CN (1) | CN118020115A (ja) |
WO (1) | WO2023120374A1 (ja) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008063458A (ja) * | 2006-09-07 | 2008-03-21 | Furukawa Electric Co Ltd:The | 難燃性樹脂組成物、それを用いた成形物品、成形部品およびケーブル |
JP2015183157A (ja) * | 2014-03-26 | 2015-10-22 | 株式会社フジクラ | 難燃性樹脂組成物、及び、これを用いたケーブル |
JP2018035237A (ja) | 2016-08-30 | 2018-03-08 | 住友電気工業株式会社 | 電線・ケーブル用樹脂組成物及び電線・ケーブル |
-
2021
- 2021-12-23 JP JP2021209527A patent/JP7197671B1/ja active Active
-
2022
- 2022-12-15 US US18/713,706 patent/US20250034381A1/en active Pending
- 2022-12-15 WO PCT/JP2022/046229 patent/WO2023120374A1/ja active Application Filing
- 2022-12-15 KR KR1020247003186A patent/KR20240128811A/ko unknown
- 2022-12-15 EP EP22911082.0A patent/EP4456087A1/en active Pending
- 2022-12-15 CN CN202280064321.0A patent/CN118020115A/zh active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008063458A (ja) * | 2006-09-07 | 2008-03-21 | Furukawa Electric Co Ltd:The | 難燃性樹脂組成物、それを用いた成形物品、成形部品およびケーブル |
JP2015183157A (ja) * | 2014-03-26 | 2015-10-22 | 株式会社フジクラ | 難燃性樹脂組成物、及び、これを用いたケーブル |
JP2018035237A (ja) | 2016-08-30 | 2018-03-08 | 住友電気工業株式会社 | 電線・ケーブル用樹脂組成物及び電線・ケーブル |
Also Published As
Publication number | Publication date |
---|---|
JP2023094199A (ja) | 2023-07-05 |
KR20240128811A (ko) | 2024-08-27 |
CN118020115A (zh) | 2024-05-10 |
JP7197671B1 (ja) | 2022-12-27 |
US20250034381A1 (en) | 2025-01-30 |
EP4456087A1 (en) | 2024-10-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2160739B1 (en) | Energy cable | |
JP6523407B2 (ja) | 耐熱性シラン架橋樹脂成形体及びその製造方法、耐熱性シラン架橋性樹脂組成物及びその製造方法、シランマスターバッチ、並びに耐熱性シラン架橋樹脂成形体を用いた耐熱性製品 | |
JP6467415B2 (ja) | 可撓性電力ケーブル絶縁体 | |
KR100727207B1 (ko) | 스웨트-아웃 억제 및 전기 절연특성이 우수한 가교 폴리에틸렌 조성물 | |
KR101576907B1 (ko) | 유연성과 가교 특성이 뛰어난 전선용 절연 재료 및 이를 갖춘 전선 | |
JP6329907B2 (ja) | 耐熱性シラン架橋性樹脂組成物を用いた成形体の製造方法 | |
JP2016046084A (ja) | 電線被覆材用組成物、絶縁電線およびワイヤーハーネス | |
JP2016050288A (ja) | 電線被覆材用組成物、絶縁電線およびワイヤーハーネス | |
US11629246B2 (en) | Power cable | |
KR20180097507A (ko) | 반도전성 차폐 조성물 | |
CN111354507B (zh) | 耐水树电缆 | |
JP7197671B1 (ja) | 電力ケーブル用絶縁性樹脂組成物、電力ケーブルおよび電力ケーブル接続部 | |
JP2016050287A (ja) | 電線被覆材用組成物、絶縁電線およびワイヤーハーネス | |
KR20170023990A (ko) | 냉각 수축 스플라이스를 위한 아이오노머를 형성하는 것에 의한 실리콘 고무/폴리올레핀 엘라스토머 블렌드의 인시튜 상용화 및 이의 제조 방법 | |
KR102018922B1 (ko) | 전력 케이블 | |
CA3020363C (en) | Crosslinked polymer composition for cable accessories | |
JP2008300224A (ja) | 絶縁電線及びケーブル | |
JP2015193689A (ja) | 難燃性組成物およびこれを用いた絶縁電線 | |
JP2009245927A (ja) | 高耐熱性絶縁材製造用組成物及びこれを用いて製造された高耐熱絶縁電線 | |
KR102339371B1 (ko) | 반도전성 조성물 및 이로부터 형성된 반도전층을 갖는 전력 케이블 | |
KR102097236B1 (ko) | 전력 케이블 | |
KR101949643B1 (ko) | 반도전성 조성물 및 이로부터 형성된 반도전층을 갖는 전력 케이블 | |
KR102061407B1 (ko) | 전력 케이블 | |
KR100291669B1 (ko) | 고압 내열 케이블용 반도전 재료 | |
JP2008231297A (ja) | 絶縁用樹脂組成物 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22911082 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202280064321.0 Country of ref document: CN |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202417040571 Country of ref document: IN |
|
WWE | Wipo information: entry into national phase |
Ref document number: 18713706 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 2022911082 Country of ref document: EP Effective date: 20240723 |