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WO2022205951A1 - 一种智能上料系统及生产控制系统 - Google Patents

一种智能上料系统及生产控制系统 Download PDF

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Publication number
WO2022205951A1
WO2022205951A1 PCT/CN2021/132624 CN2021132624W WO2022205951A1 WO 2022205951 A1 WO2022205951 A1 WO 2022205951A1 CN 2021132624 W CN2021132624 W CN 2021132624W WO 2022205951 A1 WO2022205951 A1 WO 2022205951A1
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WO
WIPO (PCT)
Prior art keywords
substrate
plate
feeding
roller table
telescopic
Prior art date
Application number
PCT/CN2021/132624
Other languages
English (en)
French (fr)
Inventor
王兵
杨正波
杨小东
武建江
Original Assignee
中建材创新科技研究院有限公司
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Application filed by 中建材创新科技研究院有限公司 filed Critical 中建材创新科技研究院有限公司
Publication of WO2022205951A1 publication Critical patent/WO2022205951A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00—Roller-ways
    • B65G13/02—Roller-ways having driven rollers
    • B65G13/06—Roller driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Definitions

  • the invention relates to the technical field of building materials production, in particular to an intelligent feeding system and a production control system.
  • Gypsum building materials are made of gypsum powder as raw materials, which are processed and plasticized into building materials that can be directly used in construction. It is currently recognized as an environmentally friendly material in the world. Special gypsum building materials for various decoration materials such as wood, bricks, blocks, etc.
  • the gypsum board workshop needs to set up a large-scale production line for the production of gypsum board.
  • the gypsum board production line is mainly composed of feeding, turning, dust collection, film coating, etc. It is composed of multiple sections, which are interlocked and complement each other, thus producing gypsum board.
  • the feeding section needs to manually stack the substrates in the waiting area in advance and transport them layer by layer through the feeding rollers.
  • the feeding rollers need to be controlled to stop running. It is difficult to maintain continuous operation in actual use.
  • the material is fed at a uniform speed, so it may cause a large-scale stop of the production line and reduce the production efficiency.
  • the purpose of the present invention is to provide an intelligent feeding system and a production control system, so as to solve the problem that it is difficult for the devices of each section in the prior art to uniformly adjust the substrate processing specifications and transportation speed, and the feeding section is difficult in actual use.
  • An intelligent feeding system includes left and right feeding rollers, left and right feeding rollers, left and right feeding rollers, left and right feeding rollers, a gantry suction cup mechanism, a plate feeding roller, a plate turning device and an accelerating Roller;
  • the left and right feeding rollers straighten and transport the substrates in batches through the structure of the left and right rollers, and the gantry suction cup mechanism sucks the substrates through the two sets of rollers that cooperate with the left and right feeding rollers and feeds them to the plate feeding rollers in batches.
  • the material is positioned and loaded on the track, the plate feeding roller is butted with the turning device and conveys the substrate at a slow speed.
  • the turning device turns the substrate transported by the feeding roller at intervals and transports it to the accelerating roller,
  • the acceleration roller table is connected to the output end of the plate turning device and transports the substrate rapidly.
  • the left and right feeding rollers are composed of two sets of feeding and conveying rollers with the same structure and parallel distribution, and the two sets of feeding and conveying rollers are about the feeding plate
  • the longitudinal axis of the roller table is symmetrically distributed.
  • the feeding and conveying roller conveys the substrate through electric drive, and the rear end of the feeding and conveying roller is installed with a substrate limiting mechanism that blocks the movement of the substrate.
  • Two sets of symmetrically distributed substrate correcting mechanisms are arranged on both sides near the tail end, and the two sets of substrate correcting mechanisms cooperate with the substrate limiting mechanism to block and correct the substrate in the center.
  • the gantry suction cup mechanism includes a gantry rail frame fixedly installed across two sets of the feeding and conveying rollers and the plate feeding rollers, and the gantry rail frame is installed with
  • the rail lifting device for the displacement of the two coordinate axes of the gantry rail frame is installed on the rail lifting device.
  • a substrate horizontal adsorption mechanism for adsorbing substrates for loading and unloading is installed.
  • the biaxial displacement of the track frame is used to transfer the substrate corrected at the upper limit of the feeding and conveying roller table to the plate feeding roller table.
  • the plate feeding roller table includes a slow conveying roller table whose overall structure is the same as that of the feeding conveying roller table and whose conveying speed is lower than that of the accelerating roller table, and the slow conveying roller is Both sides of the track are installed with transmission protection boxes whose height is lower than the conveying surface of the slow conveying roller, and the inside of the two sets of transmission protection boxes are respectively used to install the transmission structure of the slow conveying roller and all the other parts.
  • a substrate blanking detection sensor for detecting the number of transported substrates is installed on the slow conveying roller table.
  • the substrate limiting mechanism includes a positive bearing seat fixedly installed at the end of the feeding and conveying roller table, and a positive bearing seat is installed on the positive bearing seat facing the center of the feeding and conveying roller table.
  • a telescopic limit baffle with an axis telescopic The variable propulsion device for the telescopic distance of the telescopic limit baffle;
  • the substrate straightening mechanism includes side bearing seats installed on both sides of the feeding and conveying roller table, and a telescopic and correcting plastic baffle is installed on the side bearing seat, which is telescopic and retractable to the transverse axis of the feeding and conveying roller table.
  • the telescopic straightening plastic baffle is located above the telescopic feeding conveyor as a whole and abuts the side surface of the base plate through its front end surface.
  • the inside of the telescopic straightening plastic baffle is installed with a variable synchronization that drives the telescopic distance of the telescopic straightening plastic baffle.
  • the two sets of variable synchronous propulsion devices press the side surface of the base plate against the side surface of the base plate by synchronously driving the two telescopic and straightening plastic baffles.
  • the substrate horizontal adsorption mechanism includes four sets of hinge adjustment assemblies respectively installed around the outer periphery of the rail lifting device, and the rail lifting device is installed with four sets of the hinge adjustment assemblies for suction
  • the substrate adsorption rack of the substrate, the bottom ends of the four sets of the hinge adjustment components are respectively installed at the center positions of the four sides of the substrate adsorption rack, and the top of the substrate adsorption rack is installed at the intersection of the horizontal and vertical central axes.
  • An inclination detection device for the levelness of the rack is provided, and the four sets of the hinge adjustment components are respectively deformed to adjust the horizontal and vertical axis planes of the substrate adsorption rack by cooperating with the inclination detection device to detect the levelness.
  • the substrate adsorption rack as a whole is composed of a single main rack body and at least three sub rack bodies, and a plurality of the sub rack bodies are vertically staggered along the center of the main rack body and are installed on opposite sides.
  • the two ends of the main frame body and the two ends of the sub-frame body installed at the center are respectively connected with two sets of the hinge adjustment components;
  • Both ends of the plurality of sub-frames are installed with substrate suction cups facing directly below, and suction cups extending to the two ends of the plurality of sub-frames and communicating with the substrate suction cups are installed inside the main frame respectively. trachea.
  • the linkage hinge adjustment assembly includes a frame body telescopic rod with a telescopic structure as a whole, and the bottom end of the frame body telescopic rod is installed with a hinge base hinged with the end of the substrate adsorption rack
  • the top telescopic rod of the frame body telescopic rod is installed with a hinged side mounting seat that is hinged with the rail lifting device, and the rail lifting device is installed directly above the hinged side mounting seat with the frame body telescopic rod
  • the electric pull rod is hinged at the top of the pull rod, and the electric pull rod adjusts the overall extension length of the telescopic rod of the frame body by stretching the telescopic pull rod of the frame body.
  • the present invention further provides the following technical solutions:
  • a production control system includes a control module, a proximity switch sensor arranged on a telescopic limit baffle, an inclination detection device arranged on a horizontal adsorption mechanism of a substrate for correcting the transport level of a plate, and an inclination detection device arranged on a plate feeding roller table
  • the substrate blanking detection sensor used for cooperating with the gantry suction cup mechanism for blanking, and the substrate detection switch arranged at both ends of the flap device are used to cooperate with the flap and transport at a fixed distance;
  • the sheet moves in one direction with the roller until it is blocked by the telescopic limit baffle.
  • the proximity switch sensor arranged on the telescopic limit baffle receives the The plate signal is transmitted to the control module, indicating that there is a plate on the feeding roller table in the belt reclaiming area, and the control module simultaneously controls the two groups of the substrate correction mechanisms on the feeding roller table to press and straighten the plate in the feeding roller table.
  • the middle position, and the gantry suction cup mechanism moves to just above the straightened plate, so as to realize the positioning and reclaiming of the plate on the feeding roller table;
  • the inclination detection device detects the inclination angle of the substrate adsorption rack in real time and transmits it to the control module.
  • the inclination of the adsorption rack respectively controls the hinge adjustment components around the rail lifting device to adjust the angle of the substrate adsorption rack.
  • the four hinge adjustment components form two sets of linkage adjustment mechanisms for adjusting the angle of the horizontal and vertical axes of the substrate adsorption rack respectively;
  • the board unloading detection sensor detects that the board is approaching and transmits a closing signal in real time to the control module, which is controlled by the control module on the one hand.
  • the gantry suction cup mechanism loosens the plate and controls the plate feed roller drive to move the plate in the direction of the plate turning device until the plate moves away from the detection range of the substrate blanking detection sensor, then the substrate is blanked.
  • the detection sensor stops transmitting signals to the control module. On the other hand, after the substrate blanking detection sensor stops detection, the number of detection signals transmitted to the control module is accumulated and counted by the control module.
  • the control module When the accumulated count reaches the preset value of the control module, the control module is controlled.
  • the gantry suction cup mechanism switches to another set of feeding rollers and clears the count, and the control module controls the previous feeding rollers to stop running and starts another set of feeding rollers to start transporting sheets to realize automatic alternate feeding. ;
  • the substrate detection switch arranged at the input end of the board turning device detects the approach of the board and transmits a signal to the control module, and then the board is controlled by the control module.
  • the module controls the pinch roller to start and run synchronously with the plate feed roller table until the plate is completely transported from the plate feed roller table to the pinch roller, at this time it is set on the flap
  • the substrate detection switch at the input end of the device cannot detect the board, and stops transmitting signals to the control module.
  • the control module controls the turning degree of the turning device until the board is transported to the outlet of the turning device and is set in the desired position.
  • the substrate detection switch at the outlet end of the flapping device detects the detection, and transmits a signal to the control module through the substrate detection switch until the plate is completely separated from the flapping device and transported to the acceleration roller table, at which time it is set at the
  • the substrate detection switch at the outlet end of the flapping device no longer detects the board and stops transmitting signals to the control module.
  • the control module controls the rotation of the flapping device to the original position, and docks and transports the board transported on the board feeding roller table. next plate.
  • the present invention has the following beneficial effects:
  • the devices of each section of the gypsum board production line are uniformly processed and controlled, so as to maximize the efficiency of substrate transportation and processing in each section, and the devices of each section are automatically switched to meet the corresponding specifications. It saves the steps of manual adjustment of each device, and greatly improves the efficiency of workshop production and processing of substrates;
  • the plate feeding roller table is arranged in the middle of the left and right roller tables for conveying the substrate to the turning device, and the substrate on the left and right roller tables is adsorbed and absorbed by the gantry suction cup mechanism that spans the left and right roller tables and the plate feeding roller table.
  • the blanking is positioned horizontally on the feeding roller table, so as to ensure that the substrate is not easily tilted or damaged during the loading and unloading process of the feeding roller table, which is convenient for subsequent transportation to the turning device.
  • FIG. 1 is a schematic structural diagram of an overall feeding system according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of a gantry suction cup mechanism according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a substrate horizontal adsorption mechanism according to an embodiment of the present invention.
  • FIG. 4 is a top view of a substrate adsorption rack according to an embodiment of the present invention.
  • 121 positive bearing seat; 122, telescopic limit baffle; 123, variable propulsion device; 131, side bearing seat; 132, telescopic correction plastic baffle; 133, variable synchronous propulsion device;
  • hinge adjustment assembly 232, substrate adsorption frame; 233, inclination detection device;
  • the present invention provides an intelligent feeding system, including left and right feeding rollers, left and right feeding rollers, left and right feeding rollers, left and right feeding rollers 1 and gantry suction cup mechanism 2, which are arranged in turn for conveying substrates. , plate feeding roller table feeding roller table 3, plate turning device 4 and accelerating roller table 5;
  • the left and right feeding rollers 1 correct and convey the substrates in batches through the structure of the left and right rollers.
  • the gantry suction cup mechanism 2 absorbs the substrates through the two sets of rollers that cooperate with the left and right feeding rollers 1 and positions them on the feeding rollers 3 in batches.
  • the feeding roller table 3 is docked with the plate turning device 4 and conveys the substrate at a slow speed.
  • the plate turning device 4 turns the substrate transported by the plate feeding roller table 3 at intervals and transports it to the accelerating roller table 5, and the accelerating roller table 5 passes through the docking and turning plate. The output of the device 4 and rapid transport of the substrate.
  • the plate feeding system as the left and right feeding rollers 1
  • two sets of rollers can be used alternately in stages during the actual processing, so that when one set of rollers is transported, they can be stacked on another set of rollers.
  • Stacking substrates thus ensuring that the roller feeding device can maintain a constant speed and continuous feeding, which improves the feeding efficiency, and will not cause the subsequent system to stop waiting for feeding due to untimely feeding;
  • the plate feeding rollers 3 are arranged in the middle of the left and right feeding rollers 1 for conveying the substrate to the turning device 4, and the gantry suction cup mechanism 2 that spans the left and right feeding rollers 1 and the plate feeding rollers 3 is installed.
  • the substrates on the left and right feeding rollers 1 are adsorbed and horizontally positioned and unloaded on the feeding rollers 3, so as to ensure that the substrates are not prone to inclination or damage during the loading and unloading of the feeding rollers 3, which is convenient for subsequent transportation to the turning plate. device 4.
  • the customized gypsum board substrate passes through the feeding device, the turning device, and the dust removal device, it enters the special laminating equipment, and then cuts the film to package the substrate into a brand new gypsum board, and finally passes through the double roller table.
  • the blanking device performs bidirectional stacking and blanking of the processed substrates layer by layer, which is convenient for subsequent protection and transportation. And unified control is carried out through the customized client terminal on the terminal. On the one hand, when a certain section is abnormal, the terminal can be quickly alerted.
  • the devices of each section are automatically switched to the processing and transportation specifications of the corresponding substrates, which saves the steps of manually adjusting each device and greatly improves the efficiency of the production and processing of substrates in the workshop.
  • the feeding system is divided into five parts: double-roller feeding, horizontal positioning and reclaiming, slow transport, interval flap and fast transport, respectively corresponding to the left and right feeding rollers 1, gantry suction cup mechanism 2, plate feeding rollers 3, Turning device 4 and accelerating roller table 5.
  • the left and right feeding rollers 1 are provided with a substrate limiting mechanism 12 and a substrate correcting mechanism 13 controlled by the communication control system.
  • the substrate limiting mechanism 12 is controlled along the feeding and conveying roller table. 11.
  • the transport direction can be adjusted back and forth to adjust the position of blocking the corresponding substrate, and then the two groups of substrate correction mechanisms 13 are controlled to change the distance of the relative forward push, so that the substrate of this specification can be corrected in the middle position of the feeding conveyor roller 11.
  • the gantry suction cup mechanism 2 is provided with a rail lifting device 22 controlled by the communication control system, four sets of hinge adjustment components 231 and an air pump device connected to the suction pipe 2324, and an inclination detection device 233 that transmits information to the communication control system, so that the substrate is adsorbed
  • the rack 232 can transmit the level information to the communication control system in real time during the process of adsorbing and transporting the substrate, and after processing by the communication control system, the four sets of hinge adjustment components 231 can be uniformly deformed to adjust the substrate adsorption rack 232 and the horizontal state of the adsorbed substrate. .
  • the slow-speed conveying roller 31 transmission system controlled by the communication control system is installed on the plate feeding roller table 3, and the substrate blanking detection sensor 33 that transmits the number of substrates to the communication control system is installed on the slow-speed conveying roller table 31.
  • the unloading detection sensor 33 transmits the detected number of substrates to the control system, and the control system accumulates the detected number until the accumulated number reaches the preset vertical judgment, and the control system controls the gantry suction cup mechanism 2 to switch to another group on the upper plate.
  • the feeding roller table is matched with the feeding and stops the original feeding roller table, which is convenient for the staff to cooperate with the feeding roller table to determine the vertical quantitative stacking by the preset control system, thus ensuring that the left and right feeding roller table 1 can be Cooperate with the gantry suction cup mechanism 2 to continuously feed the material.
  • the turning device 4 is provided with a turning base 41 and a clamping roller 42 controlled by the communication control device, and a substrate detection switch 43 which transmits the signal from the substrate to the tail to the communication control device.
  • the communication control device first controls the turning of the turning machine.
  • the seat 41 rotates to the inside of the pinch roller 42 and the plate feed roller 3 and the acceleration roller table 5 are parallel to butt, and then the transport speed of the pinch roller 42 is controlled to keep pace with the plate feed roller 3, and the substrate detection switch 43 is turned on.
  • the communication control device determines whether the slow conveying roller table 31 stops.
  • the conveying speed of the gripping rollers 42 is adjusted, so that the overturned substrates can be quickly and smoothly transported to the accelerating rollers 5 when they are rejoined in parallel with the accelerating rollers 5 after the overturning is completed.
  • the left and right feeding rollers 1 are composed of two sets of feeding and conveying rollers 11 that have the same structure and are distributed in parallel, and the two sets of feeding and conveying rollers 11 are symmetrically distributed about the longitudinal axis of the feeding rollers 3.
  • the material conveying roller 11 conveys the substrate through electric drive, and the rear end of the feeding conveying roller 11 is installed with a substrate limiting mechanism 12 that blocks the movement of the substrate.
  • a set of symmetrically distributed substrate straightening mechanisms 13, two sets of substrate straightening mechanisms 13 cooperate with the substrate limiting mechanism 12 to block and correct the substrate in the center.
  • the substrate limiting mechanism 12 includes a positive bearing seat 121 fixedly installed at the rear end of the feeding and conveying roller table 11.
  • the positive bearing seat 121 is installed with a telescopic limit baffle 122 that extends and retracts toward the central axis of the feeding and conveying roller table 11.
  • the position baffle 122 is located above the feeding conveyor roller 11 as a whole and blocks the substrate through its front end surface.
  • the inside of the positive bearing seat 121 is installed with a variable propulsion device 123 that controls the telescopic distance of the telescopic limit baffle 122 by receiving signals;
  • the substrate straightening mechanism 13 includes side bearing seats 131 installed on both sides of the feeding and conveying roller table 11.
  • the side bearing seat 131 is installed with a telescopic correcting plastic baffle 132 that is telescopic and stretches against the transverse axis of the feeding and conveying roller table 11.
  • the baffle 132 is integrally positioned above the telescopic feeding and conveying roller table 11 and abuts the side surface of the substrate through its front end.
  • the inside of the telescopic correction plastic baffle 132 is installed with a variable synchronous propelling device 133 that drives the telescopic distance of the telescopic correction plastic baffle 132.
  • the two sets of variable synchronous propulsion devices 133 press against the side surface of the substrate by synchronously driving the two telescopic and straightening plastic baffles 132 .
  • the principle of the base plate limit mechanism 12 and the base plate correction mechanism 13 is basically the same.
  • the base plate limit mechanism 12 is controlled by the communication control device to operate a single variable propulsion device 123, and the telescopic limit baffle 122 is extended and retracted along the positive bearing seat 121, so as to Adjust the telescopic limit baffle 122 to block the position of the substrate on the feeding and conveying roller table 11, and the substrate straightening mechanism 13 controls the two variable synchronous propulsion devices 133 to run synchronously through the communication control device at the same time, and together with two telescopic straightening plastic stoppers
  • the plate 132 is relatively telescopic along the corresponding side bearing seat 131, and the substrate is clamped by two telescopic correction plastic baffles 132 to correct the intermediate position of the substrate on the feeding and conveying roller table 11, which is convenient for the subsequent positioning, adsorption and extraction of the gantry suction cup mechanism 2. material.
  • the gantry suction cup mechanism 2 includes a gantry rail frame 21 fixedly installed across the two sets of feeding conveyor rollers 11 and the plate feeding roller table 3.
  • the gantry rail frame 21 is installed with a rail lifting device 22 displaced along the dual coordinate axes of the gantry rail frame 21 ,
  • the rail lifting device 22 is installed with a substrate horizontal adsorption mechanism 23 for adsorbing substrates for loading and unloading.
  • the substrate horizontal adsorption mechanism 23 is used for biaxial displacement along the gantry rail frame 21 by cooperating with the rail lifting device 22.
  • the upper limit of the feeding conveyor roller 11 The position-corrected substrate is transferred to the plate feeding roller table 3 .
  • the substrate horizontal adsorption mechanism 23 includes four sets of hinge adjustment components 231 respectively installed around the outer periphery of the rail lifting device 22.
  • the rail lifting device 22 is installed with a substrate adsorption rack 232 for adsorbing substrates through the four sets of hinge adjustment components 231, and four sets of hinge adjustment components are installed.
  • the bottom ends of the substrate adsorption racks 231 are respectively installed at the center positions of the four sides of the substrate adsorption racks 232 .
  • the top of the substrate adsorption racks 232 is installed with a tilt detection device 233 for detecting the levelness of the substrate adsorption racks 232 at the intersection of the horizontal and vertical center axes.
  • Four sets of hinge adjustment components are installed. 231 detects the levelness by cooperating with the inclination detection device 233 to generate deformation and adjust the levelness of the horizontal and vertical axis planes of the substrate adsorption rack 232, respectively.
  • the substrate adsorption frame 232 is composed of a single main frame body 2321 and at least three sub-frame bodies 2322 as a whole.
  • the ends and the two ends of the sub-frame body 2322 installed at the center are respectively connected with two sets of hinge adjustment components 231;
  • Both ends of the plurality of sub-frame bodies 2322 are installed with substrate suction cups 2323 facing directly downward, and inside the main frame body 2321 are installed suction pipes 2324 extending to both ends of the plurality of sub-frame bodies 2322 and communicating with the substrate suction cups 2323 respectively.
  • the plate feeding roller table 3 includes a slow conveying roller table 31 whose overall structure is the same as that of the feeding conveying roller table 11 and whose conveying speed is lower than that of the accelerating roller table 5.
  • the transmission protection box 32 on the conveying surface of the conveying roller table 31, and the inside of the two sets of transmission protection boxes 32 are respectively used to install the transmission structure of the slow conveying roller table 31 and the overturning transmission structure of the turning device 4.
  • the slow conveying roller table 31 A substrate blanking detection sensor 33 for detecting the number of transported substrates is installed thereon.
  • the plate turning device 4 includes a turning base 41 facing the rear end of the feeding roller table 3 and the front end of the accelerating roller table 5.
  • the turning base 41 of the turning machine is installed with a relatively horizontal clamping roller 42, which clamps the When the holding roller 42 is in a horizontal state, it is respectively butted with the plate feeding roller table 3 and the accelerating roller table 5, and the substrate detection switches 43 for detecting substrates are installed on both ends of the turning base 41 of the plate turning machine.
  • the production control system must first select the track lifting device 22 according to the substrate stock on the two sets of the left and right feeding rollers 1.
  • the rail lifting device 22 and the substrate horizontal adsorption mechanism 23 move to just above the straightening substrate of the left and right feeding rollers 1
  • the rail lifting device 22 starts to descend together with the substrate horizontal adsorption mechanism 23 until the substrate horizontal adsorption mechanism 23 is lowered.
  • the substrate suction rack 232 descends to contact the corrected substrate on the feeding conveyor 11.
  • the plurality of substrate suction cups 2323 installed at the bottom of the substrate suction rack 232 will be fully unfolded and attached to the substrate under the action of pressure.
  • the communication control The device controls the external air pump device to start suction to each substrate suction cup 2323 through the suction pipe 2324, so that the substrate suction cup 2323 absorbs the substrate under the action of suction, and then controls the rail lifting device 22 to start to rise, so that the substrate suction rack 232 together with the suctioned substrate rises .
  • the inclination detection device 233 installed at the top center of the substrate adsorption rack 232 transmits the horizontal state of the substrate adsorption rack 232 to the communication control device in real time.
  • the four sets of hinge adjustment components 231 are controlled to correspondingly deform to adjust the height difference of the four sides of the substrate adsorption rack 232. Since the substrate adsorption rack 232 is rigidly connected to the rail lifting device 22 through the four sets of hinge adjustment components 231, the level of the substrate adsorption rack 232 is adjusted when adjusting the level of the substrate adsorption rack 232.
  • the body of the substrate horizontal adsorption mechanism 23 remains relatively stable.
  • the hinge adjustment assembly 231 When the hinge adjustment assembly 231 is adjusted, it is quantitatively stretched by the telescopic rod of the electric pull rod 2314, and the overall length of the frame body telescopic pull rod 2311 changes, and the frame body telescopic pull rod 2311 is hinged on the hinge base 2312 and the hinge side mounting seat 2313. Under the action, one side of the substrate adsorption rack 232 is relatively raised or lowered, so as to adjust the level of the substrate adsorption rack 232. The substrate adsorption rack 232 and the substrate move with the rail lifting device 22 to the feeding roller table 3 until the material is unloaded. At this time, the air pump device is controlled by the communication control device, so that each substrate suction cup 2323 no longer generates suction, and the substrate will naturally fall on the plate feeding roller table 3 at this time.
  • the present invention further provides a production control system of the above-mentioned intelligent feeding system, including a control module, a proximity switch sensor arranged on the telescopic limit baffle 122, and a horizontal adsorption mechanism 23 of the substrate for correction.
  • the sheet moves with the roller in one direction until it is blocked by the telescopic limit baffle 122.
  • the proximity switch sensor arranged on the telescopic limit baffle 122 receives the sheet signal And transmit it to the control module, indicating that there are plates on this group of feeding rollers in the belt and reclaiming area, and the control module simultaneously controls the two groups of substrate correction mechanisms 13 on the feeding rollers to press and straighten the plates in the middle of the feeding rollers.
  • the gantry suction cup mechanism 2 moves to the top of the straightened plate, so as to realize the positioning and reclaiming of the plate on the feeding roller table;
  • the inclination angle of the substrate adsorption rack 232 is detected in real time by the inclination detection device 233 and transmitted to the control module.
  • the two hinge adjustment assemblies 231 around the rail lifting device 22 are respectively controlled to adjust the angle of the substrate adsorption frame 232.
  • the two hinge adjustment assemblies 231 opposite to each other around the rail lifting device 22 form a linkage to adjust the uniaxial angle of the substrate adsorption frame 232.
  • the hinge adjustment assembly 231 is composed of two sets of linkage adjustment mechanisms for adjusting the angle of the horizontal and vertical axes of the substrate adsorption frame 232 respectively;
  • the substrate blanking detection sensor 33 detects that the board is approaching and transmits a closing signal in real time to the control module.
  • the control module controls the gantry suction cup mechanism 2 Loosen the plate and control the plate feed roller 3 to drive the belt to move the plate in the direction of the plate turning device 4 until the plate moves away from the detection range of the substrate blanking detection sensor 33, then the substrate blanking detection sensor 33 stops transmitting signals to the control module
  • the number of detection signals transmitted to the control module is accumulated and counted by the control module.
  • the gantry suction cup mechanism 2 When the accumulated count reaches the preset value of the control module, the gantry suction cup mechanism 2 is controlled to switch to another group.
  • the feeding roller table will clear the count to zero, and the control module will control the previous feeding roller table to stop running and start another set of feeding roller table to start transporting the plates, so as to realize automatic alternate feeding;
  • the substrate detection switch 43 arranged at the input end of the plate turning device 4 detects the approach of the plate and transmits a signal to the control module, and then the control module controls the clamp
  • the holding roller 42 starts to start and runs synchronously with the plate feeding roller table 3 until the plate is completely transported from the plate feeding roller table 3 to the clamping roller 42.
  • the substrate detection switch 43 is set at the input end of the plate turning device 4. The board cannot be detected, and the signal transmission to the control module is stopped.
  • the control module controls the flipping device 4 to turn 180 degrees until the board is transported to the outlet of the flipping device 4.
  • the substrate detection switch 43 set at the outlet of the flipping device 4 It is detected, and a signal is transmitted to the control module through the substrate detection switch 43 until the plate is completely separated from the turning device 4 and transported to the acceleration roller table 5. At this time, the substrate detection switch 43 set at the outlet of the turning device 4 is no longer detected.

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Abstract

一种智能上料系统及生产控制系统，包括依次对接设置用于输送基板的左右上料辊道（1）、龙门吸盘机构（2）、进板辊道（3）、翻板装置（4）和加速辊道（5）；左右上料辊道（1）通过左右辊道结构分批对基板进行矫正输送，龙门吸盘机构（2）通过配合左右上料辊道（1）的两组辊道吸取基板并分批向进板辊道（3）上定位上料，进板辊道（3）与翻板装置（4）对接并慢速输送基板，翻板装置（4）通过间隔翻转进板辊道（3）运输的基板并向加速辊道（5）运输，通过将石膏板材生产线上各个工段的装置进行统一处理并控制，以此保障基板在各个工段上运输、加工的效率最大化，并且将各个工段的装置自动切换至符合相应规格基板的加工、运输规格。

Description

一种智能上料系统及生产控制系统 技术领域
本发明涉及建材生产技术领域，具体涉及一种智能上料系统及生产控制系统。
背景技术
石膏建材是用石膏粉作为原料，经过加工、塑性等制成可直接用于建筑使用的建筑材料，是目前世界上公认的环保材料，并随着石膏板生产技术的革新，目前已经有可替代木材、砖头、砌块等多种装修材料的特殊石膏建材。
目前建筑性能优秀的石膏建材仍需要较为复杂的生产工艺，石膏板材车间需要架设规模较大的生产线进行石膏板材的生产，一般石膏板材生产线主要是由上料，翻板，收尘，覆膜等多个工段组成，环环相扣，相辅相成，由此生产出石膏板。
但是，由于生产石膏板的工段较多，且涉及到的各类装置种类繁复，因此在实际加工的过程中仍存以下问题：
(1)各工段的装置相互之间无法相互通讯，难以统一进行对基板加工规格、运输速度的调整，当所需生产的石膏板规格改变时，需要人工对各个装置进行逐一调整，效率较为低下，且在大料调整的过程中无法保障调整的精度，在装置的某一个环节调试不完善的情况下可能会降低其余各个装置的加工精度、运输效率；
(2)上料工段需要人工提前将基板堆垛在待料区域经过上料辊道逐层运输，当堆垛的基板被运输完毕后需要控制上料辊道停止运行，实际使用中难以保持持续匀速上料，因此可能会造成生产线大规模的停止，降低了生产效率。
发明内容
本发明的目的在于提供一种智能上料系统及生产控制系统，以解决现有技术中的各工段的装置难以统一进行对基板加工规格、运输速度的调整，以及上料工段在实际使用中难以保持持续持续匀速上料的问题。
为解决上述技术问题，本发明具体提供下述技术方案：
一种智能上料系统，包括依次对接设置用于输送基板的左右上料辊道左右上料辊道左右上料辊道、龙门吸盘机构、进板辊道进板辊道、翻板装置和加速辊道；
所述左右上料辊道通过左右辊道结构分批对基板进行矫正输送，所述龙门吸盘机构通过配合所述左右上料辊道的两组辊道吸取基板并分批向所述进板辊道上定位上料，所述进板辊道与所述翻板装置对接并慢速输送基板，所述翻板装置通过间隔翻转所述进板辊道运输的基板并向所述加速辊道运输，所述加速辊道通过对接所述翻板装置的输出端并快速运输基板。
作为本发明的一种优选方案，所述左右上料辊道由两组结构相同的并平行分布的两组上料输送辊道组成，并且两组所述上料输送辊道关于所述进板辊道的纵向轴线对称分布，所述上料输送辊道通过电力驱动输送基板，并且所述上料输送辊道的尾端安装有阻隔基板移动的基板限位机构，所述上料输送辊道上靠近尾端部位的两侧设置有两组对称分布的基板矫正机构，两组所述基板矫正机构配合所述基板限位机构阻隔对基板进行居中矫正。
作为本发明的一种优选方案，所述龙门吸盘机构包括横跨两组所述上料输送辊道和所述进板辊道固定安装的龙门轨道架，所述龙门轨道架上安装有沿所述龙门轨道架双坐标轴位移的轨道升降装置，所述轨道升降装置上安装有用于吸附基板进行上下料的基板水平吸附机构，所述基板水平吸附机构通过配合所述轨道升降装置沿所述龙门轨道架双轴位移用于将所述上料输送辊道上限位矫正的基板转移至所述进板辊道上。
作为本发明的一种优选方案，所述进板辊道包括整体结构与所述上料输送辊道相同并且输送速度小于所述加速辊道的慢速输送辊道，并且所述慢速输送辊道的两侧皆安装有高度低于所述慢速输送辊道输送面的传动防护盒，并且两组所述传动防护盒的内部分别用于安装所述慢速输送辊道的传动结构以及所述翻板装置的翻转传动结构，所述慢速输送辊道上安装有用于检测运输基板数量的基板下料检测传感器。
作为本发明的一种优选方案，所述翻板装置包括正对所述进板辊道尾端和所述加速辊道前端旋转的翻板机转座，所述翻板机转座的内部安装有相对水平设置的夹持料辊，所述夹持料辊处于水平状态时分别与所述进板辊道和所述加速辊道对接，所述翻板机转座的两端皆安装有检测基板的基板检测开关。
作为本发明的一种优选方案，所述基板限位机构包括固定安装在所述上料输送辊道尾端的正轴承座，所述正轴承座上安装有正对所述上料输送辊道中心轴线伸缩的伸缩限位挡板，所述伸缩限位挡板整体处于所述上料输送辊道的上方并通过其前端面阻隔基板，所述正轴承座的内部安装有通过接收信号控制所述伸缩限位挡板伸缩距离的变量推进装置；
所述基板矫正机构包括安装在所述上料输送辊道两侧的侧轴承座，所述侧轴承座上安装有正对所述上料输送辊道横向轴线伸缩的伸缩矫正塑料挡板，所述伸缩矫正塑料挡板整体处于伸缩式上料输送辊道上方并通过其前端面抵接基板侧面，所述伸缩矫正塑料挡板的内部安装有驱动所述伸缩矫正塑料挡板伸缩距离的变量同步推进装置，两组所述变量同步推进装置通过同步驱动两个所述伸缩矫正塑料挡板对压基板侧面。
作为本发明的一种优选方案，所述基板水平吸附机构包括四组分别安装在所述轨道升降装置外侧四周的铰接调节组件，所述轨道升降装置通过四组所述铰接调节组件安装有用于吸附基板的基板吸附架，四组所述铰接调节组件的底端分别安装在所述基板吸附架的四边中心位置，所述基板吸附架的顶端横纵中心轴线交点处安装有用于检测所述基板吸附架水平度的倾斜度检测装置，四组所述铰接调节组件通过配合所述倾斜度检测装置检测水平度分别产生形变联动调节所述基板吸附架的横纵轴面水平度。
作为本发明的一种优选方案，所述基板吸附架整体由单个主架体和至少三个副架体组成，多个所述副架体沿所述主架体中心处垂直交错安装并相两边等距延伸，所述主架体的两端以及中心处安装的所述副架体两端分别与两组所述铰接调节组件连接；
多个所述副架体的两端皆安装有朝向正下方的基板吸盘，所述主架体的内部安装有分别延伸至多个所述副架体两端并与所述基板吸盘连通的抽吸气管。
作为本发明的一种优选方案，所述联动铰接调节组件包括整体为伸缩结构的架体伸缩拉杆，所述架体伸缩拉杆的底端安装有与所述基板吸附架端部铰接的铰接基座，所述架体伸缩拉杆的顶端伸缩杆安装有与所述轨道升降装置铰接的铰接侧安装座，所述轨道升降装置上处于所述铰接侧安装座的正上方安装有与所述架体伸缩拉杆顶端铰接的电动拉杆，所述电动拉杆通过拉伸所述架体伸缩拉杆调节所述架体伸缩拉杆伸缩杆整体伸出长度。
为解决上述技术问题，本发明还进一步提供下述技术方案：
一种生产控制系统，包括控制模块、设置在伸缩限位挡板上的接近开关传感器、设置在基板水平吸附机构上用于矫正板材运输水平度的倾斜度检测装置、以及设置在进板辊道上用于配合龙门吸盘机构下料的基板下料检测传感器、以及设置在翻板装置两端的基板检测开关用于配合翻板并定距运输；
当任一组上料辊道在运输板材时，板材随着辊道单向移动直至被所述伸缩限位挡板阻隔，此时设置在所述伸缩限位挡板上的接近开关传感器接收到板材信号并传输给控制模块，表示该组上料辊道上有板材处于带取料区域，由控制模块同时控制该上料辊道上两组所述基板矫正机构对压矫正板材处于上料辊道的中间位置，以及所述龙门吸盘机构移动至矫正后板材的正上方，以实现板材在上料辊道上的定位取料；
当所述龙门吸盘机构吸取上料辊道上的板材并处于悬空状态后，由所述倾斜度检测装置实时检测出所述基板吸附架的倾斜角度并传输至控制模块，由控制模块根据所述基板吸附架的倾斜度分别控制所述轨道升降装置四周的所述铰接调节组件调整所述基板吸附架的角度，由所述轨道升降装置四周相对的两个所述铰接调节组件组成联动调节所述基板吸附架单轴向的角度，四个所述铰接调节组件组成两组分别调整所述基板吸附架横纵轴线角度的联动调节机构；
当所述龙门吸盘机构移动并下降至所述进板辊道的下料区时，由所述基板下料检测传感器检测到板材靠近并向控制模块实时传输闭合信号，一方面由控制模块控制所述龙门吸盘机构松开板材并控制所述进板辊道传动连带所述板材向翻板装置的方向移动，直至板材移动至脱离所述基板下料检测传感器的检测范围，则所述基板下料检测传感器停止向控制模块传输信号，另一方面在所述基板下料检测传感器停止检测后向控制模块传递检测信号的数量，由控制模块累计计数，当累计计数达到控制模块预先设定数值后控制所述龙门吸盘机构切换至另一组上料辊道并将计数清零，由控制模块控制上一步上料辊道停止运行并启动另一组上料辊道开始运输板材，实现自动交替上料；
当所述进板辊道上连带板材移动至所述翻板装置的接入口时，由设置在所述翻板装置输入端的所述基板检测开关检测到板材接近并向控制模块传输信号，之后由控制模块控制所述夹持料辊开始启动并与所述进板辊道同步运行，直至板材从所述进板辊道上被完全运输至所述夹持料辊上，此时设置在所述翻板装置输入端的所述基板检测开关无法检测到板材，并停止向控制模块传输信号，由控制模块控制所述翻板装置翻转度，直至板材运输至所述翻板装置的出口端时被设置在所述翻板装置出口端的所述基板检测开关检测到，并通过该所述基板检测开关向控制模块传输信号，直至板材完全脱离所述翻板装置运输至所述加速辊道上，此时设置在所述翻板装置出口端的所述基板检测开关不再检测到板材并停止向控制模块传输信号，由控制模块控制所述翻板装置回转度至原位，并对接运输所述进板辊道上运输的下一个板材。
本发明与现有技术相比较具有如下有益效果：
(1)本发明通过将石膏板材生产线上各个工段的装置进行统一处理并控制，以此保障基板在各个工段上运输、加工的效率最大化，并且将各个工段的装置自动切换至符合相应规格基板的加工、运输规格，省去了人工调整各个装置的步骤，大大提升了车间生产加工基板的效率；
(2)通过将板材上料系统设置为左右上料辊道，使得在实际加工的过程 中两组辊道可以阶段性交替使用，使得在一组辊道运输时可以在另一组辊道上堆垛基板，从而保障辊道上料装置可以保持匀速持续供料，提升了上料的效率，不会因上料不及时导致后续系统需要停止等待上料；
(3)本发明通过在左右辊道中间设置进板辊道用于向翻板装置输送基板，并且通过设置横跨左右辊道和进板辊道的龙门吸盘机构将左右辊道上的基板吸附并在进板辊道上水平定位下料，从而保障基板在进板辊道上下料的过程中不易发生倾斜或是损坏，便于后续运输至翻板装置。
附图说明
为了更清楚地说明本发明的实施方式或现有技术中的技术方案，下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地，下面描述中的附图仅仅是示例性的，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图引伸获得其它的实施附图。
图1为本发明实施例提供上料系统整体的结构示意图。
图2为本发明实施例提供龙门吸盘机构的结构示意图。
图3为本发明实施例提供基板水平吸附机构的结构示意图。
图4为本发明实施例提供基板吸附架的俯视图。
图中的标号分别表示如下：
1、左右上料辊道；2、龙门吸盘机构；3、进板辊道；4、翻板装置；5、加速辊道；
11、上料输送辊道；12、基板限位机构；13、基板矫正机构；
121、正轴承座；122、伸缩限位挡板；123、变量推进装置；131、侧轴承座；132、伸缩矫正塑料挡板；133、变量同步推进装置；
21、龙门轨道架；22、轨道升降装置；23、基板水平吸附机构；
231、铰接调节组件；232、基板吸附架；233、倾斜度检测装置；
2311、架体伸缩拉杆；2312、铰接基座；2313、铰接侧安装座；2314、电动拉杆；2321、主架体；2322、副架体；2323、基板吸盘；2324、抽吸气 管；
31、慢速输送辊道；32、传动防护盒；33、基板下料检测传感器；
41、翻板机转座；42、夹持料辊；43、基板检测开关。
本发明的较佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至图4所示，本发明提供了一种智能上料系统，包括依次对接设置用于输送基板的左右上料辊道左右上料辊道左右上料辊道1、龙门吸盘机构2、进板辊道进板辊道3、翻板装置4和加速辊道5；
左右上料辊道1通过左右辊道结构分批对基板进行矫正输送，龙门吸盘机构2通过配合左右上料辊道1的两组辊道吸取基板并分批向进板辊道3上定位上料，进板辊道3与翻板装置4对接并慢速输送基板，翻板装置4通过间隔翻转进板辊道3运输的基板并向加速辊道5运输，加速辊道5通过对接翻板装置4的输出端并快速运输基板。
本发明通过将板材上料系统设置为左右上料辊道1，使得在实际加工的过程中两组辊道可以阶段性交替使用，使得在一组辊道运输时可以在另一组辊道上堆垛基板，从而保障辊道上料装置可以保持匀速持续供料，提升了上料的效率，不会因上料不及时导致后续系统需要停止等待上料；
并且，通过在左右上料辊道1中间设置进板辊道3用于向翻板装置4输送基板，并且通过设置横跨左右上料辊道1和进板辊道3的龙门吸盘机构2将左右上料辊道1上的基板吸附并在进板辊道3上水平定位下料，从而保障基板在进板辊道3上下料的过程中不易发生倾斜或是损坏，便于后续运输至翻板装置4。
当定制的石膏板基板经由上料装置，翻板装置，除尘装置之后，进入专门的覆膜设备中，之后再经过切膜，将基板包装成了一块块崭新的石膏板， 最后经由双辊道的下料装置对加工完成的基板进行双向的逐层堆叠下料，便于后续保障、运输，在上述各个工段的过程中，通过通讯控制系统将每一个独立存在的工段相互通讯连接并统一处理，并通过在终端上定制的客户端进行统一的控制，一方面在某个工段异常时能通过终端快速预警，另一方面工作人员可以通过在终端操作统一更换不同规格的基板，通过通讯控制系统将各个工段的装置自动切换至符合相应规格基板的加工、运输规格，省去了人工调整各个装置的步骤，大大提升了车间生产加工基板的效率。
上料系统分为双辊道上料、水平定位取料、慢速运输、间隔翻板和快速运输五个部分组成，分别对应左右上料辊道1、龙门吸盘机构2、进板辊道3、翻板装置4和加速辊道5。
左右上料辊道1上设置经由通讯控制系统控制的基板限位机构12和基板矫正机构13，当工作人员在终端设定切换基板规格时，通过控制基板限位机构12沿上料输送辊道11运输方向来回伸缩调节阻挡相应基板的位置，之后控制两组基板矫正机构13更改相对前推的距离，可以将该规格的基板矫正在上料输送辊道11的取料中间位置。
龙门吸盘机构2上设置经由通讯控制系统控制的轨道升降装置22、四组铰接调节组件231和抽吸气管2324外接的气泵装置，以及向通讯控制系统传输信息的倾斜度检测装置233，使得基板吸附架232在吸附基板并运输的过程中可以实时向通讯控制系统传输水平度信息，并通过通讯控制系统处理后统一控制四组铰接调节组件231统一形变以调整基板吸附架232以及吸附的基板水平状态。
进板辊道3上设置由通讯控制系统控制的慢速输送辊道31传动系统，并在慢速输送辊道31上安装向通讯控制系统传输经过基板数量的基板下料检测传感器33，由基板下料检测传感器33将检测到的基板数量传递至控制系统，并由控制系统累计检测数量，直至累计数量达到预设判定竖直时，由控制系统控制龙门吸盘机构2切换至与另一组上料辊道配合上料，并停止原本上料的辊道，便于工作人员对停止上料辊道上进行配合控制系统预设判定竖 直的定量堆料，由此保障了左右上料辊道1能配合龙门吸盘机构2持续不间断的上料。
翻板装置4上设置由通讯控制装置控制的翻板机转座41和夹持料辊42，以及向通讯控制装置传输基板到尾信号的基板检测开关43，通讯控制装置先控制翻板机转座41转动至其内部的夹持料辊42与进板辊道3和加速辊道5平行对接，之后控制夹持料辊42的运输速度与进板辊道3保持同步，在基板检测开关43检测到基板时，说明该基板完全进入夹持料辊42，此时通讯控制装置判定慢速输送辊道31是否停止，若停止则控制翻板机转座41开始翻转180°，并在翻板机转座41翻转的过程中调整夹持料辊42运输的速度，使得在翻转完成后重新与加速辊道5平行对接时，翻转后的基板可以快速平稳运输至加速辊道5上。
其中，左右上料辊道1由两组结构相同的并平行分布的两组上料输送辊道11组成，并且两组上料输送辊道11关于进板辊道3的纵向轴线对称分布，上料输送辊道11通过电力驱动输送基板，并且上料输送辊道11的尾端安装有阻隔基板移动的基板限位机构12，上料输送辊道11上靠近尾端部位的两侧设置有两组对称分布的基板矫正机构13，两组基板矫正机构13配合基板限位机构12阻隔对基板进行居中矫正。
基板限位机构12包括固定安装在上料输送辊道11尾端的正轴承座121，正轴承座121上安装有正对上料输送辊道11中心轴线伸缩的伸缩限位挡板122，伸缩限位挡板122整体处于上料输送辊道11的上方并通过其前端面阻隔基板，正轴承座121的内部安装有通过接收信号控制伸缩限位挡板122伸缩距离的变量推进装置123；
基板矫正机构13包括安装在上料输送辊道11两侧的侧轴承座131，侧轴承座131上安装有正对上料输送辊道11横向轴线伸缩的伸缩矫正塑料挡板132，伸缩矫正塑料挡板132整体处于伸缩式上料输送辊道11上方并通过其前端面抵接基板侧面，伸缩矫正塑料挡板132的内部安装有驱动伸缩矫正塑料挡板132伸缩距离的变量同步推进装置133，两组变量同步推进装置133 通过同步驱动两个伸缩矫正塑料挡板132对压基板侧面。
基板限位机构12和基板矫正机构13的原理大致相同，基板限位机构12是由通讯控制装置控制单个变量推进装置123运行，并连带伸缩限位挡板122沿正轴承座121伸缩，以此调整伸缩限位挡板122阻隔基板在上料输送辊道11上的位置，而基板矫正机构13是通过通讯控制装置同时控制两个变量同步推进装置133同步运行，并连带两个伸缩矫正塑料挡板132沿相应的侧轴承座131相对伸缩，通过两个伸缩矫正塑料挡板132夹持基板以此矫正基板的处于上料输送辊道11上的中间位置，便于后续龙门吸盘机构2定位吸附取料。
龙门吸盘机构2包括横跨两组上料输送辊道11和进板辊道3固定安装的龙门轨道架21，龙门轨道架21上安装有沿龙门轨道架21双坐标轴位移的轨道升降装置22，轨道升降装置22上安装有用于吸附基板进行上下料的基板水平吸附机构23，基板水平吸附机构23通过配合轨道升降装置22沿龙门轨道架21双轴位移用于将上料输送辊道11上限位矫正的基板转移至进板辊道3上。
基板水平吸附机构23包括四组分别安装在轨道升降装置22外侧四周的铰接调节组件231，轨道升降装置22通过四组铰接调节组件231安装有用于吸附基板的基板吸附架232，四组铰接调节组件231的底端分别安装在基板吸附架232的四边中心位置，基板吸附架232的顶端横纵中心轴线交点处安装有用于检测基板吸附架232水平度的倾斜度检测装置233，四组铰接调节组件231通过配合倾斜度检测装置233检测水平度分别产生形变联动调节基板吸附架232的横纵轴面水平度。
基板吸附架232整体由单个主架体2321和至少三个副架体2322组成，多个副架体2322沿主架体2321中心处垂直交错安装并相两边等距延伸，主架体2321的两端以及中心处安装的副架体2322两端分别与两组铰接调节组件231连接；
多个副架体2322的两端皆安装有朝向正下方的基板吸盘2323，主架体 2321的内部安装有分别延伸至多个副架体2322两端并与基板吸盘2323连通的抽吸气管2324。
联动铰接调节组件231包括整体为伸缩结构的架体伸缩拉杆2311，架体伸缩拉杆2311的底端安装有与基板吸附架232端部铰接的铰接基座2312，架体伸缩拉杆2311的顶端伸缩杆安装有与轨道升降装置22铰接的铰接侧安装座2313，轨道升降装置22上处于铰接侧安装座2313的正上方安装有与架体伸缩拉杆2311顶端铰接的电动拉杆2314，电动拉杆2314通过拉伸架体伸缩拉杆2311调节架体伸缩拉杆2311伸缩杆整体伸出长度。
进板辊道3包括整体结构与上料输送辊道11相同并且输送速度小于加速辊道5的慢速输送辊道31，并且慢速输送辊道31的两侧皆安装有高度低于慢速输送辊道31输送面的传动防护盒32，并且两组传动防护盒32的内部分别用于安装慢速输送辊道31的传动结构以及翻板装置4的翻转传动结构，慢速输送辊道31上安装有用于检测运输基板数量的基板下料检测传感器33。
翻板装置4包括正对进板辊道3尾端和加速辊道5前端旋转的翻板机转座41，翻板机转座41的内部安装有相对水平设置的夹持料辊42，夹持料辊42处于水平状态时分别与进板辊道3和加速辊道5对接，翻板机转座41的两端皆安装有检测基板的基板检测开关43。
龙门吸盘机构2在向左右上料辊道1上取料时，需先由生产控制系统根据左右上料辊道1的两组上料输送辊道11上基板存量选择轨道升降装置22运行相应的取料路线，在轨道升降装置22连带基板水平吸附机构23移动至左右上料辊道1的矫正基板正上方时，轨道升降装置22开始连带基板水平吸附机构23下降，直至基板水平吸附机构23的基板吸附架232下降至与上料输送辊道11上矫正的基板接触，此时基板吸附架232底端安装的多个基板吸盘2323会在压力的作用下完全展开贴合基板，此时通讯控制装置控制外界气泵装置开始通过抽吸气管2324向各个基板吸盘2323抽吸，使得基板吸盘2323在吸力的作用下吸附基板，之后控制轨道升降装置22开始上升，使得基板吸附架232连带吸附的基板上升。
在基板被基板吸附架232吸附并上升的过程中，安装在基板吸附架232顶端中心位置的倾斜度检测装置233向通讯控制装置实时传输基板吸附架232的水平状态，通讯控制装置在进行过处理后控制四组铰接调节组件231相应形变调整基板吸附架232四边的高低差，由于基板吸附架232是通过四组铰接调节组件231与轨道升降装置22刚性连接，因此在调整基板吸附架232水平度的过程中基板水平吸附机构23本体保持相等平稳。
铰接调节组件231在调整时，通过电动拉杆2314的伸缩杆定量拉伸，连带架体伸缩拉杆2311整体的长度产生变化，并且架体伸缩拉杆2311在铰接基座2312和铰接侧安装座2313铰接的作用下基板吸附架232单侧相对升高或是降低，以此调整基板吸附架232的水平度，在基板吸附架232连带基板随着轨道升降装置22移动至进板辊道3的下料为止时，通过通讯控制装置控制气泵装置，使得各个基板吸盘2323不再产生吸力，此时基板会自然下落在进板辊道3上。
为解决上述技术问题，本发明还进一步提供上述智能上料系统的生产控制系统，包括控制模块、设置在伸缩限位挡板122上的接近开关传感器、设置在基板水平吸附机构23上用于矫正板材运输水平度的倾斜度检测装置233、以及设置在进板辊道3上用于配合龙门吸盘机构2下料的基板下料检测传感器33、以及设置在翻板装置4两端的基板检测开关43用于配合翻板并定距运输；
当任一组上料辊道在运输板材时，板材随着辊道单向移动直至被伸缩限位挡板122阻隔，此时设置在伸缩限位挡板122上的接近开关传感器接收到板材信号并传输给控制模块，表示该组上料辊道上有板材处于带取料区域，由控制模块同时控制该上料辊道上两组基板矫正机构13对压矫正板材处于上料辊道的中间位置，以及龙门吸盘机构2移动至矫正后板材的正上方，以实现板材在上料辊道上的定位取料；
当龙门吸盘机构2吸取上料辊道上的板材并处于悬空状态后，由倾斜度检测装置233实时检测出基板吸附架232的倾斜角度并传输至控制模块，由 控制模块根据基板吸附架232的倾斜度分别控制轨道升降装置22四周的铰接调节组件231调整基板吸附架232的角度，由轨道升降装置22四周相对的两个铰接调节组件231组成联动调节基板吸附架232单轴向的角度，四个铰接调节组件231组成两组分别调整基板吸附架232横纵轴线角度的联动调节机构；
当龙门吸盘机构2移动并下降至进板辊道3的下料区时，由基板下料检测传感器33检测到板材靠近并向控制模块实时传输闭合信号，一方面由控制模块控制龙门吸盘机构2松开板材并控制进板辊道3传动连带板材向翻板装置4的方向移动，直至板材移动至脱离基板下料检测传感器33的检测范围，则基板下料检测传感器33停止向控制模块传输信号，另一方面在基板下料检测传感器33停止检测后向控制模块传递检测信号的数量，由控制模块累计计数，当累计计数达到控制模块预先设定数值后控制龙门吸盘机构2切换至另一组上料辊道并将计数清零，由控制模块控制上一步上料辊道停止运行并启动另一组上料辊道开始运输板材，实现自动交替上料；
当进板辊道3上连带板材移动至翻板装置4的接入口时，由设置在翻板装置4输入端的基板检测开关43检测到板材接近并向控制模块传输信号，之后由控制模块控制夹持料辊42开始启动并与进板辊道3同步运行，直至板材从进板辊道3上被完全运输至夹持料辊42上，此时设置在翻板装置4输入端的基板检测开关43无法检测到板材，并停止向控制模块传输信号，由控制模块控制翻板装置4翻转180度，直至板材运输至翻板装置4的出口端时被设置在翻板装置4出口端的基板检测开关43检测到，并通过该基板检测开关43向控制模块传输信号，直至板材完全脱离翻板装置4运输至加速辊道5上，此时设置在翻板装置4出口端的基板检测开关43不再检测到板材并停止向控制模块传输信号，由控制模块控制翻板装置4回转180度至原位，并对接运输进板辊道3上运输的下一个板材。
以上实施例仅为本申请的示例性实施例，不用于限制本申请，本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范 围内，对本申请做出各种修改或等同替换，这种修改或等同替换也应视为落在本申请的保护范围内。

Claims (10)

  1. 一种智能上料系统，其特征在于，包括依次对接设置用于输送基板的左右上料辊道左右上料辊道左右上料辊道(1)、龙门吸盘机构(2)、进板辊道进板辊道(3)、翻板装置(4)和加速辊道(5)；
    所述左右上料辊道(1)通过左右辊道结构分批对基板进行矫正输送，所述龙门吸盘机构(2)通过配合所述左右上料辊道(1)的两组辊道吸取基板并分批向所述进板辊道(3)上定位上料，所述进板辊道(3)与所述翻板装置(4)对接并慢速输送基板，所述翻板装置(4)通过间隔翻转所述进板辊道(3)运输的基板并向所述加速辊道(5)运输，所述加速辊道(5)通过对接所述翻板装置(4)的输出端并快速运输基板。
  2. 根据权利要求1所述的一种智能上料系统，其特征在于：所述左右上料辊道(1)由两组结构相同的并平行分布的两组上料输送辊道(11)组成，并且两组所述上料输送辊道(11)关于所述进板辊道(3)的纵向轴线对称分布，所述上料输送辊道(11)通过电力驱动输送基板，并且所述上料输送辊道(11)的尾端安装有阻隔基板移动的基板限位机构(12)，所述上料输送辊道(11)上靠近尾端部位的两侧设置有两组对称分布的基板矫正机构(13)，两组所述基板矫正机构(13)配合所述基板限位机构(12)阻隔对基板进行居中矫正。
  3. 根据权利要求2所述的一种智能上料系统，其特征在于：所述龙门吸盘机构(2)包括横跨两组所述上料输送辊道(11)和所述进板辊道(3)固定安装的龙门轨道架(21)，所述龙门轨道架(21)上安装有沿所述龙门轨道架(21)双坐标轴位移的轨道升降装置(22)，所述轨道升降装置(22)上安装有用于吸附基板进行上下料的基板水平吸附机构(23)，所述基板水平吸附机构(23)通过配合所述轨道升降装置(22)沿所述龙门轨道架(21)双轴位移用于将所述上料输送辊道(11)上限位矫正的基板转移至所述进板辊道(3)上。
  4. 根据权利要求2所述的一种智能上料系统，其特征在于：所述进板辊 道(3)包括整体结构与所述上料输送辊道(11)相同并且输送速度小于所述加速辊道(5)的慢速输送辊道(31)，并且所述慢速输送辊道(31)的两侧皆安装有高度低于所述慢速输送辊道(31)输送面的传动防护盒(32)，并且两组所述传动防护盒(32)的内部分别用于安装所述慢速输送辊道(31)的传动结构以及所述翻板装置(4)的翻转传动结构，所述慢速输送辊道(31)上安装有用于检测运输基板数量的基板下料检测传感器(33)。
  5. 根据权利要求1所述的一种智能上料系统，其特征在于：所述翻板装置(4)包括正对所述进板辊道(3)尾端和所述加速辊道(5)前端旋转的翻板机转座(41)，所述翻板机转座(41)的内部安装有相对水平设置的夹持料辊(42)，所述夹持料辊(42)处于水平状态时分别与所述进板辊道(3)和所述加速辊道(5)对接，所述翻板机转座(41)的两端皆安装有检测基板的基板检测开关(43)。
  6. 根据权利要求2所述的一种智能上料系统，其特征在于：所述基板限位机构(12)包括固定安装在所述上料输送辊道(11)尾端的正轴承座(121)，所述正轴承座(121)上安装有正对所述上料输送辊道(11)中心轴线伸缩的伸缩限位挡板(122)，所述伸缩限位挡板(122)整体处于所述上料输送辊道(11)的上方并通过其前端面阻隔基板，所述正轴承座(121)的内部安装有通过接收信号控制所述伸缩限位挡板(122)伸缩距离的变量推进装置(123)；
    所述基板矫正机构(13)包括安装在所述上料输送辊道(11)两侧的侧轴承座(131)，所述侧轴承座(131)上安装有正对所述上料输送辊道(11)横向轴线伸缩的伸缩矫正塑料挡板(132)，所述伸缩矫正塑料挡板(132)整体处于伸缩式上料输送辊道(11)上方并通过其前端面抵接基板侧面，所述伸缩矫正塑料挡板(132)的内部安装有驱动所述伸缩矫正塑料挡板(132)伸缩距离的变量同步推进装置(133)，两组所述变量同步推进装置(133)通过同步驱动两个所述伸缩矫正塑料挡板(132)对压基板侧面。
  7. 根据权利要求3所述的一种智能上料系统，其特征在于：所述基板水 平吸附机构(23)包括四组分别安装在所述轨道升降装置(22)外侧四周的铰接调节组件(231)，所述轨道升降装置(22)通过四组所述铰接调节组件(231)安装有用于吸附基板的基板吸附架(232)，四组所述铰接调节组件(231)的底端分别安装在所述基板吸附架(232)的四边中心位置，所述基板吸附架(232)的顶端横纵中心轴线交点处安装有用于检测所述基板吸附架(232)水平度的倾斜度检测装置(233)，四组所述铰接调节组件(231)通过配合所述倾斜度检测装置(233)检测水平度分别产生形变联动调节所述基板吸附架(232)的横纵轴面水平度。
  8. 根据权利要求7所述的一种智能上料系统，其特征在于：所述基板吸附架(232)整体由单个主架体(2321)和至少三个副架体(2322)组成，多个所述副架体(2322)沿所述主架体(2321)中心处垂直交错安装并相两边等距延伸，所述主架体(2321)的两端以及中心处安装的所述副架体(2322)两端分别与两组所述铰接调节组件(231)连接；
    多个所述副架体(2322)的两端皆安装有朝向正下方的基板吸盘(2323)，所述主架体(2321)的内部安装有分别延伸至多个所述副架体(2322)两端并与所述基板吸盘(2323)连通的抽吸气管(2324)。
  9. 根据权利要求8所述的一种智能上料系统，其特征在于：所述联动铰接调节组件(231)包括整体为伸缩结构的架体伸缩拉杆(2311)，所述架体伸缩拉杆(2311)的底端安装有与所述基板吸附架(232)端部铰接的铰接基座(2312)，所述架体伸缩拉杆(2311)的顶端伸缩杆安装有与所述轨道升降装置(22)铰接的铰接侧安装座(2313)，所述轨道升降装置(22)上处于所述铰接侧安装座(2313)的正上方安装有与所述架体伸缩拉杆(2311)顶端铰接的电动拉杆(2314)，所述电动拉杆(2314)通过拉伸所述架体伸缩拉杆(2311)调节所述架体伸缩拉杆(2311)伸缩杆整体伸出长度。
  10. 一种用于权利要求1-9任一项所述智能上料系统的生产控制系统，其特征在于，包括控制模块、设置在伸缩限位挡板(122)上的接近开关传感器、设置在基板水平吸附机构(23)上用于矫正板材运输水平度的倾斜度检 测装置(233)、以及设置在进板辊道(3)上用于配合龙门吸盘机构(2)下料的基板下料检测传感器(33)、以及设置在翻板装置(4)两端的基板检测开关(43)用于配合翻板并定距运输；
    当任一组上料辊道在运输板材时，板材随着辊道单向移动直至被所述伸缩限位挡板(122)阻隔，此时设置在所述伸缩限位挡板(122)上的接近开关传感器接收到板材信号并传输给控制模块，表示该组上料辊道上有板材处于带取料区域，由控制模块同时控制该上料辊道上两组所述基板矫正机构(13)对压矫正板材处于上料辊道的中间位置，以及所述龙门吸盘机构(2)移动至矫正后板材的正上方，以实现板材在上料辊道上的定位取料；
    当所述龙门吸盘机构(2)吸取上料辊道上的板材并处于悬空状态后，由所述倾斜度检测装置(233)实时检测出所述基板吸附架(232)的倾斜角度并传输至控制模块，由控制模块根据所述基板吸附架(232)的倾斜度分别控制所述轨道升降装置(22)四周的所述铰接调节组件(231)调整所述基板吸附架(232)的角度，由所述轨道升降装置(22)四周相对的两个所述铰接调节组件(231)组成联动调节所述基板吸附架(232)单轴向的角度，四个所述铰接调节组件(231)组成两组分别调整所述基板吸附架(232)横纵轴线角度的联动调节机构；
    当所述龙门吸盘机构(2)移动并下降至所述进板辊道(3)的下料区时，由所述基板下料检测传感器(33)检测到板材靠近并向控制模块实时传输闭合信号，一方面由控制模块控制所述龙门吸盘机构(2)松开板材并控制所述进板辊道(3)传动连带所述板材向翻板装置(4)的方向移动，直至板材移动至脱离所述基板下料检测传感器(33)的检测范围，则所述基板下料检测传感器(33)停止向控制模块传输信号，另一方面在所述基板下料检测传感器(33)停止检测后向控制模块传递检测信号的数量，由控制模块累计计数，当累计计数达到控制模块预先设定数值后控制所述龙门吸盘机构(2)切换至另一组上料辊道并将计数清零，由控制模块控制上一步上料辊道停止运行并启动另一组上料辊道开始运输板材，实现自动交替上料；
    当所述进板辊道(3)上连带板材移动至所述翻板装置(4)的接入口时，由设置在所述翻板装置(4)输入端的所述基板检测开关(43)检测到板材接近并向控制模块传输信号，之后由控制模块控制所述夹持料辊(42)开始启动并与所述进板辊道(3)同步运行，直至板材从所述进板辊道(3)上被完全运输至所述夹持料辊(42)上，此时设置在所述翻板装置(4)输入端的所述基板检测开关(43)无法检测到板材，并停止向控制模块传输信号，由控制模块控制所述翻板装置(4)翻转180度，直至板材运输至所述翻板装置(4)的出口端时被设置在所述翻板装置(4)出口端的所述基板检测开关(43)检测到，并通过该所述基板检测开关(43)向控制模块传输信号，直至板材完全脱离所述翻板装置(4)运输至所述加速辊道(5)上，此时设置在所述翻板装置(4)出口端的所述基板检测开关(43)不再检测到板材并停止向控制模块传输信号，由控制模块控制所述翻板装置(4)回转180度至原位，并对接运输所述进板辊道(3)上运输的下一个板材。
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