WO2022120921A1 - 一种含氟树脂组合物及包含其的树脂胶液、含氟介质片、层压板、覆铜板和印刷电路板 - Google Patents
一种含氟树脂组合物及包含其的树脂胶液、含氟介质片、层压板、覆铜板和印刷电路板 Download PDFInfo
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- WO2022120921A1 WO2022120921A1 PCT/CN2020/137249 CN2020137249W WO2022120921A1 WO 2022120921 A1 WO2022120921 A1 WO 2022120921A1 CN 2020137249 W CN2020137249 W CN 2020137249W WO 2022120921 A1 WO2022120921 A1 WO 2022120921A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluorine
- coupling agent
- inorganic filler
- resin composition
- silane coupling
- Prior art date
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- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 53
- 239000011737 fluorine Substances 0.000 title claims abstract description 53
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 239000011347 resin Substances 0.000 title claims abstract description 37
- 229920005989 resin Polymers 0.000 title claims abstract description 37
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 27
- 239000010949 copper Substances 0.000 title claims abstract description 27
- 239000011342 resin composition Substances 0.000 title claims abstract description 25
- 239000003292 glue Substances 0.000 title claims abstract description 13
- 239000011256 inorganic filler Substances 0.000 claims abstract description 93
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 93
- 239000002245 particle Substances 0.000 claims abstract description 20
- 238000009826 distribution Methods 0.000 claims abstract description 12
- 229920000642 polymer Polymers 0.000 claims abstract description 4
- 239000007822 coupling agent Substances 0.000 claims description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 28
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 19
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 19
- 229920002313 fluoropolymer Polymers 0.000 claims description 17
- 239000004811 fluoropolymer Substances 0.000 claims description 17
- -1 BaTiO 3 Inorganic materials 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 8
- 229920001774 Perfluoroether Polymers 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 6
- 239000011888 foil Substances 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- 239000002033 PVDF binder Substances 0.000 claims description 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- 229910002367 SrTiO Inorganic materials 0.000 claims description 2
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 2
- 239000011324 bead Substances 0.000 claims description 2
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 150000002221 fluorine Chemical class 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000002736 nonionic surfactant Substances 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 2
- 239000010453 quartz Substances 0.000 claims description 2
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 229910000077 silane Inorganic materials 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 18
- 238000000034 method Methods 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
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- 230000015556 catabolic process Effects 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
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- 239000000758 substrate Substances 0.000 description 3
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- 239000006185 dispersion Substances 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
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- 230000002787 reinforcement Effects 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
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- 239000008394 flocculating agent Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- XPBBUZJBQWWFFJ-UHFFFAOYSA-N fluorosilane Chemical compound [SiH3]F XPBBUZJBQWWFFJ-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
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- 230000014759 maintenance of location Effects 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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- 229920003002 synthetic resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
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- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2327/18—Homopolymers or copolymers of tetrafluoroethylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2427/18—Homopolymers or copolymers of tetrafluoroethylene
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2471/00—Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
- C08J2471/02—Polyalkylene oxides
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
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- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/382—Boron-containing compounds and nitrogen
- C08K2003/385—Binary compounds of nitrogen with boron
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/16—Solid spheres
- C08K7/18—Solid spheres inorganic
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/52—Aqueous emulsion or latex, e.g. containing polymers of a glass transition temperature (Tg) below 20°C
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
- H05K2201/0203—Fillers and particles
- H05K2201/0206—Materials
- H05K2201/0209—Inorganic, non-metallic particles
Definitions
- the present invention relates to the technical field of communication materials, in particular to a fluorine-containing resin composition and a resin glue containing the same, a fluorine-containing medium sheet, a laminate, a copper clad laminate and a printed circuit board.
- CCL is widely used in mobile phones, computers, vending machines, communication base stations, satellites, wearable devices, unmanned vehicles, drones and intelligent robots. It is one of the key basic materials in the electronic communication and information industry. Fluorine-containing resins represented by polytetrafluoroethylene (PTFE) have many excellent properties such as low dielectric constant, low dielectric loss, high thermal stability and chemical stability unmatched by other polymer resins. CCL base material. Since the invention of PTFE-based CCL in the 1950s, researchers have gradually improved its manufacturing process through continuous optimization of formulations and parameters.
- PTFE polytetrafluoroethylene
- the polymer chain of fluorine-containing resin is very flexible, and it is often necessary to introduce reinforcing materials such as glass fiber cloth to improve the mechanical strength of the fluorine-containing resin-based copper clad laminate.
- the dielectric constant of fluorine-containing resin itself is very low (Dk ⁇ 2.2), and the dielectric constant of glass fiber is generally only about 6.5.
- a large amount of other inorganic fillers are added in the fluororesin matrix, which makes it extremely difficult to produce low dielectric constant fluororesin-based copper clad laminates.
- people have also started to develop fluorine-containing resin-based copper clad laminates without glass fiber reinforcement.
- CN104175686A discloses a preparation method of a PTFE composite medium substrate.
- a dispersion liquid is prepared by mixing a fluororesin emulsion, an inorganic filler and a thickener, and then the dispersion liquid is coated on a releasable substrate and baked, and then the The resin layer is separated from the base material, and then the composite dielectric substrate is prepared by cutting, laminating and sintering processes.
- US4335180A discloses a microwave circuit board and a method for manufacturing a microwave circuit board.
- Microfibers, inorganic fillers and flocculants are successively mixed into a PTFE emulsion, followed by filtering-drying to obtain a fluorine-containing resin mixture, which is pressed into a plate, and then mixed with The copper foils are stacked together and then pressed together to obtain a fluorine-containing resin-based copper clad laminate without glass fiber cloth reinforcement.
- the problem in the aforementioned patent application is that the interaction force between the unmodified inorganic filler and the fluororesin matrix is very poor, especially when the addition amount of the inorganic filler is required to be large, the inorganic filler is in the matrix
- the dispersibility in the body is extremely poor, the non-uniformity of the dielectric properties of the sheet is extremely serious, and the mechanical properties are difficult to meet the actual use requirements.
- One of the objectives of the present invention is to provide a fluorine-containing resin composition, in which even if the inorganic filler is not modified or added in a large amount, it can ensure that the sheet prepared from the fluorine-containing resin composition has excellent properties dielectric properties and withstand voltage properties.
- the present invention provides a fluorine-containing resin composition
- the fluorine-containing resin composition includes the following components: 30wt%-70wt% of fluorine-containing polymer, 30wt%-70wt% of inorganic filler; the inorganic filler includes the following particle size distribution : D10 is more than 1.5 ⁇ m, D50 is 10-15 ⁇ m.
- inorganic fillers with specific particle size distribution are added to the fluoropolymer resin system, and even if the inorganic filler is added in a large amount (30wt%-70wt%), it can ensure that the sheet prepared from the fluoropolymer composition has excellent
- the dielectric properties and withstand voltage properties of the copper clad laminate can meet the performance requirements of high-frequency and high-speed communication fields such as functional diversification and complexity of copper clad laminate materials, high-density circuit layout, and multi-layering.
- the fluororesin composition includes the following components: 30wt%-70wt% of fluoropolymer, such as 32wt%, 34wt%, 36wt%, 38wt%, 40wt%, 42wt%, 44wt%, 46wt%, 48wt% , 50wt%, 52wt%, 54wt%, 56wt%, 58wt%, 60wt%, 62wt%, 64wt%, 66wt%, 68wt%, etc., inorganic fillers 30wt%-70wt%, such as 32wt%, 34wt%, 36wt%, 38wt%, 40wt%, 42wt%, 44wt%, 46wt%, 48wt%, 50wt%, 52wt%, 54wt%, 56wt%, 58wt%, 60wt%, 62wt%, 64wt%, 66wt%, 68wt%, etc.;
- the inorganic filler includes the following particle size distribution: D10 is greater than 1.5 ⁇ m, such as 1.6 ⁇ m, 1.7 ⁇ m, 1.8 ⁇ m, 1.9 ⁇ m, 2 ⁇ m, 2.1 ⁇ m, 2.2 ⁇ m, 2.3 ⁇ m, 2.4 ⁇ m, 2.5 ⁇ m, etc., D50 is 10 -15 ⁇ m, eg 11.2 ⁇ m, 11.4 ⁇ m, 11.6 ⁇ m, 11.8 ⁇ m, 12 ⁇ m, 12.2 ⁇ m, 12.4 ⁇ m, 12.6 ⁇ m, 12.8 ⁇ m, 13 ⁇ m, 13.2 ⁇ m, 13.4 ⁇ m, 13.6 ⁇ m, 13.8 ⁇ m, 14 ⁇ m, 14.2 ⁇ m, 14.4 ⁇ m, 14.6 ⁇ m, 14.8 ⁇ m, etc.
- the specific particle size distribution of the present invention is selected based on the fluoropolymer matrix. If D10 is less than 1.5 ⁇ m, the interface between the inorganic filler and the fluoropolymer is too much, resulting in poor dielectric loss; if D50 is less than 10 ⁇ m, the inorganic filler and There are many fluoropolymer interfaces, which leads to poor dielectric loss; if D50 is greater than 15 ⁇ m, inorganic fillers are easy to bridge in the fluoropolymer to form pathways, resulting in poor withstand voltage performance.
- the inorganic filler further includes the following particle size distribution: D90 is less than 30 ⁇ m, such as 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25 ⁇ m, 26 ⁇ m, 27 ⁇ m, 28 ⁇ m, 29 ⁇ m, etc., D100 is less than 50 ⁇ m, such as 22 ⁇ m, 24 ⁇ m, 26 ⁇ m, 28 ⁇ m, 30 ⁇ m, 32 ⁇ m, 34 ⁇ m, 36 ⁇ m, 38 ⁇ m, 40 ⁇ m, 42 ⁇ m, 44 ⁇ m, 46 ⁇ m, 48 ⁇ m, etc.
- D90 is less than 30 ⁇ m, such as 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m, 21 ⁇ m, 22 ⁇ m, 23 ⁇ m, 24 ⁇ m, 25
- the specific D90 and D100 values are continued to be preferred.
- the dielectric properties and resistance of the sheet prepared from the fluororesin composition can be further improved. voltage performance. If D90 is greater than 30 ⁇ m, it will lead to poor voltage withstand performance. If D100 is greater than 50 ⁇ m, large particles will be exposed on the surface of the fluoropolymer, which will reduce the withstand voltage performance of the sheet and the bonding strength between the copper foil and the fluoropolymer.
- the specific surface area of the inorganic filler is ⁇ 3.0m 2 /g, such as 1.1m 2 /g, 1.2m 2 /g, 1.3m 2 /g, 1.4m 2 /g, 1.5m 2 /g, 1.6m 2 /g, 1.7m 2 /g, 1.8m 2 /g, 1.9m 2 /g, 2m 2 /g, 2.1m 2 /g, 2.2m 2 /g, 2.3m 2 /g, 2.4m 2 /g , 2.5m 2 /g, 2.6m 2 /g, 2.7m 2 /g, 2.8m 2 /g, 2.9m 2 / g, etc., preferably ⁇ 2.0m 2 /g.
- the specific surface area of the inorganic filler is less than or equal to 3.0 m 2 / g , so as to further improve the dielectric properties and withstand voltage performance of the sheet. The problem of too many interfaces between them leads to a decrease in dielectric properties and withstand voltage properties.
- the inorganic filler is a spherical inorganic filler.
- spherical fillers are further preferred. Compared with fillers of other shapes, the spherical fillers have less interface and less stress between the fluoropolymer and the fluoropolymer, so that the dielectric properties and withstand voltage properties can be further improved.
- the inorganic fillers include SiO 2 , Al 2 O 3 , TiO 2 , BaTiO 3 , SrTiO 3 , AlN, BN, Si 3 N 4 , SiC, CaTiO 3 , ZnTiO 3 , BaSnO 3 , hollow glass beads, Any one of chopped glass fiber powder or chopped quartz fiber powder or a combination of at least two.
- the inorganic filler includes an inorganic filler treated with a silane coupling agent.
- the silane coupling agent includes a combination of a polar coupling agent and a non-polar coupling agent.
- the combination of amphoteric silane coupling agent is preferably used to modify the filler, which can further improve the dielectric properties and withstand voltage performance. Compatibility will deteriorate, resulting in deterioration of dielectric properties and withstand voltage performance. Only non-polar silane coupling agent is used for modification, inorganic fillers are not easy to infiltrate in the emulsion, and voids are easily generated in the product, resulting in poor withstand voltage.
- the mass ratio of the polar coupling agent to the non-polar coupling agent is 1:5-1:1, such as 1:4, 1:3, 1:2, and the like.
- the polar and non-polar coupling agents are compounded according to the above specific ratio to modify the inorganic filler, so that the dielectric properties and withstand voltage properties of the sheet can be further improved.
- the non-polar coupling agent includes a fluorine-containing silane coupling agent, preferably a perfluorosilane coupling agent.
- the polar coupling agent includes any one of amino silane coupling agent, epoxy silane coupling agent, borate coupling agent, zirconate coupling agent or phosphate coupling agent or a combination of at least two.
- the silane coupling agent includes a combination of a fluorine-containing silane coupling agent and an epoxy silane coupling agent.
- the amount of the silane coupling agent in the inorganic filler treated with the silane coupling agent accounts for 0.05wt%-5wt% of the inorganic filler, such as 0.1wt%, 0.5wt%, 1wt%, 1.5wt%, 2wt%, 2.5wt%, 3wt%, 3.5wt%, 4wt%, 4.5wt%, 4.8wt%, etc.
- the magnetic substance content of the inorganic filler is less than 50 ppm.
- the fluoropolymer includes polytetrafluoroethylene, polyperfluoroethylene propylene, tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer, ethylene-tetrafluoroethylene copolymer, polychlorotrifluoroethylene, Ethylene-chlorotrifluoroethylene copolymer and its derivatives or polyvinylidene fluoride and its derivatives any one or a combination of at least two, preferably polytetrafluoroethylene and tetrafluoroethylene-perfluoroalkoxy vinyl A combination of ether copolymers.
- the fluororesin composition further includes a surfactant, preferably a nonionic surfactant.
- the added amount of the surfactant is 1wt%-10wt%, such as 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt% and the like.
- the second object of the present invention is to provide a resin glue solution, the resin glue solution includes the fluorine-containing resin composition described in the first object and a solvent.
- the solvent in the present invention is not particularly limited, and the solvent can be introduced after the components of the fluororesin composition are mixed, or the solvent can be introduced through the resin raw material, for example, the fluoropolymer emulsion is directly mixed with other components to form the resin glue.
- the third object of the present invention is to provide a fluorine-containing dielectric sheet containing the fluorine-containing resin composition described in one of the objects.
- the fluorine-containing dielectric sheet does not contain continuous reinforcing material.
- the preparation method of the fluorine-containing dielectric sheet includes: scraping the resin glue described in the second objective on a clean high temperature resistant film to form a film, and drying, sintering and peeling off to prepare the fluorine-containing dielectric sheet.
- the drying temperature is 100-260°C, such as 120°C, 140°C, 160°C, 180°C, 200°C, 220°C, 240°C, 250°C, and the like.
- the drying time is 10min-2h, such as 20min, 40min, 1h, 1h20min, 1h40min and the like.
- the sintering temperature is 200-400°C, such as 220°C, 240°C, 260°C, 280°C, 300°C, 320°C, 340°C, 360°C, 380°C, and the like.
- the sintering time is 2-12h, such as 3h, 4h, 5h, 6h, 7h, 8h, 9h, 10h, 11h and the like.
- the sintering is carried out in an inert gas atmosphere.
- the inert gas includes nitrogen and/or argon.
- the high temperature resistant film includes a polyimide (PI) film.
- PI polyimide
- the fourth object of the present invention is to provide a laminate comprising at least one fluorine-containing medium sheet according to the third object.
- the preparation method of the laminate is a laminate made by bonding one or more fluorine-containing medium sheets of the third purpose through a lamination process.
- the temperature of the lamination is 200-400°C, such as 220°C, 240°C, 260°C, 280°C, 300°C, 320°C, 340°C, 360°C, 380°C, and the like.
- the pressure of the lamination is 70-250kg/cm 2 , such as 80kg/cm 2 , 100kg/cm 2 , 120kg/cm 2 , 140kg/cm 2 , 160kg/cm 2 , 180kg/cm 2 , 200kg/ cm 2 , 220kg/cm 2 , 240kg/cm 2 , etc.
- the lamination time is 2-12h, such as 3h, 4h, 6h, 7h, 8h, 9h, 10h, 11h, 12h and the like.
- the thickness of the laminate is 0.01-10 mm, such as 0.1 mm, 0.5 mm, 1 mm, 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm and the like.
- the fifth object of the present invention is to provide a copper clad laminate, the copper clad laminate containing at least one fluorine-containing dielectric sheet as described in the third object and a metal foil covering one or both sides of the laminated fluorine-containing dielectric sheet .
- the metal foil is copper foil, nickel foil, aluminum foil, SUS foil, or the like.
- the sixth object of the present invention is to provide a printed circuit board, which includes the laminate described in the fourth object or the copper clad laminate described in the fifth object.
- the printed circuit board is a high frequency printed circuit board.
- "high frequency” is defined as a frequency of 1 GHz or more.
- the present invention has the following beneficial effects:
- inorganic fillers with specific particle size distribution are added to the fluoropolymer resin system, and even if the amount of inorganic fillers added is relatively large, it can ensure that the sheet prepared from the fluoropolymer composition has excellent dielectric properties and withstand voltage. Therefore, it can meet various performance requirements such as the functional diversification and complexity of CCL materials in the field of high-frequency and high-speed communication, high-density circuit layout, and multi-layering.
- the Dk (10GHz) of the copper clad laminate provided by the present invention is below 3.15, the Df (10GHz) is below 0.0010, and the breakdown voltage is above 50kV.
- This embodiment provides a fluorine-containing resin composition, comprising the following components: PTFE resin (247.5 g), inorganic filler A (300 g), and thickener (4 g).
- the preparation method of above-mentioned fluorine-containing resin composition is as follows: get 450g PTFE resin emulsion (particle size 0.25 ⁇ m, resin content 55wt%, Japan Daikin company produces, trade mark: D210C), add 300g inorganic filler A and 4g thickener (poly Oxyethylene distyrenated phenyl ether, Kao Co., Ltd., trade name EMULGEN A-60), was stirred and mixed for 2 h to obtain a fluororesin composition resin glue.
- This embodiment also provides a copper clad laminate, and the preparation method is as follows:
- the above resin glue solution was coated on the surface of the PI film with a coating machine, and a resin layer with a thickness of 129 ⁇ m was applied to obtain a glue-coated PI film.
- a resin layer with a thickness of 129 ⁇ m was applied to obtain a glue-coated PI film.
- the peeling was performed to obtain a resin layer with a uniform thickness and good appearance.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler B.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with an inorganic filler A whose surface is modified with a silane coupling agent, wherein the silane coupling agent is a polar coupling agent with a mass ratio of 1:3 (full Combination of fluorosilane, Shandong Silicon, F823) and non-polar coupling agent (silane coupling agent with epoxy group, Shin-Etsu Chemical, product name KBM403), the amount of silane coupling agent is 0.5 of the mass of inorganic filler A %.
- the silane coupling agent is a polar coupling agent with a mass ratio of 1:3 (full Combination of fluorosilane, Shandong Silicon, F823) and non-polar coupling agent (silane coupling agent with epoxy group, Shin-Etsu Chemical, product name KBM403)
- the amount of silane coupling agent is 0.5 of the mass of inorganic filler A %.
- silane coupling agent is only a non-polar coupling agent (perfluorosilane, Shandong Silicon, F823), and the amount is 0.5% of the mass of the inorganic filler A.
- silane coupling agent is only a polar coupling agent (silane coupling agent with epoxy group, Shin-Etsu Chemical, product name KBM403), and the dosage is 0.5% of the mass of inorganic filler A.
- Example 3 The only difference from Example 3 is that the mass ratios of the polar coupling agent and the non-polar coupling agent are 1:1 (Example 6), 1:2 (Example 7), 1:4 (Example 7), respectively.
- Example 8 1, 1:5 (Example 9).
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler C.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler I.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler J.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler K.
- This embodiment provides a fluorine-containing resin composition, comprising the following components: PTFE resin (300 g), and inorganic filler A (696 g).
- the above-mentioned fluorine-containing resin composition is the same as the preparation method of Example 1, and the difference is only to take 545g of PTFE resin emulsion.
- This embodiment also provides a copper clad laminate, and the preparation method is the same as that of Embodiment 1.
- This example provides a fluorine-containing resin composition, which differs from Example 1 only in that the fluorine-containing resin composition further contains tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer (448.5 g).
- the preparation method of above-mentioned fluorine-containing resin composition is the same as that of Example 1, and the difference is only that it also includes: get 200g of tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer emulsion (purchased from Sichuan Chenguang, and the trade mark is PFA-E50, The solid content is 50%) and 634g of PTFE resin emulsion (particle size 0.25 ⁇ m, resin content 55wt%, produced by Japan Daikin Company, brand: D210C).
- This embodiment also provides a copper clad laminate, and the preparation method is the same as that of Embodiment 1.
- Example 15 The only difference from Example 15 is that the inorganic filler A is replaced with the same quality of the inorganic filler L.
- Example 15 The only difference from Example 15 is that the inorganic filler A is replaced with the same quality of the inorganic filler M.
- Example 15 The only difference from Example 15 is that the inorganic filler A is replaced with the same quality of the inorganic filler N.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler D.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler E.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler F.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler G.
- Example 1 The only difference from Example 1 is that the inorganic filler A is replaced with the same quality of the inorganic filler H.
- Dk and Df test use SPDR (splite post dielectric resonator) method to test, the test condition is A state and the frequency is 10GHz.
- Magnetic substance test After 300 g of inorganic filler was dispersed in water, adsorbed in a beaker with a 4000 Gauss magnet, and weighed the adsorbed substance.
- Example 1 Dk(10GHz) Df(10GHz) Breakdown Voltage (KV)
- Example 2 3.02 0.0008 56
- Example 3 3.01 0.0006 60
- Example 4 2.99 0.0006 55
- Example 5 2.98 0.0009 50
- Example 6 2.97 0.0008 60
- Example 7 2.97 0.0007 65
- Example 8 2.98 0.0006 60
- Example 9 2.99 0.0007 60
- Example 10 3.01 0.0008 52
- Example 11 2.99 0.0009 52
- Example 12 2.99 0.0010 51
- Example 13 2.95 0.0010 50
- Example 14 3.15 0.0010 50
- Example 15 2.85 0.0007 50
- Example 16 2.75 0.0007 55
- Example 17 2.80 0.0008 56
- Example 18 2.78 0.0009 56
- Comparative Example 1 3.20 0.0015 35
- Comparative Example 2 3.23 0.0013 25
- Comparative Example 3 2.99 0.0009 45
- Comparative Example 4 2.96 0.0011 40
- Comparative Example 5 2.98 0.0013 30
- the fluorine-containing resin composition provided by the present invention can ensure that the prepared sheet has excellent dielectric properties and withstand voltage properties even if the inorganic filler is not modified or the addition amount is large, and can further meet the requirements of high frequency.
- the functional diversification and complexity of CCL materials, high-density circuit layout, and multi-layer performance requirements are possible.
- Example 12 By comparing Examples 1, 11 and 12, it can be seen that when the D90 of the inorganic filler is less than 30 ⁇ m and the D100 is less than 50 ⁇ m (Example 1), the dielectric properties and withstand voltage properties of the copper clad laminate can be further improved. D90 is greater than 30 ⁇ m (Example 11) or D100 is greater than 50 ⁇ m (Example 12), both of which will lead to poor dielectric properties and withstand voltage properties.
- Example 1 By comparing Example 1 and Example 13, it can be seen that in the fluoropolymer system, the spherical inorganic filler (Example 1) is more conducive to improving the dielectric properties and resistance of copper clad laminates than other shapes (Example 13). voltage performance.
- the present invention illustrates the detailed method of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned detailed method, that is, it does not mean that the present invention must rely on the above-mentioned detailed method to be implemented.
- Those skilled in the art should understand that any improvement to the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.
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Abstract
Description
Dk(10GHz) | Df(10GHz) | 击穿电压(KV) | |
实施例1 | 2.97 | 0.0009 | 55 |
实施例2 | 3.02 | 0.0008 | 56 |
实施例3 | 3.01 | 0.0006 | 60 |
实施例4 | 2.99 | 0.0006 | 55 |
实施例5 | 2.98 | 0.0009 | 50 |
实施例6 | 2.97 | 0.0008 | 60 |
实施例7 | 2.97 | 0.0007 | 65 |
实施例8 | 2.98 | 0.0006 | 60 |
实施例9 | 2.99 | 0.0007 | 60 |
实施例10 | 3.01 | 0.0008 | 52 |
实施例11 | 2.99 | 0.0009 | 52 |
实施例12 | 2.99 | 0.0010 | 51 |
实施例13 | 2.95 | 0.0010 | 50 |
实施例14 | 3.15 | 0.0010 | 50 |
实施例15 | 2.85 | 0.0007 | 50 |
实施例16 | 2.75 | 0.0007 | 55 |
实施例17 | 2.80 | 0.0008 | 56 |
实施例18 | 2.78 | 0.0009 | 56 |
对比例1 | 3.20 | 0.0015 | 35 |
对比例2 | 3.23 | 0.0013 | 25 |
对比例3 | 2.99 | 0.0009 | 45 |
对比例4 | 2.96 | 0.0011 | 40 |
对比例5 | 2.98 | 0.0013 | 30 |
Claims (10)
- 一种含氟树脂组合物,其特征在于,所述含氟树脂组合物包括如下组分:含氟聚合物30wt%-70wt%,无机填料30wt%-70wt%;所述无机填料包括如下粒径分布:D10为大于1.5μm,D50为10-15μm。
- 根据权利要求1所述的含氟树脂组合物,其特征在于,所述无机填料还包括如下粒径分布:D90小于30μm,D100小于50μm;优选地,所述无机填料的比表面积≤3.0m 2/g,优选≤2.0m 2/g;优选地,所述无机填料为球形无机填料;优选地,所述无机填料包括SiO 2、Al 2O 3、TiO 2、BaTiO 3、SrTiO 3、AlN、BN、Si 3N 4、SiC、CaTiO 3、ZnTiO 3、BaSnO 3、空心玻璃微珠、短切玻璃纤维粉或短切石英纤维粉中的任意一种或至少两种组合。
- 根据权利要求1或2所述的含氟树脂组合物,其特征在于,所述无机填料包括经硅烷偶联剂处理的无机填料;优选地,所述硅烷偶联剂包括极性偶联剂和非极性偶联剂的组合;优选地,所述极性偶联剂和非极性偶联剂的质量比为1:5-1:1;优选地,所述非极性偶联剂包括含氟硅烷偶联;优选地,所述极性偶联剂包括胺基硅烷偶联剂、环氧基硅烷偶联剂、硼酸酯偶联剂、锆酸酯偶联剂或磷酸酯偶联剂中的任意一种或至少两种组合;优选地,所述硅烷偶联剂包括含氟硅烷偶联剂和环氧基硅烷偶联剂的组合;优选地,所述经过硅烷偶联剂处理的无机填料中硅烷偶联剂的用量占所述无机填料的0.05wt%-5wt%;优选地,所述无机填料的磁性物质含量小于50ppm。
- 根据权利要求1-3中任一项所述的含氟树脂组合物,其特征在于,所述含氟聚合物包括聚四氟乙烯、聚全氟乙丙烯、四氟乙烯-全氟烷氧基乙烯基醚共 聚物、乙烯-四氟乙烯共聚物、聚三氟氯乙烯、乙烯-三氟氯乙烯共聚物及其衍生物或聚偏二氟乙烯及其衍生物中的任意一种或至少两种组合,优选聚四氟乙烯和四氟乙烯-全氟烷氧基乙烯基醚共聚物的组合。
- 根据权利要求1-4中任一项所述的含氟树脂组合物,其特征在于,所述含氟树脂组合物中还包括表面活性剂,优选非离子表面活性剂;优选地,所述表面活性剂的添加量为1wt%-10wt%。
- 一种树脂胶液,其特征在于,所述树脂胶液包括权利要求1-5中任一项所述的含氟树脂组合物和溶剂。
- 一种含氟介质片,其特征在于,所述含氟介质片中含有权利要求1-5中任一项所述的含氟树脂组合物。
- 一种层压板,其特征在于,所述层压板包括至少一张权利要求7所述的含氟介质片。
- 一种覆铜板,其特征在于,所述覆铜板含有至少一张权利要求7所述的含氟介质片以及覆于叠合后的含氟介质片一侧或两侧的金属箔。
- 一种印刷电路板,其特征在于,所述印刷电路板包括权利要求8所述的层压板或权利要求9所述的覆铜板。
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KR1020237006692A KR20230044270A (ko) | 2020-12-09 | 2020-12-17 | 불소 함유 수지 조성물 및 이를 포함하는 수지 접착액, 불소 함유 유전체 시트, 적층판, 동박적층판과 인쇄 회로 기판 |
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CN115975316B (zh) * | 2022-12-23 | 2024-03-08 | 广东生益科技股份有限公司 | 一种含氟树脂基复合材料及其应用 |
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