透明导电性薄膜、触控屏及其制备方法Transparent conductive film, touch screen and preparation method thereof
技术领域Technical field
本发明涉及电容式触控技术领域,特别涉及一种透明导电性薄膜、触控屏及其制备方法。The invention relates to the technical field of capacitive touch control, in particular to a transparent conductive film, a touch screen and a preparation method thereof.
背景技术Background technique
透明导电性薄膜是电容式触控屏的核心元件,一般包括基材层、ITO透明导电层及金属层。随着用户的需求不断挖掘,可折叠的触控方案应运而生。由于ITO硬而脆,不适合做可弯折的导电材料,故应用于可折叠触控方案的导电性薄膜中,ITO透明导电层采用纳米导电层替代。The transparent conductive film is the core element of the capacitive touch screen, which generally includes a substrate layer, an ITO transparent conductive layer and a metal layer. With the continuous exploration of user needs, foldable touch solutions have emerged. Because ITO is hard and fragile, it is not suitable for bendable conductive material, so it is used in the conductive film of the foldable touch solution, and the ITO transparent conductive layer is replaced by a nano conductive layer.
纳米导电层由于结构限制,与基材之间的附着力较差,故目前纳米导电层形成后,还需在表面涂布外涂层来增强附着力。然而,外涂层无法被酸性蚀刻液蚀刻。因此,在利用现有的将透明导电性薄膜制备触控屏时,对金属层及透明导电层的蚀刻需分两步进行,这将导致触控屏的加工工艺复杂化,进而降低生产效率。The nano conductive layer has poor adhesion with the substrate due to structural limitations. Therefore, after the nano conductive layer is formed, it is necessary to coat the surface with an outer coating to enhance the adhesion. However, the outer coating cannot be etched by an acid etching solution. Therefore, when the conventional transparent conductive film is used to prepare a touch screen, the etching of the metal layer and the transparent conductive layer needs to be performed in two steps, which will complicate the processing technology of the touch screen and reduce the production efficiency.
发明内容Summary of the invention
根据本申请的各种实施例,提供一种透明导电性薄膜、触控屏及其制备方法。According to various embodiments of the present application, a transparent conductive film, a touch screen, and a preparation method thereof are provided.
一种透明导电性薄膜,包括:A transparent conductive film, including:
基材,具有相对的两个表面;及The substrate has two opposing surfaces; and
依次形成于所述基材至少一个表面的过渡层、纳米导电层及金属层,所述过渡层及所述纳米导电层分别由固化胶及纳米导电材料固化形成;A transition layer, a nano conductive layer and a metal layer sequentially formed on at least one surface of the substrate, the transition layer and the nano conductive layer are respectively formed by curing a curing glue and a nano conductive material;
其中,所述过渡层与所述纳米导电层部分重叠,以形成包含部分所述固化胶及部分所述纳米导电材料的混合层。Wherein, the transition layer and the nano conductive layer partially overlap to form a mixed layer including part of the cured glue and part of the nano conductive material.
一种透明导电性薄膜的制备方法,包括步骤:A method for preparing a transparent conductive film includes the steps:
在基膜的表面形成纳米导电层;Forming a nano conductive layer on the surface of the base film;
在所述纳米导电层背向所述基膜的一侧涂覆固化胶,并使所述固化胶部分渗入并固化到所述纳米导电层中,形成过渡层及混合层;Coating curing glue on the side of the nano conductive layer facing away from the base film, and allowing the curing glue to partially penetrate and cure into the nano conductive layer to form a transition layer and a mixed layer;
将所述过渡层贴附于基材的表面,并去除所述基膜;Attaching the transition layer to the surface of the substrate, and removing the base film;
在所述纳米导电层背向所述混合层的表面形成金属层。A metal layer is formed on the surface of the nano conductive layer facing away from the mixed layer.
一种触控屏的制备方法,包括步骤:A method for preparing a touch screen includes the steps:
提供一种如上述优选实施例中任一项所述的透明导电性薄膜;To provide a transparent conductive film according to any one of the above preferred embodiments;
采用曝光显影蚀刻工艺对所述金属层及所述纳米导电层同时蚀刻,以形成位于引线区的金属引线图案及透明引线图案,以及位于触控区金属非引线图案及电极图案;The metal layer and the nano-conductive layer are simultaneously etched using an exposure, development and etching process to form a metal lead pattern and a transparent lead pattern in the lead area, and a metal non-lead pattern and an electrode pattern in the touch area;
采用曝光显影蚀刻工艺蚀刻所述金属非引线图案,以露出所述电极图案,所述金属引线图案与所述透明引线图案共同构成电极引线。The metal non-lead pattern is etched by an exposure, development and etching process to expose the electrode pattern, and the metal lead pattern and the transparent lead pattern together form an electrode lead.
一种触控屏,所述触控屏由上述优选实施例中所述的触控屏的制备方法所制成,所述触控屏包括触控区及引线区,所述触控区包括由所述电极图案构成的电极;所述引线区包括由金属引线图案与所述透明引线图案共同构成 的引线。A touch screen, the touch screen is made by the method for manufacturing the touch screen described in the above preferred embodiment, the touch screen includes a touch area and a lead area, the touch area includes The electrode formed by the electrode pattern; the lead area includes a lead formed by a metal lead pattern and the transparent lead pattern.
本发明的一个或多个实施例的细节在下面的附图和描述中提出。本发明的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the present invention are set forth in the following drawings and description. Other features, objects and advantages of the present invention will become apparent from the description, drawings and claims.
附图说明Description of the drawings
图1为本发明一个实施例中透明导电性薄膜的结构示意图;FIG. 1 is a schematic diagram of the structure of a transparent conductive film in an embodiment of the present invention;
图2为本发明另一个实施例中透明导电性薄膜的结构示意图;2 is a schematic diagram of the structure of a transparent conductive film in another embodiment of the present invention;
图3为本发明一个实施例中透明导电性薄膜的制备方法的流程示意图;3 is a schematic flow chart of a method for preparing a transparent conductive film in an embodiment of the present invention;
图4为本发明一个实施例中触控屏的结构示意图;4 is a schematic diagram of the structure of a touch screen in an embodiment of the present invention;
图5为本发明另一个实施例中触控屏的结构示意图Figure 5 is a schematic structural diagram of a touch screen in another embodiment of the present invention
图6为本发明一个实施例中触控屏的制备方法的流程示意图;FIG. 6 is a schematic flow chart of a manufacturing method of a touch screen in an embodiment of the present invention;
图7为图6所示触控屏的制备方法中间产品结构示意图。FIG. 7 is a schematic diagram of an intermediate product structure of the manufacturing method of the touch screen shown in FIG. 6.
具体实施方式detailed description
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The drawings show preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目 的。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or a central element may also exist. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and/or" as used herein includes any and all combinations of one or more related listed items.
请参阅图1,本发明提供了一种透明导电性薄膜10,该透明导电性薄膜10包括基材11、过渡层12、纳米导电层13及金属层14。Referring to FIG. 1, the present invention provides a transparent conductive film 10. The transparent conductive film 10 includes a substrate 11, a transition layer 12, a nano conductive layer 13 and a metal layer 14.
基材11具有相对的两个表面,即图1所示上表面以及下表面。由于上述透明导电性薄膜10需可折叠,故基材11也须由弯折性能较好的材料成型。具体的,基材11可以是PET(聚对苯二甲酸乙二醇酯)、PI(聚酯亚胺)、COP(聚环烯烃)、PEN(聚萘二甲酸乙二醇酯)、PC(聚碳酸酯)、PMMA(聚甲基丙烯酸甲酯)等有机高分子材料中任一种,或者任意两种及两种以上的混合物成型。The substrate 11 has two opposite surfaces, namely the upper surface and the lower surface shown in FIG. 1. Since the above-mentioned transparent conductive film 10 needs to be foldable, the base material 11 must also be formed of a material with better bending properties. Specifically, the substrate 11 may be PET (polyethylene terephthalate), PI (polyester imine), COP (polycyclic olefin), PEN (polyethylene naphthalate), PC ( Any one of organic polymer materials such as polycarbonate), PMMA (polymethyl methacrylate), or a mixture of any two or more.
基材11起承载作用。具体在本实施例中,基材11的厚度为5微米至100微米。理论上,同种材料的基材12厚度越小则弯折性能越好,但相应的机械强度越低。当基材11厚度小于5微米时,其机械强度则不足以起到支撑作用;而当基材11的厚度的大于100微米时,其弯折性能则无法满足透明导电性薄膜10可折叠的需求。因此,厚度为5微米至100微米的基材11可兼顾弯折性能及机械强度。The substrate 11 plays a supporting role. Specifically, in this embodiment, the thickness of the substrate 11 is 5 μm to 100 μm. In theory, the smaller the thickness of the base material 12 of the same material, the better the bending performance, but the lower the corresponding mechanical strength. When the thickness of the substrate 11 is less than 5 microns, its mechanical strength is not enough to play a supporting role; when the thickness of the substrate 11 is greater than 100 microns, its bending performance cannot meet the foldable requirements of the transparent conductive film 10 . Therefore, the substrate 11 with a thickness of 5 μm to 100 μm can have both bending performance and mechanical strength.
过渡层12、纳米导电层13及金属层14依次形成于基材11至少一个表面。上述透明导电性薄膜10可以是单面导电膜,也可是双面导电膜,以分别应用于GF及GFF触摸屏方案。The transition layer 12, the nano conductive layer 13 and the metal layer 14 are sequentially formed on at least one surface of the substrate 11. The above-mentioned transparent conductive film 10 may be a single-sided conductive film or a double-sided conductive film to be applied to GF and GFF touch screen solutions respectively.
如图1所示,在一个实施例中,基材11的其中一个表面形成有过渡层12、纳米导电层13及金属层14。此时,透明导电性薄膜10为单面导电膜。As shown in FIG. 1, in one embodiment, a transition layer 12, a nano conductive layer 13 and a metal layer 14 are formed on one surface of the substrate 11. At this time, the transparent conductive film 10 is a single-sided conductive film.
如图2所示,在另一个实施例中,基材11的两个表面均形成有过渡层12、纳米导电层13及金属层14。此时,透明导电性薄膜10为双面导电膜。As shown in FIG. 2, in another embodiment, the transition layer 12, the nano conductive layer 13 and the metal layer 14 are formed on both surfaces of the substrate 11. At this time, the transparent conductive film 10 is a double-sided conductive film.
过渡层12起连接基材11与纳米导电层14的作用,其材质与基材11及纳米导电层14均具有较好的亲和性。过渡层12由固化胶固化形成。固化后,过渡层12的铅笔硬度要求小于1H。The transition layer 12 serves to connect the substrate 11 and the nano conductive layer 14, and its material has good affinity with the substrate 11 and the nano conductive layer 14. The transition layer 12 is formed by curing a curing glue. After curing, the pencil hardness of the transition layer 12 is required to be less than 1H.
具体的,固化胶一般包含低聚物和固化催化剂。其中,低聚物可以是丙烯酸、丙烯酸酯、丙烯酰胺、甲基丙烯酸酯、甲基丙烯酸、氨基甲酸酯丙烯酸酯、甲基丙烯酰胺、苯乙烯、甲基苯乙烯、聚氨酯丙烯酸酯、聚酰亚胺丙烯酸酯等各种环氧化物等或者其混合物;固化催化剂可以是自由基催化剂、阳离子UV固化催化剂或其混合物。Specifically, curing adhesives generally contain oligomers and curing catalysts. Among them, the oligomer can be acrylic acid, acrylate, acrylamide, methacrylate, methacrylic acid, urethane acrylate, methacrylamide, styrene, methyl styrene, polyurethane acrylate, polyamide Various epoxides such as imine acrylate, etc. or mixtures thereof; the curing catalyst can be a free radical catalyst, a cationic UV curing catalyst or a mixture thereof.
具体在本实施例中,过渡层12的厚度小于10微米。过渡层12的厚度过大将会降低透明导电性薄膜10的可挠性。同时,还会对透明导电性薄膜10的透光率造成不利影响。因此,将过渡层12控制在10微米以下有利于改善透明导电性薄膜10的透光率及可挠性。Specifically, in this embodiment, the thickness of the transition layer 12 is less than 10 microns. If the thickness of the transition layer 12 is too large, the flexibility of the transparent conductive film 10 will be reduced. At the same time, it will adversely affect the light transmittance of the transparent conductive film 10. Therefore, controlling the transition layer 12 to be less than 10 microns is beneficial to improve the light transmittance and flexibility of the transparent conductive film 10.
纳米导电层13由纳米导电材料固化形成。纳米导电层13代替传统透明导电膜中的ITO层,制备触控屏时被蚀刻成透明电极图案。其中,纳米导电材料的形式为纳米管或纳米颗粒,具体可以是银、金、铜等金属纳米管、纳米颗粒,也可以是碳纳米管、ITO纳米颗粒等。纳米颗粒或纳米管结构等导电材料固化后,形成内部具有间隙的纳米导电层13。与传统的ITO层相比,纳米导电层13的弯折性能较好。The nano conductive layer 13 is formed by curing nano conductive materials. The nano conductive layer 13 replaces the ITO layer in the traditional transparent conductive film, and is etched into a transparent electrode pattern when the touch screen is prepared. Among them, the nano-conductive material is in the form of nanotubes or nanoparticles, specifically metal nanotubes and nanoparticles such as silver, gold, copper, etc., or carbon nanotubes, ITO nanoparticles, and the like. After the conductive materials such as nanoparticles or nanotube structures are cured, a nano conductive layer 13 with gaps inside is formed. Compared with the traditional ITO layer, the bending performance of the nano conductive layer 13 is better.
在本实施例中,纳米导电层13的厚度为5纳米至1000纳米。当纳米导 电层13的厚度小于5纳米时,其实现导电的可靠性不高;而当纳米导电层13的厚度的大于1000纳米时,其弯折性能则无法满足透明导电性薄膜10可折叠的需求。因此,厚度为5纳米至1000纳米的纳米导电层13可兼顾弯折性能及导电可靠性。In this embodiment, the thickness of the nano conductive layer 13 is 5 nm to 1000 nm. When the thickness of the nano conductive layer 13 is less than 5 nanometers, the reliability of its realization of conduction is not high; and when the thickness of the nano conductive layer 13 is greater than 1000 nanometers, its bending performance cannot meet the foldable properties of the transparent conductive film 10 demand. Therefore, the nano-conductive layer 13 with a thickness of 5 nm to 1000 nm can take into account bending performance and conductivity reliability.
进一步的,过渡层12与纳米导电层13部分重叠,以形成包含部分固化胶及部分纳米导电材料的混合层15。如上所述,纳米导电层13成型后内部具有间隙,故形成过渡层12的固化胶可部分渗入间隙内,使得纳米导电层13与过渡层12互相包含,得到混合层15。Further, the transition layer 12 partially overlaps the nano conductive layer 13 to form a mixed layer 15 including part of the cured glue and part of the nano conductive material. As described above, after the nano conductive layer 13 is formed, there is a gap inside, so the cured glue forming the transition layer 12 can partially penetrate into the gap, so that the nano conductive layer 13 and the transition layer 12 are included with each other to obtain the mixed layer 15.
制备透明导电性薄膜10时,需先形成纳米导电层13,再在纳米导电层13表面涂布固化胶以制作过渡层12,最后将过渡层12与纳米导电层13附着到基材11上。由于混合层的作用,可增加纳米导电层13与过渡层12之间的附着力。一方面,增加附着力后可提升上述透明导电性薄膜10可靠性。另一方面,由于混合层15的牵扯作用,无需额外设置外覆层以增强纳米导电层13的附着力。When preparing the transparent conductive film 10, the nano conductive layer 13 needs to be formed first, then curing glue is coated on the surface of the nano conductive layer 13 to make the transition layer 12, and finally the transition layer 12 and the nano conductive layer 13 are attached to the substrate 11. Due to the effect of the mixed layer, the adhesion between the nano conductive layer 13 and the transition layer 12 can be increased. On the one hand, the increased adhesion can improve the reliability of the transparent conductive film 10 described above. On the other hand, due to the pulling effect of the mixed layer 15, there is no need to provide an additional outer coating to enhance the adhesion of the nano conductive layer 13.
在本实施例中,混合层15的厚度为1纳米至5纳米。在将上述透明导电性薄膜10制备成触控屏时,混合层15中由于包含固化胶,故无法被蚀刻城对应的图案。混合层15的厚度小,则其中所包含纳米导电材料的量较少。当混合层15的厚度小于5纳米时,其纳米导电材料的含量极少,不足以实现导通,从而防止触控屏中的导电图案形成短路。而且,混合层15的厚度大于1纳米时,可较好地起到增加纳米导电层13与过渡层12之间附着力的作用。In this embodiment, the thickness of the mixed layer 15 is 1 nm to 5 nm. When the above-mentioned transparent conductive film 10 is prepared into a touch screen, since the mixed layer 15 contains curing glue, the pattern corresponding to the city cannot be etched. If the thickness of the mixed layer 15 is small, the amount of nano conductive material contained therein is small. When the thickness of the mixed layer 15 is less than 5 nanometers, the content of the nano-conductive material is extremely small, which is not enough to achieve conduction, thereby preventing the conductive pattern in the touch screen from forming a short circuit. Moreover, when the thickness of the mixed layer 15 is greater than 1 nanometer, it can better increase the adhesion between the nano-conductive layer 13 and the transition layer 12.
金属层14附着于纳米导电层13背向过渡层12的一侧。具体的,可通过电镀、蒸镀、溅射、喷涂等方式形成金属层14。金属层14在将透明导电性薄膜10用于例如触摸面板时,用于在触摸输入区域的外侧形成电极引线。金 属层14的材料一般为导电性好的金属或合金,有代表性的是铜、银、铝、镍、钼、钛,当然也可使用除此以外的导电性优异的任意的金属。The metal layer 14 is attached to the side of the nano conductive layer 13 facing away from the transition layer 12. Specifically, the metal layer 14 may be formed by electroplating, vapor deposition, sputtering, spraying, or the like. The metal layer 14 is used to form electrode leads outside the touch input area when the transparent conductive film 10 is used in, for example, a touch panel. The material of the metal layer 14 is generally a metal or alloy with good conductivity, and representatively copper, silver, aluminum, nickel, molybdenum, and titanium. Of course, other metals with excellent conductivity can also be used.
由于纳米导电层13与金属层14均具有较佳的可挠性,故上述透明导电性薄膜10具有较好的可挠性,可应用于可折叠触摸屏方案。Since both the nano conductive layer 13 and the metal layer 14 have better flexibility, the above-mentioned transparent conductive film 10 has better flexibility and can be applied to a foldable touch screen solution.
此外,由于纳米导电层13的表面没有额外设置外覆层。因此,上述透明导电性薄膜10具备良好湿制程能力。在将上述透明导电性薄膜10用于制备触控屏时,金属层14可以与纳米导电层13同时被酸性腐蚀液蚀刻加工,从而可显著简化触控屏的制备流程,有效地提升了生产效率。In addition, since the surface of the nano conductive layer 13 is not additionally provided with an overcoat layer. Therefore, the transparent conductive film 10 has good wet process capability. When the transparent conductive film 10 is used to prepare a touch screen, the metal layer 14 and the nano conductive layer 13 can be etched by an acidic etching solution at the same time, which can significantly simplify the preparation process of the touch screen and effectively improve the production efficiency .
在本实施例中,金属层14的厚度为100纳米至1000纳米。当金属层14的厚度小于100纳米时,其蚀刻成电极引线时导电的可靠性不高;而当金属层14的厚度的大于1000纳米时,其弯折性能则无法满足透明导电性薄膜10可折叠的需求。因此,厚度为100纳米至1000纳米的金属层14可兼顾弯折性能及导电可靠性。In this embodiment, the thickness of the metal layer 14 is 100 nm to 1000 nm. When the thickness of the metal layer 14 is less than 100 nanometers, the reliability of conduction when it is etched into electrode leads is not high; and when the thickness of the metal layer 14 is greater than 1000 nanometers, its bending performance cannot meet the requirements of the transparent conductive film 10 The need for folding. Therefore, the metal layer 14 with a thickness of 100 nanometers to 1,000 nanometers can take into account both bending performance and electrical conductivity.
上述透明导电性薄膜10,由于纳米导电层13与金属层14均具有较佳的可挠性,故可应用于可折叠触摸屏方案。而且,过渡层12与纳米导电层13之间部分重叠、融合,形成混合层15,从而增加纳米导电层13与过渡层12之间的附着力,故在提升上述透明导电性薄膜10可靠性的同时,还无需额外设置外覆层。因此,在将上述透明导电性薄膜10用于制备触控屏时,金属层14可以与纳米导电层13同时被蚀刻加工,从而可显著简化触控屏的制备流程,有效地提升了生产效率。The above-mentioned transparent conductive film 10 can be applied to a foldable touch screen solution because both the nano conductive layer 13 and the metal layer 14 have better flexibility. Moreover, the transition layer 12 and the nano conductive layer 13 are partially overlapped and fused to form a mixed layer 15, thereby increasing the adhesion between the nano conductive layer 13 and the transition layer 12, thus improving the reliability of the transparent conductive film 10 At the same time, there is no need to provide an additional outer cover. Therefore, when the transparent conductive film 10 is used to prepare a touch screen, the metal layer 14 and the nano conductive layer 13 can be etched at the same time, which can significantly simplify the preparation process of the touch screen and effectively improve the production efficiency.
请一并参阅图1至图3,本发明还提供一种透明导电性薄膜的制备方法,上述透明导电性薄膜10可由该透明导电性薄膜的制备方法所制得。该透明导电性薄膜的制备方法包括步骤S210至S240:1 to 3 together, the present invention also provides a method for preparing a transparent conductive film. The transparent conductive film 10 can be prepared by the method for preparing the transparent conductive film. The preparation method of the transparent conductive film includes steps S210 to S240:
步骤S210,在基膜的表面形成纳米导电层13。Step S210, forming a nano conductive layer 13 on the surface of the base film.
具体的,可先将纳米颗粒或纳米管结构等导电材料涂布于基膜表面,待其固化后便形成纳米导电层13。基膜为起承载作用的辅料,其材质可为聚合物材料,一般选择与纳米导电层13亲和性较差的材料成型。为了较好的起到承载作用及便于后续操作,基膜的厚度为毫米量级或以上。Specifically, conductive materials such as nanoparticles or nanotube structures can be coated on the surface of the base film first, and the nano conductive layer 13 can be formed after curing. The base film is an auxiliary material that plays a supporting role, and its material can be a polymer material. Generally, a material with poor affinity with the nano conductive layer 13 is selected for molding. In order to better bear the load and facilitate subsequent operations, the thickness of the base film is on the order of millimeters or more.
步骤S220,在纳米导电层13背向基膜的一侧涂覆固化胶,并使固化胶部分渗入纳米导电层13中,并固化形成过渡层12及混合层15。In step S220, the cured adhesive is applied to the side of the nano conductive layer 13 facing away from the base film, and the cured adhesive partially penetrates into the nano conductive layer 13 and cured to form the transition layer 12 and the mixed layer 15.
具体的,通过控制固化时间及环境参数,可控制固化胶的仅一部分渗入纳米导电层13中。而且,该部分固化胶也仅渗入纳米导电层13的部分深度。因此,该部分固化胶固化后便可得到包含纳米导电材料及固化胶的混合层15。而未渗入纳米导电层13中的固化胶则固化得到过渡层12。需要指出的是,此步骤中固化胶的固化可以是半固化,也可是完全固化。Specifically, by controlling the curing time and environmental parameters, it is possible to control only a part of the curing glue to penetrate into the nano conductive layer 13. Moreover, the partially cured adhesive only penetrates into a part of the depth of the nano conductive layer 13. Therefore, after the partially cured adhesive is cured, a mixed layer 15 containing nano conductive materials and cured adhesive can be obtained. The curing glue that has not penetrated into the nano conductive layer 13 is cured to obtain the transition layer 12. It should be pointed out that the curing of the cured adhesive in this step can be semi-cured or fully cured.
在一个实施例中,通过控制固化时间及环境参数,以使固化胶渗入纳米导电层13中的深度为1纳米至5纳米。因此,得到的混合层15的厚度为1纳米至5纳米。In one embodiment, the curing time and environmental parameters are controlled so that the penetration depth of the cured adhesive into the nano conductive layer 13 is 1 nanometer to 5 nanometers. Therefore, the thickness of the resulting mixed layer 15 is 1 nm to 5 nm.
步骤S230,将过渡层12贴附于基材11的表面,并去除基膜。In step S230, the transition layer 12 is attached to the surface of the substrate 11, and the base film is removed.
具体的,可以通过压合、分子间作用力、胶合等方式将过渡层12附着于基材11表面。若贴合时固化胶未完全固化,也可通过固化胶本身实现粘接。此时,基膜、纳米导电层13、混合层15及过渡层12整体与基材11实现组合。Specifically, the transition layer 12 can be attached to the surface of the substrate 11 by pressing, intermolecular force, gluing, or the like. If the curing adhesive is not fully cured during bonding, the curing adhesive itself can also be used to achieve bonding. At this time, the base film, the nano conductive layer 13, the mixed layer 15 and the transition layer 12 are combined with the base material 11 as a whole.
基膜为中间承载膜层,故需去除。去除基膜后,则可暴露出纳米导电层13背向混合层15的表面。其中,可通过撕除的方式去除基膜。而且,也可选用能被特定蚀刻液蚀刻的材料成型基膜,以便通过蚀刻的方式将基膜去除。 至此,便完成了在基材11上形成依次层叠的过渡层12、混合层15及纳米导电层13。The base film is the middle supporting film layer, so it needs to be removed. After the base film is removed, the surface of the nano conductive layer 13 facing away from the mixed layer 15 can be exposed. Among them, the base film can be removed by tearing off. Moreover, a material that can be etched by a specific etching solution can be used to form the base film, so that the base film can be removed by etching. So far, the transition layer 12, the mixed layer 15 and the nano conductive layer 13 are formed on the substrate 11, which are sequentially stacked.
在一个实施例中,上述步骤S230包括:将过渡层12贴附于基材11其中一侧的表面。因此,最终制得的透明导电性薄膜为图1所示的单面导电膜。In one embodiment, the above step S230 includes: attaching the transition layer 12 to the surface of one side of the substrate 11. Therefore, the finally produced transparent conductive film is the single-sided conductive film shown in FIG. 1.
在另一个实施例中,上述步骤S230包括:将过渡层贴12附于基材11相对两侧的表面。因此,最终制得的透明导电性薄膜为图2所示的双面导电膜。In another embodiment, the above step S230 includes: attaching the transition layer 12 to the surface of the substrate 11 on opposite sides. Therefore, the finally produced transparent conductive film is the double-sided conductive film shown in FIG. 2.
步骤S230,在纳米导电层13背向混合层15的表面形成金属层14。In step S230, a metal layer 14 is formed on the surface of the nano conductive layer 13 facing away from the mixed layer 15.
如前所述,可通过电镀、蒸镀、溅射、喷涂等方式形成金属层14,从而便得到完整的透明导电性薄膜10。As mentioned above, the metal layer 14 can be formed by electroplating, evaporation, sputtering, spraying, etc., so as to obtain a complete transparent conductive film 10.
上述透明导电性薄膜的制备方法,采用基膜作为中间承载膜层。因此,可先形成纳米导电层13,然后再形成过渡层12,从而实现混合层15的制备。采用上述透明导电性薄膜的制备方法,可得到上述透明导电性薄膜10。The method for preparing the transparent conductive film described above adopts a base film as an intermediate supporting film layer. Therefore, the nano conductive layer 13 can be formed first, and then the transition layer 12 can be formed, so as to realize the preparation of the mixed layer 15. The above-mentioned transparent conductive film 10 can be obtained by adopting the above-mentioned preparation method of the transparent conductive film.
请参阅图4,本发明还提供一种触控屏20,该触控屏20由上述实施例中的透明导电性薄膜10所制成。其中:Please refer to FIG. 4, the present invention also provides a touch screen 20, which is made of the transparent conductive film 10 in the above embodiment. among them:
触控屏20包括触控区21及引线区22。具体的,触控区21位于触控屏20的中部,而引线区22则围绕触控区21的周向设置。金属层14位于引线区22。The touch screen 20 includes a touch area 21 and a lead area 22. Specifically, the touch area 21 is located in the middle of the touch screen 20, and the lead area 22 is arranged around the circumference of the touch area 21. The metal layer 14 is located in the lead area 22.
触控区21包括电极211,电极211由纳米导电层13蚀刻而成。即,电极211是由纳米导电层13蚀刻成的电极图案。具体的,电极图案一般呈长条形并垂直相交呈网格状。The touch area 21 includes an electrode 211, which is formed by etching the nano conductive layer 13. That is, the electrode 211 is an electrode pattern etched from the nano conductive layer 13. Specifically, the electrode patterns are generally elongated and intersect vertically to form a grid.
引线区22包括引线221。其中,引线221由金属层14及位于引线区22的纳米导电层13被蚀刻形成。引线221为双层结构,从而实现与电极211电 连接。The lead area 22 includes leads 221. Wherein, the lead 221 is formed by etching the metal layer 14 and the nano conductive layer 13 in the lead region 22. The lead 221 has a double-layer structure, thereby achieving electrical connection with the electrode 211.
图4所示为单层的透明导电性薄膜10所制成的触控屏,即GF触控屏结构。图5所示为双层的透明导电性薄膜10所制成的触控屏,即GFF触控屏结构。对于双层触控屏20而言,其相对的两侧均形成有电极211及引线221。FIG. 4 shows a touch screen made of a single-layer transparent conductive film 10, that is, the GF touch screen structure. FIG. 5 shows a touch screen made of a double-layer transparent conductive film 10, that is, a GFF touch screen structure. For the double-layer touch screen 20, electrodes 211 and leads 221 are formed on opposite sides thereof.
上述触控屏20,由于透明导电性薄膜10具有较佳的可挠性,故其可实现折叠。而且,由于混合层15的存在,增加了电极211与过渡层12之间的附着力,故可提升触控屏20的可靠性。而且,引线221的制备不需要额外增加与纳米导电层13之间的对位偏差空间,故还可实现触控屏20的极窄边框。The aforementioned touch screen 20 can be folded because the transparent conductive film 10 has better flexibility. Moreover, due to the presence of the mixed layer 15, the adhesion between the electrode 211 and the transition layer 12 is increased, so the reliability of the touch screen 20 can be improved. Moreover, the preparation of the lead 221 does not require an additional space for the alignment deviation with the nano conductive layer 13, so an extremely narrow frame of the touch screen 20 can also be realized.
请一并参阅图6及图7,本发明还提供一种触控屏的制备方法,该方法包括步骤S310~S330:Please refer to FIG. 6 and FIG. 7 together. The present invention also provides a method for manufacturing a touch screen. The method includes steps S310 to S330:
步骤S310:提供一种透明导电性薄膜。Step S310: Provide a transparent conductive film.
具体的,透明导电性薄膜即为上述实施例中的透明导电性薄膜10,其包括层叠设置的基材11、过渡层12、混合层15、纳米导电层13及金属层14。Specifically, the transparent conductive film is the transparent conductive film 10 in the above embodiment, which includes a substrate 11, a transition layer 12, a mixed layer 15, a nano conductive layer 13, and a metal layer 14 that are stacked.
步骤S320:采用曝光显影蚀刻工艺对金属层14及纳米导电层13同时蚀刻,以形成位于引线区的金属引线图案141及透明引线图案131,以及位于触控区金属非引线图案142及电极图案132。Step S320: The metal layer 14 and the nano conductive layer 13 are simultaneously etched by the exposure, development and etching process to form the metal lead pattern 141 and the transparent lead pattern 131 in the lead area, and the metal non-lead pattern 142 and the electrode pattern 132 in the touch area .
具体的,上述透明导电性薄膜10可以是单面导电膜或双面导电膜。曝光显影蚀刻工艺的步骤为:涂布光阻或贴附干膜——曝光——显影蚀刻。单面导电膜可选用单面曝光机进行曝光,双面导电膜可选用双面曝光机进行曝光。蚀刻液能同时蚀刻金属层14以及纳米导电层13,且由于纳米导电层13表面不存在外覆层,故可同时对金属层14及纳米导电层13进行蚀刻。Specifically, the transparent conductive film 10 may be a single-sided conductive film or a double-sided conductive film. The steps of the exposure, development and etching process are: coating photoresist or attaching a dry film-exposure-development and etching. Single-sided conductive film can be exposed by a single-sided exposure machine, and double-sided conductive film can be exposed by a double-sided exposure machine. The etching solution can simultaneously etch the metal layer 14 and the nano conductive layer 13, and since there is no overcoat on the surface of the nano conductive layer 13, the metal layer 14 and the nano conductive layer 13 can be etched at the same time.
如图5所示,金属层14被蚀刻后得到位于引线区的金属引线图案141及 位于触控区金属非引线图案142,纳米导电层13被蚀刻后则得到位于引线区的透明引线图案131及位于触控区的电极图案132。As shown in FIG. 5, after the metal layer 14 is etched, a metal lead pattern 141 located in the lead area and a metal non-lead pattern 142 located in the touch area are obtained. After the nano conductive layer 13 is etched, a transparent lead pattern 131 and located in the lead area are obtained. The electrode pattern 132 located in the touch area.
步骤S320:采用曝光显影蚀刻工艺蚀刻金属非引线图案142,以露出电极图案132,金属引线图案141与透明引线图案131共同构成电极引线。Step S320: the metal non-lead pattern 142 is etched by an exposure, development and etching process to expose the electrode pattern 132, and the metal lead pattern 141 and the transparent lead pattern 131 together form an electrode lead.
具体的,二次曝光显影蚀刻与第一次曝光显影蚀刻的流程完全相同,区别在于光阻或干膜的形状。二次曝光显影蚀刻用于将金属非引线图案142去除,而露出的电极图案132则构成图4中所示的电极211。电极引线则为图4中所示的引线221。Specifically, the process of the second exposure, development and etching is exactly the same as that of the first exposure, development and etching, and the difference lies in the shape of the photoresist or dry film. The secondary exposure, development and etching are used to remove the metal non-lead pattern 142, and the exposed electrode pattern 132 constitutes the electrode 211 shown in FIG. 4. The electrode lead is the lead 221 shown in FIG. 4.
上述触控屏的制备方法,第一次曝光显影蚀刻即可对金属层14及纳米导电层13同时进行蚀刻,而通过两次曝光显影蚀刻即可得到触控屏的成品。可见,上述触控屏的制备方法有效地提升了触控屏的生产效率。In the above-mentioned preparation method of the touch screen, the metal layer 14 and the nano conductive layer 13 can be simultaneously etched by the first exposure, development and etching, and the finished touch screen can be obtained by two exposures, development and etching. It can be seen that the above-mentioned preparation method of the touch screen effectively improves the production efficiency of the touch screen.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several embodiments of the present invention, and the descriptions are more specific and detailed, but they should not be understood as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.