WO2014188734A1 - 二次電池負極用スラリー組成物、二次電池用負極、および、二次電池 - Google Patents
二次電池負極用スラリー組成物、二次電池用負極、および、二次電池 Download PDFInfo
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- WO2014188734A1 WO2014188734A1 PCT/JP2014/002733 JP2014002733W WO2014188734A1 WO 2014188734 A1 WO2014188734 A1 WO 2014188734A1 JP 2014002733 W JP2014002733 W JP 2014002733W WO 2014188734 A1 WO2014188734 A1 WO 2014188734A1
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- negative electrode
- secondary battery
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- slurry composition
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- ZWWQRMFIZFPUAA-UHFFFAOYSA-N dimethyl 2-methylidenebutanedioate Chemical compound COC(=O)CC(=C)C(=O)OC ZWWQRMFIZFPUAA-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- LDCRTTXIJACKKU-ONEGZZNKSA-N dimethyl fumarate Chemical compound COC(=O)\C=C\C(=O)OC LDCRTTXIJACKKU-ONEGZZNKSA-N 0.000 description 1
- 229960004419 dimethyl fumarate Drugs 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
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- 238000007323 disproportionation reaction Methods 0.000 description 1
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- 230000005593 dissociations Effects 0.000 description 1
- 238000007606 doctor blade method Methods 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
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- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
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- 239000001530 fumaric acid Substances 0.000 description 1
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
- XPFVYQJUAUNWIW-UHFFFAOYSA-N furfuryl alcohol Chemical compound OCC1=CC=CO1 XPFVYQJUAUNWIW-UHFFFAOYSA-N 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000011245 gel electrolyte Substances 0.000 description 1
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- 229940015043 glyoxal Drugs 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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- CNFQJGLKUZBUBD-TXHUMJEOSA-N hexa-1,5-diene;(3e)-hexa-1,3-diene;(4e)-hexa-1,4-diene Chemical class CC\C=C\C=C.C\C=C\CC=C.C=CCCC=C CNFQJGLKUZBUBD-TXHUMJEOSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
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- 125000000468 ketone group Chemical group 0.000 description 1
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- 125000005641 methacryl group Chemical group 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000006178 methyl benzyl group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229940074369 monoethyl fumarate Drugs 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004923 naphthylmethyl group Chemical group C1(=CC=CC2=CC=CC=C12)C* 0.000 description 1
- 229910021382 natural graphite Inorganic materials 0.000 description 1
- 229960003512 nicotinic acid Drugs 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000002918 oxazolines Chemical class 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N pentadiene group Chemical class C=CC=CC PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
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- 230000002265 prevention Effects 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
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- 230000002441 reversible effect Effects 0.000 description 1
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- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- SONHXMAHPHADTF-UHFFFAOYSA-M sodium;2-methylprop-2-enoate Chemical compound [Na+].CC(=C)C([O-])=O SONHXMAHPHADTF-UHFFFAOYSA-M 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000011271 tar pitch Substances 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004627 transmission electron microscopy Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/10—Batteries in stationary systems, e.g. emergency power source in plant
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/30—Batteries in portable systems, e.g. mobile phone, laptop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a slurry composition for a negative electrode of a secondary battery, a negative electrode for a secondary battery, and a secondary battery.
- Secondary batteries such as lithium ion secondary batteries are small and light, have high energy density, and can be repeatedly charged and discharged, and are used in a wide range of applications. Therefore, in recent years, improvement of battery members such as electrodes has been studied for the purpose of further improving the performance of secondary batteries.
- the battery members such as the electrodes (positive electrode and negative electrode) of the secondary battery bind the components contained in these battery members or the component and the base material (for example, current collector) with a binder.
- a negative electrode of a secondary battery usually includes a current collector and a negative electrode mixture layer formed on the current collector.
- the negative electrode mixture layer is formed by, for example, applying a slurry composition for an electrode in which a particulate polymer and a negative electrode active material are dispersed in a dispersion medium on a current collector, and drying the negative electrode active material. Is bound with a particulate polymer as a binder. Therefore, in recent years, attempts have been made to improve the slurry composition for electrodes used for forming these battery members in order to achieve further performance improvement of the secondary battery.
- a cross-linking agent is blended in an electrode slurry composition used for forming an electrode for a secondary battery, and the electrode is formed using the electrode slurry composition. It has been proposed to improve performance.
- Secondary batteries having a negative electrode comprising a mixture composed of at least one crosslinking agent selected from the above have been proposed, for example, carboxymethyl cellulose (thickening agent) is crosslinked via a crosslinking agent. It is disclosed.
- Patent Document 2 discloses a functional group-containing resin fine particle obtained by emulsion polymerization of an ethylenically unsaturated monomer containing a keto group-containing ethylenically unsaturated monomer, and a polyfunctional hydrazide compound as a crosslinking agent.
- Patent Document 3 has a porous film on at least one of a positive electrode and a negative electrode, and the positive electrode or the negative electrode has a water-soluble polymer material having a hydroxyl group and a functional group that reacts with the hydroxyl group.
- a lithium ion secondary battery formed using a binder composed of a crosslinking agent has been proposed, and it is disclosed that water-soluble polymer materials are crosslinked via a crosslinking agent.
- Patent Document 4 discloses a non-aqueous secondary battery electrode including functional group-containing crosslinked resin fine particles obtained by copolymerizing a monomer containing an ethylenically unsaturated monomer having a specific functional group.
- a secondary battery electrode formed by using a binder composition has been proposed, a compound having at least one functional group selected from an epoxy group, an amide group, a hydroxyl group, and an oxazoline group, and a functional group-containing crosslinked resin fine particle Are cross-linked via a cross-linking agent.
- the secondary battery has excellent adhesion between the current collector and the electrode mixture layer, and the electrical characteristics of the secondary battery (for example, initial coulomb efficiency, initial resistance, There is a need for a secondary battery electrode that can improve cycle characteristics, resistance increase rate, and the like.
- the present invention is excellent in adhesion to the current collector and improves the electrical characteristics of the secondary battery even when a negative electrode active material containing a non-carbon negative electrode active material is used. It aims at providing the slurry composition for secondary battery negative electrodes which can form the negative electrode compound-material layer which can be formed.
- the present invention also provides a negative electrode for a secondary battery using a negative electrode active material containing a non-carbon negative electrode active material, having excellent adhesion between the current collector and the negative electrode mixture layer, and It aims at providing the negative electrode for secondary batteries which can improve an electrical property.
- the present invention includes a negative electrode for a secondary battery using a negative electrode active material containing a non-carbon-based negative electrode active material, has excellent adhesion between the current collector and the negative electrode mixture layer, and has electrical characteristics. It aims at providing the secondary battery which is excellent in.
- the present inventor has intensively studied to achieve the above object.
- this inventor is the water-soluble thickener (A) which has a hydroxyl group or a carboxyl group,
- the crosslinking agent (B) which has a functional group which reacts with the hydroxyl group or carboxyl group of a water-soluble thickener (A)
- the particulate polymer (C) having a functional group that reacts with the crosslinking agent (B) is blended, and each of the water-soluble thickener (A), the crosslinking agent (B), and the particulate polymer (C).
- the adhesion to the current collector has been completed by newly finding that a negative electrode mixture layer that is excellent in performance and can improve the electrical characteristics of a secondary battery can be formed.
- the slurry composition for secondary battery negative electrodes of this invention is a water-soluble thickener (A) which has a hydroxyl group or a carboxyl group, and A negative electrode active material and a cross-linking agent (B) having a functional group that reacts with a hydroxyl group or a carboxyl group of the water-soluble thickener (A), a particulate polymer (C), a negative electrode active material, and water.
- the active material includes a non-carbon negative electrode active material, and the particulate polymer (C) has a functional group that reacts with the crosslinking agent (B), and the water-soluble per 100 parts by mass of the negative electrode active material.
- the thickener (A) is contained in an amount of 0.5 to 20 parts by mass, the crosslinking agent (B) is contained in an amount of 0.001 to 10 parts by mass, and the particulate polymer (C) is 0. It is characterized by containing 5 parts by mass or more and 20 parts by mass or less.
- the negative electrode composite material has excellent adhesion to the current collector and can improve the electrical characteristics of the secondary battery.
- non-carbon-based negative electrode active material refers to an active material excluding a carbon-based negative electrode active material made of only a carbonaceous material or a graphite material.
- the water-soluble thickener (A) is carboxymethylcellulose, methylcellulose, hydroxypropylmethylcellulose, hydroxyethylmethylcellulose, polyvinyl alcohol, polycarboxylic acid, and these
- the salt is at least one selected from the group consisting of:
- the workability when applying the slurry composition for a secondary battery negative electrode on a substrate such as a current collector is improved. be able to.
- the crosslinking agent (B) is preferably at least one selected from the group consisting of a polyfunctional epoxy compound, an oxazoline compound, and a carbodiimide compound. .
- the crosslinking agent (B) is at least one selected from the above group, the stability of the secondary battery negative electrode slurry composition can be secured, and the secondary battery negative electrode slurry composition is used. The electrical characteristics of the formed secondary battery are further improved.
- the particulate polymer (C) includes an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit.
- the particulate polymer (C) contains an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit, in the negative electrode formed using the slurry composition for secondary battery negative electrode, Adhesion with the material layer is further improved.
- the functional group that reacts with the cross-linking agent (B) in the particulate polymer (C) has a carboxyl group, a hydroxyl group, a glycidyl ether group, and a thiol. It is preferably at least one selected from the group consisting of groups.
- the functional group that reacts with the crosslinking agent (B) in the particulate polymer (C) is at least one selected from the above group, a secondary battery obtained using the slurry composition for a secondary battery negative electrode The electrical characteristics such as the cycle characteristics can be improved.
- the negative electrode for secondary batteries of this invention is the negative electrode compound material obtained from either of the said slurry compositions for secondary battery negative electrodes. It has a layer.
- a negative electrode mixture layer is formed on a current collector using the above-described slurry composition for a negative electrode for a secondary battery, a negative electrode using a negative electrode active material containing a non-carbon-based negative electrode active material, It is possible to obtain a negative electrode for a secondary battery that has excellent adhesion between the current collector and the negative electrode mixture layer and can improve the electrical characteristics of the secondary battery.
- the negative electrode mixture layer is formed from the water-soluble thickener (A), the cross-linking agent (B), and the particulate polymer (C). It preferably has a crosslinked structure.
- Crosslinking agent (B) is suitable cross-linking which connects water-soluble thickeners (A), water-soluble thickener (A) and particulate polymer (C), and particulate polymers (C).
- the secondary battery of this invention is either the negative electrode for secondary batteries mentioned above, a positive electrode, electrolyte solution, a separator, It is characterized by providing.
- the above-described negative electrode for a secondary battery it has a negative electrode using a negative electrode active material containing a non-carbon-based negative electrode active material, has excellent electrical characteristics, and a current collector And a secondary battery having excellent adhesion between the negative electrode mixture layer.
- the secondary battery has excellent adhesion to the current collector and the secondary battery.
- a negative electrode mixture layer capable of improving the electrical characteristics can be formed.
- the negative electrode for secondary batteries of this invention in the negative electrode for secondary batteries using the negative electrode active material containing a non-carbon-type negative electrode active material, the adhesiveness of a collector and a negative mix layer is improved. At the same time, the electrical characteristics of the secondary battery can be improved.
- the secondary battery of the present invention in the secondary battery including a negative electrode for a secondary battery using a negative electrode active material containing a non-carbon-based negative electrode active material, the electrical characteristics can be improved, and the negative electrode Adhesion between the composite layer and the current collector can be secured.
- the slurry composition for secondary battery negative electrode of this invention is used for formation of the negative electrode of a secondary battery.
- the negative electrode for secondary batteries of this invention can be manufactured using the slurry composition for secondary battery negative electrodes of this invention.
- the secondary battery of the present invention is characterized by using the negative electrode for a secondary battery of the present invention.
- the slurry composition for secondary battery negative electrode of the present invention includes a water-soluble thickener (A) having a hydroxyl group or a carboxyl group, and a crosslink having functional groups that react with the hydroxyl group or carboxyl group of the water-soluble thickener (A).
- An agent (B), a particulate polymer (C), a negative electrode active material, and water are included.
- the slurry composition for secondary battery negative electrodes of this invention has a functional group in which a negative electrode active material contains a non-carbon type negative electrode active material, and a particulate polymer (C) reacts with a crosslinking agent (B). .
- the slurry composition for secondary battery negative electrode of this invention contains 0.5 to 20 mass parts of water-soluble thickener (A) per 100 mass parts of negative electrode active materials, and is a crosslinking agent (B). Is contained in an amount of 0.001 to 10 parts by mass, and the particulate polymer (C) is contained in an amount of 0.5 to 20 parts by mass.
- capacitance of a secondary battery can be formed.
- the slurry composition for a negative electrode of the secondary battery of the present invention even when a negative electrode active material containing a non-carbon-based negative electrode active material is used, it has excellent adhesion to the current collector, and two A negative electrode mixture layer capable of improving the electrical characteristics of the secondary battery can be formed.
- each component contained in the said slurry composition for secondary battery negative electrodes is demonstrated.
- the water-soluble thickener (A) having a hydroxyl group or a carboxyl group has a function as a viscosity modifier of the slurry composition.
- the water-soluble thickener (A) having a hydroxyl group or a carboxyl group may be any compound that has at least one of a hydroxyl group and a carboxyl group in its molecular structure and can be used as a water-soluble thickener. There is no particular limitation.
- the thickener is “water-soluble” means that the mixture obtained by adding 1 part by weight (corresponding to the solid content) of the thickener per 100 parts by weight of ion-exchanged water and stirring the temperature It is adjusted to at least one of the conditions within the range of 20 ° C. or higher and 70 ° C. or lower and within the range of pH 3 or higher and 12 or lower (using NaOH aqueous solution and / or aqueous HCl solution for pH adjustment). It means that the mass of the solid content of the residue remaining on the screen without passing through the screen does not exceed 50 mass% with respect to the solid content of the added thickener when it passes through the screen.
- the thickener shall be water-soluble.
- the water-soluble thickener (A) in order to improve the workability when the slurry composition is applied on a current collector or the like, for example, carboxymethylcellulose, methylcellulose, hydroxypropylmethylcellulose, hydroxyethylmethylcellulose, polyvinyl alcohol, Polycarboxylic acids and their salts can be used.
- the polycarboxylic acid include polyacrylic acid, polymethacrylic acid, and alginic acid.
- One of these water-soluble thickeners (A) may be used alone, or two or more thereof may be used in combination at any ratio.
- the water-soluble thickener (A) preferably contains carboxymethyl cellulose or a salt thereof (hereinafter sometimes abbreviated as “carboxymethyl cellulose (salt)”). When the water-soluble thickener (A) contains carboxymethyl cellulose (salt), workability when the slurry composition is applied onto a current collector or the like can be improved.
- the degree of etherification of the carboxymethyl cellulose (salt) to be used is preferably 0.4 or more, more preferably 0.7 or more, Preferably it is 1.5 or less, More preferably, it is 1.0 or less.
- carboxymethylcellulose (salt) having an etherification degree of 0.4 or more workability when the slurry composition is applied onto a current collector or the like can be improved.
- the degree of etherification is less than 0.4, the water-soluble thickener (A) can be a gel-like substance because the hydrogen bonds within and between the molecules of carboxymethylcellulose (salt) are strong.
- carboxymethylcellulose (salt) having a degree of etherification of 1.5 or less the number of hydroxyl groups per molecule of carboxymethylcellulose (salt) is sufficient, and the reactivity with the crosslinking agent (B) described later is good. It becomes. Therefore, since carboxymethylcellulose (salt) can form a good cross-linked structure via the cross-linking agent (B), the cycle characteristics of the secondary battery are made excellent by forming the cross-linked structure as will be described in detail later. be able to.
- the degree of etherification of carboxymethylcellulose refers to the average value of the number of hydroxyl groups substituted with a substituent such as carboxymethyl group per unit of anhydrous glucose constituting carboxymethylcellulose (salt). It can take a value of less than 3. As the degree of etherification increases, the proportion of hydroxyl groups in one molecule of carboxymethylcellulose (salt) decreases (that is, the proportion of substituents increases), and as the degree of etherification decreases, the proportion of hydroxyl groups in one molecule of carboxymethylcellulose (salt) increases. This indicates that the proportion of hydroxyl groups increases (that is, the proportion of substituents decreases).
- This degree of etherification (degree of substitution) can be determined by the method described in JP2011-34962A.
- the viscosity of a 1% by mass aqueous solution of carboxymethylcellulose (salt) is preferably 500 mPa ⁇ s or more, more preferably 1000 mPa ⁇ s or more, preferably 10000 mPa ⁇ s or less, more preferably 9000 mPa ⁇ s or less.
- carboxymethyl cellulose (salt) having a viscosity of 500 mPa ⁇ s or more when the aqueous solution is 1% by mass the slurry composition can be given moderate viscosity. Therefore, the workability at the time of applying the slurry composition onto a current collector or the like can be improved.
- carboxymethylcellulose (salt) having a viscosity of 1 mass% aqueous solution of 10,000 mPa ⁇ s or less, the viscosity of the slurry composition does not become too high, and the work when applying the slurry composition on a current collector or the like Property can be improved. Moreover, the adhesiveness of the negative mix layer obtained using a slurry composition and an electrical power collector can be improved.
- the viscosity of 1 mass% aqueous solution of carboxymethylcellulose (salt) is a value when it measures at 25 degreeC and rotation speed 60rpm using a B-type viscosity meter.
- the water-soluble thickener (A) further preferably contains carboxymethyl cellulose (salt) and polycarboxylic acid or a salt thereof (hereinafter sometimes abbreviated as “polycarboxylic acid (salt)”).
- carboxymethylcellulose (salt) and polycarboxylic acid (salt) as a water-soluble thickener (A)
- the negative mix layer obtained by using a slurry composition, and a current collector The mechanical properties such as the strength of the negative electrode mixture layer containing the water-soluble thickener (A) can be improved while improving the adhesion of the resin. Accordingly, the cycle characteristics and the like of the secondary battery using the negative electrode can be improved.
- Alginic acid and polyacrylic acid are less likely to swell excessively in the electrolyte solution of the secondary battery compared to polymethacrylic acid and the like. Therefore, the combined use of carboxymethyl cellulose (salt) and alginic acid (salt) or polyacrylic acid (salt) as described above can sufficiently improve the cycle characteristics of the secondary battery.
- polyacrylic acid (salt) reacts better with the crosslinking agent (B) than carboxymethylcellulose (salt)
- formation of a crosslinked structure via the crosslinking agent (B) This is because the reaction can be promoted.
- the proportion of the blending amount of polycarboxylic acid (salt) is 0.1% by mass or more, so that carboxymethylcellulose ( Salt) and polycarboxylic acid (salt) can be sufficiently used together to improve the adhesion between the negative electrode mixture layer obtained using the slurry composition and the current collector. Can do.
- the ratio for which the compounding quantity of polycarboxylic acid (salt) accounts is 20 mass% or less, A slurry composition
- the negative electrode mixture layer obtained by using the material does not become too hard, and the binding property and ionic conductivity between the respective components contained in the negative electrode mixture layer can be ensured.
- the adhesiveness of the negative mix layer obtained using this slurry composition and a collector can be improved favorably.
- the slurry composition for secondary battery negative electrodes of this invention contains 0.5 mass part or more and 20 mass parts or less of water-soluble thickener (A) per 100 mass parts of negative electrode active materials demonstrated in detail later. Is required, preferably 0.7 parts by mass or more, more preferably 2 parts by mass or more, preferably 15 parts by mass or less, more preferably 10 parts by mass or less, still more preferably 5 parts by mass or less, particularly Preferably it contains 3.0 mass parts or less.
- the blending amount of the water-soluble thickener (A) within the above range, the viscosity of the slurry composition is set to an appropriate size, and the workability when the slurry composition is applied onto a current collector is good. It can be.
- the water-soluble thickener (A) at a ratio of 0.5 parts by mass or more per 100 parts by mass of the negative electrode active material, it is possible to sufficiently form a crosslinked structure via the crosslinking agent (B). it can. Therefore, as will be described in detail later, by forming a sufficient number of cross-linked structures, while suppressing the swelling of the negative electrode, the adhesion between the current collector and the negative electrode mixture layer in the negative electrode, the cycle characteristics of the secondary battery, etc. Can be made excellent.
- the mechanical characteristics and ions of the negative electrode mixture layer containing the water-soluble thickener (A) With good conductivity, the adhesion between the current collector and the negative electrode mixture layer in the negative electrode and the rate characteristics of the secondary battery can be improved.
- crosslinking agent (B) having a functional group that reacts with the hydroxyl group or carboxyl group of the water-soluble thickener (A) (hereinafter sometimes abbreviated as “crosslinking agent (B)”) has the above hydroxyl group or carboxyl group.
- a crosslinked structure is formed by heating or the like with the water-soluble thickener (A) and the particulate polymer (C) described later. That is, the crosslinking agent (B) is suitable for linking the water-soluble thickeners (A), the water-soluble thickener (A) and the particulate polymer (C), and the particulate polymers (C). It is presumed that a simple crosslinked structure is formed.
- the slurry composition for secondary battery negative electrode of the present invention is subjected to a treatment such as heating, whereby the water-soluble thickener (A) and the particulate polymer (C) contained in the composition are crosslinked.
- a crosslinked structure is formed through the agent (B).
- the water-soluble thickener (A), the water-soluble thickener (A) and the particulate polymer (C), and the crosslinking between the particulate polymers (C), the elastic modulus and tensile strength at break can be obtained.
- this crosslinked structure also improves the wettability of the negative electrode formed using the slurry composition to the electrolyte solution of the secondary battery.
- the water-soluble thickener (A) having a hydroxyl group or a carboxyl group is hard to be entangled with each other due to the formation of hydrogen bonds.
- the molecules of the crosslinking agent (B) enter into the molecular chain of the water-soluble thickener (A), and a physical space into which the electrolytic solution enters easily occurs.
- the slurry composition for secondary battery negative electrode of the present invention is used for the preparation of the negative electrode of the secondary battery, the negative electrode composite layer (for example, the negative electrode active material) can be satisfactorily bound to the negative electrode.
- the electrical characteristics of the secondary battery using can be improved. Specifically, when the slurry composition for secondary battery negative electrode of the present invention is used for the preparation of a negative electrode of a secondary battery, the swelling of the negative electrode accompanying repeated charge / discharge is suppressed by forming a crosslinked structure. In addition, high adhesion between the negative electrode composite material layer and the current collector can be ensured.
- a porous film for example, using alumina particles
- a porous film is formed on the negative electrode mixture layer using an aqueous slurry composition. It is also possible to form a formed heat-resistant porous film).
- the cross-linked structure derived from the cross-linking agent (B) improves the wettability with respect to the electrolyte
- a secondary battery is formed using the negative electrode prepared using the slurry composition for a negative electrode of the secondary battery of the present invention.
- the injection property of the electrolyte solution at the time can be improved.
- electrical characteristics such as initial coulomb efficiency, cycle characteristics, and initial resistance can be improved, and an increase in resistance after cycling can be suppressed.
- the slurry composition does not contain the water-soluble thickener (A) having a hydroxyl group or a carboxyl group, that is, when only a crosslinked structure between the particulate polymers (C) is formed, the elastic modulus, A crosslinked structure having sufficiently good mechanical properties such as tensile strength at break and fatigue resistance cannot be obtained, and for example, swelling of the negative electrode cannot be suppressed.
- the slurry composition does not contain the particulate polymer (C) described later, that is, when only the crosslinked structure of the water-soluble thickeners (A) is formed, the resulting crosslinked structure is rigid. For example, the flexibility of the negative electrode using the slurry composition for a secondary battery negative electrode of the present invention is reduced, which may lead to deterioration of cycle characteristics.
- the slurry composition for secondary battery negative electrodes of this invention needs to contain 0.001 mass part or more of crosslinking agents (B) per 100 mass parts of negative electrode active materials demonstrated in detail later, Preferably 0.02 parts by mass or more, more preferably 0.05 parts by mass or more, particularly preferably 0.10 parts by mass or more, and 10 parts by mass or less, preferably 0.50 parts by mass or less, More preferably, it is 0.30 mass part or less, Most preferably, it contains 0.20 mass part or less.
- the slurry composition for secondary battery negative electrode contains 0.001 part by mass or more of the cross-linking agent (B) per 100 parts by mass of the negative electrode active material, a good cross-linked structure can be formed.
- the slurry composition when used for forming the negative electrode, the adhesion between the negative electrode mixture layer and the current collector can be secured, and the cycle characteristics of the secondary battery can be secured. Moreover, since a crosslinking agent (B) is excellent in affinity with electrolyte solution, using this slurry composition by containing 0.001 mass part or more of crosslinking agents (B) per 100 mass parts of negative electrode active materials. In the production of the secondary battery including the obtained negative electrode, the liquid injection property of the electrolytic solution is improved, and electrical characteristics such as rate characteristics and cycle characteristics can be improved.
- the crosslinking agent (B) per 100 parts by mass of the negative electrode active material. Therefore, the adhesion between the negative electrode composite material layer and the current collector can be ensured. In addition, inhibition of charge carrier movement in the negative electrode mixture layer due to excessive crosslinking is suppressed, and electrical characteristics such as initial Coulomb efficiency, rate characteristics, and cycle characteristics can be ensured. Furthermore, electrochemical side reactions caused by impurities derived from the crosslinking agent can be suppressed, and cycle characteristics can be ensured.
- the slurry composition for secondary battery negative electrodes of this invention contains 0.001 mass part or more of crosslinking agents (B) per 100 mass parts of water-soluble thickener (A), More preferably, it is 0. 0.5 parts by mass or more, more preferably 1 part by mass or more, still more preferably 2 parts by mass or more, particularly preferably 3 parts by mass or more, most preferably 5 parts by mass or more, preferably less than 100 parts by mass. More preferably, it is 90 mass parts or less, More preferably, it is 60 mass parts or less, More preferably, it is 40 mass parts or less, Especially preferably, it is 15 mass parts or less, Most preferably, it contains 10 mass parts or less.
- the slurry composition for secondary battery negative electrode contains 0.001 part by mass or more of the crosslinking agent (B) per 100 parts by mass of the water-soluble thickener (A), a good crosslinked structure can be formed. Therefore, when the slurry composition is used for forming the negative electrode, it is possible to ensure adhesion between the negative electrode mixture layer and the current collector, and in addition, in the production of a secondary battery including the negative electrode, Injectability is improved.
- the slurry composition for secondary battery negative electrode contains less than 100 parts by mass of the crosslinking agent (B) per 100 parts by mass of the water-soluble thickener (A), thereby suppressing unevenness in the crosslinked structure, Adhesiveness between the negative electrode mixture layer and the current collector can be ensured, and in addition, the strength of the negative electrode mixture layer is reduced by the presence of a large amount of the (relatively flexible) crosslinking agent (B). Can be suppressed. Moreover, inhibition of the movement of charge carriers in the negative electrode mixture layer due to excessive crosslinking can also be suppressed. Furthermore, the electrochemical side reaction caused by the impurities derived from the crosslinking agent can be suppressed.
- the secondary battery negative electrode slurry composition contains the crosslinking agent (B) in the above range per 100 parts by mass of the water-soluble thickener (A), whereby the initial coulomb efficiency of the secondary battery, Electrical characteristics such as rate characteristics and cycle characteristics can be secured, and in addition, an increase in resistance after cycling can be suppressed.
- the crosslinking agent (B) is not particularly limited as long as it is a compound having a functional group that reacts with a hydroxyl group or a carboxyl group of the water-soluble thickener (A), but a reactive functional group is preferably included in one molecule. Is preferably a compound having 2 or more.
- the reactive functional group in the crosslinking agent (B) is a hydroxyl group and / or a carboxyl group in the water-soluble thickener (A), and a crosslinking agent (B in the particulate polymer (C).
- a functional group that reacts with at least one of functional groups examples thereof include an epoxy group (including a glycidyl group and a glycidyl ether group), an oxazoline group, a carbodiimide group, and a hydroxyl group.
- the crosslinking agent (B) for example, a polyfunctional epoxy compound having an epoxy group as a reactive functional group, an oxazoline compound having an oxazoline group as a reactive functional group, and a carbodiimide as a reactive functional group It is preferable to use a carbodiimide compound having a group, and it is more preferable to use a carbodiimide compound. If these compounds, especially carbodiimide compounds are used as the crosslinking agent (B), the stability of the slurry composition for secondary battery negative electrode of the present invention is secured, and the adhesion between the negative electrode mixture layer and the current collector is improved.
- the electrical characteristics for example, initial resistance, cycle characteristics, resistance increase rate, etc.
- these compounds may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the polyfunctional epoxy compound is a compound having two or more epoxy groups in one molecule. And as a polyfunctional epoxy compound, the compound which has the reactive functional group mentioned above preferably in less than 6, more preferably less than 4 in 1 molecule is preferred.
- the number of reactive functional groups in one molecule (average value of the polyfunctional epoxy compound used as the crosslinking agent (B)) is in the above range, so that sedimentation occurs due to aggregation of each component in the slurry composition. It is possible to ensure the stability of the slurry composition.
- polyfunctional epoxy compound polyfunctional glycidyl ether compounds, such as aliphatic polyglycidyl ether, aromatic polyglycidyl ether, diglycidyl ether, are preferable, for example. Since the polyfunctional glycidyl ether compound having two or more glycidyl ether groups in one molecule is particularly excellent in affinity with the electrolytic solution, when used as a crosslinking agent (B), a secondary battery is produced. This is because the pouring property of the electrolyte is particularly improved.
- the oxazoline compound has an oxazoline group in the molecule, and is between the water-soluble thickener (A), between the water-soluble thickener (A) and the particulate polymer (C), and particles. If it is a crosslinkable compound which can form a crosslinked structure between glassy polymers (C), it will not specifically limit. And as an oxazoline compound, the compound which has 2 or more of oxazoline groups in a molecule
- Examples of the compound having two or more oxazoline groups in the molecule include, for example, a compound having two oxazoline groups in the molecule (a divalent oxazoline compound), a polymer containing an oxazoline group (an oxazoline group-containing polymer) ).
- divalent Oxazoline Compound examples include 2,2′-bis (2-oxazoline), 2,2′-bis (4-methyl-2-oxazoline), and 2,2′-bis (4,4-dimethyl).
- 2,2′-bis (2-oxazoline) is preferable from the viewpoint of forming a more rigid cross-linked structure.
- the oxazoline group-containing polymer is not particularly limited as long as it is a polymer containing an oxazoline group. In the present specification, the above-mentioned divalent oxazoline compound is not included in the oxazoline group-containing polymer.
- the oxazoline group-containing polymer can be synthesized, for example, by copolymerizing an oxazoline group-containing monomer represented by the following formula (I) with another monomer.
- R 1 , R 2 , R 3 and R 4 each independently have a hydrogen atom, a halogen atom, an alkyl group, an aryl group which may have a substituent, or a substituent.
- An aralkyl group that may be present, and R 5 represents an acyclic organic group having an addition polymerizable unsaturated bond
- examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. Among these, a fluorine atom and a chlorine atom are preferable.
- examples of the alkyl group include alkyl groups having 1 to 8 carbon atoms. Among these, an alkyl group having 1 to 4 carbon atoms is preferable.
- examples of the aryl group which may have a substituent include an aryl group which may have a substituent such as a halogen atom.
- examples of the aryl group include aryl groups having 6 to 18 carbon atoms such as phenyl group, tolyl group, xylyl group, biphenyl group, naphthyl group, anthryl group, and phenanthryl group.
- a C6-C12 aryl group which may have a substituent is preferable.
- examples of the aralkyl group which may have a substituent include an aralkyl group which may have a substituent such as a halogen atom.
- examples of the aralkyl group include aralkyl groups having 7 to 18 carbon atoms such as a benzyl group, a phenylethyl group, a methylbenzyl group, and a naphthylmethyl group.
- the C7-C12 aralkyl group which may have a substituent is preferable.
- examples of the acyclic organic group having an addition polymerizable unsaturated bond include alkenyl groups having 2 to 8 carbon atoms such as vinyl group, allyl group and isopropenyl group. Of these, vinyl group, allyl group and isopropenyl group are preferable.
- Examples of the oxazoline group-containing monomer represented by the formula (I) include 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-4-ethyl-2-oxazoline. 2-vinyl-4-propyl-2-oxazoline, 2-vinyl-4-butyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-vinyl-5-ethyl-2-oxazoline, 2 -Vinyl-5-propyl-2-oxazoline, 2-vinyl-5-butyl-2-oxazoline, 2-isopropenyl-2-oxazoline, 2-isopropenyl-4-methyl-2-oxazoline, 2-isopropenyl- 4-ethyl-2-oxazoline, 2-isopropenyl-4-propyl-2-oxazoline, 2-isopropenyl-4-butyl-2-oxazo 2-isopropeny
- the other monomer that can be used for the synthesis of the oxazoline group-containing polymer is not particularly limited as long as it is a known copolymerizable monomer.
- a (meth) acrylic acid monomer, (meta ) Acrylic acid ester monomers and aromatic monomers are preferred.
- (meth) acryl means acryl and / or methacryl.
- Examples of (meth) acrylic acid monomers that can be used in the synthesis of oxazoline group-containing polymers include acrylic acid, methacrylic acid, and acrylic acid salts such as sodium acrylate and ammonium acrylate, sodium methacrylate, and ammonium methacrylate.
- Methacrylic acid salts of These (meth) acrylic acid monomers may be used alone or in combination of two or more at any ratio.
- Examples of (meth) acrylic acid ester monomers that can be used for the synthesis of oxazoline group-containing polymers include methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, stearyl acrylate, and perfluoroalkylethyl acrylate.
- Acrylates such as phenyl acrylate, 2-hydroxyethyl acrylate, 2-aminoethyl acrylate and salts thereof, methoxypolyethylene glycol acrylate, monoesters of acrylic acid and polyethylene glycol; methyl methacrylate, methacrylic acid Butyl, 2-ethylhexyl methacrylate, 2-hydroxyethyl methacrylate, methoxypolyethylene glycol methacrylate, monoesterified product of methacrylic acid and polyethylene glycol, 2-methacrylic acid 2- Such Minoechiru and methacrylic acid esters, such as salts thereof.
- These (meth) acrylic acid ester monomers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- aromatic monomer examples include styrene compounds such as styrene, ⁇ -methylstyrene, and sodium styrenesulfonate. These aromatic monomers may be used alone or in combination of two or more at any ratio.
- An oxazoline group-containing polymer is synthesized by polymerizing these monomers at the usage ratio described in, for example, JP2013-72002A, JP2644161A, etc. Can do.
- the oxazoline group-containing polymer may be synthesized, for example, by polymerizing a polymer having no oxazoline group and then substituting part or all of the functional groups in the polymer with the oxazoline group.
- the glass transition temperature (Tg) of the oxazoline group-containing polymer is preferably ⁇ 50 ° C. or higher, more preferably ⁇ 20 ° C. or higher. Yes, preferably 60 ° C. or lower, more preferably 30 ° C. or lower.
- the “glass transition temperature” of the oxazoline group-containing polymer is measured in accordance with the method used in the measurement of the glass transition temperature of the particulate polymer (C) described in the examples of the present specification. can do.
- the chemical formula amount (oxazoline equivalent) per mole of the oxazoline group of the oxazoline compound is preferably 70 or more, more preferably 100 or more, and still more preferably 300. It is above, Preferably it is 600 or less, More preferably, it is 500 or less.
- This oxazoline equivalent is also called an oxazoline value (mass per mole of oxazoline group (g-solid / eq.)).
- the storage stability of the slurry composition for a secondary battery negative electrode of the present invention can be sufficiently secured, and when it is 600 or less, a crosslinking reaction can be performed as a crosslinking agent. It can progress well.
- the oxazoline equivalent of the oxazoline compound can be calculated using the following formula.
- Oxazoline equivalent (molecular weight of oxazoline compound) / (number of oxazoline groups per molecule of oxazoline compound)
- the molecular weight of the oxazoline compound can be, for example, a polystyrene-equivalent number average molecular weight measured using GPC (gel permeation chromatography).
- the number of oxazoline groups per molecule can be quantified using, for example, IR (infrared spectroscopy).
- the carbodiimide compound has a carbodiimide group represented by the general formula (1): —N ⁇ C ⁇ N— (1) in the molecule, and is between the water-soluble thickener (A) and the water-soluble thickener.
- a crosslinkable compound capable of forming a crosslinked structure between the agent (A) and the particulate polymer (C) and between the particulate polymers (C).
- a crosslinking agent (B) having a carbodiimide group for example, a compound having two or more carbodiimide groups, specifically, general formula (2): —N ⁇ C ⁇ N—R 1.
- R 1 represents a divalent organic group.
- Suitable examples include polycarbodiimides and / or modified polycarbodiimides having a repeating unit represented by the formula:
- a modified polycarbodiimide means resin obtained by making the reactive compound mentioned later react with polycarbodiimide.
- the method for synthesizing the polycarbodiimide is not particularly limited.
- the organic polyisocyanate is reacted in the presence of a catalyst for promoting the carbodiimidization reaction of the isocyanate group (hereinafter referred to as “carbodiimidization catalyst”).
- Carbodiimidization catalyst a catalyst for promoting the carbodiimidization reaction of the isocyanate group
- polycarbodiimide can be synthesized.
- the polycarbodiimide having a repeating unit represented by the general formula (2) is a copolymer of an oligomer obtained by reacting an organic polyisocyanate (carbodiimide oligomer) and a monomer copolymerizable with the oligomer. Can also be synthesized.
- combination of this polycarbodiimide organic diisocyanate is preferable.
- Examples of the organic diisocyanate used for the synthesis of polycarbodiimide include those described in JP-A-2005-49370. Among these, 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate are particularly preferable from the viewpoint of storage stability of a slurry composition containing polycarbodiimide as the crosslinking agent (B).
- An organic diisocyanate may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- organic polyisocyanates having three or more isocyanate groups (trifunctional or higher functional organic polyisocyanates), and stoichiometric excesses of trifunctional or higher organic polyisocyanates and difunctional or higher polyfunctionality.
- Terminal isocyanate prepolymer obtained by reaction with a reactive active hydrogen-containing compound (hereinafter, the trifunctional or higher functional organic polyisocyanate and the terminal isocyanate prepolymer are collectively referred to as “trifunctional or higher functional organic polyisocyanates”). May be used.
- trifunctional or higher functional organic polyisocyanates include those described in JP-A-2005-49370.
- Trifunctional or higher functional organic polyisocyanates may be used alone or in combination of two or more at any ratio.
- the amount of the tri- or higher functional organic polyisocyanate used in the polycarbodiimide synthesis reaction is usually 40 parts by mass or less, preferably 20 parts by mass or less, per 100 parts by mass of the organic diisocyanate.
- an organic monoisocyanate can be added as necessary.
- an organic monoisocyanate when the organic polyisocyanate contains a trifunctional or higher functional organic polyisocyanate, the molecular weight of the obtained polycarbodiimide can be appropriately regulated.
- polycarbodiimide with a comparatively small molecular weight can be obtained by using organic diisocyanate together with organic monoisocyanate. Examples of such organic monoisocyanates include those described in JP-A-2005-49370.
- An organic monoisocyanate may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the amount of the organic monoisocyanate used in the synthesis reaction of the polycarbodiimide depends on the molecular weight required for the polycarbodiimide to be obtained and the presence or absence of the use of trifunctional or higher functional organic polyisocyanates. It is usually 40 parts by mass or less, preferably 20 parts by mass or less per 100 parts by mass of the functional or higher organic polyisocyanate) component.
- examples of the carbodiimidization catalyst include phospholene compounds, metal carbonyl complexes, metal acetylacetone complexes, and phosphate esters. Specific examples of these are disclosed in, for example, JP-A-2005-49370.
- a carbodiimidization catalyst may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the amount of the carbodiimidization catalyst is usually 0.001 part by mass or more, preferably 0.01 per 100 parts by mass of the total organic isocyanate (organic monoisocyanate, organic diisocyanate, and trifunctional or higher functional organic polyisocyanate) component. It is at least 30 parts by mass, preferably at most 10 parts by mass.
- the carbodiimidization reaction of organic polyisocyanate can be carried out in the absence of a solvent or in a suitable solvent.
- the solvent for carrying out the synthesis reaction in the solvent is not particularly limited as long as it can dissolve the polycarbodiimide or carbodiimide oligomer generated by heating during the synthesis reaction, and is a halogenated hydrocarbon solvent, ether solvent. , Ketone solvents, aromatic hydrocarbon solvents, amide solvents, aprotic polar solvents, and acetate solvents. Specific examples of these are disclosed in, for example, JP-A-2005-49370. These solvents may be used alone or in combination of two or more at any ratio.
- the amount of the solvent used in the polycarbodiimide synthesis reaction is such that the concentration of the total organic isocyanate component is usually 0.5% by mass or more, preferably 5% by mass or more, and usually 60% by mass or less, preferably The amount is 50% by mass or less. If the concentration of the total organic isocyanate component in the solvent is too high, the polycarbodiimide or carbodiimide oligomer produced may gel during the synthesis reaction, and if the concentration of the total organic isocyanate component in the solvent is too low, the reaction will occur. The speed is slow and productivity is reduced.
- the temperature of the carbodiimidization reaction of the organic polyisocyanate is appropriately selected according to the type of the organic isocyanate component and the carbodiimidization catalyst, but is usually 20 ° C. or higher and 200 ° C. or lower.
- the organic isocyanate component may be added in total before the reaction, or a part or all of the organic isocyanate component may be added continuously or stepwise during the reaction.
- a compound capable of reacting with an isocyanate group is added at an appropriate reaction stage from the initial stage to the late stage of the carbodiimidization reaction of the organic polyisocyanate, and the terminal isocyanate group of the polycarbodiimide is sealed.
- the molecular weight of the polycarbodiimide can also be adjusted.
- the compound which can react with an isocyanate group can be added in the latter stage of the carbodiimidization reaction of organic polyisocyanate, and the molecular weight of the polycarbodiimide obtained can also be controlled to a predetermined value.
- Examples of such a compound capable of reacting with an isocyanate group include alcohols such as methanol, ethanol, i-propanol and cyclohexanol; and amines such as dimethylamine, diethylamine and benzylamine.
- a hydric alcohol, polyalkylene oxide, polyethylene glycol monomethacrylate, polypropylene glycol monomethacrylate, polyethylene glycol monoacrylate, or polypropylene glycol monoacrylate is preferred.
- polycarbodiimide having a polycarbodiimide group and a monomer unit derived from a divalent alcohol is synthesized by copolymerizing a divalent alcohol having a hydroxyl group at both ends of the molecular chain with a carbodiimide oligomer by a known method. can do.
- the polycarbodiimide as the crosslinking agent (B) has a monomer unit derived from a divalent or higher alcohol, preferably a monomer unit derived from a divalent alcohol, a slurry composition containing the polycarbodiimide.
- the wettability of the negative electrode formed from the electrolyte to the electrolytic solution can be improved, and the injection property of the electrolytic solution in the production of a secondary battery including the negative electrode can be improved.
- the water solubility of the polycarbodiimide can be increased, and the polycarbodiimide is self-micelleized in water (the hydrophobic carbodiimide group is covered with a hydrophilic ethylene glycol chain). Therefore, chemical stability can be improved.
- the above-mentioned polycarbodiimide is used for preparing the slurry composition for secondary battery negative electrode of the present invention as a solution or as a solid separated from the solution.
- a method for separating polycarbodiimide from a solution for example, a polycarbodiimide solution is added to a non-solvent inert to the polycarbodiimide, and the resulting precipitate or oil is separated and collected by filtration or decantation.
- a method of separating and collecting by spray drying a method of separating and collecting by using a change in solubility with respect to the temperature of the solvent used in the synthesis of the obtained polycarbodiimide, that is, immediately after the synthesis, the solvent is dissolved in the solvent
- a method of separating / collecting the turbid liquid by filtration or the like can be mentioned, and these separation / collecting methods can also be appropriately combined.
- the number average molecular weight in terms of polystyrene (hereinafter referred to as “Mn”) determined by gel permeation chromatography (GPC) of polycarbodiimide in the present invention is usually 400 or more, preferably 1,000 or more, particularly preferably 2, 000 or more, and usually 500,000 or less, preferably 200,000 or less, particularly preferably 100,000 or less.
- the modified polycarbodiimide is prepared by adding at least one reactive compound to at least one polycarbodiimide having a repeating unit represented by the general formula (2) at an appropriate temperature in the presence or absence of a suitable catalyst. It can be synthesized by reaction (hereinafter referred to as “denaturation reaction”).
- the reactive compound used for the synthesis of the modified polycarbodiimide has one group having reactivity with the polycarbodiimide (hereinafter, simply referred to as “reactive group”) in the molecule, and another functional group.
- This reactive compound can be an aromatic compound, an aliphatic compound or an alicyclic compound, and the ring structure in the aromatic compound and the alicyclic compound may be a carbocyclic ring or a heterocyclic ring.
- the reactive group in the reactive compound may be a group having active hydrogen, and examples thereof include a carboxyl group or a primary or secondary amino group.
- a reactive compound has another functional group in addition to one reactive group in the molecule
- Other functional groups possessed by the reactive compound include groups having an action of promoting the crosslinking reaction of polycarbodiimide and / or modified polycarbodiimide, and the second and subsequent groups in one molecule of the reactive compound (that is, as described above).
- the above-mentioned groups having active hydrogen are also included.
- carboxyl groups and primary groups exemplified as groups having active hydrogen in addition to carboxylic anhydride groups and tertiary amino groups. Or a secondary amino group etc. can be mentioned.
- two or more identical or different groups may exist in one molecule of the reactive compound.
- Examples of the reactive compound include those described in JP-A-2005-49370. Of these, trimellitic anhydride and nicotinic acid are preferable.
- a reactive compound may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the amount of the reactive compound used in the modification reaction for synthesizing the modified polycarbodiimide is appropriately adjusted according to the type of polycarbodiimide and reactive compound, the physical properties required of the resulting modified polycarbodiimide, etc.
- the ratio of the reactive group in the reactive compound to 1 mol of the repeating unit represented by the general formula (2) is preferably 0.01 mol or more, more preferably 0.02 mol or more, preferably The amount is 1 mol or less, more preferably 0.8 mol or less.
- the reaction between the reactive group in the reactive compound and the repeating unit represented by the general formula (2) of the polycarbodiimide proceeds quantitatively, and the functionality corresponding to the amount of the reactive compound used.
- Groups are introduced into the modified polycarbodiimide.
- the modification reaction can be carried out in the absence of a solvent, but is preferably carried out in a suitable solvent.
- a solvent is not particularly limited as long as it is inactive with respect to polycarbodiimide and a reactive compound and can dissolve them, and examples thereof are used for the synthesis of the above-mentioned polycarbodiimide.
- ether solvents, amide solvents, ketone solvents, aromatic hydrocarbon solvents, aprotic polar solvents, and the like are examples thereof.
- the amount of the solvent used in the modification reaction is usually 10 parts by mass or more, preferably 50 parts by mass or more, and usually 10,000 parts by mass or less, preferably 5,000 parts by mass, per 100 parts by mass of the reaction raw materials. It is as follows.
- the temperature of the modification reaction is appropriately selected according to the type of polycarbodiimide or reactive compound, but is usually ⁇ 10 ° C. or higher, usually 100 ° C. or lower, preferably 80 ° C. or lower.
- the Mn of the modified polycarbodiimide in the present invention is usually 500 or more, preferably 1,000 or more, more preferably 2,000 or more, and usually 1,000,000 or less, preferably 400,000 or less, more preferably. Is 200,000 or less.
- the chemical formula amount (NCN equivalent) of the carbodiimide compound per mole of the carbodiimide group (—N ⁇ C ⁇ N—) is preferably 300 or more. More preferably, it is 400 or more, preferably 600 or less, more preferably 500 or less.
- NCN equivalent of the crosslinking agent (B) is 300 or more, the storage stability of the slurry composition for a secondary battery negative electrode of the present invention can be sufficiently ensured.
- the crosslinking reaction can be favorably progressed.
- the NCN equivalent of the carbodiimide compound is obtained, for example, by obtaining the polystyrene-equivalent number average molecular weight of the carbodiimide compound using GPC (gel permeation chromatography), and carbodiimide per molecule of the carbodiimide compound using IR (infrared spectroscopy).
- the number of groups can be quantitatively analyzed and calculated using the following formula.
- NCN equivalent (Number average molecular weight in terms of polystyrene of carbodiimide compound) / (Number of carbodiimide groups per molecule of carbodiimide compound)
- the viscosity of the 1% by mass aqueous solution of the crosslinking agent (B) described above is preferably 5000 mPa ⁇ s or less, more preferably 700 mPa ⁇ s or less, and particularly preferably 150 mPa ⁇ s or less.
- the adhesion between the negative electrode mixture layer and the current collector can be excellent.
- the viscosity of the 1 mass% aqueous solution of a crosslinking agent (B) can be measured by the method similar to the viscosity of the 1 mass% aqueous solution of the above-mentioned carboxymethylcellulose (salt).
- the crosslinking agent (B) is preferably water-soluble. Since the crosslinking agent (B) is water-soluble, the crosslinking agent (B) can be prevented from being unevenly distributed in the aqueous slurry composition, and the obtained negative electrode mixture layer can form a suitable crosslinked structure. . Therefore, the adhesion strength between the negative electrode mixture layer and the current collector in the obtained secondary battery is ensured, and electrical characteristics such as initial coulomb efficiency, initial resistance, and cycle characteristics are improved, and in addition, resistance after cycling. The rise can be suppressed. Furthermore, the water resistance of the negative electrode can be improved.
- the crosslinking agent (B) is “water-soluble” means a mixture obtained by adding 1 part by mass (corresponding to solid content) of the crosslinking agent per 100 parts by mass of ion-exchanged water and stirring. Is adjusted to at least one of the conditions within the range of temperature 20 ° C. or higher and 70 ° C. or lower and pH 3 or higher and 12 or lower (using NaOH aqueous solution and / or HCl aqueous solution for pH adjustment), 250 When passing through a mesh screen, the solid content of the residue remaining on the screen without passing through the screen does not exceed 50 mass% with respect to the solid content of the added crosslinking agent.
- the crosslinking agent shall be water-soluble.
- the mixture of the crosslinking agent and water is separated into two phases from the viewpoint of improving the cross-linking structure formation reaction and improving the adhesion strength and cycle characteristics between the negative electrode mixture layer and the current collector. More preferably, it is in a one-phase water-soluble state, that is, the crosslinking agent is one-phase water-soluble.
- the water solubility of the crosslinking agent (B) is preferably 80% by mass or more, and more preferably 90% by mass or more for the same reason as described above that the crosslinking agent is preferably water-soluble.
- the “water solubility” of the crosslinking agent (B) means that the mixture obtained by adding 1 part by mass of the crosslinking agent (corresponding to the solid content) per 100 parts by mass of ion-exchange water and adjusting the mixture to 25 ° C. and pH 7 is adjusted.
- the particulate polymer (C) having a functional group that reacts with the crosslinking agent (B) is a slurry composition for secondary battery negative electrode of the present invention.
- the component for example, the negative electrode active material contained in the negative electrode can be held so as not to be detached from the negative electrode in the manufactured negative electrode.
- the particulate polymer in the negative electrode mixture layer generally absorbs the electrolytic solution when immersed in the electrolytic solution.
- the particulate polymer also binds particles other than the negative electrode active material contained in the negative electrode mixture layer, and also plays a role of maintaining the strength of the negative electrode mixture layer.
- “including a monomer unit” means “a monomer-derived structural unit is contained in a polymer obtained using the monomer”.
- the particulate polymer (C) used in the present invention has a functional group that reacts with a functional group (for example, an epoxy group, an oxazoline group, a carbodiimide group, etc.) of the crosslinking agent (B). Since the particulate polymer (C) has a functional group that reacts with the crosslinking agent (B), the particulate polymers (C) and the water-soluble thickener ( Crosslinking between A) and the particulate polymer (C) becomes possible.
- a functional group for example, an epoxy group, an oxazoline group, a carbodiimide group, etc.
- the particulate polymer (C) a known polymer having a functional group that reacts with the functional group of the crosslinking agent (B), for example, a diene polymer, an acrylic polymer, a fluoropolymer, a silicon polymer, Among them, it is preferable to use a copolymer having an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit.
- the copolymer having an aromatic vinyl monomer unit capable of enhancing the stability of the polymer can satisfactorily function as the particulate polymer (C).
- the polymer mentioned above may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- examples of the functional group that reacts with the crosslinking agent (B) in the particulate polymer (C) include a carboxyl group, a hydroxyl group, a glycidyl ether group, and a thiol group.
- the particulate polymer (C) is composed of a carboxyl group, a hydroxyl group, and a thiol. It preferably has one or more of groups, and more preferably has at least one of a carboxyl group and a hydroxyl group.
- the particulate polymer (C) has both a carboxyl group and a hydroxyl group from the viewpoints of both electrical characteristics such as cycle characteristics and suppression of swelling of the negative electrode accompanying charge / discharge.
- the “particulate polymer” is a polymer that can be dispersed in an aqueous medium such as water, and exists in a particulate form in the aqueous medium.
- the particulate polymer has an insoluble content of 90% by mass or more when 0.5 g of the particulate polymer is dissolved in 100 g of water at 25 ° C.
- the slurry composition for secondary battery negative electrode of the present invention needs to contain 0.5 parts by mass or more of the particulate polymer (C) per 100 parts by mass of the negative electrode active material described in detail later.
- it is 0.8 mass part or more, More preferably, it contains 1.0 mass part or more, It is necessary to contain 20 mass parts or less, Preferably it is 5 mass parts or less, More preferably, it contains 2 mass parts or less.
- the slurry composition for a secondary battery negative electrode contains 0.5 parts by mass or more of the particulate polymer (C) per 100 parts by mass of the negative electrode active material, thereby forming a cross-linked structure well and binding properties. Can be secured.
- the strength of the negative electrode mixture layer obtained using the slurry composition can be ensured, and swelling of the negative electrode can be sufficiently suppressed.
- adhesion between the negative electrode mixture layer and the current collector can be ensured.
- the slurry composition for secondary battery negative electrodes contains 20 parts by mass or less of the particulate polymer (C) per 100 parts by mass of the negative electrode active material.
- the electrical characteristics such as can be ensured.
- it can suppress that impurities, such as an emulsifier which remain
- the slurry composition for secondary battery negative electrode of the present invention preferably contains 10 parts by mass or more of the particulate polymer (C) per 100 parts by mass of the water-soluble thickener (A), more preferably 30. More than 50 parts by mass, more preferably 50 parts by mass or more, preferably less than 500 parts by mass, more preferably 300 parts by mass or less, still more preferably 200 parts by mass or less.
- the slurry composition for the secondary battery negative electrode contains 10 parts by mass or more of the particulate polymer (C) per 100 parts by mass of the water-soluble thickener (A), so that the crosslinked structure is well formed and bound. Sex can be secured.
- the strength of the negative electrode mixture layer obtained using the slurry composition can be ensured, and swelling of the negative electrode can be sufficiently suppressed.
- adhesion between the negative electrode mixture layer and the current collector can be ensured.
- the slurry composition for secondary battery negative electrodes contains less than 500 parts by mass of the particulate polymer (C) per 100 parts by mass of the water-soluble thickener (A), thereby ensuring the liquid injection property of the electrolyte.
- an increase in the initial resistance of the negative electrode can be suppressed.
- it can suppress that impurities, such as an emulsifier which remain
- an aliphatic conjugated diene unit capable of forming an aliphatic conjugated diene monomer unit The monomer is not particularly limited, and 1,3-butadiene, 2-methyl-1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 2-chloro-1,3-butadiene, Substituted straight chain conjugated pentadienes, substituted and side chain conjugated hexadienes and the like can be used, and among these, 1,3-butadiene is preferred.
- an aliphatic conjugated diene monomer may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the content of the aliphatic conjugated diene monomer unit is preferably 20% by mass or more, more preferably 30% by mass or more, preferably 70% by mass or less, more preferably 60%. It is at most 55% by mass, particularly preferably at most 55% by mass.
- the content ratio of the aliphatic conjugated diene monomer unit is 20% by mass or more, the flexibility of the negative electrode can be increased, and when the content is 70% by mass or less, the negative electrode mixture layer and the current collector.
- the electrolyte solution resistance of the negative electrode obtained using the slurry composition for secondary battery negative electrode of the present invention can be improved.
- the aromatic vinyl monomer that can form the aromatic vinyl monomer unit of the particulate polymer (C) is not particularly limited, and includes styrene, ⁇ -methylstyrene, vinyl toluene, divinylbenzene, and the like. Among them, styrene is preferable.
- an aromatic vinyl monomer may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the content ratio of the aromatic vinyl monomer unit is preferably 30% by mass or more, more preferably 35% by mass or more, preferably 79.5% by mass or less, more preferably. It is 69 mass% or less.
- the content ratio of the aromatic vinyl monomer unit is 30% by mass or more, it is possible to improve the electrolytic solution resistance of the negative electrode obtained using the slurry composition for secondary battery negative electrode of the present invention, 79 When the content is 5% by mass or less, the adhesion between the negative electrode mixture layer and the current collector can be improved.
- the particulate polymer (C) contains 1,3-butadiene units as aliphatic conjugated diene monomer units and styrene units as aromatic vinyl monomer units (that is, styrene-butadiene copolymer). It is preferable that
- the particulate polymer (C) needs to have a functional group that reacts with the crosslinking agent (B). That is, the particulate polymer (C) needs to have a monomer unit containing a functional group that reacts with the crosslinking agent (B).
- the monomer unit containing a functional group that reacts with the crosslinking agent (B) include an ethylenically unsaturated carboxylic acid monomer unit, an unsaturated monomer unit having a hydroxyl group, and an unsaturated monomer having a glycidyl ether group. Examples thereof include a unit and a monomer unit having a thiol group.
- Examples of the ethylenically unsaturated carboxylic acid monomer that can be used in the production of the particulate polymer (C) having a carboxylic acid group as a functional group that reacts with the crosslinking agent (B) include acrylic acid, methacrylic acid, crotonic acid, Examples thereof include monocarboxylic and dicarboxylic acids such as maleic acid, fumaric acid and itaconic acid, and anhydrides thereof.
- acrylic acid, methacrylic acid and itaconic acid are preferable as the ethylenically unsaturated carboxylic acid monomer from the viewpoint of the stability of the slurry composition for secondary battery negative electrode of the present invention.
- these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- Examples of unsaturated monomers having a hydroxyl group that can be used in the production of the particulate polymer (C) having a hydroxyl group as a functional group that reacts with the crosslinking agent (B) include 2-hydroxyethyl acrylate and 2-hydroxyethyl.
- 2-hydroxyethyl acrylate is preferred.
- these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- Examples of unsaturated monomers having a glycidyl ether group that can be used in the production of the particulate polymer (C) having a glycidyl ether group as a functional group that reacts with the crosslinking agent (B) include glycidyl acrylate and glycidyl. And methacrylate. Of these, glycidyl methacrylate is preferred. In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- Examples of the monomer unit having a thiol group that can be used in the production of the particulate polymer (C) having a thiol group as a functional group that reacts with the crosslinking agent (B) include pentaerythritol tetrakis (3-mercaptobutyrate). ), Trimethylolpropane-tris (3-mercaptobutyrate), trimethylolethane-tris (3-mercaptobutyrate), and the like. Among these, pentaerythritol tetrakis (3-mercaptobutyrate) is preferable. In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- the functional group that reacts with the crosslinking agent (B) in the particulate polymer (C) is introduced by using a monomer containing a functional group that reacts with the crosslinking agent (B) as described above for polymerization. For example, after polymerizing a particulate polymer that does not have a functional group that reacts with the crosslinking agent (B), the functional group in the particulate polymer is converted into a functional group that reacts with the crosslinking agent (B).
- Particulate polymer (C) may be prepared by introducing by partial or complete substitution.
- repeating unit in the granular polymer (C) having the “functional group that reacts with the crosslinking agent (B)” introduced in this way is also a “single quantity including a functional group that reacts with the crosslinking agent (B)”. It shall be included in “body unit”.
- the content rate of the monomer unit containing the functional group which reacts with a crosslinking agent (B) in a particulate polymer (C) is not specifically limited, 10 mass% or less is preferable and an upper limit is 8 mass% or less. More preferably, 5% by mass or less is particularly preferable, while the lower limit is preferably 0.5% by mass or more, more preferably 1.0% by mass or more, and particularly preferably 1.5% by mass or more. If the content rate of the said monomer is the said range, it will be excellent in the mechanical stability and chemical stability of the particulate polymer (C) obtained.
- the particulate polymer (C) may contain any repeating unit other than those described above as long as the effects of the present invention are not significantly impaired.
- the monomer corresponding to the arbitrary repeating unit include a vinyl cyanide monomer, an unsaturated carboxylic acid alkyl ester monomer, and an unsaturated carboxylic acid amide monomer.
- these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- the content ratio of the monomer corresponding to any repeating unit in the particulate polymer (C) is not particularly limited, but the upper limit is preferably 10% by mass or less, more preferably 8% by mass or less, and more preferably 5% by mass. % Is particularly preferable, while the lower limit is preferably 0.5% by mass or more, more preferably 1.0% by mass or more, and particularly preferably 1.5% by mass or more.
- vinyl cyanide monomer examples include acrylonitrile, methacrylonitrile, ⁇ -chloroacrylonitrile, ⁇ -ethylacrylonitrile and the like. Of these, acrylonitrile and methacrylonitrile are preferable. In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- unsaturated carboxylic acid alkyl ester monomers include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, dimethyl fumarate, diethyl fumarate, dimethyl maleate, diethyl maleate, dimethyl itaconate, monomethyl Examples thereof include fumarate, monoethyl fumarate, 2-ethylhexyl acrylate and the like. Of these, methyl methacrylate is preferable. In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- Examples of the unsaturated carboxylic acid amide monomer include acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, N, N-dimethylacrylamide and the like. Of these, acrylamide and methacrylamide are preferable. In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- the particulate polymer (C) may be produced using monomers used in usual emulsion polymerization such as ethylene, propylene, vinyl acetate, vinyl propionate, vinyl chloride, vinylidene chloride, and the like. . In addition, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
- the upper limit is preferably 10% by mass or less, more preferably 8% by mass or less, particularly preferably 5% by mass or less, while the lower limit is preferably 0.5% by mass or more. 1.0 mass% or more is more preferable, and 1.5 mass% or more is especially preferable.
- the particulate polymer (C) consisting of a copolymer having an aliphatic conjugated diene monomer unit and an aromatic vinyl monomer unit is, for example, a monomer composition containing the above-mentioned monomer. It is produced by polymerization in an aqueous solvent.
- the content ratio of each monomer in the monomer composition is usually the same as the content ratio of the repeating unit in the desired particulate polymer (C).
- the aqueous solvent is not particularly limited as long as the particulate polymer (C) is dispersible in a particle state, and usually has a boiling point at normal pressure of usually 80 ° C. or higher, preferably 100 ° C. or higher. It is selected from aqueous solvents at 350 ° C. or lower, preferably 300 ° C. or lower.
- examples of the aqueous solvent include water; ketones such as diacetone alcohol and ⁇ -butyrolactone; alcohols such as ethyl alcohol, isopropyl alcohol, and normal propyl alcohol; propylene glycol monomethyl ether, methyl cellosolve, and ethyl cellosolve.
- Glycol ethers such as ethylene glycol tertiary butyl ether, butyl cellosolve, 3-methoxy-3-methyl-1-butanol, ethylene glycol monopropyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, dipropylene glycol monomethyl ether; And ethers such as 3-dioxolane, 1,4-dioxolane and tetrahydrofuran; Among these, water is particularly preferable from the viewpoint that it is not flammable and a dispersion of particles of the particulate polymer (C) can be easily obtained. In addition, you may use water as a main solvent, and mix and use aqueous solvents other than said water in the range which can ensure the dispersion state of the particle
- the polymerization method is not particularly limited, and any method such as a solution polymerization method, a suspension polymerization method, a bulk polymerization method, and an emulsion polymerization method can be used.
- the polymerization reaction for example, any reaction such as ionic polymerization, radical polymerization, and living radical polymerization can be used.
- it is easy to obtain a high molecular weight body, and since the polymer is obtained in a state of being dispersed in water as it is, no redispersion treatment is required, and as it is for producing the slurry composition for secondary battery negative electrode of the present invention.
- an emulsion polymerization method is particularly preferred.
- the emulsion polymerization can be performed according to a conventional method.
- seed polymerization may be performed using seed particles.
- the polymerization conditions can also be arbitrarily selected depending on the polymerization method and the type of polymerization initiator.
- the aqueous dispersion of particulate polymer (C) particles obtained by the above-described polymerization method is, for example, alkali metal (for example, Li, Na, K, Rb, Cs) hydroxide, ammonia, inorganic ammonium.
- alkali metal for example, Li, Na, K, Rb, Cs
- ammonia inorganic ammonium.
- a basic aqueous solution containing a compound for example, NH 4 Cl
- an organic amine compound for example, ethanolamine, diethylamine
- the particulate polymer (C) is water-insoluble. Therefore, the particulate polymer (C) is usually in the form of particles in the aqueous slurry composition, and is contained in, for example, the secondary battery negative electrode while maintaining the particle shape.
- the particulate polymer (C) has a number average particle size of preferably 50 nm or more, more preferably 70 nm or more, and preferably 500 nm or less. Is 400 nm or less. When the number average particle size is in the above range, the strength and flexibility of the obtained negative electrode can be improved.
- the number average particle diameter can be easily measured by transmission electron microscopy, Coulter counter, laser diffraction scattering method, or the like.
- the gel content of the particulate polymer (C) is preferably 50% by mass or more, more preferably 80% by mass or more, preferably 98% by mass or less, more preferably 95% by mass or less.
- the gel content of the particulate polymer (C) is less than 50% by mass, the cohesive force of the particulate polymer (C) may be reduced, and the adhesion to the current collector or the like may be insufficient.
- the gel content of the particulate polymer (C) is more than 98% by mass, the particulate polymer (C) loses toughness and becomes brittle, and as a result, the adhesion may be insufficient.
- the "gel content" of a particulate polymer (C) can be measured using the measuring method as described in the Example of this specification.
- the glass transition temperature (T g ) of the particulate polymer (C) is preferably ⁇ 30 ° C. or higher, more preferably ⁇ 20 ° C. or higher, preferably 80 ° C. or lower, more preferably 30 ° C. or lower.
- T g glass transition temperature
- the glass transition temperature of the particulate polymer (C) is ⁇ 30 ° C. or higher, the blended components in the slurry composition for secondary battery negative electrode of the present invention are prevented from aggregating and settling, and the slurry composition of Stability can be ensured. Furthermore, swelling of the negative electrode can be suitably suppressed. Moreover, workability at the time of apply
- the glass transition temperature of a particulate polymer (C) is 80 degrees C or less. be able to.
- the “glass transition temperature” of the particulate polymer (C) can be measured using the measuring method described in the examples of the present specification.
- the glass transition temperature and gel content of particulate polymer (C) are suitably adjusted by changing the preparation conditions (for example, the monomer to be used, polymerization conditions, etc.) of particulate polymer (C). be able to.
- the glass transition temperature can be adjusted by changing the type and amount of the monomer used. For example, the use of a monomer such as styrene or acrylonitrile can increase the glass transition temperature. If a monomer such as butyl acrylate or butadiene is used, the glass transition temperature can be lowered.
- the gel content can be adjusted by changing the polymerization temperature, the type of polymerization initiator, the type and amount of molecular weight regulator, the conversion rate when the reaction is stopped, for example, by reducing the chain transfer agent
- the gel content can be increased, and the gel content can be decreased by increasing the chain transfer agent.
- the negative electrode active material is a material that transfers electrons in the negative electrode of the secondary battery.
- the negative electrode active material used in the negative electrode of the lithium ion secondary battery will be described as an example.
- the negative electrode active material of the lithium ion secondary battery a material that can occlude and release lithium is usually used.
- the material that can occlude and release lithium include a carbon-based negative electrode active material, a non-carbon-based negative electrode active material, and an active material obtained by combining these materials.
- the negative-electrode active material containing the non-carbon-based negative electrode active material expands and contracts with charge / discharge. Therefore, when a negative electrode active material containing a non-carbon-based negative electrode active material is used, the negative electrode gradually expands due to repeated expansion and contraction of the negative electrode active material, and the secondary battery is deformed to cause cycle characteristics.
- the electrical characteristics such as
- the negative electrode formed using the slurry composition for secondary battery negative electrode of the present invention the negative electrode is formed of the water-soluble thickener (A), the crosslinking agent (B) and the particulate polymer (C). Due to the cross-linked structure, swelling of the negative electrode due to expansion and contraction of the negative electrode active material can be suppressed, and electrical characteristics such as cycle characteristics can be improved.
- the non-carbon-based negative electrode active material is an active material excluding a carbon-based negative electrode active material made of only a carbonaceous material or a graphite material, and examples of the non-carbon-based negative electrode active material include a metal-based negative electrode active material. .
- the metal-based negative electrode active material is an active material containing a metal, and usually contains an element capable of inserting lithium in the structure, and the theoretical electric capacity per unit mass when lithium is inserted is 500 mAh / g or more. Is an active material.
- the metal-based negative electrode active material for example, lithium metal, a single metal capable of forming a lithium alloy (for example, Ag, Al, Ba, Bi, Cu, Ga, Ge, In, Ni, P, Pb, Sb, Si, Sn, Sr, Zn, Ti, etc.) and alloys thereof, and oxides, sulfides, nitrides, silicides, carbides, phosphides, and the like thereof are used.
- active materials containing silicon are preferable. This is because the capacity of the lithium ion secondary battery can be increased by using the silicon-based negative electrode active material.
- silicon-based negative electrode active materials include silicon (Si), alloys containing silicon, SiO, SiO x , and a composite of a Si-containing material obtained by coating or combining a Si-containing material with conductive carbon and conductive carbon. Etc.
- the alloy containing silicon examples include an alloy composition containing silicon, aluminum, and a transition metal such as iron, and further containing a rare earth element such as tin and yttrium.
- a transition metal such as iron
- a rare earth element such as tin and yttrium.
- an alloy containing silicon (A) an amorphous phase containing silicon; (B) a nanocrystalline phase comprising tin, indium, and yttrium, lanthanide elements, actinide elements, or combinations thereof; Of the mixture.
- Such an alloy can be prepared, for example, by a method described in JP2013-65569A, specifically, a melt spinning method.
- SiO x is a compound containing at least one of SiO and SiO 2 and Si, and x is usually 0.01 or more and less than 2. Then, SiO x, for example, can be formed by using a disproportionation reaction of silicon monoxide (SiO). Specifically, SiO x can be prepared by heat-treating SiO, optionally in the presence of a polymer such as polyvinyl alcohol, to produce silicon and silicon dioxide. The heat treatment can be performed at a temperature of 900 ° C. or higher, preferably 1000 ° C. or higher, in an atmosphere containing an organic gas and / or vapor after grinding and mixing SiO and optionally a polymer.
- SiO x can be prepared by heat-treating SiO, optionally in the presence of a polymer such as polyvinyl alcohol, to produce silicon and silicon dioxide. The heat treatment can be performed at a temperature of 900 ° C. or higher, preferably 1000 ° C. or higher, in an atmosphere containing an organic gas and / or
- a composite of Si-containing material and conductive carbon for example, a pulverized mixture of SiO, a polymer such as polyvinyl alcohol, and optionally a carbon material is heat-treated in an atmosphere containing, for example, an organic gas and / or steam.
- an organic gas and / or steam can be mentioned.
- the silicon-based negative electrode active material particularly an alloy containing silicon
- the silicon-based negative electrode active material is accompanied by charge / discharge. Large and large (for example, about 5 times) and expand and contract.
- the water-soluble thickener (A) and The cross-linking structure formed by the cross-linking agent (B) and the particulate polymer (C) can sufficiently suppress the swelling of the negative electrode due to the expansion and contraction of the negative electrode active material.
- a mixture of a carbon-based negative electrode active material and a silicon-based negative electrode active material is used as the negative electrode active material. Is preferred.
- the mixture of the carbon-based negative electrode active material and the silicon-based negative electrode active material is a mixture of the carbon-based negative electrode active material and the silicon-based negative electrode active material, optionally in the presence of a polymer such as polyvinyl alcohol. The thing which was done is mentioned.
- the carbon-based negative electrode active material refers to an active material having carbon as a main skeleton into which lithium can be inserted (also referred to as “dope”).
- examples of the carbon-based negative electrode active material include a carbonaceous material and a graphite material. Is mentioned.
- the carbonaceous material is a material having a low degree of graphitization (ie, low crystallinity) obtained by carbonizing a carbon precursor by heat treatment at 2000 ° C. or lower.
- the minimum of the heat processing temperature at the time of carbonizing is not specifically limited, For example, it can be 500 degreeC or more.
- the carbonaceous material include graphitizable carbon that easily changes the carbon structure depending on the heat treatment temperature, and non-graphitizable carbon having a structure close to an amorphous structure typified by glassy carbon.
- the graphitizable carbon for example, a carbon material using tar pitch obtained from petroleum or coal as a raw material can be mentioned.
- examples of the non-graphitizable carbon include a phenol resin fired body, polyacrylonitrile-based carbon fiber, pseudo-isotropic carbon, furfuryl alcohol resin fired body (PFA), and hard carbon.
- the graphite material is a material having high crystallinity close to that of graphite obtained by heat-treating graphitizable carbon at 2000 ° C. or higher.
- the upper limit of heat processing temperature is not specifically limited, For example, it can be 5000 degrees C or less.
- the graphite material include natural graphite and artificial graphite.
- the artificial graphite for example, artificial graphite obtained by heat-treating carbon containing graphitizable carbon mainly at 2800 ° C. or higher, graphitized MCMB heat-treated at 2000 ° C. or higher, and mesophase pitch-based carbon fiber at 2000 ° C. Examples thereof include graphitized mesophase pitch-based carbon fibers that have been heat-treated.
- the negative electrode active material when a mixture of a carbon-based negative electrode active material and a silicon-based negative electrode active material is used as the negative electrode active material, from the viewpoint of sufficiently increasing the capacity of the lithium ion secondary battery while sufficiently suppressing the occurrence of swelling of the negative electrode.
- artificial graphite as the carbon-based negative electrode active material, from the group consisting of Si, an alloy containing silicon, SiO x , and a composite of Si-containing material and conductive carbon as the silicon-based negative electrode active material. It is preferable to use one or more selected, and it is more preferable to use an alloy containing silicon. When an alloy containing silicon is used, the capacity of the lithium ion secondary battery can be sufficiently increased, and the initial coulomb efficiency and cycle characteristics can be improved.
- the negative electrode active material preferably contains 30 parts by mass or more, more preferably 50 parts by mass or more, and preferably 99 parts by mass or less, of 100 parts by mass of the negative electrode active material, It is particularly preferable to contain not more than part by mass.
- the amount of the silicon-based negative electrode active material in 100 parts by mass of the negative electrode active material is 99 parts by mass or less, so that the occurrence of swelling of the negative electrode is sufficiently achieved Can be suppressed.
- the particle size and specific surface area of the negative electrode active material are not particularly limited, and can be the same as those of conventionally used negative electrode active materials.
- the slurry composition for a secondary battery negative electrode of the present invention may contain components such as a conductive material, a reinforcing material, a leveling agent, and an electrolytic solution additive in addition to the above components. These are not particularly limited as long as they do not affect the battery reaction, and known ones such as those described in International Publication No. 2012/115096 can be used. These components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- the slurry composition for a secondary battery negative electrode of the present invention may be prepared by arbitrarily premixing each of the above components and then dispersing it in an aqueous medium as a dispersion medium, or a water-soluble thickener ( After preparing a binder composition containing A), a crosslinking agent (B), and a particulate polymer (C), the binder composition and the negative electrode active material are dispersed in an aqueous medium as a dispersion medium. May be prepared. From the viewpoint of dispersibility of each component in the slurry composition, it is preferable to prepare the slurry composition by dispersing each of the above components in an aqueous medium as a dispersion medium.
- the above components and the aqueous medium are mixed using a mixer such as a ball mill, a sand mill, a bead mill, a pigment disperser, a grinder, an ultrasonic disperser, a homogenizer, a planetary mixer, or a fill mix.
- a mixer such as a ball mill, a sand mill, a bead mill, a pigment disperser, a grinder, an ultrasonic disperser, a homogenizer, a planetary mixer, or a fill mix.
- a slurry composition water is usually used as the aqueous medium, but an aqueous solution of an arbitrary compound or a mixed solution of a small amount of an organic medium and water may be used.
- the solid content concentration of the slurry composition is a concentration at which each component can be uniformly dispersed, for example, 30% by mass to 90% by mass, and more preferably 40% by mass to 80% by mass. Can do.
- the negative electrode for secondary batteries of this invention can be manufactured using the slurry composition for negative electrodes of secondary batteries of this invention. And the negative electrode for secondary batteries of this invention is equipped with a collector and the negative mix layer formed on the collector, and a negative mix layer is a slurry composition for secondary battery negative electrodes of this invention. Obtained from. According to the secondary battery negative electrode of the present invention, the adhesion between the current collector and the negative electrode mixture layer can be improved, and the electrical characteristics of the secondary battery can be improved.
- the negative electrode for a secondary battery of the present invention includes, for example, a step of applying the slurry composition for a negative electrode of a secondary battery described above on a current collector (application step), and a secondary battery applied on the current collector.
- Application step a step of applying the slurry composition for a negative electrode of a secondary battery described above on a current collector
- a secondary battery applied on the current collector Produced through a step of drying the negative electrode slurry composition to form a negative electrode mixture layer on the current collector (drying step) and optionally a step of further heating the negative electrode mixture layer (heating step).
- drying step a step of drying the negative electrode slurry composition to form a negative electrode mixture layer on the current collector
- heating step optionally a step of further heating the negative electrode mixture layer.
- the cross-linking reaction via the cross-linking agent (B) proceeds by heat applied in the drying step or heat applied in the heating step.
- the water-soluble thickener (A), the water-soluble thickener (A) and the particulate polymer (C), and the particulate polymer (C) are the crosslinking agent (B).
- a cross-linked structure is formed through cross-linking, and this cross-linked structure can suppress swelling associated with charging and discharging, improve the adhesion between the current collector and the negative electrode mixture layer, and further improve initial coulomb efficiency, initial resistance, It is possible to improve the electrical characteristics of the secondary battery, for example, by improving the cycle characteristics and suppressing the increase in resistance after cycling.
- this crosslinked structure makes it difficult for the water-soluble thickener (A), the crosslinking agent (B), and the particulate polymer (C) incorporated in the crosslinked structure to dissolve and disperse in water. Improved water resistance.
- a porous film is provided on an electrode plate having a negative electrode mixture layer obtained from an aqueous slurry composition for the purpose of improving strength and heat resistance, an aqueous one is used as the porous membrane slurry composition.
- water-soluble components such as a water-soluble thickener contained in the negative electrode mixture layer are eluted in the slurry composition for the porous film.
- the secondary battery negative electrode formed from the secondary battery negative electrode slurry composition of the present invention has improved water resistance as described above, a porous film made of an aqueous porous film slurry composition is used. Even if it is provided on the negative electrode mixture layer, the characteristics of the battery can be sufficiently secured. Furthermore, the formation of this cross-linked structure unwinds the molecular chain entangled with the water-soluble thickener (A), improves the wettability with respect to the electrolyte, and injects the electrolyte during the production of the secondary battery. Can be improved.
- a method for applying the slurry composition for secondary battery negative electrode on the current collector is not particularly limited, and a known method can be used. Specifically, as a coating method, a doctor blade method, a dip method, a reverse roll method, a direct roll method, a gravure method, an extrusion method, a brush coating method, or the like can be used. At this time, the slurry composition may be applied to only one side of the current collector or may be applied to both sides. The thickness of the slurry film on the current collector after coating and before drying can be appropriately set according to the thickness of the negative electrode mixture layer obtained by drying.
- an electrically conductive and electrochemically durable material is used as the current collector to which the slurry composition is applied.
- a current collector for example, a current collector made of iron, copper, aluminum, nickel, stainless steel, titanium, tantalum, gold, platinum, or the like can be used.
- a copper foil is particularly preferable as the current collector used for the negative electrode.
- the said material may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
- a method for drying the slurry composition on the current collector is not particularly limited, and a known method can be used. For example, drying with warm air, hot air, low-humidity air, vacuum drying, irradiation with infrared rays, electron beams, or the like. A drying method is mentioned.
- a negative electrode mixture layer can be formed on the current collector to obtain a negative electrode for a secondary battery comprising the current collector and the negative electrode mixture layer. it can.
- the crosslinking reaction through a crosslinking agent (B) advances with the applied heat.
- the negative electrode mixture layer may be subjected to pressure treatment using a die press or a roll press. By the pressure treatment, the adhesion between the negative electrode mixture layer and the current collector can be improved.
- a heating process is performed to advance the crosslinking reaction so that the crosslinked structure is further sufficient. The heating step is preferably performed at 80 ° C. to 160 ° C. for about 1 hour to 20 hours.
- the secondary battery of the present invention includes a positive electrode, a negative electrode, an electrolytic solution, and a separator, and uses the negative electrode for a secondary battery of the present invention as the negative electrode. And since the secondary battery of the present invention uses the negative electrode for secondary battery of the present invention, even if a non-carbon-based negative electrode active material is used, the swelling of the negative electrode due to repeated charge and discharge is suppressed. In addition, the electrical characteristics can be improved while the adhesion between the negative electrode mixture layer and the current collector can be ensured.
- the secondary battery of the present invention can be suitably used for, for example, mobile phones such as smartphones, tablets, personal computers, electric vehicles, stationary emergency storage batteries, and the like.
- a known positive electrode used as a positive electrode for a lithium ion secondary battery can be used.
- the positive electrode for example, a positive electrode formed by forming a positive electrode mixture layer on a current collector can be used.
- the current collector one made of a metal material such as aluminum can be used.
- a positive electrode compound material layer the layer containing a known positive electrode active material, a electrically conductive material, and a binder can be used, and a known particulate polymer may be used as a binder.
- an electrolytic solution in which an electrolyte is dissolved in a solvent can be used.
- the solvent an organic solvent capable of dissolving the electrolyte can be used.
- the solvent include alkyl carbonate solvents such as ethylene carbonate, propylene carbonate, and ⁇ -butyrolactone, 2,5-dimethyltetrahydrofuran, tetrahydrofuran, diethyl carbonate, ethyl methyl carbonate, dimethyl carbonate, methyl acetate, dimethoxyethane. , Dioxolane, methyl propionate, methyl formate and the like can be used.
- a lithium salt can be used as the electrolyte.
- the lithium salt for example, those described in JP 2012-204303 A can be used.
- these lithium salts LiPF 6 , LiClO 4 , and CF 3 SO 3 Li are preferable as the electrolyte because they are easily dissolved in an organic solvent and exhibit a high degree of dissociation.
- the electrolytic solution may be a polymer and a gel electrolyte containing the electrolytic solution, or may be an intrinsic polymer electrolyte.
- ⁇ Separator> As the separator, for example, those described in JP 2012-204303 A can be used. Among them, the thickness of the entire separator can be reduced, and thereby the ratio of the electrode active material in the secondary battery can be increased to increase the capacity per volume. A microporous film made of polyethylene, polypropylene, polybutene, or polyvinyl chloride is preferred. Moreover, you may use the separator provided with the porous film formed by binding nonelectroconductive particle with a known particulate polymer as a separator.
- the secondary battery of the present invention includes, for example, a positive electrode and a negative electrode that are stacked with a separator interposed between them, wound as necessary according to the shape of the battery, folded into a battery container, and electrolyzed in the battery container. It can be manufactured by injecting and sealing the liquid.
- an overcurrent prevention element such as a fuse or a PTC element, an expanded metal, a lead plate, etc. may be provided as necessary.
- the shape of the secondary battery may be any of, for example, a coin shape, a button shape, a sheet shape, a cylindrical shape, a square shape, and a flat shape.
- ⁇ Glass transition temperature of particulate polymer (C)> The aqueous dispersion containing the particulate polymer (C) was dried for 3 days in an environment of 50% humidity and 23 ° C. to 25 ° C. to obtain a film having a thickness of 1 ⁇ 0.3 mm. The film was dried in a 120 ° C. hot air oven for 1 hour. Then, using the dried film as a sample, DSC6220SII (differential scanning calorimeter, manufactured by Nanotechnology Co., Ltd.) under the conditions of a measurement temperature of ⁇ 100 ° C. to 180 ° C. and a heating rate of 5 ° C./min according to JIS K7121. was used to measure the glass transition temperature (° C.).
- DSC6220SII differential scanning calorimeter, manufactured by Nanotechnology Co., Ltd.
- ⁇ Gel content of particulate polymer (C)> The aqueous dispersion containing the particulate polymer (C) was dried in an environment of 50% humidity and 23 ° C. to 25 ° C. to obtain a film having a thickness of 3 ⁇ 0.3 mm. This film was cut into 1 mm square, and about 1 g was precisely weighed. The mass of the film piece obtained by cutting is defined as w0. This piece of film was immersed in 10 g of tetrahydrofuran (THF) in an environment of 25 ° C. ⁇ 1 ° C. for 24 hours. Then, the film piece pulled up from THF was vacuum-dried at 105 degreeC for 3 hours, and the mass w1 of insoluble matter was measured.
- THF tetrahydrofuran
- Gel content (mass%) (w1 / w0) ⁇ 100 ⁇ Initial coulomb efficiency>
- the prepared laminated cell type lithium ion secondary battery was allowed to stand for 5 hours after injecting the electrolytic solution, and charged in a 25 ° C atmosphere to a cell voltage of 3.65 V by a constant current method of 0.2 C (charge amount was reduced).
- C1 (mAh)) then heated to 60 ° C. and subjected to aging treatment for 12 hours, and then discharged to a cell voltage of 2.75 V by a constant current method of 0.2 C in an atmosphere at 25 ° C. (mAh)).
- CC-CV charge (upper limit cell voltage 4.20V) was performed at a constant current of 0.2C in a 25 ° C atmosphere (charge amount defined as C2 (mAh)), and 0.2C in a 25 ° C atmosphere.
- CC discharge (lower limit voltage 2.75 V) (discharge amount defined as D2 (mAh)) was carried out at a constant current of.
- the initial coulomb efficiency was defined by ⁇ (D1 + D2) / (C1 + C2) ⁇ ⁇ 100 (%), and was evaluated according to the following criteria.
- the cell voltage was charged to 3.82 V by a constant current method of 0.1 C and left as it was for 5 hours to measure the voltage V 0 . Thereafter, a discharge operation of 1.5 C was performed in an environment of ⁇ 10 ° C., and the voltage V 20 20 seconds after the start of discharge was measured.
- ⁇ V ini is 1.00 V or less
- ⁇ C ′ is 85% or more
- B: ⁇ C ′ is 83% or more and less than 85%
- C: ⁇ C ′ is 80% or more and less than 83%
- D: ⁇ C ′ is less than 80% ⁇ Inhibition of resistance increase after cycling>
- the cell voltage was discharged to 2.75 V by a constant current method at 25 ° C. and 0.05 C. Thereafter, the battery was charged to a cell voltage of 3.82 V by a constant current method of 0.1 C at 25 ° C., and allowed to stand for 5 hours to measure the voltage V ′ 0 .
- Furthermore, under -10 ° C. environment do the discharge of 1.5 C, to measure the voltage V'20 after discharge after 20 seconds.
- the resistance after the cycle defined by the voltage change represented by ⁇ V fin V ′ 0 ⁇ V ′ 20 was calculated.
- the resistance increase rate after the cycle was defined as ⁇ V fin / ⁇ V ini and evaluated according to the following criteria. The smaller this resistance increase rate ⁇ V fin / ⁇ V ini , the better the resistance increase due to the cycle.
- the produced negative electrode for a secondary battery was cut into a rectangular shape having a length of 100 mm and a width of 10 mm to obtain a test piece. And a stress was measured when one end of the current collector was pulled in a vertical direction at a pulling speed of 50 mm / min and peeled off (the cellophane tape was fixed to the test stand).
- Peel peel strength is 30 N / m or more
- B Peel peel strength is 25 N / m or more and less than 30 N / m
- C Peel peel strength is 20 N / m or more and less than 25 N / m
- D Peel peel strength is less than 20 N / m
- the reaction was stopped by cooling.
- a 5% aqueous sodium hydroxide solution was added to the aqueous dispersion containing the polymer thus obtained to adjust the pH to 8.
- the unreacted monomer was removed by heating under reduced pressure. Furthermore, it cooled to 30 degrees C or less after that, and obtained the aqueous dispersion liquid of the particulate polymer C1.
- the gel content and the glass transition temperature of the particulate polymer C1 were measured by the method described above. As a result of the measurement, the gel content was 92% and the glass transition temperature (Tg) was 10 ° C.
- Active material 1 Mixture of 50 parts of an alloy containing silicon (non-carbon negative electrode active material, manufactured by 3M, product name: L-20772) and artificial graphite (carbon negative electrode active material)
- Active material 2 SiO x Mixture of 30 parts (non-carbon negative electrode active material, manufactured by Shin-Etsu Chemical Co., Ltd.) and 70 parts of artificial graphite (carbon-based negative electrode active material)
- Active material 3 Si (non-carbon negative electrode active material, manufactured by Nippon Koyo Chemical) , Reagent grade) 10 parts and artificial graphite (carbon-based negative electrode active material) 90 parts
- Example 1 ⁇ Preparation of slurry composition for secondary battery negative electrode>
- active material 1 as a negative electrode active material
- 2 parts of Super_C45 manufactured by TIMICAL
- Super_C45 manufactured by TIMICAL
- A Part and 0.02 part of 1% aqueous solution of PAA1 (pH adjusted to 8 with NaOH) corresponding to the solid content
- PAA1 pH adjusted to 8 with NaOH
- B crosslinking agent
- B crosslinking agent
- a polymer (C) 1.5 parts of an aqueous dispersion of the particulate polymer C1 corresponding to the solid content is added, and ion-exchanged water is further added and mixed so that the solid content concentration is 52%.
- a slurry composition for a secondary battery negative electrode containing a crosslinking agent B1, a particulate polymer C1, and an active material 1 was prepared.
- the above-mentioned secondary battery negative electrode slurry composition, a comma coater, the amount with the coating is 5.0 mg / cm 2 or more 5.4 mg / cm 2 or less on the thickness 20 ⁇ m copper foil (collector) It was applied as follows. By transporting the copper foil coated with the secondary battery negative electrode slurry composition at a rate of 0.3 m / min in an oven at 60 ° C. for 2 minutes and further in an oven at 120 ° C.
- the slurry composition on the copper foil was dried to obtain a negative electrode raw material. Then, the obtained negative electrode raw material is pressed with a roll press machine so that the density of the composite layer is 1.63 g / cm 3 or more and 1.67 g / cm 3 or less, and further, for the purpose of removing moisture and further promoting crosslinking. As above, it was placed in an environment of 120 ° C. under vacuum conditions for 10 hours to obtain a negative electrode formed by forming a negative electrode mixture layer on the current collector. Using the prepared negative electrode, the adhesion between the negative electrode mixture layer and the current collector was evaluated. The results are shown in Table 1.
- the obtained slurry composition for secondary battery positive electrode was applied on a 20 ⁇ m thick aluminum foil with a comma coater so that the coating amount was 17.5 mg / cm 2 or more and 18.4 mg / cm 2 or less, Dried. This drying was performed by transporting the aluminum foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a positive electrode raw material.
- Obtained positive electrode raw fabric was pressed to mixture layer density after the pressing by a roll press machine is below 3.40 g / cm 3 or more 3.50 g / cm 3, as further purpose of removing moisture, vacuum
- a positive electrode formed by forming a positive electrode mixture layer on a current collector for 3 hours in an environment of 120 ° C. under conditions was obtained.
- a single-layer polypropylene separator (width 65 mm, length 500 mm, thickness 25 ⁇ m; manufactured by a dry method; porosity 55%) was prepared, and cut into a 5 cm ⁇ 5 cm square shape.
- the aluminum packaging material exterior was prepared as a battery exterior.
- the produced positive electrode was cut into a rectangular shape of 3.8 cm ⁇ 2.8 cm, and arranged so that the surface on the current collector side was in contact with the aluminum packaging exterior.
- the above-described square separator was disposed on the surface of the positive electrode mixture layer of the positive electrode.
- the produced negative electrode was cut into a 4.0 cm ⁇ 3.0 cm rectangular shape, and this was arranged on the separator so that the surface on the negative electrode mixture layer side faced the separator.
- vinylene carbonate as an additive is 2% by volume (solvent. Ratio) containing.
- heat sealing at 150 ° C. was performed to close the aluminum exterior, and a laminated cell type lithium ion secondary battery was manufactured.
- initial stage Coulomb efficiency, initial stage resistance, cycling characteristics, and resistance rise suppression after cycling were evaluated. The results are shown in Table 1.
- Example 2 A slurry composition for a secondary battery negative electrode, a negative electrode, a positive electrode, and a lithium ion secondary battery were produced in the same manner as in Example 1 except that the crosslinking agent B2 and the crosslinking agent B3 were used in place of the crosslinking agent B1. And it evaluated similarly to Example 1.
- FIG. The results are shown in Table 1.
- Example 4 The slurry composition for the negative electrode of the secondary battery, the negative electrode, the same as in Example 3 except that the blending amount of the crosslinking agent B3 was 0.02 part, 0.10 part, and 0.25 part respectively corresponding to the solid content.
- a positive electrode and a lithium ion secondary battery were manufactured. And it evaluated similarly to Example 1.
- FIG. The results are shown in Table 1.
- Example 7 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, and a lithium ion secondary battery were obtained in the same manner as in Example 3 except that only 1 part of CMC1 corresponding to the solid content was used as the water-soluble thickener (A). Manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 1.
- Example 8 As the negative electrode active material, the active material 2 and the active material 3 were used in place of the active material 1, respectively, except that the secondary battery negative electrode slurry composition, the negative electrode, the positive electrode, and the lithium ion secondary were the same as in Example 3. A battery was manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 1.
- Example 10 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, and lithium ions, except that the amounts of CMC1 and PAA1 as the water-soluble thickener (A) were changed as shown in Table 2, as in Example 9.
- a secondary battery was manufactured. And it evaluated similarly to Example 1.
- FIG. The results are shown in Table 2.
- Example 13 to 17 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, a lithium ion secondary battery in the same manner as in Example 10 except that the blending amount of the crosslinking agent B3 as the crosslinking agent (B) was changed as shown in Table 2. Manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 2.
- Example 18 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, lithium, and the same as in Example 10 except that the amount of the particulate polymer C1 as the particulate polymer (C) was changed as shown in Table 2.
- An ion secondary battery was manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 2.
- Example 22 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, and lithium ions, except that the amounts of CMC1 and PAA1 as the water-soluble thickener (A) were changed as shown in Table 2, as in Example 20.
- a secondary battery was manufactured. And it evaluated similarly to Example 1.
- FIG. The results are shown in Table 2.
- Example 4 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, and lithium ions, except that the amounts of CMC1 and PAA1 as the water-soluble thickener (A) were changed as shown in Table 2, as in Example 10. An attempt was made to produce a secondary battery, but a sufficient thickening effect was not obtained, and a slurry composition for a secondary battery negative electrode could not be prepared.
- Example 5 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, a lithium ion secondary battery in the same manner as in Example 10 except that the blending amount of the crosslinking agent B3 as the crosslinking agent (B) was changed as shown in Table 2. Manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 2.
- Example 6 A slurry composition for a negative electrode of a secondary battery, a negative electrode, a positive electrode, lithium, and the same as in Example 10 except that the amount of the particulate polymer C1 as the particulate polymer (C) was changed as shown in Table 2. An ion secondary battery was manufactured. And it evaluated similarly to Example 1. FIG. The results are shown in Table 2.
- Example 7 A slurry composition for a secondary battery negative electrode, a negative electrode, a positive electrode, and a lithium ion secondary battery were produced in the same manner as in Example 10 except that the particulate polymer C1 as the particulate polymer (C) was not used. And it evaluated similarly to Example 1.
- FIG. The results are shown in Table 2.
- Comparative Example 5 having a large amount of the crosslinking agent (B) cannot improve the adhesion between the negative electrode mixture layer and the current collector and the electrical characteristics of the lithium ion secondary battery. It turns out that the comparative example 6 with much quantity of a particulate polymer (C) cannot improve the electrical property of a lithium ion secondary battery. Further, from Table 2, Comparative Example 7 containing no particulate polymer (C) cannot improve the adhesion between the negative electrode mixture layer and the current collector and the electrical characteristics of the lithium ion secondary battery. I understand.
- Example 10 and Examples 18 to 21 in Table 2 the adhesiveness between the negative electrode composite material layer and the current collector was further improved by changing the amount of the particulate polymer (C). It can be seen that the electrical characteristics of the lithium ion secondary battery can be ensured and the resistance increase can be suppressed. Further, from Example 20 and Examples 22 to 23 in Table 2, by changing the ratio of carboxymethylcellulose and polyacrylic acid used as the water-soluble thickener (A), the negative electrode mixture layer, the current collector, It can be seen that the adhesion can be further improved.
- the secondary battery has excellent adhesion to the current collector and the secondary battery.
- a negative electrode mixture layer capable of improving the electrical characteristics can be formed.
- the negative electrode for secondary batteries of this invention in the negative electrode for secondary batteries using the negative electrode active material containing a non-carbon-type negative electrode active material, the adhesiveness of a collector and a negative mix layer is improved. At the same time, the electrical characteristics of the secondary battery can be improved.
- the secondary battery of the present invention in the secondary battery including a negative electrode for a secondary battery using a negative electrode active material containing a non-carbon-based negative electrode active material, the electrical characteristics can be improved, and the negative electrode Adhesion between the composite layer and the current collector can be secured.
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Abstract
Description
そこで、近年では、二次電池の更なる性能向上を達成すべく、これら電池部材の形成に用いられる電極用スラリー組成物の改良が試みられている。
また、本発明は、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極であって、集電体と負極合材層との密着性に優れ、かつ、二次電池の電気的特性を向上させることができる二次電池用負極を提供することを目的とする。
更に、本発明は、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極を備え、集電体と負極合材層との密着性が優れており、かつ、電気的特性に優れる二次電池を提供することを目的とする。
なお、本発明において「非炭素系負極活物質」とは、炭素質材料または黒鉛質材料のみからなる炭素系負極活物質を除く活物質を指す。
また、本発明の二次電池用負極によれば、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極において、集電体と負極合材層との密着性を向上させると共に、二次電池の電気的特性を向上させることができる。
更に、本発明の二次電池によれば、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極を備える二次電池において、電気的特性を向上させることができると共に、負極合材層と集電体との密着性を確保できる。
ここで、本発明の二次電池負極用スラリー組成物は、二次電池の負極の形成に用いられる。また、本発明の二次電池用負極は、本発明の二次電池負極用スラリー組成物を用いて製造することができる。更に、本発明の二次電池は、本発明の二次電池用負極を用いたことを特徴とする。
本発明の二次電池負極用スラリー組成物は、水酸基またはカルボキシル基を有する水溶性増粘剤(A)と、水溶性増粘剤(A)の水酸基またはカルボキシル基と反応する官能基を有する架橋剤(B)と、粒子状重合体(C)と、負極活物質と、水とを含む。そして、本発明の二次電池負極用スラリー組成物は、負極活物質が、非炭素系負極活物質を含み、粒子状重合体(C)が、架橋剤(B)と反応する官能基を有する。また、本発明の二次電池負極用スラリー組成物は、負極活物質100質量部当たり、水溶性増粘剤(A)を0.5質量部以上20質量部以下含有し、架橋剤(B)を0.001質量部以上10質量部以下含有し、粒子状重合体(C)を0.5質量部以上20質量部以下含有する。そして、本発明の二次電池負極用スラリー組成物によれば、非炭素系負極活物質を含む負極活物質を含有し、二次電池の容量を高めることができる負極を形成することができる。更に、本発明の二次電池負極用スラリー組成物によれば、非炭素系負極活物質を含む負極活物質を使用した場合であっても、集電体との密着性に優れ、かつ、二次電池の電気的特性を向上させることが可能な負極合材層を形成することができる。
以下、上記二次電池負極用スラリー組成物に含まれる各成分について説明する。
水酸基またはカルボキシル基を有する水溶性増粘剤(A)(以下「水溶性増粘剤(A)」と略記することがある)は、スラリー組成物の粘度調整剤としての機能を有するものである。水酸基またはカルボキシル基を有する水溶性増粘剤(A)としては、その分子構造中に水酸基とカルボキシル基との少なくとも一方を有し、且つ、水溶性の増粘剤として使用されうる化合物であれば特に限定されない。
ここで本明細書において、増粘剤が「水溶性」であるとは、イオン交換水100質量部当たり増粘剤1質量部(固形分相当)を添加し攪拌して得られる混合物を、温度20℃以上70℃以下の範囲内で、かつ、pH3以上12以下(pH調整にはNaOH水溶液及び/またはHCl水溶液を使用)の範囲内である条件のうち少なくとも一条件に調整し、250メッシュのスクリーンを通過させた際に、スクリーンを通過せずにスクリーン上に残る残渣の固形分の質量が、添加した増粘剤の固形分に対して50質量%を超えないことをいう。なお、上記増粘剤と水との混合物が、静置した場合に二相に分離するエマルジョン状態であっても、上記定義を満たせば、その増粘剤は水溶性であるとする。
そして、水溶性増粘剤(A)は、カルボキシメチルセルロースまたはその塩(以下「カルボキシメチルセルロース(塩)」と略記することがある)を含むことが好ましい。水溶性増粘剤(A)がカルボキシメチルセルロース(塩)を含むことで、スラリー組成物を集電体上などに塗布する際の作業性をより良好とすることができる。
水溶性増粘剤(A)の水酸基またはカルボキシル基と反応する官能基を有する架橋剤(B)(以下「架橋剤(B)」と略記することがある)は、上述の水酸基またはカルボキシル基を有する水溶性増粘剤(A)、そして後述する粒子状重合体(C)と、加熱などにより架橋構造を形成する。即ち、架橋剤(B)は、水溶性増粘剤(A)同士、水溶性増粘剤(A)と粒子状重合体(C)、そして、粒子状重合体(C)同士、を繋ぐ好適な架橋構造を形成すると推察される。
即ち、本発明の二次電池負極用スラリー組成物は、加熱などの処理を施すことにより、組成物中に含まれている水溶性増粘剤(A)および粒子状重合体(C)が架橋剤(B)を介して架橋構造を形成する。その結果、水溶性増粘剤(A)同士、水溶性増粘剤(A)と粒子状重合体(C)、および、粒子状重合体(C)同士の架橋により、弾性率、引っ張り破断強度、耐疲労性などの機械的特性や、接着性に優れ、且つ、水への溶解度が小さい(即ち耐水性に優れる)架橋構造が得られる。加えてこの架橋構造の形成は、スラリー組成物を用いて形成した負極の、二次電池の電解液に対する濡れ性も向上させる。これは、水酸基またはカルボキシル基を有する水溶性増粘剤(A)は水素結合の形成などにより分子鎖同士が硬く絡み合い易いところ、架橋反応の際、硬く絡まった水溶性増粘剤(A)中に架橋剤(B)分子が入りこむことで、水溶性増粘剤(A)の分子鎖がほどかれ、電解液の入り込む物理的な空間が生じ易くなるからであると推察される。
そしてそれらの結果、二次電池負極用スラリー組成物が水溶性増粘剤(A)100質量部当たり、架橋剤(B)を上記の範囲で含有することで、二次電池の初期クーロン効率、レート特性、サイクル特性などの電気的特性を確保し、加えて、サイクル後の抵抗上昇を抑制することができる。
なお、これらの化合物は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。
多官能エポキシ化合物は、1分子中に2以上のエポキシ基を有する化合物である。そして、多官能エポキシ化合物としては、上述した反応性の官能基を、1分子中に好ましくは6未満、より好ましくは4未満有する化合物が好ましい。1分子中の反応性の官能基の数(架橋剤(B)として使用した多官能エポキシ化合物の平均値)が上記の範囲であることで、スラリー組成物中で各成分の凝集による沈降が発生することを防ぎ、スラリー組成物の安定性を確保することができる。
なお、多官能エポキシ化合物としては、例えば脂肪族ポリグリシジルエーテル、芳香族ポリグリシジルエーテル、ジグリシジルエーテルなどの多官能グリシジルエーテル化合物が好ましい。1分子中に2以上のグリシジルエーテル基を有する多官能グリシジルエーテル化合物は、電解液との親和性が特に優れているため、架橋剤(B)として使用した場合に、二次電池を製造する際の電解液の注液性が特に向上するからである。
オキサゾリン化合物は、その分子中に、オキサゾリン基を有し、かつ、水溶性増粘剤(A)間、水溶性増粘剤(A)と粒子状重合体(C)との間、および、粒子状重合体(C)間に架橋構造を形成し得る架橋性化合物であれば特に限定されない。そして、オキサゾリン化合物としては、例えば、分子中にオキサゾリン基を2つ以上有する化合物が好ましい。なお、オキサゾリン基の水素原子の一部または全部は、他の基により置換されていてもよい。このような分子中にオキサゾリン基を2つ以上有する化合物としては、例えば、分子中にオキサゾリン基を2つ有する化合物(2価のオキサゾリン化合物)、オキサゾリン基を含有する重合体(オキサゾリン基含有重合体)が挙げられる。
2価のオキサゾリン化合物としては、例えば、2,2'-ビス(2-オキサゾリン)、2,2'-ビス(4-メチル-2-オキサゾリン)、2,2'-ビス(4,4-ジメチル-2-オキサゾリン)、2,2'-ビス(4-エチル-2-オキサゾリン)、2,2'-ビス(4,4'-ジエチル-2-オキサゾリン)、2,2'-ビス(4-プロピル-2-オキサゾリン)、2,2'-ビス(4-ブチル-2-オキサゾリン)、2,2'-ビス(4-ヘキシル-2-オキサゾリン)、2,2'-ビス(4-フェニル-2-オキサゾリン)、2,2'-ビス(4-シクロヘキシル-2-オキサゾリン)、2,2'-ビス(4-ベンジル-2-オキサゾリン)などが挙げられる。中でも、より剛直な架橋構造を形成する観点から、2,2'-ビス(2-オキサゾリン)が好ましい。
オキサゾリン基含有重合体は、オキサゾリン基を含有する重合体であれば特に限定されない。なお本明細書において、オキサゾリン基含有重合体には上述の2価のオキサゾリン化合物は含まれない。
そして、オキサゾリン基含有重合体は、例えば、以下の式(I)で表されるオキサゾリン基含有単量体と、他の単量体とを共重合することにより合成することができる。
なお、本発明において、オキサゾリン基含有重合体の「ガラス転移温度」は、本明細書の実施例に記載の粒子状重合体(C)のガラス転移温度の測定で用いた方法に準拠して測定することができる。
なお、オキサゾリン化合物のオキサゾリン当量は、下記式を用いて算出することができる。
オキサゾリン当量=(オキサゾリン化合物の分子量)/(オキサゾリン化合物1分子当たりのオキサゾリン基の数)
ここで、オキサゾリン化合物がオキサゾリン基含有重合体の場合には、オキサゾリン化合物の分子量は、例えば、GPC(ゲル浸透クロマトグラフィー)を用いて測定したポリスチレン換算数平均分子量とすることができ、オキサゾリン化合物1分子当たりのオキサゾリン基の数は、例えば、IR(赤外分光法)を用いて定量することができる。
カルボジイミド化合物は、分子中に一般式(1):-N=C=N-・・・(1)で表されるカルボジイミド基を有し、水溶性増粘剤(A)間、水溶性増粘剤(A)と粒子状重合体(C)との間、および、粒子状重合体(C)間に架橋構造を形成し得る架橋性化合物であれば特に限定されない。そして、このようなカルボジイミド基を有する架橋剤(B)としては、例えば、カルボジイミド基を2つ以上有する化合物、具体的には、一般式(2):-N=C=N-R1・・・(2)[一般式(2)中、R1は2価の有機基を示す。]で表される繰返し単位を有するポリカルボジイミドおよび/または変性ポリカルボジイミドが好適に挙げられる。なお、本明細書において変性ポリカルボジイミドとは、ポリカルボジイミドに対して、後述する反応性化合物を反応させることによって得られる樹脂をいう。
ポリカルボジイミドの合成法は特に限定されるものではないが、例えば、有機ポリイソシアネートを、イソシアネート基のカルボジイミド化反応を促進する触媒(以下「カルボジイミド化触媒」という。)の存在下で反応させることにより、ポリカルボジイミドを合成することができる。また、一般式(2)で表される繰り返し単位を有するポリカルボジイミドは、有機ポリイソシアネートを反応させて得たオリゴマー(カルボジイミドオリゴマー)と、当該オリゴマーと共重合可能な単量体とを共重合させることによっても合成することができる。
なお、このポリカルボジイミドの合成に用いられる有機ポリイソシアネートとしては、有機ジイソシアネートが好ましい。
例えば分子鎖の両末端に水酸基を有する2価のアルコールをカルボジイミドオリゴマーと既知の方法で共重合させることにより、ポリカルボジイミド基と、2価のアルコール由来の単量体単位とを有するポリカルボジイミドを合成することができる。このように、架橋剤(B)としてのポリカルボジイミドが2価以上のアルコール由来の単量体単位、好ましくは2価のアルコール由来の単量体単位を有する場合、該ポリカルボジイミドを含むスラリー組成物から形成される負極の電解液に対する濡れ性が向上し、該負極を備える二次電池の製造における、電解液の注液性を向上させることができる。また、上述したアルコールを共重合させると、ポリカルボジイミドの水溶性を増加させることができるとともに、水中でポリカルボジイミドが自己ミセル化する(疎水性のカルボジイミド基の周りが親水性のエチレングリコール鎖で覆われる構造をとる)ため、化学的安定性を向上させることができる。
次に、変性ポリカルボジイミドの合成法について説明する。変性ポリカルボジイミドは、一般式(2)で表される繰返し単位を有するポリカルボジイミドの少なくとも1種に、反応性化合物の少なくとも1種を、適当な触媒の存在下あるいは不存在下で、適宜温度で反応(以下、「変性反応」という。)させることによって合成することができる。
なお、カルボジイミド化合物のNCN当量は、例えば、GPC(ゲル浸透クロマトグラフィー)を用いてカルボジイミド化合物のポリスチレン換算数平均分子量を求めると共に、IR(赤外分光法)を用いてカルボジイミド化合物1分子当たりのカルボジイミド基の数を定量分析し、下記式を用いて算出することができる。
NCN当量=(カルボジイミド化合物のポリスチレン換算数平均分子量)/(カルボジイミド化合物1分子当たりのカルボジイミド基の数)
ここで、上述した架橋剤(B)の1質量%水溶液の粘度は、好ましくは5000mPa・s以下、より好ましくは700mPa・s以下、特に好ましくは150mPa・s以下である。1質量%水溶液の粘度が上記範囲内である架橋剤を用いることで、負極合材層と集電体との密着性を優れたものとすることができる。なお、架橋剤(B)の1質量%水溶液の粘度は、上述のカルボキシメチルセルロース(塩)の1質量%水溶液の粘度と同様の方法で測定することができる。
水溶率=(100-X)質量%
架橋剤(B)と反応する官能基を有する粒子状重合体(C)(以下「粒子状重合体(C)」と略記することがある)は、本発明の二次電池負極用スラリー組成物を用いて負極を形成した際に、製造した負極において、負極に含まれる成分(例えば、負極活物質)が負極から脱離しないように保持しうる成分である。ここで、スラリー組成物を用いて負極合材層を形成する場合には、一般的に、負極合材層における粒子状重合体は、電解液に浸漬された際に、電解液を吸収して膨潤しながらも粒子状の形状を維持し、負極活物質同士を結着させ、負極活物質が集電体から脱落するのを防ぐ。また、粒子状重合体は、負極合材層に含まれる負極活物質以外の粒子をも結着し、負極合材層の強度を維持する役割も果たしている。
なお、本明細書において「単量体単位を含む」とは、「その単量体を用いて得た重合体中に単量体由来の構造単位が含まれている」ことを意味する。
脂肪族共役ジエン単量体単位および芳香族ビニル単量体単位を有する共重合体を粒子状重合体(C)として用いる場合、脂肪族共役ジエン単量体単位を形成し得る脂肪族共役ジエン単量体としては、特に限定されることなく、1,3-ブタジエン、2-メチル-1,3-ブタジエン、2,3-ジメチル-1,3-ブタジエン、2-クロロ-1,3-ブタジエン、置換直鎖共役ペンタジエン類、置換および側鎖共役ヘキサジエン類などを用いることができ、中でも1,3-ブタジエンが好ましい。なお、脂肪族共役ジエン単量体は1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。
ここで、単量体組成物中の各単量体の含有割合は、通常、所望の粒子状重合体(C)における繰り返し単位の含有割合と同様にする。
通常、粒子状重合体(C)は、非水溶性である。したがって、通常、粒子状重合体(C)は、水系のスラリー組成物において粒子状となっており、その粒子形状を維持したまま、例えば二次電池用負極に含まれる。
そして、本発明の二次電池負極用スラリー組成物では、粒子状重合体(C)は、個数平均粒径が、好ましくは50nm以上、より好ましくは70nm以上であり、好ましくは500nm以下、より好ましくは400nm以下である。個数平均粒径が上記範囲にあることで、得られる負極の強度および柔軟性を良好にできる。なお、個数平均粒径は、透過型電子顕微鏡法やコールターカウンター、レーザー回折散乱法などによって容易に測定することができる。
なお、本発明において、粒子状重合体(C)の「ゲル含有量」は、本明細書の実施例に記載の測定方法を用いて測定することができる。
なお、本発明において、粒子状重合体(C)の「ガラス転移温度」は、本明細書の実施例に記載の測定方法を用いて測定することができる。
具体的には、ガラス転移温度は、使用する単量体の種類および量を変更することにより調整することができ、例えば、スチレン、アクリロニトリルなどの単量体を使用するとガラス転移温度を高めることができ、ブチルアクリレート、ブタジエンなどの単量体を使用するとガラス転移温度を低下させることができる。
また、ゲル含有量は、重合温度、重合開始剤の種類、分子量調整剤の種類、量、反応停止時の転化率などを変更することにより調整することができ、例えば、連鎖移動剤を少なくするとゲル含有量を高めることができ、連鎖移動剤を多くするとゲル含有量を低下させることができる。
負極活物質は、二次電池の負極において電子の受け渡しをする物質である。以下、リチウムイオン二次電池の負極において使用する負極活物質を例に挙げて説明する。
そして、本発明の二次電池負極用スラリー組成物では、二次電池を高容量化する観点から、負極活物質として少なくとも非炭素系負極活物質を使用することを必要とする。
非炭素系負極活物質は、炭素質材料または黒鉛質材料のみからなる炭素系負極活物質を除く活物質であり、非炭素系負極活物質としては、例えば金属系負極活物質を挙げることができる。
(A)シリコンを含む非晶相と、
(B)スズ、インジウム、並びに、イットリウム、ランタニド元素、アクチニド元素、または、これらの組み合わせを含むナノ結晶相と、
の混合物が挙げられる。より具体的には、ケイ素を含む合金としては、下記一般式(3):
SiaAlbTcSndIneMfLig ・・・(3)
[式中、Tは、遷移金属であり、Mは、イットリウム、ランタニド元素、アクチニド元素、または、これらの組み合わせであり、a+b+c+d+e+fの合計が1に等しく、0.35≦a≦0.70、0.01≦b≦0.45、0.05≦c≦0.25、00.1≦d≦0.15、e≦0.15、0.02≦f≦0.15、0<g≦{4.4×(a+d+e)+b}である]
で表される合金組成物が挙げられる。
このような合金は、例えば特開2013-65569号公報に記載の方法、具体的には溶融紡糸法(meltspun method)により調製することができる。
炭素系負極活物質とは、リチウムを挿入(「ドープ」ともいう。)可能な、炭素を主骨格とする活物質をいい、炭素系負極活物質としては、例えば炭素質材料と黒鉛質材料とが挙げられる。
そして、炭素質材料としては、例えば、熱処理温度によって炭素の構造を容易に変える易黒鉛性炭素や、ガラス状炭素に代表される非晶質構造に近い構造を持つ難黒鉛性炭素などが挙げられる。
ここで、易黒鉛性炭素としては、例えば、石油または石炭から得られるタールピッチを原料とした炭素材料が挙げられる。具体例を挙げると、コークス、メソカーボンマイクロビーズ(MCMB)、メソフェーズピッチ系炭素繊維、熱分解気相成長炭素繊維などが挙げられる。
また、難黒鉛性炭素としては、例えば、フェノール樹脂焼成体、ポリアクリロニトリル系炭素繊維、擬等方性炭素、フルフリルアルコール樹脂焼成体(PFA)、ハードカーボンなどが挙げられる。
そして、黒鉛質材料としては、例えば、天然黒鉛、人造黒鉛などが挙げられる。
ここで、人造黒鉛としては、例えば、易黒鉛性炭素を含んだ炭素を主に2800℃以上で熱処理した人造黒鉛、MCMBを2000℃以上で熱処理した黒鉛化MCMB、メソフェーズピッチ系炭素繊維を2000℃以上で熱処理した黒鉛化メソフェーズピッチ系炭素繊維などが挙げられる。
本発明の二次電池負極用スラリー組成物は、上記成分の他に、導電材、補強材、レベリング剤、電解液添加剤などの成分を含有していてもよい。これらは、電池反応に影響を及ぼさないものであれば特に限られず、公知のもの、例えば国際公開第2012/115096号に記載のものを使用することができる。これらの成分は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。
本発明の二次電池負極用スラリー組成物は、上記各成分を任意に一部予混合した後に分散媒としての水系媒体中に分散させることにより調製してもよいし、水溶性増粘剤(A)と、架橋剤(B)と、粒子状重合体(C)とを含むバインダー組成物を調製した後、該バインダー組成物と負極活物質とを分散媒としての水系媒体中に分散させることにより調製してもよい。なお、スラリー組成物中の各成分の分散性の観点からは、上記各成分を分散媒としての水系媒体中に分散させることによりスラリー組成物を調製することが好ましい。具体的には、ボールミル、サンドミル、ビーズミル、顔料分散機、らい潰機、超音波分散機、ホモジナイザー、プラネタリーミキサー、フィルミックスなどの混合機を用いて上記各成分と水系媒体とを混合することにより、スラリー組成物を調製することが好ましい。
ここで、水系媒体としては、通常は水を用いるが、任意の化合物の水溶液や、少量の有機媒体と水との混合溶液などを用いてもよい。また、スラリー組成物の固形分濃度は、各成分を均一に分散させることができる濃度、例えば、30質量%以上90質量%以下であり、より好ましくは40質量%以上80質量%以下とすることができる。更に、上記各成分と水系媒体との混合は、通常、室温以上80℃以下の範囲で、10分以上数時間以下行うことができる。
本発明の二次電池用負極は、本発明の二次電池負極用スラリー組成物を使用して製造することができる。
そして、本発明の二次電池用負極は、集電体と、集電体上に形成された負極合材層とを備え、負極合材層は、本発明の二次電池負極用スラリー組成物から得られる。本発明の二次電池用負極によれば、集電体と負極合材層との密着性を向上させると共に、二次電池の電気的特性を向上させることができる。
上記二次電池負極用スラリー組成物を集電体上に塗布する方法としては、特に限定されず公知の方法を用いることができる。具体的には、塗布方法としては、ドクターブレード法、ディップ法、リバースロール法、ダイレクトロール法、グラビア法、エクストルージョン法、ハケ塗り法などを用いることができる。この際、スラリー組成物を集電体の片面だけに塗布してもよいし、両面に塗布してもよい。塗布後乾燥前の集電体上のスラリー膜の厚みは、乾燥して得られる負極合材層の厚みに応じて適宜に設定しうる。
集電体上のスラリー組成物を乾燥する方法としては、特に限定されず公知の方法を用いることができ、例えば温風、熱風、低湿風による乾燥、真空乾燥、赤外線や電子線などの照射による乾燥法が挙げられる。このように集電体上のスラリー組成物を乾燥することで、集電体上に負極合材層を形成し、集電体と負極合材層とを備える二次電池用負極を得ることができる。なお、スラリー組成物を乾燥する際には、加えられた熱により、架橋剤(B)を介した架橋反応が進行する。
また、負極合材層の形成後に、加熱工程を実施して架橋反応を進行させ、架橋構造をさらに十分なものとすることが好ましい。該加熱工程は、80℃以上160℃以下で、1時間以上20時間以下程度行うことが好ましい。
本発明の二次電池は、正極と、負極と、電解液と、セパレータとを備え、負極として、本発明の二次電池用負極を用いたものである。そして、本発明の二次電池は、本発明の二次電池用負極を用いているので、非炭素系負極活物質を使用した場合であっても、充放電の繰り返しに伴う負極の膨れを抑制しつつ電気的特性を向上させることができると共に、負極合材層と集電体との密着性を確保することができる。本発明の二次電池は、例えば、スマートフォン等の携帯電話、タブレット、パソコン、電気自動車、定置型非常用蓄電池などに好適に用いることができる。
二次電池の正極としては、例えば二次電池がリチウムイオン二次電池である場合、リチウムイオン二次電池用正極として用いられる既知の正極を用いることができる。具体的には、正極としては、例えば、正極合材層を集電体上に形成してなる正極を用いることができる。
なお、集電体としては、アルミニウムなどの金属材料からなるものを用いることができる。また、正極合材層としては、既知の正極活物質と、導電材と、バインダーとを含む層を用いることができ、バインダーとしては既知の粒子状重合体を使用してもよい。
電解液としては、溶媒に電解質を溶解した電解液を用いることができる。
ここで、溶媒としては、電解質を溶解可能な有機溶媒を用いることができる。具体的には、溶媒としては、エチレンカーボネート、プロピレンカーボネート、γ-ブチロラクトンなどのアルキルカーボネート系溶媒に、2,5-ジメチルテトラヒドロフラン、テトラヒドロフラン、ジエチルカーボネート、エチルメチルカーボネート、ジメチルカーボネート、酢酸メチル、ジメトキシエタン、ジオキソラン、プロピオン酸メチル、ギ酸メチルなどの粘度調整溶媒を添加したものを用いることができる。
電解質としては、リチウム塩を用いることができる。リチウム塩としては、例えば、特開2012-204303号公報に記載のものを用いることができる。これらのリチウム塩の中でも、有機溶媒に溶解しやすく、高い解離度を示すという点より、電解質としてはLiPF6、LiClO4、CF3SO3Liが好ましい。
また、電解液は、ポリマーおよび上記電解液を含有するゲル電解質であってもよく、さらには真性ポリマー電解質であってもよい。
セパレータとしては、例えば、特開2012-204303号公報に記載のものを用いることができる。中でも、セパレータ全体の膜厚を薄くすることができ、これにより、二次電池内の電極活物質の比率を高くして体積あたりの容量を高くすることができるという点より、ポリオレフィン系の樹脂(ポリエチレン、ポリプロピレン、ポリブテン、ポリ塩化ビニル)からなる微多孔膜が好ましい。また、セパレータとして、非導電性粒子を既知の粒子状重合体で結着してなる多孔膜を備えるセパレータを使用してもよい。
本発明の二次電池は、例えば、正極と、負極とを、セパレータを介して重ね合わせ、これを必要に応じて電池形状に応じて巻く、折るなどして電池容器に入れ、電池容器に電解液を注入して封口することにより製造することができる。リチウムイオン二次電池の内部の圧力上昇、過充放電などの発生を防止するために、必要に応じて、ヒューズ、PTC素子などの過電流防止素子、エキスパンドメタル、リード板などを設けてもよい。二次電池の形状は、例えば、コイン型、ボタン型、シート型、円筒型、角形、扁平型など、何れであってもよい。
実施例および比較例において、粒子状重合体(C)のガラス転移温度およびゲル含有量、二次電池の初期クーロン効率、初期抵抗、サイクル特性およびサイクル後の抵抗上昇抑制、並びに、負極合材層と集電体との密着性は、それぞれ以下の方法を使用して評価した。
粒子状重合体(C)を含む水分散液を50%湿度、23℃以上25℃以下の環境下で3日間乾燥させて、厚み1±0.3mmのフィルムを得た。このフィルムを、120℃の熱風オーブンで1時間乾燥させた。その後、乾燥させたフィルムをサンプルとして、JIS K7121に準じて、測定温度-100℃以上180℃以下、昇温速度5℃/分の条件下、DSC6220SII(示差走査熱量分析計、ナノテクノロジー社製)を用いてガラス転移温度(℃)を測定した。
<粒子状重合体(C)のゲル含有量>
粒子状重合体(C)を含む水分散液を50%湿度、23℃以上25℃以下の環境下で乾燥させて、厚み3±0.3mmのフィルムを得た。このフィルムを1mm角に裁断し、約1gを精秤した。
裁断により得られたフィルム片の質量をw0とする。このフィルム片を、10gのテトラヒドロフラン(THF)に25℃±1℃の環境の下、24時間浸漬した。その後、THFから引き揚げたフィルム片を105℃で3時間真空乾燥して、不溶分の質量w1を計測した。
そして、下記式にしたがってゲル含有量(質量%)を算出した。
ゲル含有量(質量%)=(w1/w0)×100
<初期クーロン効率>
作製したラミネートセル型のリチウムイオン二次電池を、電解液注液後、5時間静置させ、0.2Cの定電流法によって、セル電圧3.65Vまで25℃雰囲気下で充電(充電量をC1(mAh)と定義)し、その後60℃に昇温し12時間エージング処理を行い、その後、25℃雰囲気下で0.2Cの定電流法によってセル電圧2.75Vまで放電(放電量をD1(mAh)と定義)を行った。
その後、25℃雰囲気下で0.2Cの定電流にて、CC-CV充電(上限セル電圧4.20V)を行い(充電量をC2(mAh)と定義)、25℃雰囲気下で0.2Cの定電流にてCC放電(下限電圧2.75V)(放電量をD2(mAh)と定義)を実施した。
初期クーロン効率は、{(D1+D2)/(C1+C2)}×100(%)で定義し、以下の基準により評価した。
A:初期クーロン効率が84%以上
B:初期クーロン効率が83%以上84%未満
C:初期クーロン効率が81%以上83%未満
D:初期クーロン効率が81%未満
<初期抵抗>
作製したラミネートセル型のリチウムイオン二次電池を、電解液注液後、5時間静置させ、25℃雰囲気下で0.2Cの定電流法によって、セル電圧3.65Vまで充電し、その後60℃に昇温し、12時間エージング処理を行い、25℃雰囲気下で0.2Cの定電流法によってセル電圧2.75Vまで放電を行った。
その後、25℃雰囲気下で、0.1Cの定電流法にて、セル電圧3.82Vまで充電し、そのまま5時間放置して、電圧V0を測定した。その後、-10℃の環境下で、1.5Cの放電の操作を行い、放電開始20秒後の電圧V20を測定した。
初期抵抗はΔVini=V0-V20で示す電圧変化で定義し、以下の基準により評価した。この電圧変化が小さいほど、初期抵抗に優れることを示す。
A:ΔViniが1.00V以下
B:ΔViniが1.00V超1.05V以下
C:ΔViniが1.05V超1.10V以下
D:ΔViniが1.10V超
<サイクル特性>
上記初期抵抗測定後のリチウムイオン二次電池を用いて、25℃雰囲気下で0.2Cの定電流法によってセル電圧2.75Vまで放電を行った。
さらに、45℃環境下で4.2V、0.5Cの充放電レートにて50サイクル充放電の操作を行った。そのとき1サイクル目の容量、すなわち初期放電容量X1、および50サイクル目の放電容量X2を測定し、ΔC´=(X2/X1)×100(%)で示す容量変化率を求め、以下の基準により評価した。この容量変化率ΔC´の値が高いほど、サイクル特性に優れることを示す。
A:ΔC´が85%以上
B:ΔC´が83%以上85%未満
C:ΔC´が80%以上83%未満
D:ΔC´が80%未満
<サイクル後の抵抗上昇抑制>
上記サイクル特性測定後のリチウムイオン二次電池を用いて、25℃、0.05Cの定電流法にて、セル電圧2.75Vまで放電させた。その後、25℃で、0.1Cの定電流法にて、セル電圧3.82Vまで充電し、そのまま5時間放置して電圧V´0を測定した。さらに、-10℃の環境下で、1.5Cの放電の操作を行い、放電開始20秒後の電圧V´20を測定した。そして、ΔVfin=V´0-V´20で示す電圧変化で定義されるサイクル後の抵抗を算出した。
そして、サイクル後の抵抗上昇率をΔVfin/ΔViniで定義し、以下の基準により評価した。この抵抗上昇率ΔVfin/ΔViniの値が小さいほど、サイクルによる抵抗上昇の抑制に優れることを示す。
A:ΔVfin/ΔViniが110%以下
B:ΔVfin/ΔViniが110%超120%以下
C:ΔVfin/ΔViniが120%超130%以下
D:ΔVfin/ΔViniが130%超
<負極合材層と集電体との密着性>
作製した二次電池用負極を長さ100mm、幅10mmの長方形状に切り出して試験片とし、負極合材層を有する面を下にし、負極合材層表面にセロハンテープ(JIS Z1522に規定されるもの)を貼り付け、集電体の一端を垂直方向に引張り速度50mm/分で引っ張って剥がしたときの応力を測定した(なお、セロハンテープは試験台に固定されている)。測定を3回行い、その平均値を求めてこれを剥離ピール強度とし、以下の基準により評価した。剥離ピール強度の値が大きいほど、負極合材層と集電体との密着性に優れることを示す。
A:剥離ピール強度が30N/m以上
B:剥離ピール強度が25N/m以上30N/m未満
C:剥離ピール強度が20N/m以上25N/m未満
D:剥離ピール強度が20N/m未満
二次電池負極用スラリー組成物の調製には、以下の水溶性増粘剤(A)、架橋剤(B)、粒子状重合体(C)、負極活物質を使用した。
[水溶性増粘剤(A)]
CMC1:カルボキシメチルセルロースのナトリウム塩(日本製紙ケミカル社製、製品名:MAC350HC、エーテル化度0.8 1%水溶液の粘度3500mPa・s)
PAA1:ポリアクリル酸(アルドリッチ社製、重量平均分子量45万)
[架橋剤(B)]
架橋剤B1:多官能エポキシ化合物(ナガセケムテック製、製品名:EX-313、官能基数3個/1分子(1分子当たりエポキシ基2個と水酸基1個の化合物と、エポキシ基3個の化合物との混合物)、水溶率90%以上、1%水溶液の粘度140mPa・s、一相水溶性)
架橋剤B2:2,2'-ビス(2-オキサゾリン)(東京化成工業社製、オキサゾリン当量70、一相水溶性)
架橋剤B3:ポリカルボジイミド(日清紡ケミカル社製、製品名:カルボジライト(登録商標)SV-02、NCN当量429、一相水溶性)
[粒子状重合体(C)]
以下のように、粒子状重合体C1(カルボキシル基+水酸基を有する重合体)を調製した。
攪拌機付き5MPa耐圧容器に、芳香族ビニル単量体としてスチレン65部、脂肪族共役ジエン単量体として1,3-ブタジエン35部、エチレン性不飽和カルボン酸単量体としてイタコン酸2部、水酸基含有単量体として2-ヒドロキシエチルアクリレート1部、分子量調整剤としてt-ドデシルメルカプタン0.3部、乳化剤としてドデシルベンゼンスルホン酸ナトリウム5部、溶媒としてイオン交換水150部、および、重合開始剤として過硫酸カリウム1部を入れ、十分に攪拌した後、55℃に加温して重合を開始した。
モノマー消費量が95.0%になった時点で冷却し、反応を停止した。こうして得られた重合体を含んだ水分散体に、5%水酸化ナトリウム水溶液を添加して、pH8に調整した。その後、加熱減圧蒸留によって未反応単量体の除去を行った。さらにその後、30℃以下まで冷却し、粒子状重合体C1の水分散液を得た。得られた粒子状重合体C1の水分散液を用いて、上述した方法により、粒子状重合体C1のゲル含有量、および、ガラス転移温度を測定した。測定の結果、ゲル含有量は92%、ガラス転移温度(Tg)は10℃であった。
[負極活物質]
活物質1:ケイ素を含む合金(非炭素系負極活物質、3M社製、製品名:L-20772)50部と、人造黒鉛(炭素系負極活物質)50部との混合物
活物質2:SiOx(非炭素系負極活物質、信越化学工業製)30部と、人造黒鉛(炭素系負極活物質)70部との混合物
活物質3:Si(非炭素系負極活物質、日本高純度化学製、試薬グレード)10部と、人造黒鉛(炭素系負極活物質)90部との混合物
<二次電池負極用スラリー組成物の調製>
プラネタリーミキサーに、負極活物質として活物質1を100部、導電材としてSuper_C45(TIMICAL製)を2部、水溶性増粘剤(A)としてCMC1の1%水溶液を固形分相当で0.98部、および、PAA1の1%水溶液(NaOHでpHを8に調整済み)を固形分相当で0.02部、架橋剤(B)として架橋剤B1を固形分相当で0.05部、粒子状重合体(C)として粒子状重合体C1の水分散液を固形分相当で1.5部投入し、さらに固形分濃度が52%となるようにイオン交換水を加えて混合し、CMC1、PAA1、架橋剤B1、粒子状重合体C1、活物質1を含む二次電池負極用スラリー組成物を調製した。
<負極の製造>
上述の二次電池負極用スラリー組成物を、コンマコーターで、厚さ20μmの銅箔(集電体)の上に塗付量が5.0mg/cm2以上5.4mg/cm2以下となるように塗布した。この二次電池負極用スラリー組成物が塗布された銅箔を、0.3m/分の速度で60℃のオーブン内を2分間、さらに120℃のオーブン内を2分間かけて搬送することにより、銅箔上のスラリー組成物を乾燥させ、負極原反を得た。
そして得られた負極原反をロールプレス機にて合材層密度が1.63g/cm3以上1.67g/cm3以下となるようプレスし、さらに、水分の除去および架橋のさらなる促進を目的として、真空条件下120℃の環境に10時間置き、集電体上に負極合材層を形成してなる負極を得た。
作製した負極を用いて、負極合材層と集電体との密着性を評価した。結果を表1に示す。
<正極の製造>
プラネタリーミキサーに、正極活物質としてLiCoO2100部、導電材としてアセチレンブラック2部(電気化学工業(株)製「HS-100」)、PVDF(ポリフッ化ビニリデン、(株)クレハ化学製「KF-1100」)2部、さらに全固形分濃度が67%となるようにN-メチルピロリドンを加えて混合し、二次電池正極用スラリー組成物を調製した。
得られた二次電池正極用スラリー組成物をコンマコーターで、厚さ20μmのアルミ箔の上に塗付量が17.5mg/cm2以上18.4mg/cm2以下となるように塗布し、乾燥した。なお、この乾燥は、アルミ箔を0.5m/分の速度で60℃のオーブン内を2分間かけて搬送することにより行った。その後、120℃にて2分間加熱処理して正極原反を得た。
得られた正極原反をロールプレス機にてプレス後の合材層密度が3.40g/cm3以上3.50g/cm3以下になるようにプレスし、さらに水分の除去を目的として、真空条件下120℃の環境に3時間置き、集電体上に正極合材層を形成してなる正極を得た。
<リチウムイオン二次電池の製造>
単層のポリプロピレン製セパレータ(幅65mm、長さ500mm、厚さ25μm;乾式法により製造;気孔率55%)を用意し、5cm×5cmの正方形状に切り抜いた。また、電池の外装として、アルミ包材外装を用意した。
そして作製した正極を、3.8cm×2.8cmの長方形状に切り出し、集電体側の表面がアルミ包材外装に接するように配置した。次に、正極の正極合材層の面上に、上記の正方形状のセパレータを配置した。さらに、作製した負極を、4.0cm×3.0cmの長方形状に切り出し、これをセパレータ上に、負極合材層側の表面がセパレータに向かい合うよう配置した。その後、電解液として濃度1.0MのLiPF6溶液(溶媒はエチレンカーボネート(EC)/エチルメチルカーボネート(EMC)=3/7(体積比)の混合溶媒、添加剤としてビニレンカーボネート2体積%(溶媒比)含有)を充填した。さらに、アルミ包材の開口を密封するために、150℃のヒートシールをしてアルミ外装を閉口し、ラミネートセル型のリチウムイオン二次電池を製造した。
作製したリチウムイオン二次電池について、初期クーロン効率、初期抵抗、サイクル特性、サイクル後の抵抗上昇抑制を評価した。結果を表1に示す。
架橋剤B1に替えて、それぞれ架橋剤B2、架橋剤B3を使用した以外は、実施例1と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表1に示す。
架橋剤B3の配合量を、それぞれ固形分相当で0.02部、0.10部、0.25部とした以外は、実施例3と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表1に示す。
水溶性増粘剤(A)として、CMC1のみを固形分相当で1部使用した以外は、実施例3と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表1に示す。
負極活物質として、活物質1に替えて、それぞれ活物質2、活物質3を使用した以外は、実施例3と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表1に示す。
架橋剤B3を使用しない以外は、それぞれ実施例3,8,9と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表1に示す。
水溶性増粘剤(A)としてのCMC1およびPAA1の配合量を表2に示すように変更した以外は、実施例9と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
架橋剤(B)としての架橋剤B3の配合量を表2に示すように変更した以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
粒子状重合体(C)としての粒子状重合体C1の配合量を表2に示すように変更した以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
水溶性増粘剤(A)としてのCMC1およびPAA1の配合量を表2に示すように変更した以外は、実施例20と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
水溶性増粘剤(A)としてのCMC1およびPAA1の配合量を表2に示すように変更した以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造しようとしたが、十分な増粘効果が得られずに二次電池負極用スラリー組成物を調製することができなかった。
架橋剤(B)としての架橋剤B3の配合量を表2に示すように変更した以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
粒子状重合体(C)としての粒子状重合体C1の配合量を表2に示すように変更した以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
粒子状重合体(C)としての粒子状重合体C1を使用しない以外は、実施例10と同様にして二次電池負極用スラリー組成物、負極、正極、リチウムイオン二次電池を製造した。そして、実施例1と同様にして評価した。結果を表2に示す。
一方、表1より、架橋剤(B)を含まない比較例1~3は、負極合材層と集電体との密着性およびリチウムイオン二次電池の電気的特性を向上させることができないことが分かる。
また、表2より、水溶性増粘剤(A)の量が少ない比較例4は、スラリー組成物を調製することができないことが分かる。更に、表2より、架橋剤(B)の量が多い比較例5は、負極合材層と集電体との密着性およびリチウムイオン二次電池の電気的特性を向上させることができず、粒子状重合体(C)の量が多い比較例6は、リチウムイオン二次電池の電気的特性を向上させることができないことが分かる。また、表2より、粒子状重合体(C)を含まない比較例7は、負極合材層と集電体との密着性およびリチウムイオン二次電池の電気的特性を向上させることができないことが分かる。
また、表1の実施例3~6より、架橋剤(B)の量を変更することで、負極合材層と集電体との密着性や、リチウムイオン二次電池の初期抵抗およびサイクル特性などの電気的特性を更に良好なものとしつつ、抵抗の上昇を抑制し得ることが分かる。
更に、表1の実施例3および7より、水溶性増粘剤(A)としてカルボキシメチルセルロースとポリアクリル酸を併用することで、負極合材層と集電体との密着性、および、リチウムイオン二次電池の電気的特性を高い次元で並立し得ることが分かる。
また、表1の実施例1~7および8~9より、負極活物質としてケイ素を含む合金を使用すれば、リチウムイオン二次電池の電気的特性を良好なものとし得ることが分かる。
また、表2の実施例10および実施例13~17より、架橋剤(B)の量を変更することで、負極合材層と集電体との密着性や、リチウムイオン二次電池の初期抵抗およびサイクル特性などの電気的特性を更に良好なものとしつつ、抵抗の上昇を抑制し得ることが分かる。
更に、表2の実施例10および実施例18~21より、粒子状重合体(C)の量を変更することで、負極合材層と集電体との密着性を更に良好なものとしつつ、リチウムイオン二次電池の電気的特性の確保および抵抗の上昇抑制を達成し得ることが分かる。
また、表2の実施例20および実施例22~23より、水溶性増粘剤(A)として使用するカルボキシメチルセルロースおよびポリアクリル酸の割合を変更することで、負極合材層と集電体との密着性を更に良好なものとし得ることが分かる。
また、本発明の二次電池用負極によれば、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極において、集電体と負極合材層との密着性を向上させると共に、二次電池の電気的特性を向上させることができる。
更に、本発明の二次電池によれば、非炭素系負極活物質を含む負極活物質を使用した二次電池用負極を備える二次電池において、電気的特性を向上させることができると共に、負極合材層と集電体との密着性を確保できる。
Claims (8)
- 水酸基またはカルボキシル基を有する水溶性増粘剤(A)と、前記水溶性増粘剤(A)の水酸基またはカルボキシル基と反応する官能基を有する架橋剤(B)と、粒子状重合体(C)と、負極活物質と、水とを含み、
前記負極活物質は、非炭素系負極活物質を含み、
前記粒子状重合体(C)は、前記架橋剤(B)と反応する官能基を有し、
前記負極活物質100質量部当たり、前記水溶性増粘剤(A)を0.5質量部以上20質量部以下含有し、前記架橋剤(B)を0.001質量部以上10質量部以下含有し、前記粒子状重合体(C)を0.5質量部以上20質量部以下含有する、二次電池負極用スラリー組成物。 - 前記水溶性増粘剤(A)が、カルボキシメチルセルロース、メチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシエチルメチルセルロース、ポリビニルアルコール、ポリカルボン酸、および、これらの塩、からなる群から選択される少なくとも1種である、請求項1に記載の二次電池負極用スラリー組成物。
- 前記架橋剤(B)が、多官能エポキシ化合物、オキサゾリン化合物、および、カルボジイミド化合物からなる群から選択される少なくとも1種である、請求項1または2に記載の二次電池負極用スラリー組成物。
- 前記粒子状重合体(C)が、脂肪族共役ジエン単量体単位および芳香族ビニル単量体単位を含む、請求項1~3のいずれか1項に記載の二次電池負極用スラリー組成物。
- 前記粒子状重合体(C)中の前記架橋剤(B)と反応する官能基が、カルボキシル基、水酸基、グリシジルエーテル基、および、チオール基からなる群から選択される少なくとも1種である、請求項1~4のいずれか1項に記載の二次電池負極用スラリー組成物。
- 請求項1~5のいずれか1項に記載の二次電池負極用スラリー組成物から得られる負極合材層を有する、二次電池用負極。
- 前記負極合材層が、前記水溶性増粘剤(A)、前記架橋剤(B)、および、前記粒子状重合体(C)から形成される架橋構造を有する、請求項6に記載の二次電池用負極。
- 請求項6または7に記載の二次電池用負極と、正極と、電解液と、セパレータとを備える、二次電池。
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Also Published As
Publication number | Publication date |
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KR102253883B1 (ko) | 2021-05-18 |
CN105229824A (zh) | 2016-01-06 |
JP6477463B2 (ja) | 2019-03-06 |
KR20160014597A (ko) | 2016-02-11 |
CN105229824B (zh) | 2017-07-18 |
US20160118664A1 (en) | 2016-04-28 |
JPWO2014188734A1 (ja) | 2017-02-23 |
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