WO2013005653A1 - 組成物 - Google Patents
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- WO2013005653A1 WO2013005653A1 PCT/JP2012/066611 JP2012066611W WO2013005653A1 WO 2013005653 A1 WO2013005653 A1 WO 2013005653A1 JP 2012066611 W JP2012066611 W JP 2012066611W WO 2013005653 A1 WO2013005653 A1 WO 2013005653A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/24—Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/158—Carbon nanotubes
- C01B32/168—After-treatment
- C01B32/174—Derivatisation; Solubilisation; Dispersion in solvents
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/14—Unsaturated oxiranes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/22—Cyclic ethers having at least one atom other than carbon and hydrogen outside the ring
- C08G65/24—Epihalohydrins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
- C08G65/33303—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
- C08G65/33317—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group heterocyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/041—Carbon nanotubes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/12—Copolymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/05—Polymer mixtures characterised by other features containing polymer components which can react with one another
Definitions
- the present invention relates to a composition comprising a nanocarbon material and a polymer, and more specifically, since nanocarbon materials such as carbon nanotubes are well dispersed in a polymer, extremely excellent electrical conductivity is provided. Relates to the composition shown.
- Nanocarbon materials such as carbon nanotubes are expected to be applied in a wide range of fields because they have excellent electrical characteristics and also have excellent thermal conductivity and mechanical strength characteristics.
- Non-Patent Document 1 it is studied to impart electrical conductivity while improving the mechanical strength of styrene butadiene rubber by blending multi-walled carbon nanotubes with styrene butadiene rubber.
- Non-Patent Document 2 it is studied to improve the mechanical strength characteristics of poly (dimethylsiloxane) by blending multi-walled carbon nanotubes as a reinforcing material with poly (dimethylsiloxane).
- Non-Patent Document 1 the composition obtained by blending carbon black with the same polymer material has characteristics such as electrical conductivity of the composition obtained by blending the nanocarbon material with the polymer material. In many cases, the characteristics of the carbon nanomaterials were almost the same, and it was difficult to say that the excellent characteristics of the nanocarbon material were fully exhibited. Therefore, it has been desired to develop a polymer material that can easily disperse the nanocarbon material in the composition and thereby obtain a composition having high electrical conductivity.
- the present invention provides a composition comprising a polymer material and a nanocarbon material that is capable of satisfactorily dispersing the nanocarbon material in the polymer material and thereby exhibiting extremely excellent electrical conductivity.
- the purpose is to provide.
- the present inventors have conducted intensive studies, and as a result, mixed a polyether polymer containing an oxirane monomer unit having a cationic group and a carbon nanotube in a solvent. Thereafter, when the solvent was removed by drying, a composition in which carbon nanotubes were well dispersed in a polyether polymer was obtained, and it was found that the composition exhibits extremely excellent electrical conductivity.
- the present invention has been completed based on this finding.
- a polyether polymer comprising an oxirane monomer unit, wherein at least a part of the oxirane monomer unit is an oxirane monomer unit having a cationic group, and a nanocarbon A composition comprising the material is provided.
- composition comprising a polyether polymer and a nanocarbon material exhibiting extremely excellent electrical conductivity.
- the composition of the present invention is a composition comprising a specific polyether polymer and a nanocarbon material.
- the polyether polymer constituting the composition of the present invention is a polymer containing an oxirane monomer unit, which is a unit obtained by ring-opening polymerization of an oxirane structure portion of a compound containing an oxirane structure. It is necessary that at least a part of the oxirane monomer unit is an oxirane monomer unit having a cationic group.
- the cationic group of the oxirane monomer unit having a cationic group is not particularly limited, but from the viewpoint of making the resulting composition particularly excellent in dispersibility of the nanocarbon material, it is Group 15 or Group 1 of the periodic table. It is preferably a cationic group having an onium salt structure containing a group 16 atom, more preferably a cationic group having a structure in which a nitrogen atom is an onium salt, and a nitrogen atom-containing aromatic heterocyclic ring A cationic group having a structure in which the nitrogen atom is an onium salt is more preferable, and a cationic group having an imidazolium ring structure is particularly preferable.
- a cationic group that is, a group having a cationic structure
- an ammonium group a methylammonium group, a butylammonium group, a cyclohexylammonium group, an anilinium group, a benzylammonium group, an ethanolammonium group, a dimethylammonium group, and a diethylammonium group.
- the cationic group usually has a counter anion, but the type of the counter anion is not particularly limited.
- halide ions such as Cl ⁇ , Br ⁇ and I ⁇ , and (FSO 2 ) 2 N ⁇ , (CF 3 SO 2 ) 2 N ⁇
- sulfonimide compounds such as (CF 3 CF 2 SO 2 ) 2 N — , and OH ⁇ , SCN ⁇ , BF 4 ⁇ , PF 6 ⁇ , ClO 4 ⁇ . CH 3 SO 3 ⁇ , CF 3 SO 3 ⁇ , CF 3 COO ⁇ , PhCOO ⁇ and the like.
- halide ions or sulfonimide ions are preferably used.
- the structure of the oxirane monomer unit having a cationic group of the polyether polymer is not particularly limited, but is preferably a repeating unit represented by the following formula (1).
- a + represents a cationic group or a cationic group-containing group
- X ⁇ represents an arbitrary counter anion
- the oxirane monomer unit constituting the polyether polymer may be an oxirane monomer unit having at least a part having a cationic group, that is, the oxirane monomer unit constituting the polyether polymer. All of these may have a cationic group, and an oxirane monomer unit having a cationic group and an oxirane monomer unit having no cationic group may be mixed.
- the ratio of the oxirane monomer unit having a cationic group to the whole oxirane monomer unit of the polyether polymer is not particularly limited, and may be selected in the range of, for example, 2 to 100 mol%. The range of 3 to 100 mol% is more preferable.
- oxirane monomer unit having no cationic group that can be contained in the polyether polymer include alkylene oxide units such as ethylene oxide units, propylene oxide units, and 1,2-butylene oxide units, and epichlorohydride.
- alkylene oxide units such as ethylene oxide units, propylene oxide units, and 1,2-butylene oxide units
- epichlorohydride examples include phosphorous units, epihalohydrin units such as epibromohydrin units, epiiodohydrin units, alkenyl group-containing oxirane monomer units such as allyl glycidyl ether units, and acrylic group-containing oxirane monomer units such as glycidyl acrylate units.
- the present invention is not limited to these.
- the distribution mode of the plurality of repeating units is not particularly limited, but preferably has a random distribution. .
- the weight average molecular weight of the polyether polymer is not particularly limited, but is preferably 500 to 2,000,000, and more preferably 1,000 to 1,500,000. If the weight average molecular weight of the polyether polymer is too high, the resulting composition may be inferior in moldability, and if the weight average molecular weight is too low, the mechanical strength of the resulting composition will be insufficient. There is a fear.
- the chain structure of the polyether polymer is not particularly limited, and may be a linear chain structure or a chain structure having a branched structure such as a graft shape or a radial shape.
- the method for synthesizing the polyether polymer used in the present invention is not particularly limited, and any synthesis method can be adopted as long as the desired polyether polymer can be obtained.
- the halogen group is converted to an onium halide group by reacting an onium compound such as an imidazole compound with a polyether polymer containing a halogen group. If necessary, a method in which a halide ion which is a counter anion of the onium halide group is converted to another counter anion by an anion exchange reaction is preferable.
- Synthesis of a polyether polymer containing a halogen group may be carried out according to a known polymerization method or modification method.
- a known oniumation reaction may be applied to react a polyether polymer containing a halogen group with an onium compound to replace it with an onium halide group.
- Examples of the oniumation reaction are as follows: Japanese Patent Publication “JP-A-50-33271”, Japanese Patent Publication “JP-A-51-69434”, and Japanese Patent Publication “JP-A-5”. No. 52-42481 ”and the like.
- the anion exchange reaction may be carried out according to a conventional method.
- the onium halide group is converted to onium (bistrifluoromethylsulfone). Can be converted to an imide group.
- a particularly preferable method includes a method for producing a polyether polymer described below. That is, (1) ring-opening polymerization of a monomer composition containing an oxirane monomer containing a halogen group in the presence of a catalyst to obtain a polyether polymer containing a halogen group; 2) a step of reacting the obtained polyether polymer containing a halogen group with an onium agent to obtain a polyether polymer containing an onium halide structure; and (3) an optional step.
- the first step in the above method for producing a polyether-based polymer is to contain a halogen group by ring-opening polymerization of a monomer composition containing an oxirane monomer containing a halogen group in the presence of a catalyst.
- This is a step of obtaining a polyether polymer.
- the oxirane monomer containing a halogen group include epichlorohydrin, epibromohydrin, and epiiodohydrin. Among these, epichlorohydrin is preferably used.
- the monomer composition may contain a monomer other than the oxirane monomer containing a halogen group. Specific examples thereof include ethylene oxide, propylene oxide, 1,2-butylene oxide, allyl. Mention may be made of oxirane monomers which do not contain halogen groups such as glycidyl ether.
- the catalyst used for ring-opening polymerization of the monomer composition containing an oxirane monomer containing a halogen group is not particularly limited as long as the desired polymer can be obtained.
- the catalyst which contains the onium salt of the compound to contain and the trialkylaluminum in which all the alkyl groups contained are linear alkyl groups can be mentioned.
- a catalyst obtained by reacting an organoaluminum compound with a compound having phosphoric acid and Lewis basicity is particularly preferably used for obtaining a polymer having a relatively large molecular weight.
- the organoaluminum compound used to obtain this catalyst include trimethylaluminum, triethylaluminum, trinormal octylaluminum, and triisobutylaluminum.
- the Lewis basic compound to be reacted with an organoaluminum compound together with phosphoric acid an organic compound containing an oxygen atom, a nitrogen atom or a phosphorus atom is preferably used. Specific examples thereof include diethyl ether and dibutyl ether.
- Tetrahydrofuran acetone, methyl ethyl ketone, ethyl acetate, triethylamine, pyridine, acetonitrile, triphenylphosphine, tributylphosphine.
- the amount of each component used is not particularly limited as long as it is determined according to the molecular weight of the target polymer.
- the molar ratio of the organoaluminum compound / phosphoric acid / Lewis basic compound is preferably selected in the range of 1.0 to 3.0 / 1.0 / 0.1 to 30.0.
- the method of reacting these components is not particularly limited, but a method of mixing each component after dissolving or suspending the component in a solvent is preferable.
- the solvent to be used is not particularly limited, and an inert solvent is preferably used.
- aromatic hydrocarbons such as benzene and toluene
- chain saturated hydrocarbons such as n-pentane and n-hexane
- cyclopentane and cyclohexane Alicyclic hydrocarbons such as; ethers such as tetrahydrofuran, anisole and diethyl ether; or a mixed solvent thereof.
- the temperature and time for mixing these components are not particularly limited, but it is preferable to mix for 10 seconds to 12 hours under the condition of ⁇ 30 to 50 ° C.
- the amount of catalyst used by reacting an organoaluminum compound with a compound having phosphoric acid and Lewis basicity in ring-opening polymerization of a monomer composition containing an oxirane monomer containing a halogen group is not particularly limited. It is preferable to select in the range of 0.00005 to 50 mol% with respect to the total number of moles of the monomer composition to be used.
- a catalyst comprising an onium salt of a compound containing an atom of Group 15 or 16 of the periodic table and a trialkylaluminum in which all of the alkyl groups contained are linear alkyl groups, contains a halogen group. Ring-opening polymerization of a monomer composition containing an oxirane monomer can be allowed to proceed with living properties. Therefore, when this catalyst is used, the polymerization can be easily controlled, and as a result, it becomes easy to produce a polyether polymer at a desired degree of polymerization.
- Examples of onium salts of compounds containing Group 15 or Group 16 atoms used as one of the components of this catalyst include ammonium salts, pyridinium salts, imidazolium salts, phosphonium salts, arsonium salts, stibonium salts, Examples include oxonium salts, sulfonium salts, and selenonium salts.
- ammonium salts, pyridinium salts, imidazolium salts, phosphonium salts, sulfonium salts are preferably used, and ammonium salts, phosphonium salts, sulfonium salts are particularly preferable.
- Ammonium salts are most preferably used.
- the amount of the onium salt of the compound containing a group 15 or group 16 atom in the periodic table may be determined according to the target molecular weight of the polymer to be obtained and is not particularly limited. It is preferable to select in the range of 0.0005 to 10 mol% with respect to the total number of moles of the composition.
- trialkylaluminum having all linear alkyl groups used as another component of the catalyst examples include trimethylaluminum, triethylaluminum, and trinormaloctylaluminum, and among them, trimethylaluminum. Triethylaluminum is most preferably used.
- the ratio of the onium salt of the compound containing a group 15 or group 16 atom in the periodic table and the trialkylaluminum in which all alkyl groups are linear alkyl groups is not particularly limited.
- the molar ratio of the trialkylaluminum is preferably in the range of 1: 1 to 1: 100, more preferably in the range of 1.0: 1.1 to 1.0: 50.0.
- a range of 0.0: 1.2 to 1.0: 10.0 is particularly preferable.
- the method of mixing the onium salt of the compound containing an atom of Group 15 or Group 16 of the periodic table with the trialkylaluminum in which all alkyl groups are linear alkyl groups is not particularly limited. It is preferred to dissolve or suspend and mix them.
- the solvent to be used is not particularly limited, and an inert solvent is preferably used.
- aromatic hydrocarbons such as benzene and toluene; chain saturated hydrocarbons such as n-pentane and n-hexane; cyclopentane and cyclohexane Alicyclic hydrocarbons such as; ethers such as tetrahydrofuran, anisole and diethyl ether; or a mixed solvent thereof.
- the temperature and time for mixing the catalyst components are not particularly limited, but it is preferable to mix for 10 seconds to 30 minutes under the condition of ⁇ 30 to 50 ° C.
- the method of mixing the catalyst and the monomer is not particularly limited.
- a monomer composition may be added, or a catalyst may be added to a solvent containing the monomer composition.
- the polymerization mode is not particularly limited, but from the viewpoint of favorably controlling the polymerization, the polymerization is preferably performed by a solution polymerization method.
- the solvent an inert solvent is preferably used.
- aromatic hydrocarbons such as benzene and toluene
- chain saturated hydrocarbons such as n-pentane and n-hexane
- alicyclic rings such as cyclopentane and cyclohexane
- ethers such as tetrahydrofuran, anisole and diethyl ether; or a mixed solvent thereof
- a nonpolar solvent is particularly preferably used because the polymerization reaction rate is increased.
- the amount of the solvent used is not particularly limited, but it is preferably used so that the concentration of the monomer composition is 1 to 50% by weight, particularly preferably 3 to 40% by weight.
- Polymerization conditions are not particularly limited, and may be determined according to the type of monomer or catalyst used, the target molecular weight, and the like.
- the pressure during the polymerization is usually 1 to 500 atm, preferably 1 to 100 atm, particularly preferably 1 to 50 atm.
- the temperature during the polymerization is usually ⁇ 70 to 200 ° C., preferably ⁇ 40 to 150 ° C., and particularly preferably ⁇ 20 to 100 ° C.
- the polymerization time is usually 10 seconds to 100 hours, preferably 20 seconds to 80 hours, and particularly preferably 30 seconds to 50 hours.
- the second step in the above method for producing a polyether polymer is, for example, reacting a polyether polymer containing a halogen group obtained as described above with an onium reagent (quaternization reaction). Is a step of obtaining a polyether polymer containing an onium halide structure by converting a halogen group into an onium halide structure-containing group.
- the onium agent include ammonia, methylamine, butylamine, cyclohexylamine, aniline, benzylamine, ethanolamine, dimethylamine, diethylamine, dibutylamine, nonylphenylamine, piperidine, trimethylamine, triethylamine, n-butyldimethylamine , Amines such as n-octyldimethylamine, n-stearyldimethylamine, tributylamine, trivinylamine, triethanolamine, N, N′-dimethylethanolamine, tri (2-ethoxyethyl) amine, 1-pyrrolidine, Imidazole, 1-methylimidazole, 1-ethylimidazole, benzimidazole, pyrrole, 1-methylpyrrole, oxazole, benzoxazole, benzisoxazole Cationic nitrogen atoms such as pyrazole, isoxazole, pyridine, 2,6-
- the mixing method of the polyether polymer and the onium agent is not particularly limited.
- a method of adding an onium agent to a solution containing the polyether polymer and mixing, a polyether in the solution containing the onium agent examples thereof include a method of adding and mixing a polymer, and a method of preparing both an oniumating agent and a polyether polymer as solutions, and mixing both solutions.
- an inert solvent is preferably used, which may be nonpolar or polar.
- the nonpolar solvent include aromatic hydrocarbons such as benzene and toluene; chain saturated hydrocarbons such as n-pentane and n-hexane; alicyclic saturated hydrocarbons such as cyclopentane and cyclohexane; It is done.
- Polar solvents include ethers such as tetrahydrofuran, anisole and diethyl ether; esters such as ethyl acetate and ethyl benzoate; ketones such as acetone, 2-butanone and acetophenone; aprotic polar solvents such as acetonitrile, dimethylformamide and dimethyl sulfoxide Protic polar solvents such as ethanol, methanol, water; and the like.
- a mixed solvent of these is also preferably used.
- the amount of the solvent to be used is not particularly limited, but it is preferably used so that the concentration of the polyether polymer is 1 to 50% by weight, and more preferably 3 to 40% by weight.
- the amount of the onium agent used is not particularly limited, and may be determined according to the content ratio of the oxirane monomer unit having a cationic group of the target polyether polymer. Specifically, the amount of the oniumizing agent used is usually 0.01 to 100 mol, preferably 0.02 to 50 mol, more preferably 0.1 to 1 mol of the halogen group of the polyether polymer used. The range is from 03 to 10 mol, more preferably from 0.05 to 2 mol.
- the pressure at the time of reacting the polyether polymer with the onium agent is not particularly limited, but is usually 1 to 500 atm, preferably 1 to 100 atm, and particularly preferably 1 to 50 atm.
- the temperature during the reaction is also not particularly limited, and is usually 0 to 200 ° C, preferably 20 to 170 ° C, more preferably 40 to 150 ° C.
- the reaction time is usually 1 minute to 1,000 hours, preferably 3 minutes to 800 hours, more preferably 5 minutes to 500 hours, and further preferably 30 minutes to 200 hours.
- the polyether polymer containing an onium halide structure obtained as described above can be used as it is as a component of the composition of the present invention. Further, if necessary, a metal compound may be contacted with a polyether polymer containing an onium halide structure to convert at least a part of halide ions which are counter anions of the onium halide structure to other anions. Good.
- the metal compound used in the anion exchange reaction is not particularly limited, but an alkali metal compound or an alkaline earth metal compound having an anion to be introduced is preferable.
- the conditions for performing the anion exchange reaction are not particularly limited, and only the polyether polymer and the metal compound may be mixed, or may be performed under conditions where other compounds such as an organic solvent exist.
- the amount of the metal compound to be used is not particularly limited, but is usually 0.01 to 100 mol, preferably 0.02 to 50 mol, more preferably relative to 1 mol of the onium halide structure contained in the polyether polymer used. Is in the range of 0.03 to 10 moles.
- the pressure during the anion exchange reaction is usually 1 to 500 atm, preferably 1 to 100 atm, particularly preferably 1 to 50 atm.
- the temperature during the reaction is usually ⁇ 30 to 200 ° C., preferably ⁇ 15 to 180 ° C., more preferably 0 to 150 ° C.
- the reaction time is usually 1 minute to 1000 hours, preferably 3 minutes to 100 hours, more preferably 5 minutes to 10 hours, and even more preferably 5 minutes to 3 hours.
- the target polyether polymer may be recovered according to a conventional method such as drying under reduced pressure.
- the composition of the present invention can be obtained, for example, by blending a nanocarbon material with the polyether polymer obtained as described above.
- the nanocarbon material that can be used in the present invention include graphene sheets, carbon nanotubes, carbon nanohorns, and nanographene.
- carbon nanotubes are particularly preferably used.
- Carbon nanotubes are nanocarbon materials with a structure in which a graphene sheet is wound into a cylindrical shape, and are roughly classified into single-walled nanotubes and multi-walled nanotubes based on the number of peripheral walls, and are classified according to the difference in the structure of graphene sheets. , Chiral, zigzag and armchair types.
- any carbon nanotube can be used as a nanocarbon material.
- a single-walled carbon nanotube obtained by a super-growth method which is known to have a large aspect ratio (disclosed in International Publication WO2006 / 011655).
- Single-walled carbon nanotubes obtained according to the method described above are particularly preferably used.
- the content ratio between the polyether polymer and the nanocarbon material is not particularly limited, but the viewpoint of efficiently dispersing the nanocarbon material and efficiently obtaining a composition having excellent electrical conductivity. Therefore, the content of the nanocarbon material with respect to 100 parts by weight of the polyether polymer is preferably 0.01 to 30 parts by weight, and more preferably 0.02 to 20 parts by weight.
- the method of mixing the polyether polymer and the nanocarbon material is not particularly limited, but the step of subdividing the nanocarbon material, the nanocarbon material and the polyether polymer are combined. It is preferable to mix in combination with the step of mixing.
- the nanocarbon material may be subdivided by a known subdivision method such as a method of applying a shearing force with a mill or a kneader or a method of subdividing with ultrasonic waves, and is not particularly limited. Note that the order of the step of subdividing the nanocarbon material and the step of mixing the nanocarbon material and the polyether polymer is not particularly limited.
- the subdivided nanocarbon material and the polyether polymer may be mixed, or after the nanocarbon material and the polyether polymer are mixed by a method as described later, the composition is obtained.
- the nanocarbon material may be subdivided by applying a subdividing step to the composition.
- a specific mixing method is not particularly limited, but it is preferable to mix these components in a solvent.
- the solvent to be used is not particularly limited, but a polar solvent is preferably used from the viewpoint of obtaining a composition in which the nanocarbon material is more favorably dispersed.
- Polar solvents include ethers such as tetrahydrofuran and anisole; esters such as ethyl acetate and ethyl benzoate; ketones such as acetone, 2-butanone and acetophenone; aprotic such as acetonitrile, dimethylformamide, dimethyl sulfoxide and N-methylpyrrolidone Polar solvents; protic polar solvents such as ethanol, methanol, water, and the like. These solvents may be used alone or as a mixed solvent of two or more.
- the amount of the solvent to be used is not particularly limited, but is preferably selected in such a range that the concentrations of the nanocarbon material and the polyether polymer in the solvent are 0.1 to 50% by weight.
- the method of mixing the nanocarbon material and the polyether polymer in the solvent is not particularly limited, and the polyether polymer may be added to the solution in which the nanocarbon material is suspended, or the polyether system dissolved in the solvent.
- a nanocarbon material may be added to the polymer solution.
- Mixing may be performed by stirring with a general stirrer, or may be performed with an ultrasonic disperser.
- the solution obtained by mixing can be used as it is as the composition of the present invention, it is preferable to use it as a solid composition after removing the solvent.
- the method for removing the solvent is not particularly limited. For example, the solvent may be removed by evaporation or coagulation drying may be performed.
- the composition of the present invention may comprise only a nanocarbon material and a polyether polymer, but may further comprise other components.
- Other components that can be contained in the composition of the present invention are not particularly limited, but are polymeric materials other than the specific polyether polymer used in the present invention; carbon; inorganic oxidation such as silica, titania, alumina, and the like. Specific examples of such materials include: metal fine particles such as gold, silver, platinum, nickel, copper, and aluminum; inorganic fibers such as glass fiber and carbon fiber; Moreover, it can also be set as the composition which can be bridge
- the polymer material other than the specific polyether polymer used in the present invention that can be blended in the composition of the present invention is not particularly limited.
- the polyether material other than the specific polyether polymer used in the present invention is used.
- Resin materials Light or thermosetting resins such as epoxy resins, urethane resins, and thermo- and photo-curable bright acrylate resins can be used.
- composition of the present invention it is possible to disperse the nanocarbon material satisfactorily even if a polymer material originally having a poor affinity with the nanocarbon material is blended.
- the polyether polymer which is an essential component, has an excellent affinity for both the nanocarbon material and the polymer material. It is thought to fulfill.
- the crosslinking agent that can be blended when the composition of the present invention is a crosslinkable composition may be selected according to the structure of the polymer to be used, and is not particularly limited.
- Sulfur such as precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur; sulfur monochloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, dibenzothiazyl disulfide, N, N′-dithio-bis (hexahydro-2H-azenopine) -2), sulfur-containing compounds such as phosphorus-containing polysulfides and polymer polysulfides; organic peroxides such as dicumyl peroxide and ditertiarybutyl peroxide; p-quinone dioxime, p, p'-dibenzoylquinone dioxime Quinonedioximes such as triethylenetetramine, hexamethylenediamine carbamate, 4 4'-methylenebis
- crosslinking agents can be used alone or in combination of two or more.
- the blending ratio of the crosslinking agent is not particularly limited, but is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 7 parts by weight, and more preferably 0.3 to 5 parts by weight with respect to 100 parts by weight of the composition (whole). Part by weight is particularly preferred.
- crosslinking aid When sulfur or a sulfur-containing compound is used as the crosslinking agent, it is preferable to use a crosslinking aid and a crosslinking accelerator in combination.
- the crosslinking aid is not particularly limited, and examples thereof include zinc white and stearic acid.
- the crosslinking accelerator is not particularly limited.
- each crosslinking accelerator such as guanidine type; aldehyde-amine type; aldehyde-ammonia type; thiazole type; sulfenamide type; thiourea type; thiuram type; Can do.
- Two or more crosslinking assistants and crosslinking accelerators may be used in combination.
- the amount of the crosslinking aid and the crosslinking accelerator used is not particularly limited, but is preferably 0.01 to 15 parts by weight and more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the composition (whole). preferable.
- the composition of the present invention it is possible to satisfactorily disperse the nanocarbon material in the polyether polymer, and thereby extremely excellent electrical conductivity can be exhibited. Therefore, the composition of the present invention can be suitably used as materials for various electric and electronic products, building materials, medical materials, and the like.
- the oxirane monomer unit having a cationic group of the polyether polymer is preferably a unit represented by the following formula (1).
- the nanocarbon material is preferably a carbon nanotube.
- Weight average molecular weight It measured as a polystyrene conversion value by gel permeation chromatography (GPC) using dimethylformamide as a solvent.
- the measuring instrument used was HLC-8320 (manufactured by Tosoh Corporation), the column was used by connecting two TSKgel ⁇ -M (manufactured by Tosoh Corporation) in series, and the detector was a differential refractometer RI-8320 (manufactured by Tosoh Corporation). ) was used.
- the content of the oxirane monomer unit having a cationic group in the polyether polymer can be determined using a nuclear magnetic resonance apparatus (NMR) as follows: Was measured as follows. 30 mg of a polyether polymer as a sample was added to 1.0 mL of deuterated chloroform, and the mixture was shaken for 1 hour to uniformly dissolve. Then, NMR measurement was performed on this solution to obtain a 1 H-NMR spectrum, and the content of the oxirane monomer unit having a cationic group of the polyether polymer was calculated as follows.
- NMR nuclear magnetic resonance apparatus
- the number of moles B1 of all oxirane monomer units was calculated from the integral value of protons derived from the main chain oxirane monomer units.
- the number of moles B2 of the oxirane monomer unit having a cationic group was calculated from the integral value of protons derived from the cationic group.
- the ratio (percentage) of B2 with respect to B1 was calculated
- a low resistivity meter (Lorentz-GP manufactured by Mitsubishi Chemical Analytech Co., Ltd., using a PSP probe as a four-end needle probe) was measured in accordance with JIS K 7194 as follows. 1 g of the composition used as a material is press-molded at a temperature of 100 ° C. to 150 ° C. and a pressure of 0.1 to 1.0 MPa to form a thin film with a thickness of 100 to 500 ⁇ m, and then cut into a 10 ⁇ 10 mm square. A measurement sample was obtained.
- This measurement sample is fixed on an insulating board of a low resistivity meter, a probe is pressed against the center of one surface (A surface) of the measurement sample, and then the resistance value of the measurement sample is measured by applying a voltage of 10V. did. And based on the measured resistance value, the measurement sample size, and the measurement position, the electrical conductivity (unit: S / cm) was calculated
- Mooney viscosity The value of Mooney viscosity [ML 1 + 4 (100 ° C.)] was measured according to JIS K6300.
- the monomer composition ratio was 40 mol% of epichlorohydrin units, 56 mol% of ethylene oxide units, and 4 mol% of allyl glycidyl ether units. It was.
- the polyether polymer A had a weight average molecular weight of 890,000 and a Mooney viscosity of 60.
- the polymer component is solidified by distilling off the solvent using steam, and then vacuum-dried, whereby the chlorine atom of the epichlorohydrin unit of the polyether-based polymer A is removed.
- a solid polyether polymer B192 part of which was partially exchanged with a methylimidazolium group having a chloride ion as a counter anion was obtained.
- the content of the oxirane monomer unit having a cationic group was determined to be 3.40 mol%.
- the polyether polymer B had a weight average molecular weight of 900,000 and a Mooney viscosity of 70.
- the polyether-based polymer C is a polyether-based polymer in which all of the chloride ions that the polyether-based polymer B has as a counter anion of the methylimidazolium group are exchanged for (bistrifluoromethylsulfone) imide anions. It can be identified as a polymer.
- Example 1 In a sealable glass container, 90 parts of the polyether polymer C obtained in Production Example 4 was dissolved in 5000 parts of N, N-dimethylformamide. Next, super-growth single-walled carbon nanotubes (incorporated administrative agency, National Institute of Advanced Industrial Science and Technology) Single-walled carbon nanotubes produced according to the method disclosed in O2006 / 011655; hereinafter referred to as “SGCNT”. ) After 10 parts were added, the glass container was placed in an ultrasonic cleaner (“USD-4R” manufactured by ASONE Co., Ltd., high frequency output 160 W) and ultrasonicated for 60 minutes under the conditions of a frequency of 40 kHz and a temperature of 20 to 40 ° C.
- USD-4R manufactured by ASONE Co., Ltd., high frequency output 160 W
- SGCNT was dispersed in the solution.
- the glass container is opened and a stir bar is inserted.
- the glass container is fixed to an electromagnetic stirrer with a heating device in an open state until the stir bar does not rotate at 30 ° C. and 200 rpm.
- the contents of the glass container were dried.
- the stirring bar stopped rotating, the stirring bar was taken out, and the glass container was put in a vacuum dryer and further dried under the conditions of 0.01 MPa or less, 50 ° C., and 12 hours or more.
- the resulting composition was black.
- the electrical conductivity was measured using the obtained composition as a sample, it was 16.00 (S / cm).
- the number average molecular weight (Mn) by GPC of the obtained substance was 1,100, and molecular weight distribution was 1.27. Further, when the obtained oily substance was subjected to 1 H-NMR measurement, it was confirmed that the oily substance contained 93.2 mol% of epichlorohydrin units and 6.8 mol% of glycidyl methacrylate units. did it. From the above, the obtained oily substance was an oligomer composed of an epichlorohydrin unit and a glycidyl methacrylate unit having a bromomethyl group at the polymerization initiation terminal and a hydroxyl group at the polymerization termination terminal (average epichlorohydrin unit). It is said that it is an 11-mer composed of 10 and one glycidyl methacrylate unit) and is hereinafter referred to as oligomer D.
- a polyether compound in which the content of the oxirane monomer unit having a cationic group (methylimidazolium group) in which the bromo group of the bromomethyl group is substituted with a 1-methylimidazolium bromide group is 93.2% Identified as polyether compound E, hereinafter.
- Example 2 In a sealable glass container, 90 parts of the polyether compound E obtained in Production Example 6 was dissolved in 500 parts of ion-exchanged water. Next, after adding 10 parts of SGCNT to the obtained solution, the glass container was placed in an ultrasonic cleaner (“USD-4R” manufactured by ASONE, high frequency output 160 W), and the frequency was 40 kHz and the temperature was 20 to 40 ° C. SGCNT was dispersed in the solution by performing ultrasonic treatment for 60 minutes under the above conditions. Next, the glass container is opened and a stir bar is inserted. The glass container is fixed to an electromagnetic stirrer with a heating device in an open state until the stir bar does not rotate at 30 ° C. and 200 rpm. The contents of the glass container were dried.
- USD-4R ultrasonic cleaner
- the stirring bar stopped rotating, the stirring bar was taken out, and the glass container was put in a vacuum dryer and further dried under the conditions of 0.01 MPa or less, 50 ° C., and 12 hours or more.
- the resulting composition was black.
- the electrical conductivity was measured using the obtained composition as a sample, it was 47.00 (S / cm).
- Example 3 In a sealable glass container, 90 parts of the polyether compound F obtained in Production Example 7 was dissolved in 500 parts of N, N-dimethylformamide. Next, after adding 10 parts of SGCNT to the obtained solution, the glass container was placed in an ultrasonic cleaner (“USD-4R” manufactured by ASONE, high frequency output 160 W), and the frequency was 40 kHz and the temperature was 20 to 40 ° C. SGCNT was dispersed in the solution by performing ultrasonic treatment for 60 minutes under the above conditions. Next, the glass container is opened and a stir bar is inserted. The glass container is fixed to an electromagnetic stirrer with a heating device in an open state until the stir bar does not rotate at 30 ° C. and 200 rpm. The contents of the glass container were dried.
- USD-4R ultrasonic cleaner
- the stirring bar stopped rotating, the stirring bar was taken out, and the glass container was put in a vacuum dryer and further dried under the conditions of 0.01 MPa or less, 50 ° C., and 12 hours or more.
- the resulting composition was black.
- the electrical conductivity was measured using the obtained composition as a sample, it was 43.00 (S / cm).
- Example 4 In a sealable glass container, 90 parts of the polyether compound F obtained in Production Example 7 and 3 parts of dicumyl peroxide (“PARKMIL (registered trademark) D-40” manufactured by NOF Corporation) as a crosslinking agent were added to N , N-dimethylformamide was dissolved in 500 parts. Next, after adding 10 parts of SGCNT to the obtained solution, the glass container was placed in an ultrasonic cleaner (“USD-4R” manufactured by ASONE, high frequency output 160 W), and the frequency was 40 kHz and the temperature was 20 to 40 ° C. SGCNT was dispersed in the solution by performing ultrasonic treatment for 60 minutes under the above conditions. Next, the glass container is opened and a stir bar is inserted.
- USD-4R ultrasonic cleaner
- the glass container is fixed to an electromagnetic stirrer with a heating device in an open state until the stir bar does not rotate at 30 ° C. and 200 rpm.
- the contents of the glass container were dried.
- the stirring bar stopped rotating, the stirring bar was taken out, and the glass container was put in a vacuum dryer and further dried under the conditions of 0.01 MPa or less, 50 ° C., and 12 hours or more.
- the resulting composition was black.
- this composition was processed into a thin cylindrical shape having a diameter of 12 mm and a thickness of 200 microns and held in an oven at 160 ° C. for 20 minutes to carry out a crosslinking reaction, a rubber-like crosslinked product was obtained.
- This cross-linked product was tested for shape retention, and as a result, the shape could be retained in N, N-dimethylformamide. Further, the electrical conductivity was measured using this crosslinked product as a sample and found to be 31.00 (S / cm).
- composition was obtained in the same manner as in the example except that the polyether polymer A obtained in Production Example 2 was used in place of the polyether polymer C.
- the resulting composition was black.
- electrical conductivity was measured using the obtained composition as a sample, it was 3.20 (S / cm).
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Abstract
Description
上記の組成物では、ナノカーボン材料が、カーボンナノチューブであることが好ましい。
ジメチルホルムアミドを溶媒とするゲルパーミエーションクロマトグラフィ-(GPC)により、ポリスチレン換算値として測定した。なお、測定器としてはHLC-8320(東ソー社製)を用い、カラムはTSKgelα-M(東ソー社製)二本を直列に連結して用い、検出器は示差屈折計RI-8320(東ソー社製)を用いた。
ポリエーテル系重合体のカチオン性基を有するオキシラン単量体単位の含有率は、核磁気共鳴装置(NMR)を用いて、以下のように測定した。試料となるポリエーテル系重合体30mgを、1.0mLの重クロロホルムに加え、1時間振蕩することにより均一に溶解した。そして、この溶液についてNMR測定を行って、1H-NMRスペクトルを得て、次のようにして、ポリエーテル系重合体のカチオン性基を有するオキシラン単量体単位の含有率を算出した。まず、主鎖のオキシラン単量体単位に由来するプロトンの積分値から全オキシラン単量体単位のモル数B1を算出した。次に、カチオン性基に由来するプロトンの積分値から、カチオン性基を有するオキシラン単量体単位のモル数B2を算出した。そして、B1に対するB2の割合(百分率)を、ポリエーテル系重合体のカチオン性基を有するオキシラン単量体単位の含有率として求めた。
低抵抗率計(三菱化学アナリテック社製ローレンツ-GP、四端針プローブとしてPSPプローブを使用)を用い、JIS K 7194に準拠して、以下のように測定した。料となる組成物1gを、温度100℃~150℃、圧力0.1~1.0MPaの範囲でプレス成形し、厚さ100~500μmの薄膜状にしたのち、10×10mmの正方形状に切り出し、測定サンプルとした。この測定サンプルを、低抵抗率計の絶縁ボード上に固定し、測定サンプルの一方の面(A面)の中心にプローブを押し当てた後、10Vの電圧をかけて測定サンプルの抵抗値を測定した。そして、測定した抵抗値、測定サンプル寸法、および測定位置に基づき、低抵抗率計に内蔵されている演算式を利用して、電気伝導率(単位:S/cm)を求めた。この測定を、測定サンプルのもう一方の面(B面)についても同様に行い、A面およびB面について測定された電気伝導率の平均値を、測定サンプルの電気伝導率とした。
ムーニー粘度〔ML1+4(100℃)〕の値をJIS K6300に準じて測定した。
密閉した耐圧ガラス容器を窒素置換して、トルエン200部およびトリイソブチルアルミニウム60部を供給した。このガラスボトルを氷水に浸漬して冷却後、ジエチルエーテル230部を添加し、攪拌した。次に、氷水で冷却しながら、リン酸13.6部を添加し、さらに攪拌した。この時、トリイソブチルアルミニウムとリン酸の反応により、容器内圧が上昇するので適時脱圧を実施した。得られた反応混合物は60℃の温水浴内で1時間熟成反応して触媒溶液を得た。
オートクレーブにエピクロロヒドリン223.5部、アリルグリシジルエーテル27.5部、エチレンオキサイド19.7部、およびトルエン2585部を入れ、窒素雰囲気下で攪拌しながら内溶液を50℃に昇温し、製造例1で得た触媒溶液を11.6部添加して反応を開始した。そして、反応開始直後から、エチレンオキサイド129.3部をトルエン302部に溶解した溶液を5時間かけて等速度で反応系に添加した。また、反応開始後30分毎に触媒溶液を6.2部ずつ5時間にわたり添加した。反応開始から5時間経過後に、反応系に水15部を添加して攪拌し、反応を終了させた。得られた反応溶液に、老化防止剤として4,4’-チオビス-(6-tert-ブチル-3-メチルフェノール)の5%トルエン溶液45部を添加し、攪拌した。次いで、スチームストリッピングにより上澄みの水を除去した後、60℃で真空乾燥し、固形状のポリエーテル系重合体A400部を得た。このポリエーテル系重合体Aについて、1H-NMRを測定したところ、単量体組成比は、エピクロロヒドリン単位40モル%、エチレンオキサイド単位56モル%、アリルグリシジルエーテル単位4モル%であった。また、ポリエーテル系重合体Aの重量平均分子量は89万、ムーニー粘度は60であった。
攪拌機付きガラス反応器に、製造例2で得られたポリエーテル系重合体A181部、およびトルエン1211部を添加し、50℃で12時間攪拌することによりポリエーテル系重合体Aをトルエンに溶解させた。次いで、メタノール70部を添加して、15分間攪拌した。かくして得られた混合物に、1-メチルイミダゾール93部を添加し、攪拌しながら75℃まで昇温し、75℃で96時間反応を行った。96時間経過後、反応溶液を20℃まで冷却して反応を停止した。得られた反応溶液について、スチームを用いて溶媒を留去することにより、重合体成分を凝固させた後、真空乾燥することにより、ポリエーテル系重合体Aのエピクロロヒドリン単位の塩素原子の一部が、対アニオンとして塩化物イオンを有するメチルイミダゾリウム基に交換されてなる固形状のポリエーテル系重合体B192部を得た。得られたポリエーテル系重合体Bについて、カチオン性基(メチルイミダゾリウム基)を有するオキシラン単量体単位の含有率を求めたところ、3.40モル%であった。また、ポリエーテル系重合体Bの重量平均分子量は90万、ムーニー粘度は70であった。
製造例3で得られたポリエーテル系重合体B100部、リチウム(ビストリフルオロメチルスルホン)イミド35部、トルエン500部、メタノール500部、およびイオン交換水50部を攪拌機付きガラス反応器に添加した。これらを25℃で3時間反応させた後、得られた反応溶液について、スチームを用いて溶媒を留去し、次いで残留したリチウム塩を熱水により洗い流して、重合体成分を凝固させた後、真空乾燥することにより、ポリエーテル系重合体C114部を得た。得られたポリエーテル系重合体Cをジメチルスルホキシド-D6に溶解させて、1H-NMR測定を行ったところ、得られたスペクトルは次の通りであった。1H-NMR(400MHz、DMSO-d6)δ=9.04-8.94(1H,MeIm+),7.65(2H,MeIm+),5.81(1H,H2C=CHCH2O),5.23-5.08(2H,H2C=CHCH2O),3.97(3H,MeIm+),3.90-3.10(5H,CH(CH2O)CH2O)。このスペクトルから、ポリエーテル系重合体Cは、ポリエーテル系重合体Bがメチルイミダゾリウム基の対アニオンとして有する塩化物イオンの全てが(ビストリフルオロメチルスルホン)イミドアニオンに交換されてなるポリエーテル系重合体であると同定できる。
密閉可能なガラス容器中で、製造例4で得られたポリエーテル系重合体C90部を、N,N-ジメチルホルムアミド5000部に溶解させた。次いで、得られた溶液中に、スーパーグロース単層カーボンナノチューブ(独立行政法人産業技術総合研究所が国際公開W
O2006/011655に開示される方法に従って製造した単層カーボンナノチューブ;以下、「SGCNT」という。)10部を加えた後、ガラス容器を超音波洗浄機(アズワン社製「USD-4R」、高周波出力160W)内に設置し、周波数40kHz、温度20~40℃の条件で、60分間超音波処理を行うことにより、SGCNTを溶液中に分散させた。次いで、ガラス容器を開放状態にして撹拌子を入れて、開放状態のままガラス容器を加温装置付き電磁式撹拌装置に固定して、30℃、200rpmの条件で、撹拌子が回転しなくなるまでガラス容器の内容物を乾燥させた。撹拌子が回転しなくなった後に撹拌子を取り出し、ガラス容器を真空乾燥機に入れて、0.01MPa以下、50℃、12時間以上の条件下でさらに乾燥させた。得られた組成物は、黒色であった。また、得られた組成物を試料として、電気伝導率を測定したところ、16.00(S/cm)であった。
アルゴンで置換した攪拌機付きガラス反応器に、テトラノルマルブチルアンモニウムブロミド3.22部とトルエン50部を添加し、これを0℃に冷却した。次いで、トリエチルアルミニウム1.37部(テトラノルマルブチルアンモニウムブロミドに対して1.2モル当量)をノルマルヘキサン10部に溶解したものを添加して、15分間反応させた。得られた触媒組成物に、エピクロロヒドリン9.0部およびグリシジルメタクリレート1.0部を添加し、0℃において重合反応を行った。重合反応開始後、徐々に溶液の粘度が上昇した。12時間反応後、重合反応液に少量の水を注いで反応を停止した。得られた重合反応液を0.1Nの塩酸水溶液で洗浄することにより触媒残渣の脱灰処理を行い、さらにイオン交換水で洗浄した後に、有機層を50℃で12時間減圧乾燥した。これにより得られた無色透明のオイル状物質の収量は9.9部であった。また得られた物質のGPCによる数平均分子量(Mn)は1,100、分子量分布は1.27であった。さらに得られたオイル状物質について、1H‐NMR測定を行ったところ、このオイル状物質は、エピクロロヒドリン単位93.2モル%およびグリシジルメタクリレート単位6.8モル%を含むものであることが確認できた。以上より、得られたオイル状物質は、重合開始末端にブロモメチル基を持ち、重合停止末端に水酸基を持つ、エピクロロヒドリン単位およびグリシジルメタクリレート単位により構成されたオリゴマー(平均でエピクロロヒドリン単位10個とグリシジルメタクリレート単位1個とからなる11量体)であるといえ、以下オリゴマーDと称する。
製造例5で得られたオリゴマーD5.0部と、1-メチルイミダゾール5.0部と、アセトニトリル10.0部とを、アルゴンで置換した攪拌機付きガラス反応器に添加し、80℃に加熱した。80℃で72時間反応させた後、室温に冷却し反応を停止した。得られた反応物を50℃で120時間減圧乾燥したところ、紫色の固体8.8部が得られた。この固体について、1H‐NMR測定および元素分析を行ったところ、出発原料のオリゴマー中の全てのエピクロロヒドリン単位におけるクロロ基が、1-メチルイミダゾリウムクロリド基に、全ての重合開始末端のブロモメチル基のブロモ基が、1-メチルイミダゾリウムブロミド基に、それぞれ置換された、カチオン性基(メチルイミダゾリウム基)を有するオキシラン単量体単位の含有率が93.2%のポリエーテル化合物であると同定され、以下ポリエーテル化合物Eと称する。
製造例6で得られたポリエーテル化合物E2.5部と、リチウム(ビストリフルオロメチルスルホン)イミド4.1部と、メタノール20部とを攪拌機付きガラス反応器に添加した。室温で30分間反応させた後、50℃で1時間減圧乾燥し、得られた固液混合物をイオン交換水で洗浄して無機塩を除去した後、アセトンに溶解させた。得られたアセトン溶液を50℃で12時間減圧乾燥したところ、ごく薄い紫色の粘性液状物質5.1部が得られた。得られた粘性液状物質について1H‐NMR測定および元素分析を行ったところ、出発原料であるポリエーテル化合物の繰り返し単位中の1-メチルイミダゾリウムクロリド基の塩化物イオンと重合開始末端の1-メチルイミダゾリウムブロミド基の臭化物イオンの全てが(ビストリフルオロメチルスルホン)イミドアニオンに交換された、対アニオンとして(ビストリフルオロメチルスルホン)イミドアニオンを有するイミダゾリウム構造含有ポリエーテル化合物であると同定され、以下ポリエーテル化合物Fと称する。
密閉可能なガラス容器中で、製造例6で得られたポリエーテル化合物E90部を、イオン交換水500部に溶解させた。次いで、得られた溶液中に、SGCNT10部を加えた後、ガラス容器を超音波洗浄機(アズワン社製「USD-4R」、高周波出力160W)内に設置し、周波数40kHz、温度20~40℃の条件で、60分間超音波処理を行うことにより、SGCNTを溶液中に分散させた。次いで、ガラス容器を開放状態にして撹拌子を入れて、開放状態のままガラス容器を加温装置付き電磁式撹拌装置に固定して、30℃、200rpmの条件で、撹拌子が回転しなくなるまでガラス容器の内容物を乾燥させた。撹拌子が回転しなくなった後に撹拌子を取り出し、ガラス容器を真空乾燥機に入れて、0.01MPa以下、50℃、12時間以上の条件下でさらに乾燥させた。得られた組成物は、黒色であった。また、得られた組成物を試料として、電気伝導率を測定したところ、47.00(S/cm)であった。
密閉可能なガラス容器中で、製造例7で得られたポリエーテル化合物F90部を、N,N-ジメチルホルムアミド500部に溶解させた。次いで、得られた溶液中に、SGCNT10部を加えた後、ガラス容器を超音波洗浄機(アズワン社製「USD-4R」、高周波出力160W)内に設置し、周波数40kHz、温度20~40℃の条件で、60分間超音波処理を行うことにより、SGCNTを溶液中に分散させた。次いで、ガラス容器を開放状態にして撹拌子を入れて、開放状態のままガラス容器を加温装置付き電磁式撹拌装置に固定して、30℃、200rpmの条件で、撹拌子が回転しなくなるまでガラス容器の内容物を乾燥させた。撹拌子が回転しなくなった後に撹拌子を取り出し、ガラス容器を真空乾燥機に入れて、0.01MPa以下、50℃、12時間以上の条件下でさらに乾燥させた。得られた組成物は、黒色であった。また、得られた組成物を試料として、電気伝導率を測定したところ、43.00(S/cm)であった。
密閉可能なガラス容器中で、製造例7で得られたポリエーテル化合物F90部および架橋剤となるジクミルパーオキサイド(日油社製「パークミル(登録商標)D-40」)3部を、N,N-ジメチルホルムアミド500部に溶解させた。次いで、得られた溶液中に、SGCNT10部を加えた後、ガラス容器を超音波洗浄機(アズワン社製「USD-4R」、高周波出力160W)内に設置し、周波数40kHz、温度20~40℃の条件で、60分間超音波処理を行うことにより、SGCNTを溶液中に分散させた。次いで、ガラス容器を開放状態にして撹拌子を入れて、開放状態のままガラス容器を加温装置付き電磁式撹拌装置に固定して、30℃、200rpmの条件で、撹拌子が回転しなくなるまでガラス容器の内容物を乾燥させた。撹拌子が回転しなくなった後に撹拌子を取り出し、ガラス容器を真空乾燥機に入れて、0.01MPa以下、50℃、12時間以上の条件下でさらに乾燥させた。得られた組成物は、黒色であった。この組成物を、直径12mm、厚み200ミクロンの薄い円柱状に加工し、160℃のオーブン中で20分間保持して、架橋反応を行ったところ、ゴム状の架橋物となった。この架橋物について、形状保持性の試験を行ったところ、N,N-ジメチルホルムアミド中で形状を保持できるものであった。また、この架橋物を試料として、電気伝導率を測定したところ、31.00(S/cm)であった。
ポリエーテル系重合体Cに代えて、製造例2で得られたポリエーテル系重合体Aを用いたこと以外は、実施例と同様にして、組成物を得た。得られた組成物は、黒色であった。また、得られた組成物を試料として、電気伝導率を測定したところ、3.20(S/cm)であった。
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