WO2013061698A1 - 車両側コネクタ - Google Patents
車両側コネクタ Download PDFInfo
- Publication number
- WO2013061698A1 WO2013061698A1 PCT/JP2012/073055 JP2012073055W WO2013061698A1 WO 2013061698 A1 WO2013061698 A1 WO 2013061698A1 JP 2012073055 W JP2012073055 W JP 2012073055W WO 2013061698 A1 WO2013061698 A1 WO 2013061698A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- connector
- vehicle
- main body
- fitted
- connector main
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
- B60L53/14—Conductive energy transfer
- B60L53/16—Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
- H01R13/74—Means for mounting coupling parts in openings of a panel
- H01R13/748—Means for mounting coupling parts in openings of a panel using one or more screws
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/512—Bases; Cases composed of different pieces assembled by screw or screws
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
Definitions
- the present invention relates to a vehicle-side connector into which a charging connector is fitted during charging.
- a vehicle-side connector described in Patent Document 1 is known as a vehicle-side connector that is connected to a terminal of an electric wire extending from a battery mounted on a vehicle such as an electric vehicle and attached to the body of the vehicle.
- This vehicle-side connector is made of a synthetic resin connector body that is fitted to the charging connector, and a synthetic resin integrally provided with the connector body so as to project outward from the outer peripheral surface of the connector body.
- an attachment plate is provided with a bolt insertion hole that penetrates the mounting plate in the thickness direction. The fastening bolt is inserted into the bolt insertion hole, and the fastening bolt is tightened into the bolt fastening hole provided in the vehicle body.
- the vehicle-side connector is attached and fixed to the vehicle body.
- the pitch between the bolt fastening holes in the vehicle body is set to various sizes depending on the manufacturer of the vehicle and the vehicle type. Therefore, the pitch between the bolt insertion holes in the mounting plate will also be changed according to the pitch between the bolt fastening holes. It is necessary to prepare a plurality of vehicle side connectors having different pitches. Furthermore, depending on the manufacturer of the vehicle, the vehicle type, etc., there may be provided a lid portion that closes the opening portion on the side where the charging connector is fitted in the connector main body portion, and further including the presence or absence of the lid portion. It is necessary to prepare many vehicle side connectors.
- the present invention has been completed based on the above situation, and an object thereof is to reduce the manufacturing cost by sharing the connector main body.
- the present invention provides a vehicle-side connector that is fixed to a vehicle body by tightening a bolt, and is fitted to a charging connector when charging a vehicle battery.
- a connector body portion made of a synthetic resin to which a connector is fitted and a bolt insertion hole through which the bolt can be inserted.
- the bolt is inserted into the bolt insertion hole and fastened to the vehicle body to be fixed to the vehicle body.
- a mounting portion made of a synthetic resin. The mounting portion is assembled and fixed to the connector main body. For example, if the vehicle is different, the position for tightening the bolts in the vehicle body may be changed, and the pitch between the bolt insertion holes in the mounting portion may have to be changed.
- a vehicle-side connector can be made to correspond to a simple vehicle. That is, the vehicle side connector 10 can be made to correspond to various vehicles by creating a molding die for molding only the mounting portion and molding only the mounting portion corresponding to each vehicle. Thereby, the production cost of a molding die can be reduced compared with the case where a molding die for integrally molding the attachment portion and the connector main body portion is prepared.
- the attachment portion is formed in a plate-like attachment plate and through the attachment plate in the front-rear direction, the connector main body portion is fitted from the rear to the inside, and the charging connector is from the front
- a protruding piece that can come into surface contact with the mounting plate is formed on the outer surface of the connector main body portion, and the connector main body portion and the mounting portion are provided with the protruding portion. It is good also as a structure assembled
- the connector main body portion and the attachment portion can be integrally assembled by a plurality of fastening members. Therefore, when the charging connector is inserted into and removed from the vehicle-side connector, the connector main body portion is removed from the attachment portion. Can be prevented from coming off. Also, when the charging connector is pulled out from the vehicle-side connector, if the charging connector is pulled out from the normal posture, the stress associated with the pulling is concentrated on the fastening portion between the connector body and the mounting portion. To do. However, according to the configuration as described above, since the protruding piece is brought into surface contact with the mounting plate from the rear side and the connector main body portion and the mounting portion are assembled together, the stress accompanying pulling is applied to the fastening portion and the surface contact portion.
- the projecting piece may have a configuration in which a positioning portion that can be fitted to a positioned portion provided on the mounting plate is formed. According to such a configuration, when the projecting piece is brought into surface contact with the mounting plate from the rear and the connector main body portion and the mounting portion are assembled together, the positioning portion of the mounting plate and the positioning portion of the protruding piece are fitted together. Thus, the mounting portion and the projecting piece can be brought into surface contact without being displaced. Thereby, the work efficiency at the time of fastening a fastening member to a mounting plate by inserting a fastening member in a protrusion piece can be improved.
- a structure that includes a seal ring that closely adheres to the outer peripheral surface of the charging connector and the inner peripheral surface of the connector main body. It is good. Since the vehicle-side connector is generally attached to the outside of the vehicle body, if rain or snow falls while the vehicle-side connector and the charging connector are fitted and charged, the vehicle-side connector There is a risk that water may enter from between the charging connector. However, according to the configuration as described above, the seal ring that is in close contact with the inner peripheral surface of the connector main body and the outer peripheral surface of the charging connector is mounted inside the connector main body that accommodates the charging connector. Further, rainwater or the like can be prevented from entering between the vehicle-side connector and the charging connector.
- the mounting portion includes a housing portion in which the charging connector is fitted from the front and the connector main body portion is fitted from the rear to the inside, and the seal ring includes the housing portion and the connector main body. It is good also as a structure clamped from the front and back both sides in the part which mutually opposes in the front-back direction.
- a seal ring is inserted from the front end opening of the housing part, and the seal ring is disposed at the back of the housing part by using a jig or the like. The workability is bad.
- the seal ring when the mounting portion and the connector main body portion are assembled, the seal ring can be disposed at a portion where the housing portion and the connector main body portion face each other, so that the work efficiency of assembling the seal ring is improved. Can be improved.
- the mounting portion and the connector main body are separated, rainwater or the like may enter from the interface between the housing portion and the connector main body.
- the seal ring since the seal ring is sandwiched between the front and rear sides by the housing portion and the connector main body portion, it is possible to prevent water and the like from entering from the interface between the housing portion and the connector main body portion.
- the manufacturing cost can be reduced by sharing the connector main body.
- the front view of the vehicle side connector in Embodiment 1 The top view of the vehicle side connector in Embodiment 1
- the side view of the vehicle side connector in Embodiment 1 The rear view of the vehicle side connector in Embodiment 1 Sectional view taken along line VV in FIG.
- the rear view of the attaching part in Embodiment 1 The front view of the main-body part in Embodiment 1.
- the rear view of the main-body part in Embodiment 1. The top view which shows the state before attaching the attaching part and main-body part in Embodiment 1.
- FIG. The side view which shows the state before attaching the attaching part and main-body part in Embodiment 1.
- the front view of the attachment part in Embodiment 2 The front view which shows the state which assembled
- FIG. The front view of the attachment part in other embodiment
- Embodiment 1 of the present invention will be described with reference to FIGS.
- the vehicle-side connector 10 of the present embodiment is connected to a terminal of a wire (not shown) extending from a battery mounted on a vehicle such as an electric vehicle, fixed to a body (not shown) of the vehicle, and externally charged when charging the battery.
- a charging connector (not shown) connected to the power source is fitted from the front.
- the vehicle-side connector 10 includes an attachment portion 20 that is fixed to the vehicle body, and a connector body portion 50 that is formed separately from the attachment portion 20. And the vehicle side connector 10 is comprised by assembling the connector main-body part 50 from the back of the attaching part 20. As shown in FIG. 5,
- the mounting portion 20 is made of synthetic resin, and as shown in FIGS. 6, 7, and 12, a mounting plate 21 having a substantially rectangular flat plate shape, and the mounting plate 21 in the front-rear direction, which is the plate thickness direction. And an accommodating portion 22 formed therethrough.
- Collars 23 having bolt insertion holes 23A formed at the center are attached to the four corners of the mounting plate 21, and fastening bolts (not shown) are inserted into the bolt insertion holes 23A to fasten bolts (not shown) provided in the vehicle body.
- the vehicle-side connector 10 is fixed to the vehicle by fastening fastening bolts in the holes and fixing the attachment plate 21 to the body.
- a plurality of screw fastening holes 24 are formed on the rear surface of the mounting plate 21.
- the screw fastening holes 24 are formed at a total of four locations, including one arranged below the collar 23 located at the upper part and two arranged between the two collars 23 located at the lower part.
- the tapping screw (an example of the “fastening member” of the present invention) 25 can be tightened from the rear.
- the accommodating portion 22 has a substantially cylindrical shape and is formed to protrude forward from the front surface of the mounting plate 21. Moreover, the accommodating part 22 is opened and formed in the front-back direction, and is formed so that the connector for charging can be fitted inside from the front.
- a fitting groove 26 that is recessed forward is formed over the entire periphery of the rear end opening edge of the housing part 22, and a housing part side mounting groove 27 is formed inside the fitting groove 26. ing.
- the accommodating portion side mounting groove 27 is formed along the fitting groove 26 and is formed shallower than the depth dimension of the fitting groove 26. For this reason, the rear-end opening edge part of the accommodating part 22 is formed in the step shape over the perimeter.
- a lid portion 28 having a substantially circular flat plate shape is held on the left side portion of the outer surface of the accommodating portion 22.
- the lid portion 28 is formed so as to be able to close the front end opening of the housing portion 22, and an open position (not shown) where the front end opening of the housing portion 22 is opened from a closed position (not shown) where the front end opening of the housing portion 22 is closed. It is possible to rotate between the steps shown in FIG.
- a lock portion 29 that locks the right end portion of the lid portion 28 is formed on the right side portion of the outer surface of the accommodating portion 22, and the lock portion 29 locks the right end portion of the lid portion 28. The lid portion 28 is held in the closed position.
- the connector main body 50 includes a hood portion 51 that opens forward, and a terminal holding portion 52 that penetrates a back wall 51 ⁇ / b> A provided in the back of the hood portion 51 in the front-rear direction. And is configured.
- the hood 51 has a substantially cylindrical cross section, and is formed so that a charging connector can be fitted therein. Further, the opening edge of the front end of the hood 51 is formed so as to be fitted from the rear into the fitting groove 26 in the housing portion 22 of the mounting portion 20, and the connector main body 50 is properly assembled to the rear of the mounting portion 20. When the front end opening edge of the hood 51 is fitted into the fitting groove 26 of the housing 22, the housing 22 and the hood 51 are integrated with each other as shown in FIG.
- the unit 70 is configured.
- the charging connector can be fitted into the vehicle-side hood portion 70 from the front, and the charging connector is properly fitted into the vehicle-side hood portion 70, the leading end of the charging connector becomes the vehicle-side hood. It is set to be inserted up to the back of the portion 70 (the back of the hood 51).
- a locking mechanism is provided between the charging connector and the vehicle-side connector 10.
- a hood portion side mounting groove 53 in which a seal ring R made of an elastic material is mounted is formed at the opening edge of the front end of the hood portion 51.
- the hood part-side mounting groove 53 has a shape recessed toward the rear, and is formed over the entire circumference so as to follow the inner peripheral surface of the hood part 51.
- the hood portion side mounting groove 53 is formed at a position facing the housing portion side mounting groove 27 in the housing portion 22 of the mounting portion 20 in the front-rear direction, and as shown in FIG. Is fitted into the fitting groove 26 of the housing portion 22, the seal ring R is sandwiched from both the front and rear sides by the housing portion side mounting groove 27 and the hood portion side mounting groove 53, and the vehicle side hood portion 70 is substantially in the front-rear direction.
- a seal ring R is arranged at the center position.
- the seal ring R is formed in an annular shape having a cross-sectional mountain shape. Moreover, the mountain-shaped top part R1 which is the center part in the front-rear direction of the seal ring R has a form projecting inward.
- the mountain-shaped top portion R1 of the seal ring R is brought into close contact with the outer peripheral surface of the charging connector, and both ends of the seal ring R in the front-rear direction. Since the portion is in close contact with the inner peripheral surface of the hood portion 51, water or the like is prevented from entering between the vehicle-side connector 10 and the charging connector.
- the depth dimension of the hood portion side mounting groove 53 is formed to be substantially the same depth as that of the housing portion side mounting groove 27, and the seal ring R includes the housing portion side mounting groove 27 and the hood portion side mounting groove 53. Is inserted into the hood portion side mounting groove 53, and the front end portion of the seal ring R is fitted into the housing portion side mounting groove 27. Both end portions are held over the entire circumference.
- a flat plate-like projecting piece 54 is formed on the outer peripheral surface of the hood portion 51 so as to project sideways.
- the protruding piece 54 is formed over the entire outer peripheral surface of the hood portion 51, and is set so as to come into surface contact with the rear surface of the mounting plate 21 when the mounting portion 20 and the connector main body portion 50 are properly assembled. Yes.
- the protruding piece 54 is formed with a plurality (four in this embodiment) of screw insertion holes 55 formed so as to penetrate the protruding piece 54 in the front-rear direction.
- the screw insertion hole 55 is formed corresponding to the screw fastening hole 24 of the mounting plate 21.
- the tapping screw 25 is inserted into the screw insertion hole 55.
- the mounting portion 20 and the connector main body portion 50 are assembled together as shown in FIGS.
- positioning pieces (an example of the “positioning portion” of the present invention) 56 that protrudes forward are formed on the upper, lower, left, and right edges of the protruding piece 54.
- positioning recesses (an example of the “positioned portion” of the present invention) 30 in which the positioning pieces 56 can be fitted are formed in the upper, lower, left and right edges of the mounting plate 21.
- the front edge opening edge of the hood part 51 of the connector main body part 50 is fitted into the fitting groove 26 of the accommodating part 22 of the attachment part 20, and the positioning piece 56 is fitted into the positioning recessed part 30.
- the part 20 and the connector main body part 50 can be assembled without being displaced. Thereby, the tapping screw 25 inserted through the screw insertion hole 55 can be securely tightened into the screw fastening hole 24 of the mounting plate 21.
- the positioning piece 56 positioned at the lower part of the projecting piece 54 and the positioning concave part 30 positioned at the lower part of the mounting plate 21 are compared with the positioning piece 56 positioned at the upper part and the left and right and the positioning concave part 30 located at the upper part and the left and right. It is formed small. Accordingly, it is possible to prevent erroneous assembly, for example, by attaching the connector main body portion 50 upside down to the attachment portion 20.
- the terminal holding part 52 includes a plurality (seven in this embodiment) of terminal accommodating cylinders 57 protruding forward from the back wall 51 ⁇ / b> A of the hood part 51. .
- Each of the terminal accommodating cylinder portions 57 has a substantially cylindrical shape, and is formed so as to be able to be fitted together in a small hood portion (not shown) provided in the charging connector.
- the small hood part fits between the vehicle-side hood part 70 and the terminal accommodating cylinder part 57, and the small hood part and the terminal accommodating cylinder part 57 Are fitted.
- a cavity 58 penetrating in the front-rear direction is formed inside the terminal accommodating cylinder portion 57.
- a vehicle-side terminal (not shown) is held in the cavity 58, and when the small hood portion and the terminal accommodating cylinder portion 57 are properly fitted, an external power source (not shown) provided in the small hood portion is provided.
- the side terminal and the vehicle side terminal are connected so as to be conductive.
- the present embodiment has the above-described configuration.
- the procedure for assembling the vehicle-side connector 10 will be briefly described, and the operation and effect thereof will be described.
- a mounting portion 20 and a connector main body portion 50 in which the seal ring R is fitted in the hood portion side mounting groove 53 are prepared, and the fitting portion 20 is fitted in the accommodating portion 22.
- the front end opening edge portion of the hood portion 51 of the connector main body portion 50 is fitted into the mating groove 26 from the rear, and the positioning piece 56 of the protruding piece 54 of the connector main body portion 50 is inserted into the positioning recess 30 of the mounting plate 21 of the mounting portion 20.
- the connector main body 50 can be assembled to the rear side of the mounting portion 20 without being displaced.
- the protruding piece 54 of the connector main body 50 comes into surface contact with the rear surface of the mounting plate 21 of the mounting part 20, and at the same time.
- the front end portion of the seal ring R fitted in the hood portion side mounting groove 53 is fitted into the housing portion side mounting groove 27 in the housing portion 22 of the mounting portion 20, so that the seal ring R is connected to the hood portion side mounting groove 53. It is clamped from the front-rear direction by the accommodating portion side mounting groove 27.
- the seal ring R comes into close contact with the rear inner surface of the hood portion side mounting groove 53 and the front inner surface of the housing portion side mounting groove 27, and water or the like enters from the interface between the mounting portion 20 and the connector main body portion 50. This can be prevented.
- the tapping screw 25 is inserted into each screw insertion hole 55 of the projecting piece 54, and the plurality of tapping screws 25 are fastened to the respective screw fastening holes 24 of the mounting plate 21, whereby the mounting portion 20, the connector main body portion 50, Are assembled together. Accordingly, it is possible to prevent the connector main body 50 from being detached from the attachment portion 20 when the charging connector is inserted into and removed from the vehicle-side connector 10.
- screw fastening that is a fastening portion between the connector main body portion 50 and the mounting portion 20 is performed. The stress accompanying drawing is concentrated between the hole 24 and the tapping screw 25.
- the connector main body 50 and the mounting portion 20 are integrally assembled in a state where the protruding piece 54 is in surface contact with the mounting plate 21 from the rear, so that the stress associated with the charging connector being pulled out. Can be distributed to the fastening plate and the mounting plate 21 and the protruding piece 54 which are surface contact portions.
- vehicle-side connector 10 is completed by inserting a vehicle-side terminal (not shown) connected to the end of the electric wire into each cavity 58 of the connector main body 50 from the rear.
- the pitch between bolt fastening holes (not shown) provided in the body to which the vehicle-side connector 10 is fixed is set to various sizes depending on the manufacturer of the vehicle, the vehicle type, and the like. For this reason, even if the standards of the hood part 51 and the terminal holding part 52 in the connector main body part 50 to which the charging connector is fitted are the same, it is necessary to change the position of the bolt insertion hole 23A in the mounting plate 21. Therefore, in the case of a conventional vehicle-side connector in which the mounting portion on which the collar 23 is mounted and the connector main body portion are integrally formed, it is necessary to replace not only the mounting portion but also the connector main body portion.
- FIGS. 13 and 14 A second embodiment will be described with reference to FIGS. 13 and 14.
- the mounting portion 120 of the second embodiment is obtained by changing the shape of the mounting plate 21 in the first embodiment.
- the configuration, operation, and effects common to the first embodiment Since it overlaps, the description is omitted.
- a numeral obtained by adding 100 to the numeral of the first embodiment is used as a numeral.
- the mounting plate 121 of the mounting portion 120 of the second embodiment is formed slightly larger than the mounting plate 21 of the first embodiment.
- collars 123 having bolt insertion holes 123A are mounted. That is, the size between the bolt insertion holes 123A of the second embodiment is larger than the size between the bolt insertion holes 23A of the first embodiment, and the pitch of bolt fastening holes (not shown) provided in the vehicle body is large. It can be adapted to things.
- the connector main body 50 is also assembled to the mounting portion 120 in a shared manner, and by tightening the tapping screw 25, the mounting portion 120 and the connector main body 50 are integrally assembled as shown in FIG. It has become.
- a positioning hole 130 (an example of the “positioned portion” of the present invention) 130 that penetrates the mounting plate 121 in the thickness direction is formed at a position corresponding to the positioning piece 56 of the connector main body 50.
- the mounting portion 120 has a configuration in which the lid portion 28 provided on the left side of the housing portion 22 of the first embodiment and the lock portion 29 provided on the right side are not provided. Even when it is not necessary to close the front end opening of the vehicle side hood part 70, it can respond.
- the connector main body 50 can be shared, and only the attachment portions 20 and 120 can be replaced to cope with the presence or absence of the lid portion 28. Thereby, also in the surface of the presence or absence of the cover part 28, manufacturing costs, such as a shaping die, can be reduced.
- the present invention is not limited to the embodiments described with reference to the above description and drawings.
- the following embodiments are also included in the technical scope of the present invention.
- the accommodation cylinder part may be comprised in four or five.
- the present invention is not limited to such an embodiment. It is good also as a structure formed only in.
- the hood portion 51 of the connector main body portion 50 is fitted to the housing portions 22 and 122.
- the present invention is not limited to such an embodiment. It is good also as a structure which fits the accommodating part of an attaching part in the food
- the lid portion 28 and the lock portion 29 are formed in the attachment portion 20, and in the second embodiment, the size of the attachment plate 121 is larger than that in the first embodiment.
- the present invention is not limited to such an aspect.
- the mounting plate 221 has the same size as that of the first embodiment, and the housing portion 222 has the same size. It is good also as a structure by which the cover part and the lock
- the mounting portion 20 and the connector main body portion 50 are integrally fixed by the tapping screw 25.
- the present invention is not limited to such a mode.
- the mounting portion The connector main body may be fixed by a known method such as brazing or welding.
- Vehicle side connectors 20 120, 220: Mounting portions 21, 121, 221: Mounting plates 22, 122, 222: Housing portions 23A, 123A, 223A: Bolt insertion holes 25: Tapping screws (fastening members) 28: Lid 30 and 230: Positioning recess (positioned part) 50: Connector main body 54: Projection piece 56: Positioning piece (positioning part) 130: Positioning hole (positioned part) R: Seal ring
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
ところで、車体におけるボルト締結孔間のピッチは、車両を製造するメーカーや車種などにより、様々な大きさに設定される。したがって、取付板におけるボルト挿通孔間のピッチも、ボルト締結孔間のピッチに合わせて変更することになり、コネクタ本体部の部分の規格は同一であっても、車種に合わせてボルト挿通孔間のピッチが異なる車両側コネクタを複数用意する必要がある。さらに、車両を製造するメーカーや車種などによっては、コネクタ本体部における充電用コネクタが嵌合される側の開口部分を閉止する蓋部を備えている場合があり、蓋部の有無も含めるとさらに多くの車両側コネクタを用意する必要がある。このため、変更が生じる毎に、コネクタ本体部及び取付板を一体に成形する成形金型を製造することになり、製造コストが高くなってしまう。
本発明は上記のような事情に基づいて完成されたものであって、コネクタ本体部を共用化することで製造コストの低減を図ることを目的とする。
上記の目的を達成するための手段として本発明は、車体にボルトを締め付けることで固定され、車両のバッテリに充電する際に充電用コネクタと嵌合される車両側コネクタであって、前記充電用コネクタが嵌合される合成樹脂製のコネクタ本体部と、前記ボルトが挿通可能なボルト挿通孔を有し、前記ボルト挿通孔に前記ボルトを挿通させて前記車体に締め付けることで前記車体に固定される合成樹脂製の取付部とを備え、前記取付部は前記コネクタ本体部に対して組み付けられて固定されているところに特徴を有する。
例えば、車両が異なると、車体におけるボルトを締め付ける位置が変更となり、取付部におけるボルト挿通孔間のピッチを変更しなければならない場合がある。このため、コネクタ本体部と取付部とが一体に形成された車両側コネクタの場合、コネクタ本体部を含めて交換する必要がある。ところが、上記の車両側コネクタによると、形状が異なる複数の取付部の中から各車体に合わせた取付部を選択し、コネクタ本体部を共有化させることにより、ボルト挿通孔間のピッチが異なる様々な車両に車両側コネクタを対応させることができる。すなわち、取付部のみを成形する成形金型を作成して、取付部のみを各車両に対応させて成形することにより、様々な車両に対して車両側コネクタ10を対応させることできる。これにより、取付部とコネクタ本体部とを一体に成形する成形金型を作成して対応する場合に比べて、成形金型の生産コストを低減させることができる。
前記取付部は、板状に形成された取付板と、この取付板を前後方向に貫通して形成され、前記コネクタ本体部が後方から内部に嵌合されると共に、前記充電用コネクタが前方から嵌合される収容部とを備え、前記コネクタ本体部の外面には、前記取付板と面接触可能な突出片が突出して形成されており、前記コネクタ本体部と前記取付部とは、前記突出片を前記取付板に後方から面接触させて、後方から複数の締結部材を前記突出片に挿通させて前記取付板に締め付けることで一体に組み付けられている構成としてもよい。
また、車両側コネクタから充電用コネクタを抜き取る際に、充電用コネクタが正規の姿勢よりも傾いた状態で引き抜かれると、コネクタ本体部と取付部との間の締結部分に引き抜きに伴う応力が集中する。ところが、上記のような構成によると、突出片を取付板に後方から面接触させてコネクタ本体部と取付部とを一体に組み付けているので、引き抜きに伴う応力を締結部分と面接触部分とに分散することができる。これにより、取付部に対してコネクタ本体部を前方から組み付けるものに比べて、充電用コネクタの引き抜きに伴って、取付部からコネクタ本体部が外れてしまうことを防止することができる。
このような構成によると、突出片を取付板に後方から面接触させてコネクタ本体部と取付部とを一体に組み付ける際に、取付板の被位置決め部と突出片の位置決め部を嵌合させることで、取付部と突出片とを位置ずれさせることなく面接触させることができる。これにより、突出片に締結部材を挿通させて取付板に締結部材を締め付ける際の作業効率を向上させることができる。
車両側コネクタは、一般に、車体の外側に取り付けられているため、車両側コネクタと充電用コネクタとを嵌合させて充電を行っている間に、雨や雪などが降ると、車両側コネクタと充電用コネクタとの間から水が浸入する虞がある。ところが、上記のような構成によると、充電用コネクタを内部に収容するコネクタ本体部の内側にコネクタ本体部の内周面と充電用コネクタの外周面とに密着するシールリングを装着しているので、車両側コネクタと充電用コネクタとの間から雨水などが浸入することを防止することができる。
収容部とコネクタ本体部とが一体に形成されている場合には、収容部の前端開口からシールリングを挿入して、治具などを用いることでシールリングを収容部の奥部に配置するため、作業性が悪い。ところが、本実施形態によると、取付部とコネクタ本体部とを組み付ける際に、収容部とコネクタ本体部とが互いに対向する部分にシールリングを配置することができるので、シールリングを組み付ける作業効率を向上させることができる。
また、取付部とコネクタ本体部とが別体とされていると、収容部とコネクタ本体部との界面から雨水などが浸入する虞がある。ところが、シールリングが収容部とコネクタ本体部とによって前後両側から挟持されているので、収容部とコネクタ本体部との界面から水などが浸入することを防止することができる。
車種などの違いによって、コネクタ本体部の開口部分を閉止する蓋部の有無が異なるため、コネクタ本体部の開口縁部に蓋部が設けられている場合には、蓋部の有無により二種類のコネクタ本体部を用意する必要がある。ところが、上記の構成によると、コネクタ本体部と着脱可能な取付部に蓋部が設けられているので、コネクタ本体部を共有化して、取付部のみを交換することで蓋部の有無に対応させることできる。これにより、成形金型などの製造コストを低減させることができる。
本発明によれば、コネクタ本体部を共用化することで製造コストを低減させることができる。
本発明の実施形態1について図1乃至図12を参照して説明する。
本実施形態の車両側コネクタ10は、電気自動車などの車両に搭載されたバッテリから延びる図示しない電線の端末に接続されて、車両の図示しないボディに固定され、バッテリに充電を行う際に、外部電源に接続された図示しない充電用コネクタが前方から嵌合される。
突出片54は、フード部51の外周面に全周亘って形成されており、取付部20とコネクタ本体部50とが正規に組み付けられると取付板21の後面に面接触するように設定されている。また、突出片54には、同突出片54を前後方向に貫通して形成されたねじ挿通孔55が複数(本実施形態では4つ)形成されている。ねじ挿通孔55は、取付板21のねじ締結穴24に対応して形成されており、取付板21に突出片54を面接触させた後、タッピングねじ25をねじ挿通孔55に挿通させて、取付板21のねじ締結穴24に締め込むことで、図3乃至図5に示すように、取付部20とコネクタ本体部50とが一体に組み付けられている。
まず、図10乃至図12に示すように、取付部20と、シールリングRがフード部側取付溝53に嵌着されたコネクタ本体部50とを準備し、取付部20の収容部22における嵌合溝26にコネクタ本体部50のフード部51における前端開口縁部を後方から嵌合させると共に、取付部20の取付板21における位置決め凹部30内にコネクタ本体部50の突出片54における位置決め片56を後方から嵌合させることで、取付部20の後側にコネクタ本体部50が位置ずれすることなく組み付けられる。
ところで、車両側コネクタ10から充電用コネクタを抜き取る際に、充電用コネクタが正規の姿勢よりも傾いた状態で引き抜かれると、コネクタ本体部50と取付部20との間の締結部分であるねじ締結穴24とタッピングねじ25との間に引き抜きに伴う応力が集中する。ところが、本実施形態によると、突出片54を取付板21に後方から面接触させた状態でコネクタ本体部50と取付部20とが一体に組み付けられているので、充電用コネクタの引き抜きに伴う応力を締結部分と面接触部分である取付板21及び突出片54とに分散することができる。これにより、取付部に対してコネクタ本体部を前方から組み付けるものに比べて、コネクタ本体部50と取付部20との間の締結部分に応力が集中することを抑制し、充電用コネクタの引き抜きに伴って、取付部20からコネクタ本体部50が外れてしまうことを防止することができる。
実施形態2について図13及び図14を参照して説明する。
実施形態2の取付部120は、図13及び図14に示すように、実施形態1における取付板21の形状を変更したものであって、実施形態1と共通する構成、作用、および効果については重複するため、その説明を省略する。また、実施形態1と同じ構成については実施形態1の符号の数字に100を足した数字を符号として用いるものとする。
また、コネクタ本体部50の位置決め片56と対応する位置には、取付板121を板厚方向に貫通する位置決め孔(本発明の「被位置決め部」の一例)130が形成されており、この位置決め孔130に位置決め片56を嵌合させることで、取付部120にコネクタ本体部50が位置ずれすることなく、組み付けられるようになっている。
また、取付部120には、実施形態1の収容部22の左側に設けられた蓋部28と右側に設けられたロック部29が設けられていない構成となっており、車種などの違いによって、車両側フード部70の前端開口を塞ぐ必要がない場合においても対応できるようになっている。すなわち、コネクタ本体部50を共有化して、取付部20,120のみを交換することで蓋部28の有無にも対応させることできる。これにより、蓋部28の有無の面においても、成形金型などの製造コストを低減させることができる。
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)上記実施形態では、車両側フード部70の内部に端子収容筒部57が7本設けられた構成としたが、本発明はこのような態様に限定されるものではなく、例えば、端子収容筒部が4本や5本に構成されていてもよい。
(2)上記実施形態では、突出片54の上下左右に位置決め片56を形成した構成としたが、本発明はこのような態様に限定されるものではなく、例えば、位置決め片を上下のみや上部にのみ形成した構成としてもよい。
(3)上記実施形態では、収容部22,122にコネクタ本体部50のフード部51を嵌合させる構成としたが、本発明はこのような態様に限定されるものではなく、例えば、コネクタ本体部のフード部内に取付部の収容部を嵌合させる構成としてもよい。
(4)上記実施形態1では、取付部20に蓋部28やロック部29が形成されており、実施形態2では、取付板121の大きさが実施形態1に比べて大きく形成された構成としたが、本発明はこのような態様に限定されるものではなく、例えば、図15及び図16に示すように、取付板221の大きさが実施形態1と同じ大きさで、収容部222に蓋部やロック部が形成されていない構成としてもよい。なお、図15及び図16において、実施形態1と同じ構成については実施形態1の符号の数字に200を足した数字を符号として用いている。
(5)上記実施形態では、取付部20とコネクタ本体部50とをタッピングねじ25によって一体に固定した構成としたが、本発明はこのような態様に限定されるものではなく、例えば、取付部とコネクタ本体部とをろう接や溶接等の公知の方法により固定してもよい。
20,120,220:取付部
21,121,221:取付板
22,122,222:収容部
23A,123A,223A:ボルト挿通孔
25:タッピングねじ(締結部材)
28:蓋部
30,230:位置決め凹部(被位置決め部)
50:コネクタ本体部
54:突出片
56:位置決め片(位置決め部)
130:位置決め孔(被位置決め部)
R:シールリング
Claims (6)
- 車体にボルトを締め付けることで固定され、車両のバッテリに充電する際に充電用コネクタと嵌合される車両側コネクタであって、
前記充電用コネクタが嵌合される合成樹脂製のコネクタ本体部と、
前記ボルトが挿通可能なボルト挿通孔を有し、前記ボルト挿通孔に前記ボルトを挿通させて前記車体に締め付けることで前記車体に固定される合成樹脂製の取付部とを備え、
前記取付部は前記コネクタ本体部に対して組み付けられて固定されている車両側コネクタ。 - 前記取付部は、板状に形成された取付板と、この取付板を前後方向に貫通して形成され、前記コネクタ本体部が後方から内部に嵌合されると共に、前記充電用コネクタが前方から嵌合される収容部とを備え、
前記コネクタ本体部の外面には、前記取付板と面接触可能な突出片が突出して形成されており、
前記コネクタ本体部と前記取付部とは、前記突出片を前記取付板に後方から面接触させて、後方から複数の締結部材を前記突出片に挿通させて前記取付板に締め付けることで一体に組み付けられている請求項1記載の車両側コネクタ。 - 前記突出片には、前記取付板に設けられた被位置決め部と嵌合可能な位置決め部が形成されている請求項2記載の車両側コネクタ。
- 前記コネクタ本体部と前記充電用コネクタとが正規嵌合した際に、前記充電用コネクタの外周面と前記コネクタ本体部の内周面とに全周に亘って密着するシールリングを備えている請求項1乃至請求項3の何れか一項に記載の車両側コネクタ。
- 前記取付部は、前記充電用コネクタが前方から嵌合されると共に、前記コネクタ本体部が後方から内部に嵌合される収容部を備えており、
前記シールリングは、前記収容部と前記コネクタ本体部とが前後方向に互いに対向する部分において前後両側から挟持されている請求項4記載の車両側コネクタ。 - 前記コネクタ本体部における前記充電用コネクタが嵌合される開口部分を閉止する蓋部を備え、
前記蓋部は、前記取付部に設けられている請求項1乃至請求項5の何れか一項に記載の車両側コネクタ。
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EP12842790.3A EP2772994A4 (en) | 2011-10-25 | 2012-09-10 | VEHICLE SIDE CONNECTOR |
US14/354,364 US9199589B2 (en) | 2011-10-25 | 2012-09-10 | Vehicle-side charging connector with connector main body usable with plural different vehicles |
JP2013540696A JP5660413B2 (ja) | 2011-10-25 | 2012-09-10 | 車両側コネクタ |
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- 2012-09-10 WO PCT/JP2012/073055 patent/WO2013061698A1/ja active Application Filing
- 2012-09-10 EP EP12842790.3A patent/EP2772994A4/en not_active Withdrawn
- 2012-09-10 US US14/354,364 patent/US9199589B2/en not_active Expired - Fee Related
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016010069A1 (ja) * | 2014-07-17 | 2016-01-21 | 住友電装株式会社 | 充電用インレット |
JP2016024884A (ja) * | 2014-07-17 | 2016-02-08 | 住友電装株式会社 | 充電用インレット |
US9755367B2 (en) | 2014-07-17 | 2017-09-05 | Sumitomo Wiring Systems, Ltd. | Charging inlet |
JP2017195121A (ja) * | 2016-04-21 | 2017-10-26 | コイズミ照明株式会社 | 端子台 |
WO2020110670A1 (ja) * | 2018-11-28 | 2020-06-04 | 住友電装株式会社 | 車両用コネクタ |
JP2020083130A (ja) * | 2018-11-28 | 2020-06-04 | 住友電装株式会社 | 車両用コネクタ |
JP7087961B2 (ja) | 2018-11-28 | 2022-06-21 | 住友電装株式会社 | 車両用コネクタ |
WO2022168747A1 (ja) * | 2021-02-02 | 2022-08-11 | 住友電装株式会社 | 車両用コネクタ |
JP7472811B2 (ja) | 2021-02-02 | 2024-04-23 | 住友電装株式会社 | 車両用コネクタ |
Also Published As
Publication number | Publication date |
---|---|
US20140315426A1 (en) | 2014-10-23 |
US9199589B2 (en) | 2015-12-01 |
EP2772994A1 (en) | 2014-09-03 |
EP2772994A4 (en) | 2015-03-18 |
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