WO2012114403A1 - 有機el表示パネルおよび有機el表示装置 - Google Patents
有機el表示パネルおよび有機el表示装置 Download PDFInfo
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- WO2012114403A1 WO2012114403A1 PCT/JP2011/006448 JP2011006448W WO2012114403A1 WO 2012114403 A1 WO2012114403 A1 WO 2012114403A1 JP 2011006448 W JP2011006448 W JP 2011006448W WO 2012114403 A1 WO2012114403 A1 WO 2012114403A1
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- WO
- WIPO (PCT)
- Prior art keywords
- hole injection
- layer
- injection layer
- organic
- electrode
- Prior art date
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- 229910002070 thin film alloy Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/17—Carrier injection layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/81—Anodes
- H10K50/814—Anodes combined with auxiliary electrodes, e.g. ITO layer combined with metal lines
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/82—Cathodes
- H10K50/824—Cathodes combined with auxiliary electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
- H10K59/1315—Interconnections, e.g. wiring lines or terminals comprising structures specially adapted for lowering the resistance
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8051—Anodes
- H10K59/80516—Anodes combined with auxiliary electrodes, e.g. ITO layer combined with metal lines
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8052—Cathodes
- H10K59/80522—Cathodes combined with auxiliary electrodes
Definitions
- the present invention relates to an organic EL display panel and an organic EL display device using an organic electroluminescent element (hereinafter referred to as “organic EL element”) which is an electroluminescent element.
- organic EL element organic electroluminescent element
- the organic EL element is a current-driven light emitting element and has a configuration in which a functional layer including a light emitting layer made of an organic material is provided between a pair of electrodes made of an anode and a cathode. Then, a voltage is applied between the electrode pair to recombine holes injected from the anode into the functional layer and electrons injected from the cathode into the functional layer, and light is emitted by the electroluminescence phenomenon generated thereby.
- Organic EL elements are self-luminous and have high visibility and are completely solid elements, so they are excellent in impact resistance. Therefore, their use as light emitting elements and light sources in various organic EL display panels and organic EL display devices has attracted attention. ing.
- an organic substance such as copper phthalocyanine or PEDOT (conductive polymer), or a metal oxide such as molybdenum oxide or tungsten oxide is used for the hole injection layer disposed between the functional layer and the anode.
- an organic substance such as a metal complex or oxadiazole, or a metal such as barium is used for the electron injection layer disposed between the functional layer and the cathode.
- Patent Document 1 Regard an organic EL element using a metal oxide such as molybdenum oxide or tungsten oxide as a hole injection layer, improvement of hole injection efficiency and improvement of life have been reported (Patent Document 1, Non-Patent Document 1). There is a report that the improvement is influenced by the electron level formed by the structure similar to the oxygen defect of the metal oxide on the surface of the hole injection layer (Non-patent Document 2).
- Patent Document 2 discloses an organic EL element having a wiring portion having a structure in which a second electrode (common electrode) is connected to an auxiliary wiring as a top emission type organic EL element. This realizes a wiring part that suppresses the use of a common electrode with high resistance.
- the auxiliary wiring is a low resistance wiring having a structure for supplying electrons from the power source to the common electrode.
- the auxiliary wiring is preferably provided in the non-light emitting part so as not to block the light emitting part.
- the auxiliary wiring when the auxiliary wiring is provided in the non-light-emitting portion, it may be provided on either the upper part or the lower part of the common electrode, but the structure provided on the lower part simultaneously forms the auxiliary wiring by using a formation process of a thin film transistor or a pixel electrode. Therefore, it can be said that the structure is more preferable.
- an adsorbate mainly containing carbon derived from molecules contained in the atmosphere such as carbon dioxide, water, and organic substances and molecules of impurities generated during the process will be a problem. It is done. Specifically, in the stacking process of each layer constituting the organic EL element such as the electrode and the hole injection layer, when the upper layer is stacked on the lower layer surface with the adsorbed material adsorbed, the adsorbed material is interposed between these layers. As a result, the drive voltage of the element may increase or the lifetime may decrease.
- an organic EL element having an auxiliary wiring under the common electrode patterning is generally performed after the pixel electrode (anode) and the auxiliary wiring are formed of the same film. Thereafter, a hole injection layer is laminated.
- a hole injection layer such as copper phthalocyanine or PEDOT is not formed on the auxiliary wiring. This is because these hole injection layers generally have high resistance, and if formed on the auxiliary wiring, the supply of electrons from the auxiliary wiring to the common electrode is hindered.
- these hole injection layers are designed so that the binding energy of the highest occupied orbit is close to the Fermi level such as ITO generally used for the anode, and conversely the binding energy of the lowest empty orbit. Is far from the Fermi level. For this reason, although hole injection from the anode to these hole injection layers is relatively easy, electron injection is difficult. This works favorably in the light emitting part, but in the connection part between the auxiliary wiring and the common electrode, the electron from the auxiliary wiring using the same material as the anode to the common electrode through these hole injection layers. Supply cannot be performed, causing high resistance in the wiring section.
- a patterning film forming method 1) a method of selectively forming a film on a pixel electrode using mask vapor deposition, screen printing, ink jet printing, or the like; There is a method of selectively removing only the auxiliary wiring using etching or the like.
- an increase in the number of steps increases the manufacturing cost, and also leads to an increase in particles, resulting in a decrease in yield.
- resist residues and the like at the time of patterning may remain as resistance components on the auxiliary wiring, leading to a further increase in resistance of the wiring portion.
- the present invention has been made in view of the above problems, and an object thereof is to provide an organic EL display panel and an organic EL display device which can be driven at a low voltage and can realize excellent luminous efficiency.
- an organic EL display panel includes a substrate, a first electrode formed on or in the substrate, and the first electrode on or in the substrate.
- An auxiliary wiring formed apart from the electrode, a functional layer formed above the first electrode and including at least a light-emitting layer, and interposed between the functional layer and the first electrode.
- the second electrode and the auxiliary wiring are electrically connected via the hole injection layer, the hole injection layer contains tungsten oxide, and in a UPS spectrum based on UPS measurement, Valence band
- the ratio of the number density of other atoms other than the tungsten atom and the oxygen atom to the tungsten atom of the tungsten oxide, based on XPS measurement, has a shape raised near the Fermi surface in the lower binding energy region than the upper end. 0.83 or less.
- the hole injection layer includes tungsten oxide
- the Fermi surface in the UPS spectrum based on the UPS measurement, has a binding energy region lower than the upper end of the valence band. Since the ratio of the number density of other atoms other than the tungsten atom and the oxygen atom to the tungsten atom of the tungsten oxide based on XPS measurement is 0.83 or less based on the XPS measurement. It is possible to drive with excellent light emission efficiency.
- the hole injection barrier between the hole injection layer and the functional layer of the pixel portion can be reduced, and the pixel electrode and the hole injection layer of the pixel portion, In addition, carriers can be exchanged with almost no barrier between the auxiliary wiring in the wiring portion and the hole injection layer, or between the hole injection layer and the common electrode. Further, since the number density ratio is 0.83 or less, the adsorbate is removed from the surface of the hole injection layer. From the above, it is possible to drive with a low voltage and realize excellent light emission efficiency.
- FIG. 3 is an interfacial energy diagram between a tungsten oxide layer and an ⁇ -NPD layer of the present invention. It is a figure for demonstrating the effect of the injection site of a hole injection layer and a functional layer. 3 is an interfacial energy diagram between a tungsten oxide layer and an ⁇ -NPD layer under film formation conditions C. It is an interfacial energy diagram of an IZO anode cleaned with pure water and a functional layer.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to Embodiment 2.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to Embodiment 2.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to Embodiment 2.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to Embodiment 2.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to Embodiment 2.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to a modification of the second embodiment.
- FIG. 10 is a process diagram illustrating a method for manufacturing an organic EL display panel according to a modification of the second embodiment.
- An organic EL display panel is formed with a substrate, a first electrode formed on or in the substrate, and spaced apart from the first electrode on or in the substrate.
- Auxiliary wiring a functional layer formed at least above the first electrode and including at least a light emitting layer, and a hole injection layer interposed between the functional layer and the first electrode to inject holes into the functional layer
- a second electrode formed above the functional layer, wherein each of the hole injection layer and the second electrode is formed continuously above the first electrode and above the auxiliary wiring.
- the second electrode and the auxiliary wiring are electrically connected via the hole injection layer, and the hole injection layer contains tungsten oxide, and in the UPS spectrum based on UPS measurement, is higher than the upper end of the valence band.
- Low bond energy The ratio of the number density of atoms other than the tungsten atoms and oxygen atoms to the tungsten atoms of the tungsten oxide based on XPS measurement is 0.83 or less, having a shape raised near the Fermi surface in the region. is there.
- the hole injection layer includes tungsten oxide. Further, the hole injection layer has a shape raised in the vicinity of the Fermi surface in the binding energy region lower than the upper end of the valence band in the UPS spectrum based on the UPS measurement, and the tungsten atom of the tungsten oxide based on the XPS measurement. The ratio of the number density of other atoms other than the tungsten atom and oxygen atom is 0.83 or less.
- the presence of the raised shape in the vicinity of the Fermi surface makes it possible to reduce the hole injection barrier between the hole injection layer and the functional layer in the pixel portion, and to reduce the pixel electrode, hole injection layer, and wiring in the pixel portion. Between the auxiliary wiring and the hole injection layer, and between the hole injection layer and the common electrode, carriers can be exchanged with almost no barrier. Further, the adsorbate on the surface of the hole injection layer is removed while maintaining the raised shape near the Fermi surface. As a result, the hole injection efficiency is high, it can be driven at a low voltage, and an excellent luminous efficiency can be realized.
- carriers can be exchanged with almost no barrier between the auxiliary wiring and the hole injection layer of the wiring portion, and between the hole injection layer and the common electrode, so there is no problem even if the hole injection layer is formed on the auxiliary wiring.
- the hole injection layer patterning step is not required, not only the process can be reduced, but also a stable mass production process can be realized.
- the hole injection layer is composed of chemically stable tungsten oxide
- the hole injection layer may be altered or decomposed by an alkaline solution, water, an organic solvent, or the like in the bank formation process. It is suppressed. Therefore, even after the device is completed, the shape of the hole injection layer, the hole injection efficiency from the hole injection layer to the functional layer in the pixel portion, and the transfer of carriers between the hole injection layer and the common electrode in the wiring portion are well maintained. it can. This makes it possible to manufacture an organic EL element that can withstand a mass production process of an organic EL display panel.
- the light emitting layer of the organic EL element is laminated after the hole injection layer is formed.
- the light emitting layer is separately applied for each light emission color (for example, R, G, B).
- a partition wall hereinafter referred to as a bank).
- a photolithography method is generally used.
- a bank material made of a photosensitive resist material is applied to the surface of the hole injection layer, pre-baked, and then exposed to light using a pattern mask. Excess bank material is washed out with a developer composed of an alkaline solution or the like, and finally washed with pure water.
- an alkaline solution, water, an organic solvent, or the like is used.
- the hole injection layer is formed of an organic material, the material is altered, decomposed, etc. to inject holes. Since the layer is damaged, there arises a problem that a desired hole injection efficiency cannot be obtained.
- the hole injection layer is formed using tungsten oxide, so that the hole injection layer is hardly deteriorated and decomposed by the solution, and thus such a problem hardly occurs.
- the second electrode is a transparent electrode.
- the transparent electrode is made of ITO or IZO.
- the common electrode As described above, in the top emission type organic EL element, it is necessary to use a transparent electrode material such as ITO or IZO for the common electrode (second electrode), but they have higher resistivity than the metal material. For this reason, when the common electrode is frequently used in the wiring portion, the larger the display panel is, the more the wiring length of the common electrode varies among the light emitting pixels, and the larger the voltage between the end of the power supply portion and the center of the display panel. A descent occurs and the brightness varies accordingly, so the center becomes dark. That is, there is a problem that the voltage varies depending on the arrangement position of the organic EL elements on the display panel surface, and the display quality is deteriorated. For this reason, as described above, a low-resistance auxiliary wiring is used together to form a wiring portion that suppresses the use of the common electrode as much as possible.
- a transparent electrode material such as ITO or IZO
- the resistance of the wiring portion is increased even if it is formed between the auxiliary wiring and the transparent electrode material. Does not cause. That is, carriers can be exchanged with almost no barrier between the auxiliary wiring and the hole injection layer, and between the hole injection layer and the common electrode made of ITO, IZO or the like. As a result, the organic EL display panel of one embodiment of the present invention can be driven at a low voltage and can be expected to exhibit excellent luminous efficiency.
- the second electrode contains Al (aluminum) or Ag (silver) as a main component.
- the organic EL display panel includes a metal layer formed continuously above the first electrode and above the auxiliary wiring, Above the first electrode is interposed between the second electrode and the light emitting layer, and above the auxiliary wiring is interposed between the second electrode and the hole injection layer.
- the metal layer is an electron injection layer that injects electrons from the second electrode to the light emitting layer above the first electrode. is there.
- the metal layer includes Ba (barium).
- a metal layer such as Ba may be provided as an electron injection layer between the light emitting layer of the organic EL element and the common electrode. Further, in the bottom emission type organic EL element, a metal material having a high reflectance such as Ag or Al is used as a common electrode.
- the tungsten oxide having predetermined physical properties according to the present invention is in Schottky ohmic connection with these metals, so that even if formed on the auxiliary wiring, the resistance of the wiring portion is not increased. That is, carriers can be exchanged with almost no barrier between the auxiliary wiring and the hole injection layer, and between the hole injection layer and the metal layer made of Ba, Al, Ag, or the like or the common electrode. As a result, the organic EL display panel of one embodiment of the present invention can be driven at a low voltage and can be expected to exhibit excellent luminous efficiency.
- the auxiliary wiring is made of ITO or IZO.
- the organic EL display panel of this embodiment can be driven at a low voltage and can be expected to exhibit excellent luminous efficiency.
- a hole injection layer that is the same layer as the hole injection layer formed above the first electrode is formed above the auxiliary wiring. Yes.
- the thickness of the hole injection layer formed on at least the auxiliary wiring is 4 nm or more.
- a Schottky ohmic connection is stably formed between the auxiliary wiring of the wiring portion and the hole injection layer, and between the hole injection layer and the metal layer, and stable carrier transfer can be expected. More preferred. That is, it is preferable to secure 2 nm or more for stable Schottky ohmic connection between the auxiliary wiring and the hole injection layer and 2 nm or more for stable Schottky ohmic connection between the hole injection layer and the metal layer. Therefore, it can be said that a total of 4 nm or more is more preferable.
- a partition wall having an opening above the first electrode is formed on the hole injection layer, and the functional layer is formed of the partition wall. It is formed in the opening.
- a plurality of the first electrodes are arranged in a pixel unit, and the opening of the partition wall corresponds to each of the plurality of first electrodes. Is formed.
- a plurality of the first electrodes are arranged in pixel units, and the opening of the partition wall is provided for each line of the plurality of arranged first electrodes. , Correspondingly formed.
- the raised shape in the UPS spectrum, has a binding energy region that is 1.8 to 3.6 eV lower than an upper end of the valence band. Located in.
- the lower limit value and the upper limit value are also included in the numerical range.
- the lower limit value and the upper limit value are also included in the numerical range.
- 1.8 to 3.6 eV is described, 1.8 eV and 3.6 eV are included in the numerical range.
- the ratio of the number density of the other atoms to the tungsten atoms of the tungsten oxide is 0.62 or less. In this case, since the adsorbate removal effect is considered to be saturated, a sufficient adsorbate removal effect can be expected.
- the other atoms are carbon atoms.
- the hole injection layer is raised in the vicinity of the Fermi surface in a binding energy region lower than the upper end of the valence band in the UPS spectrum based on the UPS measurement. And irradiated with ultraviolet rays so that the ratio of the number density of atoms other than tungsten atoms and oxygen atoms to tungsten atoms of tungsten oxide based on XPS measurement is 0.83 or less. Configured.
- a substrate a first electrode formed on the substrate or in the substrate, and the first electrode on the substrate or in the substrate.
- a wiring formed separately from the first electrode, an organic layer including an organic material, and a tungsten oxide layer including tungsten oxide interposed between the organic layer and the first electrode.
- a second electrode formed above the organic layer, wherein each of the tungsten oxide layer and the second electrode is continuously formed above the first electrode and above the wiring.
- the second electrode and the wiring are electrically connected via the tungsten oxide layer, and the tungsten oxide layer has a lower binding energy than the upper end of the valence band in the UPS spectrum based on the UPS measurement.
- the ratio of the number density of other atoms other than the tungsten atom and the oxygen atom to the tungsten atom of the tungsten oxide is 0.83 or less based on XPS measurement. .
- a substrate a first electrode formed on the substrate or in the substrate, and the first electrode on the substrate or in the substrate.
- An auxiliary wiring formed apart from the first electrode, a functional layer formed at least above the first electrode and including at least a light emitting layer, and a hole to the functional layer interposed between the functional layer and the first electrode.
- a hole injection layer for injecting and a second electrode formed above the functional layer, wherein each of the hole injection layer and the second electrode is above the first electrode and the auxiliary wiring.
- the second electrode and the auxiliary wiring are electrically connected via the hole injection layer, and the hole injection layer contains tungsten oxide.
- the second electrode and the auxiliary wiring are electrically connected.
- Above the electronic band It has a raised shape on the Fermi surface near the lower binding energy region than, and binding energy in 4.5 ⁇ 5.4 eV, has a peak shape.
- the raised shape in the UPS spectrum, has a binding energy region that is 1.8 to 3.6 eV lower than an upper end of the valence band. Located in.
- the hole injection layer is raised in the vicinity of the Fermi surface in a binding energy region lower than the upper end of the valence band in the UPS spectrum based on the UPS measurement.
- it is configured to be irradiated with ultraviolet rays so as to have a peak shape at a binding energy of 4.5 to 5.4 eV.
- a substrate a first electrode formed on the substrate or in the substrate, and the first electrode on the substrate or in the substrate.
- a wiring formed separately from the first electrode, an organic layer including an organic material, and a tungsten oxide layer including tungsten oxide interposed between the organic layer and the first electrode.
- a second electrode formed above the organic layer, wherein each of the tungsten oxide layer and the second electrode is continuously formed above the first electrode and above the wiring.
- the second electrode and the wiring are electrically connected via the tungsten oxide layer, and the tungsten oxide layer has a lower binding energy than the upper end of the valence band in the UPS spectrum based on the UPS measurement.
- An organic EL display device includes any one of the organic EL display panels described above.
- the present inventor provides a process for removing adsorbate on the surface of each layer by washing after the formation of each layer in the manufacturing process in order to prevent an increase in driving voltage of the organic EL element and a decrease in the lifetime of the element. I was inspired by that.
- the present inventors As a process for removing the adsorbate, the present inventors have focused on UV ozone cleaning and oxygen plasma cleaning, which are widely used for cleaning glass substrates and electrodes, because they have a strong cleaning power. As a result of the present inventors diligently examining these methods, in an organic EL element having a hole injection layer made of a metal oxide such as molybdenum oxide or tungsten oxide, UV ozone cleaning and oxygen plasma cleaning are performed for cleaning the hole injection layer. I found that it is not suitable.
- UV ozone cleaning and oxygen plasma cleaning utilize the strong oxidizing action of the generated oxygen radicals by decomposing oxygen molecules, and this oxidizing action compensates for oxygen atoms in the structure similar to the oxygen defect. Therefore, in the hole injection layer made of a metal oxide, it is considered that the electron level formed by the structure similar to the oxygen defect disappears and the hole injection efficiency may be lowered. Specifically, it was confirmed by experiments as will be described later that the electron levels formed by the structure similar to oxygen defects disappeared by UV ozone cleaning.
- the present inventor prevents an increase in driving voltage of an organic EL element or a decrease in the lifetime of the element in an organic EL element having a hole injection layer made of a metal oxide.
- the adsorbed material In order to prevent the adsorbed material from being removed from the surface of the hole injection layer without annihilation of the electron level formed by the structure similar to the oxygen defect of the metal oxide on the surface of the hole injection layer. Recognized that there is.
- Non-Patent Document 1 in which UV ozone cleaning is performed after a hole injection layer made of tungsten oxide is formed.
- This non-patent document 1 does not mention the influence of device characteristics on UV ozone cleaning, and does not describe that the conditions for UV ozone cleaning are optimized.
- Non-Patent Document 1 describes what the inventor has clarified through specific examination, and is not suitable for cleaning a hole injection layer made of tungsten oxide as it is, and its technical reason. It has not been.
- the adsorbate removing effect and the electron level increasing effect by the sputter etching process last only in the vacuum vessel. This is because the surface of the hole injection layer that has been sputter-etched in a vacuum is extremely unstable because the bonds between atoms are forcibly cut by an ion beam, and it is easy to get out of the vacuum vessel once. This is because the surrounding gas molecules are adsorbed and stabilized. Thereby, the structure similar to the oxygen defect of the metal oxide forcibly formed in vacuum is complemented in an instant, and the removed adsorbate is adsorbed again in an instant.
- a part or all of the processes after the sputter etching process may be performed continuously in a vacuum vessel.
- the process in the vacuum vessel can be applied to a small organic EL display panel, but for a large-sized organic EL display panel of, for example, 50 inches, a vacuum vessel adapted to the size is available. It is very difficult to apply because it is necessary. Also, the process in the vacuum vessel is not suitable for mass production because of its low throughput.
- a method of blocking the adsorption of the adsorbate itself can be considered. For example, if some or all of the steps after the formation of each layer are continuously performed in a vacuum container so that each layer is not exposed to the atmosphere or impurity molecules after the formation, the adsorbate is not adsorbed. However, since a vacuum container is required as described above, it is extremely difficult to apply to a large organic EL display panel.
- a method of performing the process in a container filled with an inert gas is also conceivable.
- application to a large organic EL display panel is also possible.
- impurity molecules and the like are still present in the container, and it is difficult to completely remove them.
- the organic level formed by the structure similar to the oxygen defect of the metal oxide on the surface of the hole injection layer has not disappeared, and the adsorbate is removed from the surface of the hole injection layer. It is very difficult to obtain an element.
- the organic EL element according to one embodiment of the present invention functions from the anode (pixel electrode) because the electron level formed by the structure similar to the oxygen defect of the metal oxide on the surface of the hole injection layer has not disappeared. Holes can be efficiently injected into the layer, and as a result, it is possible to drive at a low voltage and realize excellent luminous efficiency.
- the adsorbate is removed from the surface of the hole injection layer, the adsorbate is not buried between the hole injection layer and the functional layer, and as a result, the driving voltage of the device is not increased and the adsorption is not performed. Since carrier traps such as impurities derived from objects are not formed, the device has a long life and good device characteristics.
- the present inventors have said hole injection layer, functional layer, It was confirmed by experiments as will be described later that the difference between the lowest binding energy at the occupied level near the Fermi surface and the binding energy of the highest occupied orbit of the functional layer becomes small.
- the hole injection layer has an occupied level in the vicinity of the Fermi surface
- the occupied level in the vicinity of the Fermi surface is the most at the interface with the electrode such as the anode, cathode, and auxiliary wiring.
- the difference between the low binding energy and the Fermi level of the electrode is reduced, leading to the idea that good carriers can be exchanged.
- a hole injection layer made of a metal oxide having an occupied level near the Fermi surface has a relatively low resistance, and an electrode made of a metal material such as Al, or a relatively high resistance such as ITO or IZO.
- the present inventors also examined a material for forming a hole injection layer that is difficult to be altered or decomposed in the bank formation process.
- metal oxide which is an inorganic material
- molybdenum oxide is actually used as the hole injection layer.
- the hole injection layer may be altered or decomposed by an alkaline solution, water, an organic solvent, or the like used in the bank forming process. If problems such as alteration or decomposition of the hole injection layer occur, the hole injection layer inherently has a problem with the hole injection layer on the pixel electrode of the light emitting part, and on the auxiliary wiring of the wiring part.
- the organic EL element In addition to causing the wiring portion to have a high resistance, the organic EL element cannot be driven normally, and it is difficult to withstand the mass production process of the organic EL element and the organic EL display panel using the organic EL element. Therefore, it is not always preferable to form the hole injection layer using molybdenum oxide that may cause alteration or decomposition.
- the present inventors have focused on tungsten oxide, which is less likely to be altered or decomposed, and if the tungsten oxide has predetermined physical properties, it is soluble or decomposable in the solution or the like. And the hole injection ability is high.
- FIG. 1 is a diagram for explaining an organic EL display panel according to one embodiment of the present invention.
- FIG. 1A is a partial plan view for explaining a main part of the organic EL display panel, and
- FIG. ) Is a cross-sectional view of the principal part taken along the line AA ′ in FIG.
- a plurality of light emitting pixels 95A having light emitting portions 95 are arranged in a matrix, and an anode (pixel electrode, first electrode).
- a plurality of pixels 20 are arranged for each pixel, and auxiliary wirings 30 (corresponding to wirings) 30 are arranged for each light emitting pixel column along each light emitting unit 95.
- the organic EL display panel 110 includes a substrate 10, an anode 20 and an auxiliary wiring 30 formed on the substrate 10, and a hole injection layer formed on the anode 20 and the auxiliary wiring 30.
- a bank 50 formed on the hole injection layer 40 and having a pixel opening 45 above the anode 20 and a connection opening 35 above the auxiliary wiring 30, and a bank 50 A buffer layer 60 formed in the pixel opening 45, a light emitting layer (corresponding to an organic layer) 70 formed on the buffer layer 60 in the pixel opening 45 of the bank 50, and an upper surface thereof.
- the cathode 90 (common electrode, second electrode) formed on the electron injection layer 80, and the like.
- the hole injection layer 40 the same hole injection layer as the hole injection layer formed above the anode 20 is formed above the auxiliary wiring 30. That is, the hole injection layer 40 is formed over the entire surface of the partial plan view shown in FIG. Further, the electron injection layer 80 and the cathode 90 are also formed over the entire surface of the partial plan view shown in FIG.
- the auxiliary wiring 30 and the cathode 90 are electrically connected to each other through the hole injection layer 40 and the electron injection layer 80 in the connection opening 35 provided along the auxiliary wiring 30 and connected from the cathode 90 to the power source.
- the layer structure between the cathode 90 and the auxiliary wiring 30 in the connection opening 35 is not limited to the above structure.
- layers other than the hole injection layer 40 and the electron injection layer 80 may be included, or the electron injection layer 80 may not be provided.
- a layer structure that does not block the flow of electrons from the auxiliary wiring 30 to the cathode 90 may be used, and an organic EL display panel having such a multilayer structure is also included in the present invention, and the organic EL display panel 110 according to the present embodiment is included. Has the same effect.
- the light emitting unit 95 is composed of a hole injection layer 40, a buffer layer 60, a light emitting layer 70, and an electron injection layer 80 provided in the pixel opening 45, and is generated by recombination of electrons and holes injected into the light emitting layer 70.
- the emitted light is emitted from the cathode 90 side.
- the anode 20 is provided for each pixel so as to correspond to the light emitting unit 95. That is, in the case where the light emitting unit is composed of subpixels such as R, G, and B, the light emitting unit 95 and the anode 20 corresponding to each subpixel are provided separately for each subpixel.
- the substrate 10 is a portion that becomes a base material of the organic EL element.
- a base material of the organic EL element for example, alkali-free glass, soda glass, non-fluorescent glass, phosphate glass, borate glass, quartz, acrylic resin, styrene resin, polycarbonate resin , Epoxy resin, polyethylene, polyester, silicon resin, or an insulating material such as alumina.
- a TFT thin film transistor for driving the organic EL element is formed on the surface of the substrate 10.
- the anode 20 is configured by, for example, laminating a 20 nm thick transparent conductive film made of ITO on a 400 nm thick metal film made of Al.
- the configuration of the anode 20 is not limited to this.
- a transparent conductive film such as ITO or IZO, a metal film such as Al or Ag, an APC (alloy of silver, palladium, copper), ARA (silver, rubidium, gold) Alloy), MoCr (molybdenum-chromium alloy), NiCr (nickel-chromium alloy), or other alloy film.
- a plurality of films selected from these transparent conductive films, metal films, and alloy films can be laminated.
- the auxiliary wiring 30 is configured by, for example, laminating a 20 nm thick transparent conductive film made of ITO on a 400 nm thick metal film made of Al.
- the configuration of the auxiliary wiring 30 is not limited to this.
- a transparent conductive film such as ITO or IZO, a metal film such as Al or Ag, APC (silver, palladium, copper alloy), ARA (silver, rubidium, gold) Alloy), MoCr (alloy of molybdenum and chromium), NiCr (alloy of nickel and chromium), or a single layer of an alloy film.
- a plurality of films selected from these transparent conductive films, metal films, and alloy films can be laminated.
- the hole injection layer 40 is configured, for example, as a layer having a thickness of at least 2 nm (here, 30 nm as an example) using tungsten oxide (in the compositional formula WOx, x is a real number in the range of 2 ⁇ x ⁇ 3). Is done. If the film thickness is less than 2 nm, it is difficult to form a uniform film and it is difficult to form a Schottky ohmic connection between the anode 20 and the hole injection layer 40 in the pixel portion, which is not preferable.
- the Schottky ohmic connection is stably formed when the film thickness of tungsten oxide is 2 nm or more, if the hole injection layer 40 is formed with a film thickness larger than this, the anode 20 in the pixel portion is connected to the hole injection layer 40. Stable hole injection efficiency can be expected.
- the film thickness of tungsten oxide is 4 nm or more, Schottky ohmic connection is stable between the auxiliary wiring 30 and the hole injection layer 40 in the wiring section and between the hole injection layer 40 and the electron injection layer 80. It is more suitable because it is formed and stable carrier transfer can be expected.
- the hole injection layer 40 is preferably made of tungsten oxide as much as possible, but may contain a trace amount of impurities as long as it can be mixed at a normal level.
- the hole injection layer 40 has an electron level formed by a structure similar to an oxygen defect of a metal oxide when formed under predetermined film formation conditions. Due to the presence of this electron level, good hole injection from the anode 20 in the pixel portion to the hole injection layer 40 and from the hole injection layer 40 to the buffer layer 60, and the auxiliary wiring 30 and hole injection layer 40 in the wiring portion, and the hole injection layer. Good carrier transfer between 40 and the electron injection layer 80 is possible.
- the hole injection layer 40 is irradiated with ultraviolet light having a predetermined wavelength in the atmosphere after film formation.
- the adsorbate is removed from the surface of the hole injection layer 40 while maintaining the electron level formed by the structure similar to the oxygen defect of the metal oxide, and the amount thereof is smaller than that before irradiation. Furthermore, the irradiation time and irradiation intensity of ultraviolet light are set so that changes in the shape of a predetermined binding energy region in the photoelectron spectrum of the hole injection layer 40 converge. Thereby, the adsorbate is removed to the maximum under the minimum irradiation conditions.
- the above-mentioned “having an electron level formed by a structure similar to an oxygen defect” indicates that the hole injection layer 40 has the highest valence band in its electronic state, that is, the highest in the valence band. Occupied levels exist in a binding energy region that is 1.8 to 3.6 eV lower than the low binding energy. This occupied level is the highest occupied level of the hole injection layer 40, and its binding energy range is closest to the Fermi level (Fermi surface) of the hole injection layer 40. Therefore, hereinafter, this occupied level is referred to as “occupied level near the Fermi surface”.
- a so-called interface level connection is made at the stacked interface between the hole injection layer 40 and the functional layer (here, the buffer layer 60), and the highest occupied orbit of the buffer layer 60. Is substantially equal to the binding energy of the occupied levels in the vicinity of the Fermi surface of the hole injection layer 40.
- substantially equal and “interface state connection was made” here means that the lowest binding energy at the occupied level near the Fermi surface at the interface between the hole injection layer 40 and the buffer layer 60. This means that the difference from the lowest binding energy in the highest occupied orbit is within a range of ⁇ 0.3 eV.
- the “interface” here refers to a region including the surface of the hole injection layer 40 and the buffer layer 60 at a distance within 0.3 nm from the surface.
- the hole injection layer 40 has a so-called Schottky ohmic connection at the interface with the anode 20, the auxiliary wiring 30, and the electron injection layer 80 as a feature thereof.
- “Schottky ohmic connection” refers to the Fermi level of the anode 20, the auxiliary wiring 30 and the electron injection layer 80, and the lowest binding energy at the occupied level near the Fermi surface of the hole injection layer 40 described above. This difference is a connection in which the distance from the surface of the anode 20, the auxiliary wiring 30 and the electron injection layer 80 to the hole injection layer 40 side is small within ⁇ 0.3 eV at a position of 2 nm.
- the “interface” here refers to a region including the surface of the anode 20, the auxiliary wiring 30, and the electron injection layer 80 and a Schottky barrier formed on the hole injection layer 40 side from the surface.
- the occupied level in the vicinity of the Fermi surface is preferably present in the entire hole injection layer 40, but may be present at least at the interface between the buffer layer 60, the anode 20, the auxiliary wiring 30, and the electron injection layer 80. Note that such an occupied level in the vicinity of the Fermi surface is not possessed by all tungsten oxides.
- a predetermined film formation described later is performed at the inside of the hole injection layer and at the interface with the buffer layer 60. It is a unique level that can be formed for the first time depending on conditions.
- the bank 50 is made of, for example, an insulating organic material (for example, acrylic resin, polyimide resin, novolac-type phenol resin, etc.), and the pixel opening 45 is formed corresponding to each of the plurality of anodes 20.
- the pixel openings 45 are formed so as to have a stripe structure formed corresponding to each line of the anode 20 in which a plurality of pixel openings 45 are arranged.
- the bank 50 is not essential for the present invention, and is not necessary when the organic EL element is used alone.
- the buffer layer 60 may be, for example, TFB (poly (9,9-di-n-octylfluorene-alt- (1,4-phenylene-((4-sec-butylphenyl) imino), which is an amine organic polymer having a thickness of 20 nm. ) -1,4-phenylene)).
- TFB poly (9,9-di-n-octylfluorene-alt- (1,4-phenylene-((4-sec-butylphenyl) imino
- the light emitting layer 70 is made of, for example, F8BT (poly (9,9-di-n-octylfluorene-alt-benzothiazole)) which is an organic polymer having a thickness of 70 nm.
- F8BT poly (9,9-di-n-octylfluorene-alt-benzothiazole)
- the light emitting layer 70 is not limited to the structure made of this material, and can be configured to include a known organic material.
- the functional layer in the present invention includes any one of a hole transport layer that transports holes, a light emitting layer that emits light by recombination of injected holes and electrons, a buffer layer that is used for optical property adjustment or electronic block application, etc. Or a combination of two or more layers, or all layers.
- the organic EL element has layers that perform the required functions, such as the hole transport layer and the light emitting layer described above, in addition to the hole injection layer.
- the functional layer means a layer necessary for the organic EL element other than the hole injection layer which is an object of the present invention.
- the electron injection layer 80 is composed of, for example, a barium layer having a thickness of 5 nm, and has a function of injecting electrons from the cathode 90 to the light emitting layer 70.
- the electron injection layer 80 is continuously formed above the anode 20 and above the auxiliary wiring 30.
- the electron injection layer 80 is interposed between the cathode 90 and the light emitting layer 70 above the anode 20 and above the auxiliary wiring 30. 90 and the hole injection layer 40.
- the electron injection layer 80 in the method of extracting light upward (top emission method), the electron injection layer 80 needs to be light transmissive, and the electron injection layer is barium having a thickness of 5 nm as described above. When it is composed of layers, it has optical transparency. Note that, in the method of extracting light downward (bottom emission method), the electron injection layer does not necessarily require light transmittance, although it depends on the element structure.
- the cathode 90 is configured by laminating, for example, a 35 nm thick transparent conductive film made of ITO.
- the configuration of the cathode 90 is not limited to this, and other transparent conductive films such as IZO, metals such as Al and Ag, APC (silver, palladium, copper alloy), ARA (silver, rubidium, gold alloy) ), MoCr (alloy of molybdenum and chromium), NiCr (alloy of nickel and chromium), or a thin film made of an alloy. Further, a plurality of films selected from these transparent conductive films, metal films, and alloy films can be laminated.
- a direct current power source is connected to the anode 20 and the auxiliary wiring 30, and power is supplied to the organic EL display panel 110 from the outside.
- FIG. 2 is a diagram illustrating an overall configuration of an organic EL display device according to one embodiment of the present invention.
- the organic EL display device 100 includes an organic EL display panel 110 according to one embodiment of the present invention and a drive control unit 120 connected thereto, and is used for a display, a television, a mobile phone, and the like. It is done.
- the drive control unit 120 is composed of four drive circuits 121 to 124 and a control circuit 125. In the actual organic EL display device 100, the arrangement and connection relationship of the drive control unit 120 with respect to the display panel 110 are not limited thereto.
- 3 and 4 are cross-sectional views illustrating a method for manufacturing an organic EL display panel according to one embodiment of the present invention.
- a substrate 10 having a drive circuit (not shown) composed of, for example, a TFT (Thin Film Transistor) and a capacitor is prepared.
- a metal film made of Al and a transparent conductive film made of ITO are sequentially formed on the entire surface of the substrate 10 by using, for example, a vacuum deposition method or a sputtering method.
- the metal film and the transparent conductive film are etched using a photolithography method to form the anode 20 at a predetermined position and the auxiliary wiring 30 at a predetermined position electrically insulated from the anode 20.
- the anodes 20 are individually formed corresponding to the light emitting portions, and the auxiliary wirings 30 are arranged one-dimensionally along, for example, rows or columns of the light-emitting pixels arranged in a two-dimensional matrix. Formed.
- a planarization layer may be provided on the substrate 10 as necessary, and the anode 20 and the auxiliary wiring 30 may be formed thereon.
- a hole injection layer 40 is formed on the anode 20 and the auxiliary wiring 30 by reactive sputtering.
- the target is metallic tungsten and a reactive sputtering method is performed.
- Argon gas is introduced into the chamber as a sputtering gas, and oxygen gas is introduced into the chamber as a reactive gas.
- argon is ionized by a high voltage and collides with the target.
- metallic tungsten released by the sputtering phenomenon reacts with oxygen gas to become tungsten oxide, and the hole injection layer 40 is formed continuously on the anode 20 and the auxiliary wiring 30 of the substrate 10, and the intermediate product 110A is formed. Is obtained.
- the film formation conditions are as follows: the substrate temperature is not controlled, the gas pressure (total pressure) is 4.8 Pa, the ratio of the oxygen gas partial pressure to the total pressure is 50%, and the input power per unit unit area (input power density) Of 1.4 W / cm 2 .
- the hole injection layer 40 made of tungsten oxide formed under these conditions has an electron level formed on the surface thereof by a structure similar to an oxygen defect.
- the intermediate product 110A is taken out from the chamber to the atmosphere.
- gas molecules and the like are adsorbed on the surface.
- impurity molecules in the chamber are adsorbed after film formation and before removal.
- an ultraviolet light irradiation apparatus 200 including a metal halide lamp (model number UVL-3000M2-N) manufactured by USHIO INC. As a light source 201 was used. Details of the ultraviolet light irradiation apparatus 200 will be described later. Irradiation conditions are separately determined by another experiment using photoelectron spectroscopy, which will be described later, so that changes in the shape of a predetermined binding energy region in the photoelectron spectrum converge. In the present embodiment, the irradiation intensity is 155 mW / cm 2 and the irradiation time is 10 minutes.
- the ultraviolet light irradiation can be applied in various gas atmospheres such as a reduced pressure atmosphere, an inert gas atmosphere, and a vacuum in addition to the air.
- a reduced pressure atmosphere such as a reduced pressure atmosphere, an inert gas atmosphere, and a vacuum in addition to the air.
- the cleaning method uses ultraviolet light having a wavelength that does not generate oxygen radicals.
- performing in the atmosphere is advantageous in the manufacture of large panels as described above.
- a negative photoresist 50A is applied to the entire surface.
- a photomask 51 having a light-shielding portion at a position corresponding to the light-emitting portion and the connecting portion is placed on and placed on the negative photoresist 50A. Then, the photoresist 50A is exposed through the mask 51 using a photolithography method.
- the ultraviolet light irradiation can also be applied to a hole injection layer made of a metal oxide that has undergone such a bank formation process.
- the surface of the hole injection layer after the bank formation is irradiated with ultraviolet light, and organic molecules that are residues of the bank and the developer adsorbed on the surface of the hole injection layer are mainly removed.
- the contact angle with the organic solvent applied as the upper layer changes.
- the contact angle and bank shape may be adjusted based on the irradiation conditions.
- a composition ink containing an amine-based organic molecular material is dropped onto the pixel opening 45 by, for example, a wet process using a spin coating method or an inkjet method, and the solvent is volatilized and removed. Thereby, the buffer layer 60 is formed.
- a composition ink containing an organic light emitting material is dropped onto the pixel opening 45 on the surface of the buffer layer 60 by the same method to volatilize and remove the solvent. Thereby, the light emitting layer 70 is formed.
- the formation method of the buffer layer 60 and the light emitting layer 70 is not limited to this, Methods other than a spin coat method and an inkjet method, for example, gravure printing method, dispenser method, nozzle coating method, intaglio printing, relief printing, etc. are well-known.
- the ink may be dropped and applied by a method.
- the electron injection layer 80 is continuously formed on the light emitting layer 70 and the hole injection layer 40 of the connection opening 35 by, for example, a vacuum deposition method.
- a cathode 90 is formed on the electron injection layer 80 by the same method.
- a sealing layer is further provided on the surface of the cathode 90 or the entire element is spatially isolated from the outside.
- Sealing cans can be provided.
- the sealing layer can be formed of a material such as SiN (silicon nitride) or SiON (silicon oxynitride), for example, and is provided so as to internally seal the element.
- the sealing can can be formed of the same material as that of the substrate 10, for example, and a getter that adsorbs moisture and the like is provided in the sealed space.
- the organic EL display panel 110 is completed through the above steps.
- the manufacturing method of the organic EL display panel 110 described above includes a step of irradiating ultraviolet light having a predetermined wavelength after the formation of the hole injection layer 40 made of tungsten oxide. Thereby, the adsorbate can be removed from the surface of the hole injection layer 40 of the pixel portion and the wiring portion while maintaining the electron level formed by the structure similar to the oxygen defect of the metal oxide on the surface of the hole injection layer.
- the period from the cleaning of the hole injection layer 40 in the pixel portion to the step of forming the buffer layer 60 and the step of cleaning the hole injection layer 40 from the cleaning in the wiring portion to the step of forming the electron injection layer 80 are concerned.
- the level is continuously maintained in the atmosphere. Therefore, the hole injection capability to the buffer layer 60 is stably maintained in the pixel portion, and the ohmic connection capability to the electron injection layer 80 is stably maintained in the wiring portion. Is done. As a result, it is possible to stably manufacture the organic EL display panel 110 having a low driving voltage and a long lifetime.
- the irradiation time and irradiation intensity of the ultraviolet light in the above-described ultraviolet light irradiation step are obtained from the condition that the change in the shape of the predetermined binding energy region in the photoelectron spectrum of the hole injection layer 40 converges, and the minimum necessary It is set to remove adsorbate to the maximum under the limited irradiation conditions. Thereby, it is possible to realize very stable hole injection efficiency of the pixel portion and Schottky ohmic connection of the wiring portion with a minimum cleaning process.
- An ultraviolet light irradiation apparatus 200 shown in FIG. 5 is an apparatus for irradiating the intermediate product 110A of the organic EL display panel 110 with ultraviolet light, and emits ultraviolet light having a wavelength range of more than 184.9 nm and not more than 380 nm.
- a control unit 204 that controls lighting.
- the intermediate product 110A is obtained by, for example, forming the anode 20, the auxiliary wiring 30, and the hole injection layer 40 on the substrate 10, and the bank 50 and the buffer layer 60 are not formed.
- the light source 201 is, for example, a straight tube type metal halide lamp, and is arranged so that the longitudinal direction thereof is the horizontal width direction of the intermediate product 110A.
- the organic light source 201 can be driven at a low voltage and can realize excellent luminous efficiency.
- the irradiation conditions such as the irradiation time and irradiation intensity of the ultraviolet light are the film formation conditions of the hole injection layer 40 such as the type of metal oxide, and the convergence of the shape of the photoelectron spectrum of the hole injection layer 40 described in this embodiment. Is set based on The irradiation conditions are set by the operator.
- the setting of irradiation conditions may be automatically performed by the control unit 204.
- the control unit 204 stores a database in which film formation conditions, irradiation time, and irradiation intensity are related, and the control unit 204 refers to the database based on film formation conditions input by an operator. Set the irradiation time and irradiation intensity.
- the conveyance of the intermediate product 110A to the ultraviolet light irradiation target position is performed by, for example, the transfer conveyor 205.
- the intermediate product 110A carried on the transport conveyor 205 from the transport upstream side (right side) is transported on the transport conveyor 205 and passes through the ultraviolet light irradiation target position.
- a predetermined amount of ultraviolet light is irradiated onto the upper surface of the intermediate product 110A, that is, the upper surface of the hole injection layer 40.
- the intermediate product 110A that has been irradiated with the ultraviolet light is carried out to the downstream side (left side).
- the light source 201 is not limited to a metal halide lamp, and can emit ultraviolet light whose wavelength region is mainly greater than 184.9 nm and less than or equal to 380 nm (desirably greater than 253.7 nm and less than or equal to 380 nm). If it is.
- an anode made of ITO and a hole injection layer made of tungsten oxide were laminated in a chamber of a sputter deposition apparatus. Then, it took out to air
- the irradiation intensity was 155 mW / cm 2 .
- non-irradiated sample a sample that is not irradiated with ultraviolet light
- irradiated n-minute sample a sample that has been irradiated for n minutes
- XPS X-ray photoelectron spectroscopy
- the XPS spectrum generally reflects the elemental composition from the surface of the measurement object to a depth of several nanometers, and the electronic state such as the bonding state and valence. For this reason, if an element that is not originally contained in tungsten oxide is observed, there is a high possibility that it is an adsorbate.
- molecules adsorbed by exposure to the atmosphere or adsorbed during the manufacturing process are mainly molecules containing carbon in addition to water molecules and oxygen molecules. Therefore, the adsorbate removal effect can be known by observing a change in the concentration of carbon on the surface of the hole injection layer due to ultraviolet light irradiation.
- XPS measurement conditions are as follows. During the measurement, no charge up occurred.
- Table 1 shows the composition ratio of W and C of each sample.
- the UPS (ultraviolet photoelectron spectroscopy) measurement was performed on the aforementioned non-irradiated sample, irradiated 1 minute sample, and irradiated 10 minute sample.
- the UPS spectrum reflects the electronic state from the valence band to the Fermi surface (Fermi level) from the surface of the measurement object to a depth of several nm.
- tungsten oxide or molybdenum oxide has a structure similar to oxygen vacancies on the surface, a raised spectral shape near the Fermi surface on the side of lower binding energy than the upper end of the valence band (hereinafter referred to as “protrusion near the Fermi surface”).
- Non-Patent Document 2 (Referred to as “structure”) (Non-Patent Document 2). Therefore, by observing the change of the raised structure in the vicinity of the Fermi surface due to ultraviolet light irradiation, it is possible to investigate the influence of the ultraviolet light irradiation on the structure similar to the surface oxygen defect.
- the raised structure in the vicinity of the Fermi surface is in a binding energy region 1.8 to 3.6 eV lower than the upper end of the valence band (the lowest binding energy in the valence band). To position.
- UPS measurement conditions are as follows. Note that no charge-up occurred during the measurement.
- FIG. 6 shows a UPS spectrum in the vicinity of the Fermi surface of each sample.
- the origin of the binding energy on the horizontal axis was taken at the Fermi level of the measuring device (corresponding to the Fermi level of the anode), and the left direction was taken as a positive direction.
- the raised structure near the Fermi surface shown by (I) in the figure can be clearly confirmed. Therefore, it can be seen that a structure similar to an oxygen defect that affects the hole injection capability is maintained even when irradiated with ultraviolet light.
- UV ozone cleaning was performed. Specifically, an anode made of ITO and a hole injection layer made of tungsten oxide are laminated on the substrate in the chamber of the sputter deposition apparatus, and then taken out from the chamber to the atmosphere, and the hole injection layer is made by the UV ozone apparatus. The surface was subjected to UV ozone cleaning, and the presence of a raised structure near the Fermi surface was confirmed by UPS measurement.
- FIG. 7 shows a UPS spectrum in the vicinity of the Fermi surface of the hole injection layer made of tungsten oxide that has been subjected to UV ozone cleaning for 3 minutes.
- the UPS spectrum of the non-irradiated sample in FIG. 6 is also shown.
- the raised structure near the Fermi surface cannot be confirmed at all. That is, it can be seen that the structure similar to the oxygen defect on the surface of the hole injection layer was almost lost by the UV ozone cleaning.
- the structure similar to the oxygen defect is not lost like the UV ozone cleaning, that is, the oxygen defect acting on the hole injection ability and the Schottky ohmic connection ability. It is clear that a similar structure is maintained even when irradiated with ultraviolet light.
- the intensities of the C1s spectra are almost the same in the samples with an irradiation time of 1 minute or more, and therefore, it is considered that the adsorbate removal effect is almost saturated after the irradiation time of 1 minute or more.
- the C1s spectrum of the adsorbed material has a low absolute intensity as shown in FIG. Therefore, there is a possibility that it is not very suitable for determining the saturation of the adsorbate removal effect. Therefore, another method for judging the saturation of the adsorbate removal effect using a relatively strong spectrum will be described.
- the first method is to make a determination based on a change in the shape of the region corresponding to the vicinity of the upper end of the valence band in the UPS spectrum, that is, a change in the shape of the region having a binding energy of 4.5 to 5.4 eV in the UPS spectrum.
- the peak or shoulder structure present in this region corresponds to a 2p orbital unshared electron pair of oxygen atoms constituting tungsten oxide.
- FIG. 9 shows the UPS spectrum. UPS measurement was performed on each of the non-irradiated sample, the irradiated 1 minute sample, and the irradiated 10 minute sample. The photoelectron intensity was normalized with a gentle peak near a binding energy of 6.5 eV. According to FIG. 9, the irradiation 1 minute sample and the irradiation 10 minute sample have clear peaks as shown by (II) in the figure that do not exist in the region of the binding energy of 4.5 to 5.4 eV. Is recognized. Further, the peak shapes of the irradiated 1 minute sample and the irradiated 10 minute sample are substantially the same.
- the second is a change in the shape of the W4f spectrum of XPS measurement due to irradiation with ultraviolet light.
- FIG. 10 shows W4f spectra of the non-irradiated sample, the irradiated 1 minute sample, the irradiated 10 minute sample, the irradiated 60 minute sample, and the irradiated 120 minute sample. It is standardized by the maximum and minimum values of the spectrum.
- the peak shape is sharper (the half width of the peak is narrower) in the irradiated sample than in the non-irradiated sample. Furthermore, the peak shape is slightly sharper for the irradiated 10 minute sample than for the irradiated 1 minute sample, whereas the irradiated 10 minute sample, irradiated 60 minute sample, and irradiated 120 minute sample are almost completely overlapped. It can be seen that the change in the shape of the spectrum almost converged after 10 minutes of irradiation.
- the change in the shape of the W4f spectrum depending on the irradiation time can be explained as follows, for example.
- W4f of the inner shell orbit shifts accordingly to the low binding energy side.
- a part of hexavalent tungsten atoms in the surface layer of tungsten oxide is changed to a low valence such as pentavalent by the influence of adsorbate.
- the irradiation conditions when the metal oxide is tungsten oxide can be determined as follows.
- the irradiation intensity is arbitrarily determined until the change in the shape of the narrow scan spectrum of W4f or O1s by XPS measurement or the shape of the binding energy 4.5 to 5.4 eV in the UPS spectrum converges. Time is measured and this time is defined as the irradiation time.
- the electron level formed by the structure similar to the oxygen defect acting on the hole injection capability and the Schottky ohmic connection capability is continuously at least after the surface cleaning until the upper layer is stacked on the surface. Maintained.
- the grounds are as follows.
- the UPS spectrum shown in FIG. 6 was measured two days after the irradiation with ultraviolet light. That is, there is no difference in the raised structure in the vicinity of the Fermi surface in the UPS spectrum between the non-irradiated sample and the sample of each irradiation time that passed in the atmosphere for 2 days after irradiation, and the raised structure is clear in both cases. .
- the measurement was performed 2 hours and 1 day after the irradiation with ultraviolet light, and in this case, the raised structure near the Fermi surface was clear as in FIG. That is, it was confirmed that an electron level formed by a structure similar to an oxygen defect was maintained in the atmosphere for at least two days after irradiation.
- This period of 2 days is sufficiently longer than the period (usually within a few hours) from the cleaning of the hole injection layer by ultraviolet light irradiation until the buffer layer or electron injection layer is laminated on the surface (usually within a few hours).
- the buffer layer and the electron injection layer cannot be formed after this period.
- the organic EL element constituting the organic EL display panel according to the present embodiment in which the hole injection layer is cleaned by ultraviolet light irradiation has better characteristics than the organic EL element constituting the organic EL display panel produced without irradiation. . This was confirmed by the following experiment.
- a hole-only device was fabricated as an evaluation device.
- the carriers for forming a current are both holes and electrons, and the electric current of the organic EL element is reflected in addition to the hole current.
- the hole-only device since the injection of electrons from the cathode is inhibited, the electron current hardly flows, the total current is composed only of the hole current, and the carrier can be regarded as only the hole. Therefore, the hole-only element is suitable for evaluating the hole injection efficiency.
- the hole-only element 1 ⁇ / b> B produced was formed by depositing an anode 2 made of an ITO thin film having a thickness of 50 nm on a substrate 9 by a sputtering film forming method, and forming a thickness of 30 nm on the anode 2.
- the hole injection layer 4 made of tungsten oxide is formed by a predetermined sputtering film formation method so as to have an electron level formed by a structure similar to an oxygen defect on the surface, and an amine-based organic polymer having a thickness of 20 nm.
- the ultraviolet light irradiation As the hole injection layer, after the film is formed and taken out from the chamber of the sputtering film forming apparatus to the atmosphere (at this time, the adsorbed material is already adsorbed), the ultraviolet light irradiation according to the present embodiment is performed. Two types, one for performing irradiation time (10 minutes) and one for not performing ultraviolet light irradiation, were prepared, and each produced a hole-only element 1B.
- the former hole-only element 1B is referred to as “irradiated HOD”
- the latter hole-only element 1B is referred to as “irradiation-less HOD”.
- Each produced hole-only element 1B was connected to DC power supply DC, and the voltage was applied.
- the applied voltage at this time was changed, and the current value that flowed according to the voltage value was converted to a value (current density) per unit area of the element.
- the “drive voltage” here is an applied voltage at a current density of 0.4 mA / cm 2 .
- Table 2 shows drive voltage values of the respective hole-only devices 1B obtained by the experiment.
- FIG. 12 is a current density-applied voltage curve of each hole-only device 1B.
- the vertical axis represents current density (mA / cm 2 )
- the horizontal axis represents applied voltage (V).
- the HOD with irradiation has a lower driving voltage and the rise of the current density-applied voltage curve is faster than the HOD without irradiation, and a high current density is obtained with a low applied voltage. Yes. That is, the HOD with irradiation has better hole injection efficiency than the HOD without irradiation.
- the above is the verification regarding the hole injection efficiency from the hole injection layer to the buffer layer in the hole-only device 1B.
- the effect of the removal of the adsorbate by the ultraviolet light irradiation on the hole injection efficiency from the hole injection layer to the buffer layer. Is essentially the same as the hole-only device 1B in the organic EL device constituting the organic EL display panel.
- an organic EL element 1 was produced as an evaluation device.
- the organic EL element 1 has an anode 2 made of an ITO thin film having a thickness of 50 nm formed on a substrate 10, and a hole injection layer 4 made of tungsten oxide having a thickness of 30 nm on the anode 2.
- Buffer layer 6A made of TFB, which is an amine organic polymer having a thickness of 20 nm
- light emitting layer 6B made of F8BT which is an organic polymer having a thickness of 70 nm
- electron injection layer 8A made of barium having a thickness of 5 nm, and aluminum having a thickness of 100 nm
- the cathode 8B made from the above was sequentially laminated.
- an organic EL element 1 was produced using a hole injection layer that was irradiated with ultraviolet light and a hole injection layer that was not irradiated with ultraviolet light.
- the former organic EL element 1 is referred to as “irradiated BPD”
- the latter organic EL element 1 is referred to as “irradiated BPD”.
- the manufacturing method is the same except that the hole injection layer of the non-irradiated BPD is not irradiated with ultraviolet light.
- Each produced organic EL element 1 was connected to a DC power source, and a voltage was applied. The applied voltage at this time was changed, and the current value that flowed according to the voltage value was converted to a value (current density) per unit area of the element.
- the “drive voltage” here is an applied voltage at a current density of 10 mA / cm 2 .
- Table 3 shows drive voltage values of the organic EL elements 1 obtained by the experiment.
- FIG. 14 is a current density-applied voltage curve of each organic EL element 1.
- the vertical axis represents current density (mA / cm 2 )
- the horizontal axis represents applied voltage (V).
- the irradiated BPD has a lower driving voltage, the current density-applied voltage curve rises faster, and a higher current density can be obtained at a lower applied voltage than the non-irradiated BPD. Yes. This is the same tendency as HOD with irradiation and HOD without irradiation.
- the effect of the removal of the adsorbate by the ultraviolet light irradiation on the surface of the hole injection layer on the hole injection efficiency from the hole injection layer to the buffer layer is similar to the case of the hole-only device 1B in the organic EL device 1 as well. It was confirmed that it was the same.
- the organic EL element 1 when predetermined ultraviolet light irradiation is performed after the formation of the hole injection layer according to the present embodiment, the adsorbate on the surface of the hole injection layer is removed to the maximum, and oxygen The electron levels formed by the defect-like structure are not lost by irradiation, and therefore, adsorbates that cause an increase in driving voltage and a decrease in lifetime can be removed without impairing the hole injection capability. It was confirmed that the hole injection efficiency was improved, and thereby excellent device characteristics were realized.
- the adsorbate of the hole injection layer is removed by irradiating ultraviolet light having a predetermined wavelength in the atmosphere after the hole injection layer is formed, and the removed hole injection layer is used.
- the organic EL display panel 110 can be driven at a lower voltage than an organic EL display panel that is not removed.
- the wavelength of the ultraviolet light was defined by the following consideration.
- the wavelength of ultraviolet light for generating ozone (O 3 ) in a gas atmosphere containing oxygen molecules (O 2 ) such as in the air is 184.9 nm.
- Oxygen molecules are decomposed by ultraviolet light having a wavelength of 184.9 nm by the following reaction, and the generated oxygen radicals (O) and other oxygen molecules are combined to generate ozone.
- the wavelength of ultraviolet light for further decomposition of ozone and generation of oxygen radicals is 253.7 nm.
- UV ozone cleaning oxygen radicals are generated by ultraviolet light having these wavelengths of 184.9 nm and 253.7 nm, and their strong oxidizing action is used to remove adsorbates. For this reason, there is a possibility that the electron levels formed by a structure similar to oxygen defects, like the hole injection layer that has been subjected to UV ozone cleaning in the above-described experiment, may disappear.
- ultraviolet light having a wavelength region of more than 184.9 nm is used, which has a low possibility of decomposing oxygen molecules and generating oxygen radicals. Furthermore, in order to prevent generation of oxygen radicals due to decomposition of a slight amount of ozone present in the atmosphere, it is desirable to use ultraviolet light having a wavelength range of more than 253.7 nm.
- the actually used metal halide lamp has a spectral distribution as shown in FIG.
- ramp which does not contain the wavelength below 253.7nm as much as possible was employ
- the intensity of a wavelength of 253.7 nm or less with respect to the maximum intensity of this metal halide lamp (wavelength of around 380 nm) is suppressed to a few percent level at most.
- the energy of ultraviolet light with a wavelength of 184.9 nm corresponds to 647 kJ / mol
- the energy of ultraviolet light with a wavelength of 253.7 nm corresponds to 472 kJ / mol. Comparing these values with Table 4, it can be seen that the ultraviolet light in the wavelength region of the present embodiment can break many interatomic bonds found in the adsorbate. In particular, as will be described later, in the case of chemical adsorption, the adsorbate is considered to be mainly a single bond with the oxygen atom of tungsten oxide.
- the removal efficiency of adsorbate by ultraviolet light irradiation of the present embodiment is essentially worse than that by UV ozone cleaning. This is because in the UV ozone cleaning, the adsorbed material whose bond has been broken is immediately oxidized to oxygen radicals and easily released as molecules such as CO 2 and H 2 O. However, as described above, UV ozone cleaning is not suitable for cleaning a hole injection layer made of a metal oxide such as tungsten oxide.
- the possibility that the interatomic bond of the metal oxide is broken by the energy of ultraviolet light in the wavelength region of the present embodiment is low.
- the binding energy between oxygen atoms and tungsten atoms in tungsten oxide is 672 kJ / mol (corresponding to a wavelength of 178 nm), and it is difficult to cut with ultraviolet light in the wavelength region of this embodiment. .
- This is in contrast to the aforementioned sputter etching with argon ions in vacuum. That is, if the ultraviolet light of this embodiment is used, it remains in a chemically stable state without breaking and chemically activating the interatomic bond of the hole injection layer made of a metal oxide such as tungsten oxide. The adsorbate can be removed.
- ultraviolet light having a wavelength of more than 184.9 nm, preferably, a wavelength of more than 253.7 nm is used.
- ultraviolet light (wavelength of 380 nm or less) is used instead of visible light.
- the electron level formed by the structure similar to oxygen defects on the surface of the hole injection layer is continuously maintained even after irradiation with ultraviolet light, and thus the hole injection capability to the buffer layer is also stably maintained.
- the Schottky ohmic connection capability with the electron injection layer can be stably maintained, and the organic EL display panel 110 with a low driving voltage can be stably manufactured. This maintainability is considered below.
- the 5d orbitals of these tungsten atoms may be expected to be more stable when the adsorbate is chemically adsorbed than when they exist as bonding orbitals between 5d orbitals or as 5d orbitals of single atoms. Not, but not always.
- a raised structure near the Fermi surface corresponding to the electron level is confirmed.
- Non-Patent Document 4 reports that when a tungsten trioxide single crystal is cleaved in a vacuum to produce a clean (001) plane, some of the outermost oxygen atoms are released into the vacuum. . Further, in Non-Patent Document 4, by the first principle calculation, in the (001) plane, rather than all tungsten atoms on the outermost surface are terminated with oxygen atoms, some tungsten atoms are periodically formed as shown in FIG. The structure in which (a) is not terminated is more stable in terms of energy. This is because when all the outermost tungsten atoms are terminated with oxygen atoms, the electrical repulsive force between the terminal oxygen atoms becomes large, which is rather unfavorable. It is reported that it is stabilized. That is, in the (001) plane, the surface having a structure (a) similar to an oxygen defect is more stable.
- an octahedral structure having six oxygen atoms coordinated to one tungsten atom as a vertex is shown in an orderly arrangement like rhenium trioxide.
- the octahedrons are arranged slightly distorted.
- the reason why the electron level formed by the structure similar to the oxygen defect on the surface of the hole injection layer is continuously maintained after the ultraviolet light irradiation of this embodiment is, for example, the following mechanism: Conceivable.
- the hole injection layer made of tungsten oxide of this embodiment has a (001) facet on the surface at least locally immediately after film formation, and is surrounded by the terminal oxygen atom (b) and it as shown in FIG. It is thought to have an unterminated tungsten atom (a). This is because the (001) plane is a stable structure. Then, this surface is exposed to impurity molecules in the chamber in the sputter deposition apparatus and molecules in the atmosphere after film formation.
- an unsaturated coordination metal atom such as (a) when an unsaturated coordination metal atom such as (a) exists on the surface, it may be terminated by a chemical adsorption reaction with a water molecule or an organic molecule.
- the peak that should be located near the binding energy of 31 to 33 eV derived from the bond between the tungsten atom and the carbon atom is not confirmed. Since only the peak derived from the bond with the atom is confirmed, it is highly possible that the atom of the adsorbed molecule directly chemically bonded to the tungsten atom in (a) is an oxygen atom.
- oxygen molecules (b) which are the peripheral terminals, are chemically adsorbed by water molecules and organic molecules by causing an addition reaction.
- This adsorption itself is relatively easy because there are almost no obstruction factors such as repulsive force around it.
- a terminal group of an organic molecule consisting of several atoms or more exists in the immediate vicinity of (a). It can be a barrier. For this reason, it is expected that even when molecules are adsorbed to (b), molecular adsorption to (a) is still relatively difficult to occur.
- the hole injection layer made of tungsten oxide according to the present embodiment has a local structure made up of terminal oxygen atoms (b) and unterminated tungsten atoms (a) surrounded by them as shown in FIG.
- a terminal oxygen atoms
- sucked with respect to (b) is liberated by irradiating an ultraviolet light, and only a hydroxyl group remains after that.
- the electronic state which acts on the hole injection capability formed by the structure (a) similar to the oxygen defect on the surface is continuously maintained without being influenced by the ultraviolet light irradiation of the present embodiment after the film formation.
- only the adsorbate is removed by ultraviolet light irradiation.
- tungsten oxide constituting the hole injection layer is formed under predetermined film formation conditions so that the hole injection layer has the occupied level in the vicinity of the Fermi surface, and the hole injection layer and the buffer layer And the organic EL display panel 110 can be driven at a low voltage.
- a DC magnetron sputtering apparatus As a tungsten oxide film forming method for obtaining such performance, a DC magnetron sputtering apparatus is used, the target is metallic tungsten, the gas in the chamber is composed of argon gas and oxygen gas, and the gas pressure (total pressure) is More than 2.7 Pa and not more than 7.0 Pa, and the ratio of the oxygen gas partial pressure to the total pressure is 50% or more and 70% or less, and the input power (input power density) per target unit area is 1 W / cm 2. It is considered that it is preferable to set the film forming conditions to 2.8 W / cm 2 or less and form the film by the reactive sputtering method.
- the hole-only element 1B shown in FIG. 11 was used as an evaluation device.
- the hole injection layer was formed by a reactive sputtering method using a DC magnetron sputtering apparatus.
- the gas in the chamber was composed of at least one of argon gas and oxygen gas, and metallic tungsten was used as the target.
- the substrate temperature was not controlled, and the argon gas partial pressure, oxygen gas partial pressure, and total pressure were adjusted by the flow rate of each gas.
- the film formation conditions are such that the total pressure, the oxygen gas partial pressure, and the input power are changed, whereby a hole-only layer including a hole injection layer formed under each film formation condition.
- Element 1B (element Nos. 1 to 14) was obtained.
- the oxygen gas partial pressure is expressed as a ratio (%) to the total pressure.
- Table 6 shows the relationship between input power and input power density of the DC magnetron sputtering apparatus.
- Each produced hole-only element 1B was connected to DC power supply DC, and the voltage was applied. The applied voltage at this time was changed, and the current value that flowed according to the voltage value was converted to a value (current density) per unit area of the element.
- the “drive voltage” is an applied voltage at a current density of 10 mA / cm 2 .
- the hole conduction efficiency of the hole injection layer influences the element characteristics in each experiment of the present embodiment in addition to the hole injection efficiency from the hole injection layer to the buffer layer.
- the evaluation result of the energy diagram described later that at least the hole injection barrier between the hole injection layer and the buffer layer is strongly reflected in the characteristics of the element.
- Table 7 shows the values of the driving voltage for each film-forming condition of the total pressure, oxygen gas partial pressure, and input power of each hole-only device 1B obtained by the experiment.
- element No. of each hole-only element 1B. Is indicated by a boxed number.
- FIG. 17A to 17C are graphs summarizing the film formation condition dependence of the drive voltage of each hole-only element 1B.
- Each point in FIG. 17A corresponds to the element No. from left to right.
- the drive voltages of 4, 10, and 2 are represented.
- Each point in FIG. 17B is an element No. from left to right.
- the drive voltage of 13, 10, 1 is represented.
- each point in FIG. The drive voltages of 14, 2, and 8 are represented.
- the dependence of the driving voltage on the total pressure is within the range where the total pressure is at least 2.7 Pa and not more than 4.8 Pa under the conditions of 50% oxygen gas partial pressure and 500 W input power.
- FIG. 5 a clear reduction in drive voltage was confirmed. It was found by another experiment that this tendency continues at least until the total pressure is 7.0 Pa or less. Therefore, it can be said that the total pressure is desirably set in the range of more than 2.7 Pa and 7.0 Pa or less.
- the dependency of the driving voltage on the oxygen gas partial pressure is at least an oxygen gas partial pressure of 50% to 70% under the conditions of a total pressure of 2.7 Pa and an input power of 500 W.
- the driving voltage decreased with the increase of the oxygen gas partial pressure.
- the oxygen gas partial pressure is preferably 50% or more and the upper limit is preferably suppressed to about 70%.
- element No. 14 satisfies all the desirable conditions of the total pressure, oxygen gas partial pressure, and input power described above. On the other hand, element No. 1 and 7 do not partially satisfy the above desirable conditions.
- the element No. No. 14 film forming conditions are film forming conditions A and element no. No. 1 film formation condition B, element No.
- the film formation condition 7 is referred to as film formation condition C.
- element no. 1 is HOD-B
- element no. 7 was also described as HOD-C.
- HOD-A has the fastest rise in current density-applied voltage curve compared to HOD-B and HOD-C, and a high current density is obtained at the lowest applied voltage. Accordingly, it is estimated that HOD-A is superior in hole injection efficiency from the hole injection layer to the buffer layer compared to HOD-B and HOD-C. Note that HOD-A is an element having the lowest drive voltage among the hole-only elements 1B.
- each organic EL element 1 shown in FIG. 13 was produced using the hole injection layer of film-forming conditions A, B, and C.
- the produced organic EL elements 1 under the film forming conditions A, B, and C were connected to a DC power source DC, and a voltage was applied.
- a current density-applied voltage curve at this time is shown in FIG.
- the vertical axis represents current density (mA / cm 2 )
- the horizontal axis represents applied voltage (V).
- the organic EL element 1 under the film forming condition A is BPD-A
- the organic EL element 1 under the film forming condition B is BPD-B
- the organic EL element 1 under the film forming condition C is used.
- BPD-C the organic EL element 1 under the film forming condition
- BPD-A has the fastest rise of the current density-applied voltage curve compared to BPD-B and BPD-C, and a high current density is obtained at the lowest applied voltage. .
- This is the same tendency as HOD-A, HOD-B, and HOD-C, which are hole-only elements having the same film forming conditions.
- a light emission intensity-current density curve showing the relationship of the light emission intensity according to the change in current density is shown in FIG.
- the vertical axis represents emission intensity (cd / A)
- the horizontal axis represents current density (mA / cm 2 ). From this, it can be seen that the emission intensity of BPD-A is the highest in the range of the measured current density.
- tungsten oxide constituting the hole injection layer is made of a DC magnetron sputtering apparatus, the target is metallic tungsten, the substrate temperature is not controlled, and the gas in the chamber is argon gas and oxygen gas.
- the total pressure is more than 2.7 Pa and 7.0 Pa or less, the ratio of the oxygen gas partial pressure to the total pressure is 50% or more and 70% or less, and the input power density is 1 W / cm 2 or more and 2
- the ratio of the oxygen gas partial pressure to the total pressure is 50% or more and 70% or less
- the input power density is 1 W / cm 2 or more and 2
- the conditions of input electric power were again expressed by input electric power density based on Table 6.
- the input power is adjusted so that the input power density satisfies the above conditions according to the target size.
- a hole injection layer that realizes the organic EL element 1 having excellent low voltage driving and high luminous efficiency can be obtained. Note that the total pressure and oxygen partial pressure do not depend on the size of the apparatus or the target.
- the substrate temperature is not intentionally set in a sputtering apparatus arranged in a room temperature environment. Therefore, the substrate temperature is room temperature at least before film formation. However, the substrate temperature may increase by several tens of degrees Celsius during film formation.
- the organic EL display panel 110 of the present embodiment has a hole injection layer produced under the film forming condition A, and has an occupied level near the Fermi surface described above. This will be discussed later.
- the tungsten oxide constituting the hole injection layer of the organic EL display panel 110 of the present embodiment has an occupied level near the Fermi surface.
- the occupied level in the vicinity of the Fermi surface is formed by adjusting the film forming conditions shown in the previous experiment. Details are described below.
- the sample for photoelectron spectroscopy measurement was produced on each film-forming condition.
- a tungsten oxide layer 12 (corresponding to a hole injection layer) having a thickness of 10 nm is formed on a conductive silicon substrate 11 by the reactive sputtering method.
- a film was formed.
- the sample 1A under the film formation condition A will be referred to as sample A
- the sample 1A under the film formation condition B as sample B
- sample 1A under the film formation condition C as sample C.
- Samples A, B, and C were all deposited in a sputtering apparatus and then transferred into a glove box connected to the sputtering apparatus and filled with nitrogen gas, and kept in a state where they were not exposed to the atmosphere. . And it enclosed with the transfer vessel in the said glove box, and mounted
- UPS ultraviolet photoelectron spectroscopy
- the UPS spectrum reflects the state of the occupied level such as the valence band from the surface of the measurement object to a depth of several nm. Therefore, in this experiment, the state of the occupied level in the surface layer of the tungsten oxide layer 12 was observed using UPS.
- UPS measurement conditions are as follows. In Samples A, B, and C, since the conductive silicon substrate 11 was used, no charge-up occurred during measurement.
- FIG. 22 shows a UPS spectrum of the tungsten oxide layer 12 of Sample A.
- the origin of the binding energy on the horizontal axis is the Fermi level of the conductive silicon substrate 11, and the left direction is the positive direction.
- the UPS spectrum shown by tungsten oxide the largest and steep rise is uniquely determined.
- a tangent line passing through the rising inflection point is defined as a line (i), and an intersection with the horizontal axis is defined as a point (iii).
- the UPS spectrum of tungsten oxide is divided into a region (x) located on the high bond energy side from the point (iii) and a region (y) located on the low bond energy side.
- the ratio of the number of tungsten atoms to oxygen atoms in samples A, B, and C is approximately 1: 3.
- This composition ratio was determined by X-ray photoelectron spectroscopy (XPS). Specifically, using the photoelectron spectrometer, as in the UPS measurement, the tungsten oxide layer 12 is subjected to XPS measurement without exposure to the atmosphere, and tungsten and oxygen at a depth of several nm from the surface of the tungsten oxide layer 12 are measured. The composition ratio was estimated. In Table 8, the film forming conditions for the tungsten oxide layer 12 are also shown.
- the tungsten oxide layer 12 has an atomic arrangement based on tungsten trioxide, that is, six oxygen atoms are 1 in at least a range of several nm from the surface. It is considered that the basic structure has a structure in which octahedron bonds to two tungsten atoms and the octahedrons share an apex oxygen atom. Therefore, the region (x) in FIG. 22 has the above basic structure that the tungsten trioxide crystal or the amorphous structure in which the order of the crystal is disordered (however, the bond is not broken and the above basic structure is maintained). Is an area corresponding to a so-called valence band. In addition, this inventor measured the X-ray absorption fine structure (XAFS) of the tungsten oxide layer 12, and confirmed that the said basic structure was formed in any of the samples A, B, and C.
- XAFS X-ray absorption fine structure
- the region (y) in FIG. 22 corresponds to the band gap between the valence band and the conduction band, but as this UPS spectrum shows, this region is different from the valence band in tungsten oxide. It is known that there may be a number of occupied levels. This is a level derived from another structure different from the above basic structure, and is a so-called inter-gap level (in-gap state or gap state).
- FIG. 23 shows UPS spectra in the region (y) of each tungsten oxide layer 12 in Samples A, B, and C.
- the spectrum intensity shown in FIG. 23 was normalized by the peak top value of the peak (ii) located 3-4 eV higher than the point (iii) in FIG.
- FIG. 23 also shows the point (iii) at the same horizontal axis position as the point (iii) in FIG.
- the horizontal axis is expressed as a relative value (relative binding energy) with respect to the point (iii), and the binding energy decreases from left to right.
- tungsten oxide having a structure that is raised (not necessarily having a peak shape) in a region of a binding energy that is about 1.8 to 3.6 eV lower than the point (iii) in the UPS spectrum is formed as a hole.
- the organic EL display panel 110 can exhibit excellent hole injection efficiency.
- a region having a binding energy lower by about 2.0 to 3.2 eV from the point (iii) is a region where the raised structure is relatively easy to confirm and the raised portion is relatively steep. It can be said that it is particularly important.
- the raised structure in the UPS spectrum is referred to as “a raised structure near the Fermi surface”.
- the occupied level corresponding to the raised structure in the vicinity of the Fermi surface is the aforementioned “occupied level in the vicinity of the Fermi surface”.
- the UPS spectrum shown in FIG. 23 is subjected to two-term smoothing (with a smoothing factor of 1) 11 times, and thereafter, differential processing by the central difference method is performed. went. This is to smooth the variation factors such as background noise during UPS measurement, to smooth the differential curve, and to clarify the following discussion.
- the differential value is 0 in the region (v) from the binding energy measurable by the photoelectron spectrometer to the point (iv).
- the differential value increases almost at the rate of increase toward the high binding energy side. It only increases gradually.
- the shapes of the differential curves of the samples B and C in the regions (v) and (vi) are almost similar to the UPS spectra of the samples B and C shown in FIG. Therefore, it can be said that the shape of the UPS spectrum and its differential curve in the regions (v) and (vi) of the samples B and C are exponential shapes.
- the tungsten oxide layer 12 of the sample A shows a steep rise from the vicinity of the point (iv) toward the high binding energy side, and the shape of the differential curve in the regions (v) and (vi) is exponential.
- the shape of the curve is clearly different. It is confirmed that such a sample A has a raised structure in the vicinity of the Fermi surface, which begins to rise near the point (iv) in the spectrum before differentiation in FIG. 23 and is different from the exponential spectrum shape. it can.
- the characteristic of Sample A is that, in other words, the occupied level near the Fermi surface exists in the range of about 1.8 to 3.6 eV lower than the lowest binding energy in the valence band. In the range of approximately 2.0 to 3.2 eV lower than the lowest binding energy, the raised structure near the Fermi surface corresponding to this range can be clearly confirmed by the UPS spectrum.
- the raised structure in the vicinity of the Fermi surface of the tungsten oxide layer 12 of Sample A is less clear than before exposure to the atmosphere, which is considered to be because a large amount of impurity molecules were adsorbed during the process of taking out into the atmosphere. .
- the adsorbate is removed from the surface of the tungsten oxide layer 12 of the sample A, and thereafter the raised structure in the vicinity of the Fermi surface is satisfactorily maintained. Is as already described.
- the raised structure near the Fermi surface became clear as before the exposure to the atmosphere, and remained clear after that. confirmed.
- FIG. 26 is an XPS spectrum of the tungsten oxide layer 12 of sample A after the atmospheric exposure.
- the UPS spectrum (same as FIG. 22) of the tungsten oxide layer 12 of Sample A was overwritten.
- XPS measurement conditions are the same as the UPS measurement conditions described above, except that the light source is Al K ⁇ rays. However, the interval between measurement points was set to 0.1 eV.
- the point (iii) in the figure is the same horizontal axis position as that in FIG. 22, and the horizontal axis indicates the relative binding energy with respect to the point (iii) as in FIG. Further, the line corresponding to (i) of FIG. 22 in the XPS spectrum is indicated by (i) ′ in FIG.
- the raised structure in the vicinity of the Fermi surface in the tungsten oxide layer 12 of Sample A is approximately 1.8 lower than the lowest binding energy in the valence band in the XPS spectrum as in the case of the UPS spectrum. Within the range of ⁇ 3.6 eV, the existence of a considerably large raised structure can be clearly confirmed. In another experiment, a raised structure near the Fermi surface was also confirmed in the spectrum of hard X-ray photoelectron spectroscopy.
- the configuration of the organic EL element 1 shown in FIG. 13 (a configuration in which an anode made of ITO and a hole injection layer made of tungsten oxide are sequentially laminated on one surface of the substrate 10).
- UPS and XPS measurement was performed using the sample having the above, charge-up occurred during the measurement of the tungsten oxide layer under the deposition conditions B and C.
- the absolute value of the binding energy indicated by each occupied level of the hole injection layer (for example, the value of the binding energy when the Fermi level of the photoelectron spectrometer itself is used as the origin) ) May differ from that of the tungsten oxide layer 12 of the sample 1A, but at least in the range from the band gap to the lowest binding energy in the valence band, a spectrum having the same shape as the sample 1A is obtained. Yes.
- the bond trajectory between 5d orbitals of adjacent tungsten atoms formed by depletion of oxygen atoms, or the 5d orbital of tungsten atoms alone existing in the film surface or in the film without being terminated by oxygen atoms It is presumed that the occupied level near the Fermi surface is derived. If these 5d orbitals are in a semi-occupied or non-occupied state, it is assumed that when they come into contact with organic molecules, electrons can be extracted from the highest occupied orbitals of organic molecules for mutual energy stabilization. Is done.
- tungsten oxide a semi-occupied 5d orbital of a single tungsten atom having a lower binding energy than the bonding orbital between adjacent 5d orbitals of tungsten atoms or a structure similar thereto occupies near the Fermi surface. I think that it corresponds to a level.
- FIG. 27 is an energy diagram at the interface between the ⁇ -NPD layer and the tungsten oxide layer having an occupied level near the Fermi surface of the present invention.
- the lowest binding energy in the valence band (denoted as “the upper end of the valence band” in the figure) and the occupancy quasi near the Fermi surface.
- the lowest binding energy (denoted as “in-gap state upper end” in the figure) at the occupied level in the vicinity of the Fermi surface, corresponding to the rising position of the position.
- the upper end of the valence band corresponds to the point (iii) in FIG. 22
- the upper end of the in-gap state corresponds to the point (iv) in FIG.
- the binding energy of the highest occupied orbit of ⁇ -NPD is the binding energy at the peak rising position by the highest occupied orbit in the UPS spectrum, in other words, the lowest in the highest occupied orbit of ⁇ -NPD. Binding energy.
- the tungsten oxide layer formed on the ITO substrate is moved back and forth between the photoelectron spectrometer and the ultra-high vacuum deposition apparatus connected to the apparatus, and UPS measurement and ⁇ -NPD are performed.
- the energy diagram of FIG. 27 was obtained by repeating ultra-high vacuum deposition. Since no charge-up was confirmed during the UPS measurement, in FIG. 27, the binding energy on the vertical axis is expressed as an absolute value with the Fermi level of the ITO substrate as the origin.
- FIG. 27 shows that the interface state connection is realized by the interaction between tungsten oxide and ⁇ -NPD, not by chance.
- the change in vacuum level (vacuum level shift) at the interface is that the electric double layer is formed at the interface with the tungsten oxide layer side negative and the ⁇ -NPD layer side positive based on the direction of the change.
- the magnitude of the vacuum level shift is as large as 2 eV, it is appropriate that the electric double layer is formed not by physical adsorption but by an action similar to a chemical bond. That is, it should be considered that the interface state connection is realized by the interaction between tungsten oxide and ⁇ -NPD.
- the inventor of the present application infers the following mechanism as a specific interaction.
- the occupied level in the vicinity of the Fermi surface is derived from the 5d orbit of a tungsten atom constituting a structure similar to an oxygen defect as described above. This is hereinafter referred to as “the raised W5d trajectory”.
- the raised structure When the highest occupied orbit of the ⁇ -NPD molecule approaches the W5d orbit of the raised structure on the surface of the tungsten oxide layer, the raised structure is separated from the highest occupied orbit of the ⁇ -NPD molecule for mutual energy stabilization. Move to the W5d orbit. As a result, an electric double layer is formed at the interface, and vacuum level shift and interface level connection as shown in FIG. 27 occur.
- the highest occupied orbitals of amine organic molecules such as ⁇ -NPD are generally distributed with the electron density biased toward the nitrogen atom of the amine structure, and the unshared electron pair of the nitrogen atom is mainly used. It has been reported many as a result of the first principle calculation that it is configured as a component. From this, it is presumed that electrons move from the unshared electron pair of the nitrogen atom of the amine structure to the W5d orbit of the raised structure, particularly at the interface between the tungsten oxide layer and the amine organic molecule layer.
- the excellent hole injection efficiency for the functional layer of the hole injection layer of the organic EL display panel of the present invention can be explained by the above interface state connection. That is, an interface state connection occurs between a hole injection layer made of tungsten oxide having an occupied level near the Fermi surface and an adjacent functional layer, and the binding energy at the rising position of the occupied level near the Fermi surface The binding energy at the rising position of the highest occupied orbit of the functional layer becomes almost equal. Hole injection occurs between the connected levels. Therefore, there is almost no hole injection barrier between the hole injection layer and the functional layer of the present invention.
- the highest occupied orbital of the organic molecules constituting the functional layer interacts with the occupied level near the Fermi surface of the tungsten oxide layer.
- Sites with high electron density of the highest occupied orbital for example, nitrogen atom of amine structure in amine organic molecule; indicated by “injection site (y)” in the figure
- injection site (x) structure similar to oxygen defect on the surface of tungsten oxide layer
- the tungsten oxide layer having a raised structure near the Fermi surface such as the sample A described above, has abundant injection sites (y). Therefore, it is highly likely that the injection site (y) is in contact with the injection site (x), and the hole injection efficiency from the hole injection layer to the functional layer is high.
- the ⁇ -NPD layer is also applied to the tungsten oxide layer under the film formation condition C in which the raised structure in the vicinity of the Fermi surface cannot be confirmed at all, similarly to FIG. The energy diagram at the interface was measured.
- FIG. 29 shows the result.
- the upper end of the in-gap state corresponding to the raised structure near the Fermi surface could not be confirmed. Therefore, as another candidate of the level used for hole injection, a structure different from the raised structure (see (z in FIG. 22), which is found on the higher binding energy side than the position of the raised structure near the Fermi surface in the UPS spectrum. )) Rising position (denoted as "second in-gap state upper end") and the valence band upper end are shown in FIG.
- the highest occupied orbit of ⁇ -NPD in FIG. 29 is completely different from that in FIG. 27, and is not approaching the upper end of the second in-gap state or the upper end of the valence band at all, that is, there is no interface state connection. Not happening. This means that neither the second in-gap state nor the valence band interacts with the highest occupied orbital of ⁇ -NPD. Even if holes are injected into the highest occupied orbit of ⁇ -NPD from the upper end of the second in-gap state, the injection barrier is 0.75 eV, which is very large compared to the case of FIG.
- This difference in the injection barrier is considered to have a great influence on the driving voltage and luminous efficiency of the hole-only element 1B and the organic EL element 1 under the respective film forming conditions described above. That is, the difference in characteristics between the hole-only element 1B and the organic EL element 1 under the film forming conditions A, B, and C is that the organic EL display panel 110 of the present invention has excellent hole injection efficiency from the hole injection layer to the functional layer. It is thought that it strongly suggests having.
- the organic EL display panel 110 of the present invention has excellent hole injection efficiency as follows.
- a hole injection layer made of tungsten oxide has a raised structure near the Fermi surface in its photoelectron spectroscopy spectrum. This means that a structure similar to an oxygen defect and an occupied level in the vicinity of the Fermi surface derived therefrom are present at least on the surface of the hole injection layer.
- the occupied level itself in the vicinity of the Fermi surface has the effect of connecting the interface state with the highest occupied orbital of the organic molecule by taking electrons from the organic molecule constituting the adjacent functional layer.
- ⁇ -NPD was used as the functional layer.
- the binding energy on the vertical axis in the figure is expressed in absolute value with the Fermi level of the anode as the origin.
- the anode is made of IZO as shown in FIGS. 30 and 31, the surface of the anode is subjected only to pure water cleaning (FIG. 30), and further subjected to dry etching after pure water cleaning ( In FIG. 31), the hole injection barrier between the Fermi level of the anode and the highest occupied orbit of the functional layer is a considerable size of more than 1 eV, and the size of the barrier for the treatment on the IZO surface is high. It can be seen that there is a large fluctuation due to the difference.
- the hole injection barrier between the anode and the functional layer varies considerably depending on the type of the anode material and the surface state of the anode, and the barrier itself is large. It can be confirmed that there is room for improvement in terms of drive voltage.
- FIGS. 34 to 38 show energy diagrams in the vicinity of the interface between the anode and the hole injection layer of the present invention when the anode and the hole injection layer made of tungsten oxide of the present invention are stacked.
- FIGS. 34 and 35 show the case where the anode is made of IZO. Similar to FIGS. 30 and 31, the surface of the anode was cleaned only with pure water (FIG. 34), and further subjected to dry etching after pure water cleaning (FIG. 35), respectively. A hole injection layer of the present invention is laminated thereon.
- FIGS. 36 and 37 show a case where the anode is made of ITO. Similar to FIGS. 32 and 33, the surface of the anode was subjected only to IPA cleaning (FIG. 36), and further treated with oxygen plasma after IPA cleaning (FIG. 37).
- the hole injection layer of the present invention is laminated.
- FIG. 38 shows a case where the anode is made of Al.
- the hole injection layer of the present invention is laminated without being exposed to the atmosphere so that the surface is not naturally oxidized.
- the binding energy at the top of the in-gap state which is the rising position of the occupied level in the vicinity of the Fermi surface, changes relatively steeply. However, it is almost constant at a film thickness of 2 nm or more.
- the constant binding energy value is very close to the Fermi level of the anode, and the difference is within ⁇ 0.3 eV.
- a good Schottky ohmic connection with a Schottky barrier width of about 2 nm is realized between the anode and the hole injection layer of the present invention. means.
- the difference in binding energy between the Fermi level of the anode and the upper end of the in-gap state when the hole injection layer thickness is 2 nm or more is Regardless of the surface state, the values are almost the same (a shift of 0.02 eV at most).
- the anode and the hole injection layer of the present invention are in Schottky ohmic connection if the thickness of the hole injection layer is 2 nm or more. Furthermore, even if the surface state of the anode has undergone at least any of the above-described treatments, this connection is not only kept good, but also the degree of connection (the above-mentioned bond energy difference) depends on the surface state of the anode. It maintains a very stable and constant situation without depending on the difference.
- the hole injection layer made of tungsten oxide of the present invention various operations for making the work function and surface state of the anode constant, that is, the anode material is strictly selected, or just before the hole injection layer is formed. Even without special considerations such as maintaining the surface state of the anode at a high level, good hole injection efficiency from the anode to the hole injection layer can be expected.
- the hole injection layer made of tungsten oxide in the present invention has an occupied level in the vicinity of the Fermi surface, and is hardly affected by the work function and surface state of the anode due to the action of the level. Realizes Schottky ohmic connection with the anode. Specifically, when the distance from the anode surface to the hole injection layer side is 2 nm, the difference in binding energy between the anode Fermi level and the occupied level is ⁇ 0.3 eV. Is within. As a result, the hole injection barrier between the anode and the hole injection layer can be considerably relaxed.
- the hole injection layer of the present invention has a very small hole injection barrier between the functional layer due to the action of the occupied level. Therefore, holes can be injected from the anode to the hole injection layer and from the hole injection layer to the functional layer with almost no barrier. In this way, not only the hole injection barrier between the hole injection layer and the functional layer but also the hole injection barrier between the anode and the hole injection layer is relaxed, thereby further improving the low voltage driving of the device. realizable. Furthermore, if the hole injection efficiency is improved, the load applied to the element during driving is reduced, so that the driving life of the element can be expected to be extended.
- the hole injection layer made of tungsten oxide of the present invention can form a stable Schottky ohmic connection with the anode as long as the film thickness is 2 nm or more. This was also confirmed by the characteristics of the element.
- the hole injection layer of the hole-only element 1B was formed under the above-described film formation condition A, and the film thickness was in the range of 5 to 30 nm.
- an element in which the hole injection layer was omitted that is, an anode and a buffer layer were directly laminated (hereinafter referred to as “film thickness 0 nm”) was also produced.
- the configuration of each of the other layers is the same as described in “(About improvement of element characteristics by ultraviolet light irradiation)”.
- the hole-only element 1B except for an element having a thickness of 0 nm, all the hole injection layers are formed under the film formation condition A. Therefore, the hole injection efficiency from the hole injection layer to the buffer layer is considered to be the same. . Further, the configuration other than the film thickness of the hole injection layer is the same. Therefore, the characteristics of the hole-only element 1B should be mainly influenced by the thickness of the hole injection layer and the degree of formation of the Schottky ohmic connection between the anode and the hole injection layer.
- the influence of the electrical resistance of the hole injection layer is considered.
- the resistance of the hole injection layer increases as the thickness of the hole injection layer increases.
- the resistivity of the hole injection layer under the film formation condition A was 1/100 or less of the buffer layer and the light emitting layer 6B. Therefore, the difference in resistance due to the difference in film thickness of the hole injection layer hardly contributes to the characteristics of the hole-only element 1B.
- all of the hole-only devices 1B should have the same characteristics as long as a constant Schottky ohmic connection can be formed between the anode and the hole injection layer, except for devices having a thickness of 0 nm.
- Each hole-only element 1B having a film thickness of the prepared hole injection layer of 0 nm, 5 nm, and 30 nm was connected to a DC power source, and a voltage was applied. The applied voltage at this time was changed, and the current value that flowed according to the voltage value was converted to a value (current density) per unit area of the element.
- the “drive voltage” is an applied voltage at a current density of 10 mA / cm 2 .
- Table 9 shows the driving voltage of each Hall-only element 1B.
- the driving voltage of the element with a film thickness of 0 nm is considerably high. This is presumably because a large hole injection barrier is formed between the anode and the buffer layer because the hole injection layer of the present invention is not provided.
- the driving voltage is suppressed low, and it can be seen that the value does not depend on the film thickness and is almost the same.
- the thickness of the hole injection layer is at least 5 nm or more, a substantially constant Schottky ohmic connection is formed between the anode and the hole injection layer of the present invention, and a good transfer from the anode to the hole injection layer is achieved. It is considered that hole injection efficiency has been realized.
- the thickness of the hole injection layer was in the range of 2 to 30 nm.
- the organic EL element 1 Since the organic EL element 1 has the same configuration except for the thickness of the hole injection layer, all the characteristics are the same as long as a constant Schottky ohmic connection can be formed between the anode and the hole injection layer. Should be.
- Each organic EL element 1 having a film thickness of the produced hole injection layer of 2 nm, 5 nm, 15 nm, 20 nm, and 30 nm was connected to a DC power source, and a voltage was applied. The applied voltage at this time was changed, and the current value that flowed according to the voltage value was converted into a value (current density) per unit area of the element 1.
- the “drive voltage” is an applied voltage at a current density of 10 mA / cm 2 .
- Table 10 shows the driving voltage of each organic EL element 1.
- the drive voltage is low and good. In consideration of variations in the thickness of each layer, which are inevitably generated in the production of the element, these driving voltages do not depend on the film thickness and can be regarded as sufficiently equal.
- these driving voltages do not depend on the film thickness and can be regarded as sufficiently equal.
- the thickness of the hole injection layer is 2 nm or more, a substantially constant shot is formed between the anode and the hole injection layer of the present invention. It is thought that a key ohmic connection is formed.
- the organic EL element 1 was used to evaluate the relationship between the film thickness of the hole injection layer of the present invention and the driving life of the element.
- the organic EL element 1 was the same as that used in Table 10
- the thickness of the hole injection layer was in the range of 2 to 30 nm, and for comparison, an element 1 having a thickness of 0 nm was prepared without the hole injection layer.
- Each element 1 has the same configuration except for the thickness of the hole injection layer. Therefore, if a constant Schottky ohmic connection can be formed between the anode and the hole injection layer, the same life can be expected.
- Each element 1 having a film thickness of the prepared hole injection layer of 0 nm, 2 nm, 5 nm, and 30 nm was connected to a DC power source and driven at a constant current with a current density of 10 mA / cm 2 . .
- Table 11 shows the luminance reduction time until the luminance decreases to 60% at the start of driving in each element 1.
- the element 1 having a film thickness of 0 nm has a rapid decrease in luminance, that is, a short lifetime. This is because the hole injection layer of the present invention is not provided, so that a large hole injection barrier is generated between the anode and the buffer layer, and it is necessary to increase the driving voltage in order to pass a constant current. It is thought that the high load has a great influence.
- each of the elements 1 having a thickness of 2 nm, 5 nm, and 30 nm has a slower luminance drop than the element 1 having a thickness of 0 nm, that is, has a long lifetime. This is presumably because the hole injection layer of the present invention effectively relaxes the hole injection barrier, lowers the driving voltage, and reduces the burden on the device 1.
- Each of the elements 1 having a film thickness of 2 nm, 5 nm, and 30 nm is good and shows a similar decrease in luminance. Therefore, if the thickness of the hole injection layer is 2 nm or more, a substantially constant Schottky ohmic connection is formed between the anode and the hole injection layer of the present invention. Therefore, the thickness of the hole injection layer is 2 nm or more. It is considered that the device 1 has the same driving voltage and the same life.
- the hole injection layer made of tungsten oxide of the present invention can form a stable Schottky ohmic connection with the anode if the film thickness is 2 nm or more.
- the Schottky ohmic connection of the present invention is made between the anode and the hole injection layer regardless of the film formation conditions of the hole injection layer. This is formed by surface treatment of the ITO anode. Details are described below.
- the film formation of the hole injection layer under the respective film formation conditions on the ITO anode and the UPS measurement were repeated, the film formation was performed when the film thickness of the hole injection layer was within about 2 nm. Regardless of the conditions, a raised structure near the Fermi surface was confirmed, forming a Schottky ohmic connection with the anode. However, as the film thickness increased, as shown in FIG. 23, the presence or absence of a raised structure near the Fermi surface varied depending on the film formation conditions.
- the Schottky ohmic connection of the present invention is formed between the anode and the hole injection layer.
- the film thickness becomes several nm or more after the start of film formation of the hole injection layer, the film is uniformly formed with the film quality determined by each film formation condition, and therefore the film thickness of the hole injection layer is 30 nm.
- the characteristics shown in FIGS. 17 to 20 depend on the film forming conditions.
- the occupied level in the vicinity of the Fermi surface is due to the electrons of the 5d orbit of the tungsten atom not bonded to the oxygen atom in the structure similar to the oxygen defect, which is an electron in the valence band, Unlike electrons of organic molecules, it is a carrier that can move relatively freely.
- the occupied level in the vicinity of the Fermi surface is an n-type semiconductor donor level in which electrons are easily taken in or out, or a metallic level. Therefore, the exchange of electrons with the electrodes (also referred to as the exchange of holes) is easy in both directions, and the Schottky ohmic connection is realized because it is easy.
- the present inventors have confirmed by another experiment that a current flows in an ohmic manner bi-directionally in a two-layer structure of ITO, IZO, Al, Ba and the hole injection layer of the present invention.
- the Schottky ohmic connection as described above between the electrode and the hole injection layer of the present invention is naturally formed between the auxiliary wiring and the hole injection layer, and also between the hole injection layer and the electron injection layer, It is easy to give and receive carriers between these layers.
- the hole injection layer of the present invention located between the auxiliary wiring and the electron injection layer prevents the injection of electrons from the hole injection layer to the electron injection layer, or the electrons from the auxiliary wiring to the hole injection layer. It does not interfere with the injection.
- the hole injection layer according to the present invention is greatly different from a hole injection layer such as copper phthalocyanine or PEDOT in which injection of electrons from the auxiliary wiring is difficult.
- the resistance of the connection portion itself increases because the hole injection layer of the present invention is interposed between the auxiliary wiring and the electron injection layer.
- the hole injection layer of the present invention has a sufficiently low resistivity as compared with a general functional layer made of an organic material, and the film thickness is at most several tens of nm in the configuration of a normal organic EL element.
- the contribution of the resistance of the hole injection layer of the present invention to the resistance of the entire organic EL display panel including the wiring portion is extremely small. Therefore, even if the hole injection layer of the present invention is interposed in the connection portion, the resistance of the wiring portion is not substantially increased.
- an auxiliary There is no need for a process for preventing the hole injection layer from being formed on the wiring.
- the adsorbate on the surface of the hole injection layer of the present invention is sufficiently removed by the ultraviolet light irradiation of the present invention, the adsorbate that causes the increase in resistance is also present in the connection portion. It is suppressed to be buried between the electron injection layer and a stable good low resistance can be realized.
- the electron injection layer is stacked on the hole injection layer of the present invention in the connection portion, but the electron injection layer in the connection portion is not necessarily required and can be omitted. In this case, since the hole injection layer and the common electrode are directly in Schottky ohmic connection, the resistance of the wiring portion is not increased.
- an electron transport layer mainly made of an organic material or an inorganic material may be continuously formed on the light emitting portion and the connecting portion.
- the hole injection layer of the present invention and the electron transport layer are adjacent to each other in the connection portion.
- the hole injection layer of the present invention has properties as an n-type semiconductor or metal due to the occupied level in the vicinity of the Fermi surface. Therefore, an interface with a small energy barrier can be formed without causing a so-called pn junction at the interface with the electron transport layer, and injection of electrons from the hole injection layer of the present invention into the electron transport layer is relatively easy. is there.
- the hole injection layer of the present invention is greatly different from hole injection layers such as copper phthalocyanine and PEDOT, which are difficult to exchange electrons with the electron transport layer.
- the anode (first electrode) 20 and the auxiliary wiring 30 provided above the substrate 10 are juxtaposed via the hole injection layer 40. Since there is a gap of several tens of ⁇ m between the auxiliary wiring 30 and the auxiliary wiring 30, there is no problem that the anode 20 and the auxiliary wiring 30 having different polarities cause a short circuit through the same hole injection layer 40.
- FIG. 39A is a schematic cross-sectional view showing a configuration of an organic EL display panel 110C according to the present embodiment.
- FIG. 39 (b) is a partially enlarged view near the hole injection layer 40C.
- the organic EL display panel 110C is, for example, a coating type in which a functional layer is applied by a wet process to form a film, and a hole injection layer 40C and various functional layers including an organic material having a predetermined function are stacked on each other. In this state, it has a configuration interposed between an electrode pair composed of the anode 20C and the cathode 90C.
- the organic EL display panel 110C has an anode 20C, ITO layer 25C, hole injection layer 40C, buffer layer 60C, light emitting layer 70C, electron injection layer 85C, cathode 90C, sealing,
- the stop layer 95C is laminated in the same order.
- An auxiliary wiring 30C is formed on the one-side main surface of the substrate 10C at a position separated from the anode 20C.
- the ITO layer 25C, the hole injection layer 40C, the cathode 90C, and the sealing layer are also formed on the auxiliary wiring 30C. 95C is laminated.
- the difference from the organic EL display panel 110 will be mainly described.
- a plurality of anodes 20C are arranged in a matrix for each pixel unit, and the auxiliary wiring 30C is provided along each anode 20C for each pixel column.
- the ITO (indium tin oxide) layer 25C is interposed between the anode 20C and the hole injection layer 40C, and has a function of improving the bonding property between the layers.
- the ITO layer 25C is separated from the anode 20C, but the ITO layer 25C can also be regarded as a part of the anode 20C.
- the ITO layer 25C is also interposed between the auxiliary wiring 30C and the hole injection layer 40C.
- the ITO layer 25C is separated from the auxiliary wiring 30C.
- the ITO layer 25C can be regarded as a part of the auxiliary wiring 30C.
- the hole injection layer 40C is formed of a tungsten oxide layer having a thickness of at least 2 nm (here, 30 nm as an example) formed under predetermined film formation conditions. ing. Thereby, in the pixel portion (left side of the omitted wavy line in FIG.
- the hole injection layer 40C and the buffer layer 60C are interface state connected, and the ITO layer 25C and the hole injection layer 40C are Schottky ohmic connections. is doing.
- the ITO layer 25C and the hole injection layer 40C, and the hole injection layer 40C and the cathode 90C are in Schottky ohmic connection. More specifically, these Schottky ohmic connections are the most in the Fermi level of the ITO layer 25C and the cathode 90C and the occupied level in the vicinity of the Fermi surface when the distance from the surface to the hole injection layer 40C side is 2 nm.
- the difference from the low binding energy is within ⁇ 0.3 eV.
- the hole injection barrier between the ITO layer 25C and the hole injection layer 40C and between the hole injection layer 40C and the buffer layer 60C is relaxed in the pixel portion as compared with the conventional configuration.
- carriers can be easily transferred between the ITO layer 25C and the hole injection layer 40C, and between the hole injection layer 40C and the cathode 90C, and good low voltage driving is possible.
- the tungsten oxide constituting the hole injection layer 40C is a real number in the range of 2 ⁇ x ⁇ 3 in the composition formula WOx.
- the hole injection layer 40C is preferably made of tungsten oxide with as high a purity as possible, but may contain a trace amount of impurities that can be mixed at a normal level.
- the tungsten oxide layer constituting the hole injection layer 40C is formed under the predetermined film formation conditions, so that the tungsten oxide crystal 13C is formed as shown in FIG. Contains many.
- the grain size of each crystal 13C is on the order of nanometers.
- the hole injection layer 40C has a thickness of about 30 nm, whereas the crystal 13C has a grain size of about 3 to 10 nm.
- the crystal 13C having a particle size of the order of nanometers is referred to as “nanocrystal 13C”
- the structure of the layer made of nanocrystal 13C is referred to as “nanocrystal structure”.
- the hole injection layer 40C may include an amorphous structure in addition to the nanocrystal structure.
- the tungsten atoms constituting the tungsten oxide are distributed so as to have a state of a maximum valence that the tungsten oxide can take and a state of a valence lower than the maximum valence. is doing.
- a structure similar to an oxygen defect may exist in the tungsten oxide layer.
- the valence of the tungsten atom not included in the structure similar to the oxygen defect is hexavalent, while the valence of the tungsten atom included in the structure similar to the oxygen defect is lower than the hexavalence.
- the organic EL display panel 110C in addition to relaxing the hole injection barrier and facilitating carrier exchange in the pixel portion and the wiring portion described above, pentavalent tungsten atoms are distributed in the hole injection layer 40C, which is similar to an oxygen defect. It is desired to further improve the conduction efficiency of holes and electrons by forming the structure. That is, by providing the hole injection layer 40C made of tungsten oxide with a nanocrystal structure, in the pixel portion, holes injected from the ITO layer 25C into the hole injection layer 40C exist at the crystal grain boundaries of the nanocrystal 13C. Since oxygen defects are conducted, the number of paths through which holes are conducted can be increased, leading to an improvement in hole conduction efficiency.
- the hole injection layer 40C is made of tungsten oxide having high chemical resistance, that is, hardly causing unnecessary chemical reaction. Therefore, even when the hole injection layer 40C is in contact with a solution or the like used in a process performed after the formation of the same layer, damage to the hole injection layer 40C due to alteration, decomposition, or the like can be suppressed. As described above, since the hole injection layer 40C is made of a material having high chemical resistance, it is possible to prevent a decrease in the conduction efficiency of holes and electrons in the hole injection layer 40C.
- the hole injection layer 40C made of tungsten oxide in this embodiment includes both a case where the hole injection layer 40C is composed of only a nanocrystal structure and a case where it is composed of both a nanocrystal structure and an amorphous structure.
- the nanocrystal structure is preferably present in the whole hole injection layer 40C, but in the pixel portion, the interface between the ITO layer 25C and the hole injection layer 40C is in contact with the hole injection layer 40C and the buffer layer 60C. If the grain boundary is connected at one point between the holes, the holes can be efficiently conducted from the lower end to the upper end of the hole injection layer 40C, and the ITO layer 25C and the hole injection layer 40C are in contact with each other in the wiring portion. If a grain boundary is connected to the interface between the hole injection layer 40C and the cathode 90C from one interface, electrons can be efficiently conducted from the lower end to the upper end of the hole injection layer 40C.
- Non-Patent Document 1 suggests that hole conduction efficiency is improved by crystallizing a tungsten oxide layer by annealing at 450 ° C.
- Non-Patent Document 1 does not describe the conditions for forming a tungsten oxide layer having a large area and the influence of tungsten oxide formed as a hole injection layer on the substrate on other layers on the substrate. Practical mass productivity of organic EL display panels is not shown. Further, it is not shown that a tungsten oxide nanocrystal having a structure similar to an oxygen defect is positively formed in the hole injection layer.
- the hole injection layer according to one embodiment of the present invention includes a tungsten oxide layer that hardly causes a chemical reaction, is stable, and can withstand a mass production process of a large organic EL display panel. Furthermore, the present invention is greatly different from the prior art in that excellent conductivity of holes and electrons is realized by making the tungsten oxide layer have a structure similar to oxygen defects.
- the electron injection layer 85C has a function of injecting electrons from the cathode 90C to the light emitting layer 70C.
- barium with a thickness of about 5 nm, lithium fluoride with a thickness of about 1 nm, sodium fluoride, or a combination thereof Is preferably formed.
- the cathode 90C is composed of, for example, an ITO layer having a thickness of about 100 nm.
- a DC power source is connected to the anode 20C and the auxiliary wiring 30C, and power is supplied to the organic EL display panel 110C from the outside.
- the sealing layer 95C has a function of suppressing exposure of the organic EL display panel 110C to moisture and air, and is formed of a material such as SiN (silicon nitride) or SiON (silicon oxynitride), for example.
- a top emission type organic EL element it is preferably formed of a light transmissive material.
- a thin film made of silver for example, is formed on the substrate 10C by, for example, sputtering, and the thin film is patterned by, for example, photolithography, thereby forming the anode 20C and the auxiliary wiring 30C in a matrix (FIG. 40A).
- the thin film may be formed by a vacuum evaporation method or the like.
- an ITO thin film is formed by, for example, sputtering, and the ITO thin film is patterned by, for example, photolithography to form an ITO layer 25C on the anode 20C and the auxiliary wiring 30C.
- a thin film 40X containing tungsten oxide is formed under predetermined film forming conditions to be described later (FIG. 40B).
- a bank material layer 50X is formed on the thin film 40X using a bank material made of an organic material, and a part of the bank material layer 50X is removed to expose a part of the thin film 40X (FIG. 40C).
- the bank material layer 50X can be formed by coating or the like, for example.
- the removal of the bank material layer 50X can be performed by patterning using a predetermined developer (tetramethylammonium hydroxide (TMAH) solution or the like).
- TMAH tetramethylammonium hydroxide
- the tungsten oxide constituting the thin film 40X has good chemical resistance, but has a property of being slightly soluble in the TMAH solution. Therefore, when the bank residue adhering to the surface of the thin film 40X is washed with the developer, the thin film 40X As a result, the exposed portion is eroded and a recessed structure is formed (FIG. 41A). As a result, a hole injection layer 40C having a recess 40a corresponding to the anode 20C and a recess 40b corresponding to the auxiliary wiring 30C is formed.
- the surface of the bank material layer 50X is subjected to a liquid repellency treatment using, for example, fluorine plasma to form the bank 50C.
- a composition ink containing an organic material is dropped, for example, by an ink jet method into a region defined by the bank 50C so as to correspond to the anode 20C, and the ink is dried to form the buffer layer 60C and the light emitting layer 70C. (FIG. 41 (b)).
- the buffer layer 60C and the light emitting layer 70C are not formed in the region corresponding to the auxiliary wiring 30C and defined by the bank 50C.
- the ink may be dropped by a dispenser method, a nozzle coating method, a spin coating method, intaglio printing, letterpress printing, or the like.
- a barium thin film to be the electron injection layer 85C is formed on the light emitting layer 70C by, for example, vacuum deposition (FIG. 42A).
- an ITO thin film serving as the cathode 90C is formed over the entire surface by, eg, sputtering (FIG. 42B).
- a sealing layer 95C is formed on the cathode 90C (FIG. 42 (c)).
- the hole injection layer 40C (thin film 40X) is preferably formed by a reactive sputtering method. Specifically, metallic tungsten is used as a target, argon gas is used as a sputtering gas, and oxygen gas is used as a reactive gas in the chamber. In this state, argon is ionized by a high voltage and collides with the target. At this time, metallic tungsten released by the sputtering phenomenon reacts with oxygen gas to become tungsten oxide, and a tungsten oxide layer is formed on the ITO layer 25C.
- the film forming conditions will be described in detail.
- (1) The total pressure of the gas in the chamber is 2.3 Pa to 7.0 Pa, and (2) the ratio of the oxygen gas partial pressure to the total pressure is 50% or more. is 70% or less, and (3) input power (input power density) per unit area of the target is at 1.5 W / cm 2 or more 6.0 W / cm 2 or less, and (4) total pressure It is preferable to set the total pressure / power density, which is a value divided by the input power density, to be greater than 0.7 Pa ⁇ cm 2 / W. Under such film formation conditions, a hole injection layer 40C made of tungsten oxide having a nanocrystal structure is formed.
- the planarizing film 17C is formed on the substrate 10C using an insulating resin material such as polyimide or acrylic.
- an insulating resin material such as polyimide or acrylic.
- Three layers of an Al alloy thin film 20X, an IZO thin film 25X, and a thin film (tungsten oxide film) 40X are sequentially formed on the planarizing film 17C based on the vapor deposition method (FIG. 43A).
- an ACL (aluminum cobalt lanthanum alloy) material can be used as the Al alloy material.
- a resist pattern R is formed by photolithography in a region where the anode 20C, the IZO layer 25D, the hole injection layer 40D, and the auxiliary wiring 30C, the IZO layer 25D, and the hole injection layer 40D are to be formed. This is formed (FIG. 43B).
- the region of the thin film 40X not covered with the resist pattern R is subjected to dry etching (D / E) processing and patterned (FIG. 43C).
- dry etching in order to selectively etch only the thin film 40X, either a mixed gas of F-based gas and N 2 gas or a mixed gas of F-based gas and O 2 gas is used.
- Specific conditions for setting the dry etching process can be determined as follows as an example.
- regions of the IZO thin film 25X and the Al alloy thin film 20X that are not covered with the resist pattern R are patterned by wet etching (FIG. 43D).
- a mixed solution of nitric acid, phosphoric acid, acetic acid, and water is used, and the two layers of the IZO thin film 25X and the Al alloy thin film 20X are wet etched together.
- Specific conditions for setting the wet etching process can be determined as follows as an example.
- Treatment target IZO thin film and Al alloy thin film
- Etchant Mixed aqueous solution of phosphoric acid, nitric acid, acetic acid
- Solvent mixing ratio Arbitrary (can be mixed under general conditions)
- Etching temperature lower than room temperature.
- a film thickness of the upper IZO thin film 25X 20 nm or less is preferable. This is because when the film thickness exceeds 20 nm, the amount of side etching increases.
- the hole injection layer 40D is formed at positions corresponding to the two layers of the anode 20C and the IZO layer 25D and the two layers of the auxiliary wiring 30C and the IZO layer 25D.
- a bank material layer 50X (not shown) is formed on the exposed surface of the planarizing film 17C, and this is patterned to form the bank 50C (FIG. 44B).
- a predetermined ink is prepared by the above-described method, and this is sequentially dropped and dried in an area defined in the bank 50C, whereby the buffer layer 60C and the light emitting layer 70C can be formed respectively (FIG. 44). (C)).
- the organic EL display panel according to one embodiment of the present invention may have a so-called top emission type configuration or a so-called bottom emission type configuration.
- the top emission type can take a configuration in which the pixel electrode and the auxiliary wiring are only metal films.
- the configuration of the light emitting portion is, for example, a pixel electrode (metal film) / hole injection layer / buffer layer / light emitting layer / electron injection layer / common electrode (transparent conductive film) from the substrate side.
- An auxiliary wiring (metal film) / hole injection layer / electron injection layer / common electrode (transparent conductive film) is formed from the substrate side.
- the pixel electrode and the auxiliary wiring are made of a transparent conductive film
- the common electrode is made of a metal film
- the configuration of the light emitting portion is, for example, a pixel electrode (transparent conductive film) / hole injection layer /
- the buffer layer / light-emitting layer / electron injection layer / common electrode (metal film) is formed, and the connection portion has, for example, an auxiliary wiring (transparent conductive film) / hole injection layer / electron injection layer / common electrode (metal film) from the substrate side. It becomes.
- the present invention can also be applied to a double-sided light emission mode.
- the configuration of the light-emitting portion is, for example, pixel electrode (transparent conductive film) / hole injection layer / buffer layer / light-emitting layer / electron injection layer / A common electrode (transparent conductive film) is formed, and the configuration of the connection portion is, for example, auxiliary wiring (transparent conductive film) / hole injection layer / electron injection layer / common electrode (transparent conductive film) from the substrate side.
- a metal film may be partially provided as an auxiliary wiring.
- the electron injection layer under the common electrode is not limited to a metal layer, and may be composed of an electron injection layer mainly composed of an organic material or an inorganic material, an electron transport layer, or both.
- the organic EL element manufactured by the method for manufacturing an organic EL element according to one embodiment of the present invention can be used for a display element for a mobile phone display, a television, and various light sources.
- it can be applied as an organic EL element that is driven at a low voltage in a wide luminance range from low luminance to high luminance such as a light source. With such high performance, it can be widely used as various display devices for home or public facilities, or for business use, television devices, displays for portable electronic devices, illumination light sources, and the like.
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Abstract
Description
本発明の一態様に係る有機EL表示パネルは、基板と、前記基板上または前記基板内に形成された第1電極と、前記基板上または前記基板内に前記第1電極と離間して形成された補助配線と、前記第1電極の上方に形成され、少なくとも発光層を含む機能層と、前記機能層と前記第1電極との間に介在し前記機能層へのホール注入を行うホール注入層と、前記機能層の上方に形成された第2電極と、を具備し、前記ホール注入層および前記第2電極の各々は、前記第1電極の上方および前記補助配線の上方に連続して形成され、前記第2電極と前記補助配線とは、前記ホール注入層を介して電気接続され、前記ホール注入層は、酸化タングステンを含み、UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、XPS測定に基づく、前記酸化タングステンのタングステン原子に対する、前記タングステン原子および酸素原子以外のその他の原子の数密度の比が、0.83以下である。
第1に、本発明者は、有機EL素子の駆動電圧の増大や素子の寿命の低下を防止するため、製造工程において各層の形成後に、洗浄により各層の表面の吸着物を除去するプロセスを設けることを着想した。
本発明者がこれらの方法について鋭意検討した結果、酸化モリブデンや酸化タングステンなどの金属酸化物からなるホール注入層を有する有機EL素子において、UVオゾン洗浄および酸素プラズマ洗浄は、前記ホール注入層の洗浄には適していないことを見出した。
以下、本発明の一態様に係る有機EL表示パネルおよび有機EL表示装置を説明し、続いて各性能確認実験の結果と考察を述べる。なお、各図面における部材縮尺は、実際のものとは異なる。
図1は、本発明の一態様に係る有機EL表示パネルを説明するための図であって、図1(a)は、有機EL表示パネルの要部を説明する部分平面図、図1(b)は、図1(a)におけるA-A’線に沿って切断した要部断面図である。
基板10は、有機EL素子の基材となる部分であり、例えば、無アルカリガラス、ソーダガラス、無蛍光ガラス、燐酸系ガラス、硼酸系ガラス、石英、アクリル系樹脂、スチレン系樹脂、ポリカーボネート系樹脂、エポキシ系樹脂、ポリエチレン、ポリエステル、シリコン系樹脂、またはアルミナ等の絶縁性材料のいずれかで形成することができる。
陽極20は、例えば、Alからなる厚さ400nmの金属膜に、ITOからなる厚さ20nmの透明導電膜を積層させて構成される。なお、陽極20の構成はこれに限定されず、例えばITO、IZOなどの透明導電膜、Al、Agなどの金属膜、APC(銀、パラジウム、銅の合金)、ARA(銀、ルビジウム、金の合金)、MoCr(モリブデンとクロムの合金)、NiCr(ニッケルとクロムの合金)などの合金膜の単層から構成されていてもよい。また、それら透明導電膜、金属膜および合金膜の中から選択した複数の膜を積層させて構成することもできる。
補助配線30は、例えば、Alからなる厚さ400nmの金属膜に、ITOからなる厚さ20nmの透明導電膜を積層させて構成される。なお、補助配線30の構成はこれに限定されず、例えばITO、IZOなどの透明導電膜、Al、Agなどの金属膜、APC(銀、パラジウム、銅の合金)、ARA(銀、ルビジウム、金の合金)、MoCr(モリブデンとクロムの合金)、NiCr(ニッケルとクロムの合金)などの合金膜の単層から構成されていてもよい。また、それら透明導電膜、金属膜および合金膜の中から選択した複数の膜を積層させて構成することもできる。
ホール注入層40は、例えば、酸化タングステン(組成式WOxにおいて、xは概ね2<x<3の範囲における実数)を用いた、少なくとも膜厚が2nm以上(ここでは一例として30nm)の層として構成される。膜厚が2nm未満であると、均一な成膜を行いにくく、また、画素部の陽極20とホール注入層40の間のショットキーオーミック接続を形成しにくいので、好ましくない。前記ショットキーオーミック接続は酸化タングステンの膜厚が2nm以上で安定して形成されるため、これ以上の膜厚でホール注入層40を形成すれば、画素部の陽極20からホール注入層40への安定したホール注入効率を期待できる。
バンク50は、例えば、絶縁性の有機材料(例えばアクリル系樹脂、ポリイミド系樹脂、ノボラック型フェノール樹脂等)からなり、画素開口部45が複数の陽極20の各々に対応して形成された井桁構造、または、画素開口部45が複数配置された陽極20のラインごとに対応して形成されたストライプ構造をなすように形成されている。なお、バンク50は、本発明に必須の構成ではなく、有機EL素子を単体で使用する場合等には不要である。
バッファ層60は、例えば、厚さ20nmのアミン系有機高分子であるTFB(poly(9,9-di-n-octylfluorene-alt-(1,4-phenylene-((4-sec-butylphenyl)imino)-1,4-phenylene))で構成されている。
発光層70は、例えば、厚さ70nmの有機高分子であるF8BT(poly(9,9-di-n-octylfluorene-alt-benzothiadiazole))で構成される。しかしながら、発光層70はこの材料からなる構成に限定されず、公知の有機材料を含むように構成することが可能である。たとえば特開平5-163488号公報に記載のオキシノイド化合物、ペリレン化合物、クマリン化合物、アザクマリン化合物、オキサゾール化合物、オキサジアゾール化合物、ペリノン化合物、ピロロピロール化合物、ナフタレン化合物、アントラセン化合物、フルオレン化合物、フルオランテン化合物、テトラセン化合物、ピレン化合物、コロネン化合物、キノロン化合物およびアザキノロン化合物、ピラゾリン誘導体およびピラゾロン誘導体、ローダミン化合物、クリセン化合物、フェナントレン化合物、シクロペンタジエン化合物、スチルベン化合物、ジフェニルキノン化合物、スチリル化合物、ブタジエン化合物、ジシアノメチレンピラン化合物、ジシアノメチレンチオピラン化合物、フルオレセイン化合物、ピリリウム化合物、チアピリリウム化合物、セレナピリリウム化合物、テルロピリリウム化合物、芳香族アルダジエン化合物、オリゴフェニレン化合物、チオキサンテン化合物、アンスラセン化合物、シアニン化合物、アクリジン化合物、8-ヒドロキシキノリン化合物の金属錯体、2-ビピリジン化合物の金属錯体、シッフ塩とIII族金属との錯体、オキシン金属錯体、希土類錯体等の蛍光物質等を挙げることができる。
本発明における機能層は、ホールを輸送するホール輸送層、注入されたホールと電子とが再結合することで発光する発光層、光学特性の調整または電子ブロックの用途に用いられるバッファ層等のいずれか、もしくはそれらの2層以上の組み合わせ、または全ての層を指す。本発明はホール注入層を対象としているが、有機EL素子はホール注入層以外に上記したホール輸送層、発光層等のそれぞれ所要機能を果たす層が存在する。機能層とは、本発明の対象とするホール注入層以外の、有機EL素子に必要な層を意味している。
電子注入層80は、例えば、厚さ5nmのバリウム層で構成されており、陰極90から発光層70に電子を注入する機能を有する。電子注入層80は、陽極20の上方および補助配線30の上方に連続して形成されており、陽極20の上方では陰極90と発光層70との間に介在し、補助配線30の上方では陰極90とホール注入層40との間に介在する。本実施の形態のように、光を上方に取り出す方式(トップ・エミッション方式)においては、電子注入層80は光透過性を有する必要があり、電子注入層を上記したように厚さ5nmのバリウム層で構成する場合には、光透過性を有する。なお、光を下方に取り出す方式(ボトムエミッション方式)においては、素子構造にも依存するが、電子注入層は必ずしも光透過性は求められない。
陰極90は、例えば、ITOからなる厚さ35nmの透明導電膜を積層させて構成される。なお、陰極90の構成はこれに限定されず、IZOなどの他の透明導電膜や、Al、Agなどの金属やAPC(銀、パラジウム、銅の合金)、ARA(銀、ルビジウム、金の合金)、MoCr(モリブデンとクロムの合金)、NiCr(ニッケルとクロムの合金)などの合金からなる薄膜で構成されていてもよい。また、それら透明導電膜、金属膜および合金膜の中から選択した複数の膜を積層させて構成することもできる。
図2に基づいて、本発明の一態様に係る有機EL表示装置について説明する。図2は、本発明の一態様に係る有機EL表示装置の全体構成を示す図である。
以下に、本実施の形態に係る有機EL表示パネルの製造方法について、図面を参照しながら詳細に説明する。
次に、紫外光照射装置について説明する。図5に示す紫外光照射装置200は、有機EL表示パネル110の中間製品110Aに対し紫外光を照射するための装置であって、波長域が主として184.9nm超380nm以下である紫外光を出射する光源201と、当該光源201から出射した紫外光を前記中間製品110Aに向けて集光する反射鏡202と、それら光源201および反射鏡202を覆いかつ保持する筐体203と、前記光源201を点灯制御する制御部204とを備える。
(紫外光照射による吸着物の除去効果について)
本実施の形態では、酸化タングステンからなるホール注入層の成膜後、所定の条件で紫外光を照射することにより、ホール注入層表面の吸着物を除去している。この吸着物除去効果については以下の実験で確認された。
バイアス:なし
出射角 :基板法線方向
まず、各サンプルをワイドスキャン測定したところ、観測された元素はいずれのサンプルもタングステン(W)、酸素(O)、および炭素(C)のみであった。そこで、Wの4f軌道(W4f)、およびCの1s軌道(C1s)のナロースキャンスペクトルの測定を行い、酸化タングステンからなるホール注入層の表層数nmにおける、タングステン原子の数密度に対する炭素原子の数密度の相対値、すなわち、WとCとの組成比を求めた。なお、スペクトルから組成比を求めるためには、測定に使用した光電子分光装置に付属のXPS解析ソフトウェア「MultiPak」の組成比算出機能を使用した。
本実施の形態では、酸化タングステンからなるホール注入層表面の吸着物を、紫外光照射で除去する際、ホール注入層からバッファ層へのホール注入能力、およびホール注入層と各電極の間のショットキーオーミック接続能力に作用する、酸素欠陥に類する構造が形成する電子準位は、照射の影響はほとんど受けずに維持されている。この維持性については、以下の実験で確認された。
バイアス:なし
出射角 :基板法線方向
図6に、各サンプルのフェルミ面近傍のUPSスペクトルを示す。なお、以降、光電子分光(UPS、XPS)スペクトルは、横軸の結合エネルギーの原点は測定装置のフェルミレベル(陽極のフェルミレベルに一致する)に採り、左方向を正の向きとした。照射なしサンプル、照射1分サンプル、照射10分サンプルのいずれも、図中に(I)で示したフェルミ面近傍の隆起構造が明確に確認できる。したがって、ホール注入能力に作用する酸素欠陥に類する構造が、紫外光の照射を受けても維持されていることがわかる。
本実施の形態の紫外光照射による、酸化タングステンからなるホール注入層の表面の洗浄では、ある程度以上の照射時間において、その吸着物除去効果が飽和することが、以下の実験で確認された。
本実施の形態では、ホール注入能力およびショットキーオーミック接続能力に作用する酸素欠陥に類する構造が形成する電子準位が、少なくとも表面洗浄後からその表面に上層が積層されるまでの間において継続的に維持される。その根拠は以下の通りである。
紫外光照射によりホール注入層を洗浄した本実施の形態に係る有機EL表示パネルを構成する有機EL素子は、照射をしないで作製した有機EL表示パネルを構成する有機EL素子に比べて特性がよい。これに関しては、以下の実験で確認された。
本実施の形態では、ホール注入層の成膜後に所定の波長の紫外光を大気中にて照射することで、ホール注入層の吸着物が除去されており、除去されたホール注入層を用いた有機EL表示パネル110は、除去を行わない有機EL表示パネルよりも低電圧駆動を実現する。この紫外光の波長については、以下の考察により規定された。
O + O2 → O3
また、さらにオゾンが分解し、再び酸素ラジカルが発生するための紫外光の波長は253.7nmである。
上式より、波長184.9nmの紫外光のエネルギーは647kJ/mol、波長253.7nmの紫外光のエネルギーは472kJ/molに相当する。これらの値を表4と比較すると、本実施の形態の波長域の紫外光は、吸着物に見られる多くの原子間結合を切断できることがわかる。特に、後述するように、化学吸着の場合は、吸着物は酸化タングステンの酸素原子と主に単結合すると考えられるが、この吸着物との単結合のエネルギーは、大きくてもO-H結合の463kJ/mol(波長258nmに相当)程度であるから、本実施の形態の波長域の紫外光で切断が可能であることがわかる。また、物理吸着の場合は、化学吸着よりもはるかに結合が弱いため、これも紫外光照射で容易に除去される。
本実施の形態では、紫外光の照射後も、ホール注入層表面の酸素欠陥に類する構造が形成する電子準位が継続的に維持され、したがって、バッファ層へのホール注入能力も安定して維持され、電子注入層とのショットキーオーミック接続能力も安定して維持でき、低駆動電圧の有機EL表示パネル110の製造を安定して行うことが可能である。この維持性に関して以下に考察する。
本実施の形態では、ホール注入層を構成する酸化タングステンを所定の成膜条件で成膜することで、ホール注入層に前記したフェルミ面近傍の占有準位を存在させ、ホール注入層とバッファ層との間のホール注入障壁を低減して、有機EL表示パネル110を低電圧駆動できるようにしている。
本実施の形態の有機EL表示パネル110のホール注入層を構成する酸化タングステンには、前記フェルミ面近傍の占有準位が存在している。このフェルミ面近傍の占有準位は、先の実験で示した成膜条件の調整により形成されるものである。詳細を以下に述べる。
バイアス :なし
出射角 :基板法線方向
測定点間隔:0.05eV
図22に、サンプルAの酸化タングステン層12のUPSスペクトルを示す。横軸の結合エネルギーの原点は導電性シリコン基板11のフェルミレベルとし、左方向を正の向きとした。
酸化タングステンからなるホール注入層において、UPSスペクトル等でフェルミ面近傍の隆起構造として確認できるフェルミ面近傍の占有準位が、ホール注入層から機能層へのホール注入効率に作用する原理は、以下のように考えることができる。
次に、陽極と、本発明の酸化タングステンからなるホール注入層との間に形成される、ショットキーオーミック接続、およびその安定性(陽極の材料や表面状態に対する依存性)について説明する。
まず、陽極と機能層を直接積層した従来構成の有機EL素子における、陽極と機能層との界面付近におけるエネルギーダイアグラムを、図30~33にそれぞれ示す。なお、ここでは機能層としてα-NPDを用いた。また、図中の縦軸の結合エネルギーは、陽極のフェルミレベルを原点とした絶対値表記にしている。
上記のように、本発明の酸化タングステンからなるホール注入層は、膜厚が2nm以上であれば、陽極との間に安定したショットキーオーミック接続を形成できる。このことを素子の特性によっても確認した。
当該有機EL素子1は、表10で用いたものと同じ構成であり、ホール注入層の膜厚は2~30nmの範囲とし、また、比較のために、ホール注入層を省略した膜厚0nmの素子1も作製した。
上記では、有機EL素子における陽極とホール注入層に関して考察するという観点から、キャリアとしてはホールと表現し、また電流は陽極からホール注入層への方向のみを議論した。しかしながら、陽極等の電極と本発明のホール注入層の間のショットキーオーミック接続は、電流の方向を電極からホール注入層のみに限定するものではない。
<有機EL表示パネルの全体構成>
図39(a)は、本実施の形態に係る有機EL表示パネル110Cの構成を示す模式的な断面図である。図39(b)はホール注入層40C付近の部分拡大図である。
(陽極・補助配線)
陽極20Cは、画素単位ごと複数マトリックス状に配置されており、補助配線30Cは、画素列ごとに各陽極20Cに沿って配置して設けられている。
(ITO層)
ITO(酸化インジウムスズ)層25Cは、陽極20Cとホール注入層40Cの間に介在し、各層間の接合性を良好にする機能を有する。有機EL表示パネル110Cでは、ITO層25Cを陽極20Cと分けているが、ITO層25Cを陽極20Cの一部とみなすこともできる。
(ホール注入層)
ホール注入層40Cは、実施の形態1のホール注入層40と同様に、所定の成膜条件で成膜された、少なくとも2nm以上の膜厚(ここでは一例として30nm)の酸化タングステン層で構成されている。これにより、画素部(図39(a)の省略波線の左側)においては、ホール注入層40Cとバッファ層60Cは界面準位接続しており、ITO層25Cとホール注入層40Cはショットキーオーミック接続している。また、配線部(図39(a)の省略波線の右側)においては、ITO層25Cとホール注入層40C、ホール注入層40Cと陰極90Cがショットキーオーミック接続している。これらのショットキーオーミック接続を具体的に言えば、ITO層25Cおよび陰極90Cのフェルミレベルと、それらの表面からホール注入層40C側への距離が2nmの位置におけるフェルミ面近傍の占有準位で最も低い結合エネルギーとの差が、±0.3eV以内に収まっている。これにより有機EL表示パネル110Cでは、画素部においては従来構成に比べてITO層25Cとホール注入層40Cの間、ホール注入層40Cとバッファ層60Cの間のホール注入障壁が緩和され、配線部においてはITO層25Cとホール注入層40Cの間、ホール注入層40Cと陰極90Cの間のキャリアの授受が容易であり、良好な低電圧駆動が可能となっている。
(電子注入層・陰極・封止層)
電子注入層85Cは、電子を陰極90Cから発光層70Cへ注入する機能を有し、例えば、膜厚5nm程度のバリウム、厚さ1nm程度のフッ化リチウム、フッ化ナトリウム、あるいはこれらを組み合わせた層で形成されることが好ましい。
陽極20Cおよび補助配線30Cには直流電源が接続され、外部より有機EL表示パネル110Cに給電されるようになっている。
次に、図40~42を用いて、有機EL表示パネル110Cの全体的な製造方法を例示する。
(陽極および補助配線形成工程からバンク形成工程までの別の工程例)
次に図43、44を用いて、陽極および補助配線形成工程からバンク形成工程までのプロセスの別例を説明する。なお、当該プロセスでは、基板10Cの表面に平坦化膜17Cを形成する構成を例示している。
[ドライエッチング条件]
処理対象;酸化タングステン膜
エッチングガス;フッ素系ガス(SF6、CF4CHF3)
混合ガス;O2、N2
混合ガス比;CF4:O2=160:40
供給パワー;Source 500W、Bias 400W
圧力;10~50mTorr
エッチング温度;室温
上記ドライエッチング処理を実施後、ホール注入層40Dが形成される。その後はO2ガスでアッシング処理を行うことで、次のウェットエッチング(W/E)処理におけるレジストパターンRの剥離を容易にしておく。
[ウェットエッチング条件]
処理対象;IZO薄膜及びAl合金薄膜
エッチャント;リン酸、硝酸、酢酸の混合水溶液
溶剤の混合比率;任意(一般的な条件で混合可能)
エッチング温度;室温よりも低くする。
以上、本発明の一態様に係る有機EL表示パネル、および、有機EL表示装置を具体的に説明してきたが、上記実施の形態は、本発明の構成および作用・効果を分かり易く説明するために用いた例であって、本発明の内容は、上記の実施の形態に限定されない。例えば、理解を容易にするために挙げた各部のサイズや材料などは、あくまでも典型的な一例に過ぎず、本発明がそれらサイズや材料などに限定されるものではない。
20,20C 第1電極
30,30C 補助配線(配線)
40,40C ホール注入層(酸化タングステン層)
45 開口部
50,50C 隔壁
70,70C 発光層(有機層)
80 金属層(電子注入層)
90,90C 第2電極
100 有機EL表示装置
110,110C 有機EL表示パネル
Claims (23)
- 基板と、
前記基板上または前記基板内に形成された第1電極と、
前記基板上または前記基板内に前記第1電極と離間して形成された補助配線と、
前記第1電極の上方に形成され、少なくとも発光層を含む機能層と、
前記機能層と前記第1電極との間に介在し前記機能層へのホール注入を行うホール注入層と、
前記機能層の上方に形成された第2電極と、を具備し、
前記ホール注入層および前記第2電極の各々は、前記第1電極の上方および前記補助配線の上方に連続して形成され、
前記第2電極と前記補助配線とは、前記ホール注入層を介して電気接続され、
前記ホール注入層は、酸化タングステンを含み、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
XPS測定に基づく、前記酸化タングステンのタングステン原子に対する、前記タングステン原子および酸素原子以外のその他の原子の数密度の比が、0.83以下である、
有機EL表示パネル。 - 前記第2電極は、透明電極である、
請求項1記載の有機EL表示パネル。 - 前記透明電極は、ITOまたはIZOからなる、
請求項2記載の有機EL表示パネル。 - 前記第2電極は、AlまたはAgを主成分とする、
請求項1に記載の有機EL表示パネル。 - 前記第1電極の上方および前記補助配線の上方に連続して形成された金属層を有し、
前記金属層は、
前記第1電極の上方では、前記第2電極と前記発光層との間に介在し、
前記補助配線の上方では、前記第2電極と前記ホール注入層との間に介在する、
請求項1から請求項4のいずれか1項に記載の有機EL表示パネル。 - 前記金属層は、前記第1電極の上方にて、前記第2電極から前記発光層に電子を注入する電子注入層である、
請求項5に記載の有機EL表示パネル。 - 前記金属層がBaを含んでなる、
請求項6に記載の有機EL表示パネル。 - 前記補助配線は、ITOまたはIZOからなる、
請求項1から請求項7のいずれか1項に記載の有機EL表示パネル。 - 前記第1電極の上方に形成されたホール注入層と同一層のホール注入層が、前記補助配線の上方に形成されている、
請求項1から請求項8のいずれか1項に記載の有機EL表示パネル。 - 少なくとも前記補助配線上に形成されるホール注入層の膜厚が4nm以上である、
請求項1から請求項9のいずれか1項に記載の有機EL表示パネル。 - 前記第1電極の上方に開口部を有する隔壁が、前記ホール注入層上に形成され、
前記機能層は、前記隔壁の開口部内に形成されている、
請求項1から請求項10のいずれか1項に記載の有機EL表示パネル。 - 前記第1電極は画素単位に複数配置され、
前記隔壁の開口部は、前記複数の第1電極の各々に対応して形成されている、
請求項11に記載の有機EL表示パネル。 - 前記第1電極は画素単位に複数配置され、
前記隔壁の開口部は、前記複数配置された第1電極のラインごとに、対応して形成されている、
請求項11に記載の有機EL表示パネル。 - 前記UPSスペクトルにおいて、前記隆起した形状は、前記価電子帯の上端に対し、1.8~3.6eV低い結合エネルギー領域内に位置する、
請求項1から請求項13のいずれか1項に記載の有機EL表示パネル。 - 前記酸化タングステンのタングステン原子に対する、前記その他の原子の数密度の比は、0.62以下である、
請求項1から請求項13のいずれか1項に記載の有機EL表示パネル。 - 前記その他の原子は炭素原子である、
請求項1から請求項13のいずれか1項に記載の有機EL表示パネル。 - 前記ホール注入層は、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
XPS測定に基づく、前記酸化タングステンのタングステン原子に対する、前記タングステン原子および酸素原子以外のその他の原子の数密度の比が、0.83以下となるように、紫外線が照射されて構成されている、
請求項1から請求項13のいずれか1項に記載の有機EL表示パネル。 - 基板と、
前記基板上または前記基板内に形成された第1電極と、
前記基板上または前記基板内に前記第1電極と離間して形成された配線と、
前記第1電極の上方に形成され、有機材料を含む有機層と、
前記有機層と前記第1電極との間に介在し、酸化タングステンを含む酸化タングステン層と、
前記有機層の上方に形成された第2電極と、を具備し、
前記酸化タングステン層および前記第2電極の各々は、前記第1電極の上方および前記配線の上方に連続して形成され、
前記第2電極と前記配線とは、前記酸化タングステン層を介して電気接続され、
前記酸化タングステン層は、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
XPS測定に基づく、前記酸化タングステンのタングステン原子に対する、前記タングステン原子および酸素原子以外のその他の原子の数密度の比が、0.83以下である、
有機EL表示パネル。 - 基板と、
前記基板上または前記基板内に形成された第1電極と、
前記基板上または前記基板内に前記第1電極と離間して形成された補助配線と、
前記第1電極の上方に形成され、少なくとも発光層を含む機能層と、
前記機能層と前記第1電極との間に介在し前記機能層へのホール注入を行うホール注入層と、
前記機能層の上方に形成された第2電極と、を具備し、
前記ホール注入層および前記第2電極の各々は、前記第1電極の上方および前記補助配線の上方に連続して形成され、
前記第2電極と前記補助配線とは、前記ホール注入層を介して電気接続され、
前記ホール注入層は、酸化タングステンを含み、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
かつ、
結合エネルギーが4.5~5.4eVにおいて、ピーク形状を有する、
有機EL表示パネル。 - 前記UPSスペクトルにおいて、前記隆起した形状は、前記価電子帯の上端に対し、1.8~3.6eV低い結合エネルギー領域内に位置する、
請求項19記載の有機EL表示パネル。 - 前記ホール注入層は、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
かつ、
結合エネルギーが4.5~5.4eVにおいて、ピーク形状を有するように、
紫外線が照射されて構成されている、
請求項19記載の有機EL表示パネル。 - 基板と、
前記基板上または前記基板内に形成された第1電極と、
前記基板上または前記基板内に前記第1電極と離間して形成された配線と、
前記第1電極の上方に形成され、有機材料を含む有機層と、
前記有機層と前記第1電極との間に介在し、酸化タングステンを含む酸化タングステン層と、
前記有機層の上方に形成された第2電極と、を具備し、
前記酸化タングステン層および前記第2電極の各々は、前記第1電極の上方および前記配線の上方に連続して形成され、
前記第2電極と前記配線とは、前記酸化タングステン層を介して電気接続され、
前記酸化タングステン層は、
UPS測定に基づくUPSスペクトルにおいて、価電子帯の上端よりも低い結合エネルギー領域のフェルミ面近傍に隆起した形状を有し、
かつ、
結合エネルギーが4.5~5.4eVにおいて、ピーク形状を有する、
有機EL表示パネル。 - 請求項1から請求項22のいずれか1項に記載の有機EL表示パネルを備える有機EL表示装置。
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