US6288413B1 - Thin film transistor and method for producing same - Google Patents
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- US6288413B1 US6288413B1 US09/285,391 US28539199A US6288413B1 US 6288413 B1 US6288413 B1 US 6288413B1 US 28539199 A US28539199 A US 28539199A US 6288413 B1 US6288413 B1 US 6288413B1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66742—Thin film unipolar transistors
- H01L29/6675—Amorphous silicon or polysilicon transistors
- H01L29/66757—Lateral single gate single channel transistors with non-inverted structure, i.e. the channel layer is formed before the gate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78618—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
- H01L29/78621—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/78606—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
- H01L29/78618—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure
- H01L29/78621—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile
- H01L2029/7863—Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure with LDD structure or an extension or an offset region or characterised by the doping profile with an LDD consisting of more than one lightly doped zone or having a non-homogeneous dopant distribution, e.g. graded LDD
Definitions
- polycrystalline silicon TFTs have a higher process temperature (e.g., 800° C., such polycrystalline silicon TFTs will be hereinafter referred to as high-temperature polycrystalline silicon TFT) than that of amorphous silicon TFTs, it is required to use an expensive, heat resisting glass substrate as an insulating substrate.
- low-temperature polycrystalline silicon TFTs having a low process temperature e.g., 300° C. ⁇ 600° C. are widely noticed so that cheaper glass substrates can be used.
- FIGS. 7A through 7E are sectional views showing a process for producing an array substrate for a liquid crystal display, which uses conventional high-temperature polycrystalline silicon TFTs as switching elements for pixel parts, the high-temperature polycrystalline silicon TFTs being produced by the thermal annealing at a temperature of higher than or equal to 800° C. to have a LDD structure and an n + -contact layer.
- the pixel parts and the peripheral driving circuit parts are formed on the same substrate.
- These drawings show only a CMOS transistor as the element of the peripheral driving circuit.
- the conductive type of the polycrystalline silicon TFTs used as the switching elements for the pixel parts is an n-type channel.
- n + -type source-drain regions (which will be hereinafter referred to as high-concentration n + -type source-drain regions) 88 a and 88 c , which have a high impurity concentration (e.g., 1 ⁇ 10 20 cm ⁇ 3 ), are formed.
- the impurity concentration of the regions 88 a and 88 c in a low temperature process must be higher than that in a high temperature process.
- boron (B) is ion-implanted into the p-type TFT region of the CMOS region for the driving circuit part while the n-type TFT region of the CMOS region for the peripheral driving circuit and the TFT region for the pixel part are covered with a resist 89 .
- a p + -type source-drain region 88 b having a relatively high impurity concentration e.g., 10 19 ⁇ 10 20 cm ⁇ 3 ) is formed.
- the thermal activation of impurity e.g., a high temperature thermal annealing at a temperature of higher than or equal to 800° C.
- the preparation of an interlayer insulator film 90 and the preparation of a source-drain electrode 91 are subsequently carried out to accomplish the basic structures of each of TFTs.
- pixel electrodes (not shown) and so forth are formed to accomplish the basic structure of the array substrate.
- the low-concentration n ⁇ -type source-drain region 86 and the high-concentration n + type source-drain regions 88 a and 88 c have a low impurity activation rate, so that the junction to the n ⁇ region or the n-type channel is bad. Therefore, there is a problem in that a leak current (which will be hereinafter referred to as an OFF current for a TFT), which flows through the TFT when it is turned OFF, is large.
- a thin film transistor comprises: an insulating substrate; a semiconductor layer of a polycrystalline silicon formed on the insulating substrate; a gate insulator film formed so as to contact the semiconductor layer; a gate electrode formed so as to contact the gate insulator film ; an active layer formed in a region of the semiconductor layer corresponding to the gate electrode; a first semiconductor region which is formed in the semiconductor layer outside of the active layer and which has an impurity concentration of higher than or equal to 1 ⁇ 10 18 cm ⁇ 3 and lower than 1 ⁇ 10 20 cm ⁇ 3 ; and a second semiconductor region which is formed in the semiconductor layer outside of the first semiconductor region and which has an impurity concentration of higher than that of the first semiconductor region, the second semiconductor region having the same conductive type as that of the first semiconductor region.
- a thin film transistor comprises: an insulating substrate; a semiconductor layer of a polycrystalline silicon formed on the insulating substrate; a gate insulator film formed so as to contact the semiconductor layer; a gate electrode formed so as to contact the gate insulator film ; an active layer formed in a region of the semiconductor layer corresponding to the gate electrode; a first semiconductor region which is formed in the semiconductor layer outside of the active layer and which has an impurity concentration of higher than or equal to 1 ⁇ 10 18 cm ⁇ 3 and lower than 1 ⁇ 10 20 cm ⁇ 3 ; a second semiconductor region which is formed in the semiconductor layer outside of the first semiconductor region and which has an impurity concentration of higher than that of the first semiconductor region, the second semiconductor region having the same conductive type as that of the first semiconductor region; and a third semiconductor region which is formed in the semiconductor layer between the active layer and the first semiconductor region and which has an impurity concentration of lower than that of the first semiconductor region, the third semiconductor region having the same conductive type as that of the first semiconductor region, the third semiconductor region having the same
- a method for producing a thin film transistor comprises the steps of: forming a semiconductor layer of a polycrystalline silicon at a temperature of lower than or equal to 600° C. so as to contact an insulating substrate; forming a gate insulator film so as to contact the semiconductor layer; forming a gate electrode so as to contact the gate insulator film ; forming a first semiconductor region, which has an impurity concentration of higher than or equal to 1 ⁇ 10 18 cm ⁇ 3 and lower than 1 ⁇ 10 20 cm ⁇ 3 , in the semiconductor layer outside of the gate electrode; and forming a second semiconductor region, which has an impurity concentration of higher than that of the first semiconductor region and which has the same conductive type as that of the first semiconductor region, the semiconductor layer outside of the first semiconductor region.
- the method may further comprise a step of removing the gate insulator film on a region of the semiconductor layer, on which the second semiconductor region is formed, before forming the second semiconductor region.
- FIGS. 3A through 3C are enlarged views showing impurity regions in a TFT according to the present invention.
- FIGS. 4A through 4F are sectional views showing the second preferred embodiment of a process for producing a TFT according to the present invention.
- FIG. 8 is a graph showing the relationship between impurity concentrations and activation rates.
- FIG. 9 is a schematic diagram showing an active matrix type liquid crystal display.
- phosphorus (P) serving as an n-type impurity is ion-implanted into the polycrystalline silicon film 20 using the gate electrode 4 as a mask to form an active layer 2 and two low-concentration n ⁇ -type source-drain regions 5 .
- the region sandwiched between the n ⁇ -type source-drain regions 5 serves as the active layer 2 .
- the n ⁇ -type source-drain regions 5 have an impurity concentration profile having a substantially flat distribution, which has an average impurity concentration of 5 ⁇ 10 17 cm ⁇ 3 and a maximum value in the vicinity of the center in the depth direction as shown in FIG. 2 A.
- the resist 6 a is removed. Thereafter, as shown in FIG. 1E, while the gate electrode 4 , the n ⁇ -source-drain regions 5 in the vicinity thereof, and the n*-type source-drain regions 11 in the vicinity thereof are covered with a photo-resist 6 b , phosphorus (P) serving as an n-type impurity is ion-implanted into the polycrystalline silicon film 20 to form two high-concentration n + -type source-drain regions 12 .
- P phosphorus
- the impurity (P) is activated by an energy beam, such as a laser light or an electron beam, (a laser annealing) and thermally activated at a low temperature of lower than or equal to 600° C. (a thermal annealing at a temperature in the range of from 300° C. to 600° C.). Since the laser annealing is completed in a short time, there is no problem in that the impurity concentration profile varies. The thermal annealing at a temperature of lower than or equal to 600° C. is the same. Moreover, even if an inexpensive glass substrate is used as the insulating substrate 1 to reduce costs, there is no problem in that the glass substrate is thermally damaged.
- an energy beam such as a laser light or an electron beam
- the impurity concentration of the intermediate-concentration source-drain regions 11 is preferably higher than or equal to 1 ⁇ 10 18 cm ⁇ 3 and less than 1 ⁇ 10 20 cm ⁇ 3 will be described below.
- the activation rate when activation is carried out at a low temperature of 600° C., the activation rate is low in a region (a low concentration region) having an impurity concentration of less than 1 ⁇ 10 18 cm ⁇ 3 and a region (a high concentration region) having an impurity concentration of greater than 1 ⁇ 10 20 cm ⁇ 3 .
- 1 ⁇ 10 20 cm ⁇ 3 is excluded since the activation rate in the case of an impurity concentration of 1 ⁇ 10 20 cm ⁇ 3 is not distinguished from the case where the impurity concentration of the high-concentration n + -type source-drain regions 12 is 1 ⁇ 10 20 cm ⁇ 3 , although the activation rate in the case of an impurity concentration of 1 ⁇ 10 20 cm ⁇ 3 is the same as that in the case of an impurity concentration of 1 ⁇ 10 8 cm ⁇ 3 .
- impurities ion-implanted into a semiconductor are mostly arranged between lattices, so that the impurities do not serve as donors or acceptors as they are. Therefore, in order to rearrange the impurities to the lattice positions and electrically activate the impurities to restore the lattice defect caused by the implantation to the original crystal state, heat treatment (annealing) is carried out after the implantation.
- annealing heat treatment
- a polycrystalline silicon film is greatly damaged, so that the recovery of the crystal is not sufficient to allow activation to efficiently progress in a low temperature annealing at a temperature of lower than or equal to 600° C.
- the width of the intermediate-concentration impurity region 11 is 0.2 ⁇ m or more.
- the width is desirably 2 ⁇ m or less in order to reduce the resistance of the intermediate concentration impurity region 11 .
- FIGS. 4A through 4F are sectional views showing a process for producing the second preferred embodiment of a TFT according to the present invention.
- the TFT is a coplanar type TFT.
- phosphorus (P) serving as an n-type impurity is ion-implanted into the polycrystalline silicon film 20 using the gate electrode 4 as a mask to form two low-concentration n ⁇ -source-drain regions 5 .
- the n ⁇ source-drain regions 5 have an impurity concentration profile having a substantially flat distribution, which has an average impurity concentration of 5 ⁇ 10 17 cm ⁇ 3 and a maximum value in the vicinity of the center in the depth direction as shown in FIG. 2 A.
- n* regions 11 have an impurity concentration profile having a substantially flat distribution, which has an average impurity concentration of 1 ⁇ 10 19 cm ⁇ 3 and a maximum value in the vicinity of the center in the depth direction as shown in FIG. 2 A.
- the ion implantation into the gate insulator film 3 is carried out at a low acceleration, so that the injected dopant functions to relieve the damage to the gate insulator film 3 .
- the oxide film (insulator film) formed in the low temperature process has a low concentration and is not a good film, unlike a thermal oxide.
- the injection of the dopant atom having an atomic radius, which is slightly different from that of Si, functions to reasonably terminate defects to improve the quality of the film. In this case, the ion implantation into the source-drain region below the gate insulator film 3 is hardly carried out.
- a portion in the vicinity of the end of the drain must have a high field intensity and a highest quality of film.
- the improvement of the quality due to the implantation into the insulator film on the n ⁇ region 5 and n* region 11 (and the source-drain region of the p-type MOS (not shown)) greatly serves to improve the characteristics thereof.
- a polycrystalline silicon film 20 having a predetermined shape is formed on an insulating substrate 1 as an active layer.
- the material, forming method and thickness of the polycrystalline silicon film 20 are the same as those in the preceding preferred embodiments.
- a gate electrode 4 is formed on the gate insulator film 3 .
- the materials, forming methods and thicknesses of the gate insulator film 3 and the gate electrode 4 are the same as those in the preceding preferred embodiments.
- the gate insulator film is etched while the gate electrode 4 and the n*-type source-drain regions 11 in the vicinity thereof are covered with a photo-resist 6 b .
- ion implantation carried out while no insulator film is formed above an n + region, which will be formed later.
- the impurity concentration of an n+ region 12 to be formed is 1 ⁇ 10 20 cm ⁇ 3 .
- the intermediate-concentration n*-type source-drain regions 11 are formed on the outside of the active layer 2 viewed from the gate electrode 4 . Moreover, on the outside of the intermediate-concentration n*-type source-drain regions 11 , the high-concentration n + -type source-drain regions 12 are formed in the upper layer, and the intermediate-concentration n*-type source-drain regions 11 are formed in the bottom. Furthermore, the junction surface between the active layer 2 and the n* region 11 is offset from the end portion of the gate electrode 4 .
- the impurity (P) is activated by an energy beam, such as a laser light or an electron beam, (a laser annealing) or thermally activated at a low temperature of lower than or equal to 600° C. (a thermal annealing at a temperature of lower than or equal to 600° C.).
- an energy beam such as a laser light or an electron beam
- an offset amount x (see FIG. 3C) from the end of the gate electrode of the n* region can cause the end of the n + region 12 to approach the end of the gate electrode 4 since the resistance of the active layer 2 is higher than that in the case where the n ⁇ LDD region is provided.
- the resistance of the n ⁇ LDD region is less than or equal to 100 k ⁇
- the resistance of the n* region 11 is lower than or equal to one-tenth of that of the n ⁇ LDD region (lower than or equal to 10 k ⁇ ).
- the resistance of the active layer 2 is higher than or equal to one-hundredth of that of the n ⁇ LDD region (higher than or equal to 10 M ⁇ )
- the n* region 11 may be extended to the gate end.
- the number of steps is reduced, so that it is possible to obtain the following advantages in addition to the same advantages as those in the second preferred embodiment.
- FIGS. 6A through 6F are sectional views showing a process for producing the fourth preferred embodiment of a TFT according to the present invention.
- the TFT is a reverse stagger type TFT.
- a polycrystalline silicon film 20 having a predetermined shape is formed on the insulating substrate 1 as an active layer.
- the material, forming method and thickness of the polycrystalline silicon film 20 are the same as those in the preceding preferred embodiments.
- a silicon nitride film having a thickness of 300 nm is formed thereon by the CVD method to be patterned to form a channel protective film 13 .
- phosphorus (P) serving as an n-type impurity is ion-implanted into the polycrystalline silicon film 20 using the channel protective film 13 as a mask to form two low-concentration n ⁇ -type source-drain regions 5 .
- the n ⁇ -source-drain regions 5 have an impurity concentration profile having a substantially flat distribution, which has an average impurity concentration of 5 ⁇ 10 17 cm ⁇ 3 and a maximum value in the vicinity of the center in the depth direction as shown in FIG. 2 A.
- n*-type source-drain regions 11 have an impurity concentration profile having a substantially flat distribution, which has an average impurity concentration of 1 ⁇ 10 17 cm ⁇ 3 and a maximum value in the vicinity of the center in the depth direction as shown in FIG. 2 A.
- the low-concentration n ⁇ -type source-drain regions 5 , the intermediate-concentration n*-type source-drain regions 11 and the high-concentration n + -type source-drain regions 12 are sequentially formed on the outside of the active layer 2 .
- activation is carried out by the laser annealing or the thermal annealing at a low temperature of lower than or equal to 600° C. Since the laser annealing is completed in a short time, there is no problem in that the impurity concentration profile varies.
- the thermal annealing at a low temperature is the same. Moreover, even if an inexpensive glass substrate is used as the insulating substrate 1 to reduce costs, there is no problem in that the glass substrate is thermally damaged.
- the gate electrode shields light in the semiconductor channel layer to allow light to be incident from the bottom of the array substrate. Therefore, the thin film transistors serve to have small light leak, so that it is possible to improve characteristics.
- the present invention should not be limited to the above described preferred embodiments.
- the coplanar and reverse stagger type TFTs have been described in the above preferred embodiments, the present invention may be applied to a stagger type TFT wherein the orders of the growth of films and patterning are reversed from the reverse stagger type TFT.
- the present invention may be applied to a p channel TFT.
- n-type source-drain region (n* region) having an intermediate concentration and a high activation rate between a low impurity concentration LDD region and a high impurity concentration n + source-drain region.
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Abstract
Description
Claims (18)
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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US20010055841A1 (en) * | 2000-04-17 | 2001-12-27 | Shunpei Yamazaki | Light emitting device and manufacturing method thereof |
US6515336B1 (en) * | 1999-09-17 | 2003-02-04 | Semiconductor Energy Laboratory Co., Ltd. | Thin film transistors having tapered gate electrode and taped insulating film |
US20030155594A1 (en) * | 2000-09-22 | 2003-08-21 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor display device and manufacturing method method thereof |
US6815719B2 (en) * | 2001-02-28 | 2004-11-09 | Hitachi, Ltd. | Field effect transistor and image display apparatus using the same |
US7141821B1 (en) * | 1998-11-10 | 2006-11-28 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device having an impurity gradient in the impurity regions and method of manufacture |
US20070019146A1 (en) * | 2000-08-31 | 2007-01-25 | Semiconductor Energy Laboratory Co., Ltd. | Display device and manufacturing method thereof |
US7235810B1 (en) | 1998-12-03 | 2007-06-26 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and method of fabricating the same |
US20080128702A1 (en) * | 2006-12-05 | 2008-06-05 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor Device |
US20090021661A1 (en) * | 2006-11-24 | 2009-01-22 | Shinzo Tsuboi | Thin-film transistor, thin-film transistor producing method, and display apparatus |
US20100244037A1 (en) * | 2009-03-25 | 2010-09-30 | Nec Lcd Technologies, Ltd. | Thin film transistor, its manufacturing method, and liquid crystal display panel and electronic device using same |
US8030658B2 (en) | 1998-11-25 | 2011-10-04 | Semiconductor Energy Laboratory Co., Ltd. | Method of manufacturing thin film transistor |
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