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US5992971A - Ink jet recording method and apparatus - Google Patents

Ink jet recording method and apparatus Download PDF

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Publication number
US5992971A
US5992971A US08/331,103 US33110394A US5992971A US 5992971 A US5992971 A US 5992971A US 33110394 A US33110394 A US 33110394A US 5992971 A US5992971 A US 5992971A
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Prior art keywords
recording
black
color
ink
inks
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English (en)
Inventor
Kiichiro Takahashi
Naoji Otsuka
Jiro Moriyama
Nobuyuki Kuwabara
Isao Ebisawa
Atsushi Arai
Hisao Yaegashi
Toshiharu Inui
Kentaro Yano
Yuji Akiyama
Hitoshi Sugimoto
Osamu Iwasaki
Daigoro Kanematsu
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Canon Inc
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Canon Inc
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Priority claimed from JP5270587A external-priority patent/JP3049683B2/ja
Priority claimed from JP5270597A external-priority patent/JP3058238B2/ja
Application filed by Canon Inc filed Critical Canon Inc
Assigned to CANON KABUSHIKI KAISHA reassignment CANON KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AKIYAMA, YUJI, ARAI, ATSUSHI, EBISAWA, ISAO, INUI, TOSHIHARU, IWASAKI, OSAMU, KANEMATSU, DAIGORO, KUWABARA, NOBUYUKI, MORIYAMA, JIRO, OTSUKA, NAOJI, SUGIMOTO, HITOSHI, TAKAHASHI, KIICHIRO, YAEGASHI, HISAO, YANO, KENTARO
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/21—Ink jet for multi-colour printing
    • B41J2/2107—Ink jet for multi-colour printing characterised by the ink properties

Definitions

  • the present invention relates to a color ink jet recording method and apparatus capable of recording color images with sharpness and high density, more particularly to color ink jet recording method and apparatus using color inks such as yellow, magenta, cyan or the like inks and black ink.
  • the present invention is applicable to an apparatus for a recording material such as paper, cloth, unwoven material, OHP sheet or the like, more particularly to a printer, copying machine, facsimile machine and another office equipment or mass-production equipment or the like.
  • An ink jet recording method is used for a printer, copying machine, facsimile machine or the like because of the low noise, low running cost, small size and easiness for the color printing.
  • the black image When the black image is printed on a color background, the problem with the black image is less remarkable, and therefore, the print quality is not remarkably deteriorated.
  • the black image exists independently of the color image, the print quality is degraded.
  • the black image is characters, the insufficient sharpness results in poor image quality.
  • the problem of the ink mixture can be improved to a certain. degree by using a so-called fine mode in which the image is formed by a plurality of main scanning operations, but the problem of the black image quality is not essentially solved as yet.
  • the improvement of the color recording quality by the satisfaction both of the prevention of the mixture among the black and color inks and the reduction of the feathering, particularly, the feathering of the black ink, is desired.
  • Japanese Laid-Open Patent Application No. 146355/1991 proposes that no recording is effected in the area of the boundary between the black part and the color part. However, with the method, the data to be recorded is changed.
  • Japanese Laid-Open Patent Application No. 158049/1992 proposes that a plurality of color recording heads and a character recording head are used, and the heads are selectively used depending on the nature of the image to be recorded.
  • the recording head dedicated to the character recording is required in addition to the already required plurality of color recording heads, with the result of the bulkiness and the high cost of the apparatus.
  • an ink jet recording method using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of the black ink comprising the steps of: generating multi-level black recording datum on the basis of a multi-level color recording datum of a discrimination pixel, wherein a ratio of generation of black recording datum in accordance with a multi-level color recording datum of a pixel marginal to the discrimination pixel; and recording a color image on the basis of the multi-level color recording datum and the multi-level black recording datum generated by the generating step.
  • a data processing method for recording with use of black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: obtaining a multi-level color recording datum of a pixel marginal to a discrimination pixel; and generating a multi-level black recording datum on the basis of a multi-level color recording datum of the discrimination pixel at a ratio in accordance with the multi-level color recording datum of the marginal pixel.
  • an ink jet recording method using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: generating multi-level black recording datum on the basis of a multi-level color recording datum of a discrimination pixel; converting the multi-level black recording datum generated by said generating step to a multi-level color recording datum in accordance with a multi-level recording datum of a pixel marginal to the discrimination pixel; and recording a color image on the basis of the thus converted multi-level color recording datum and the multi-level black recording datum.
  • a data processing method for recording with use of black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: generating multi-level black recording datum on the basis of a multi-level color recording datum of a discrimination pixel; converting the multi-level black recording datum generated by said generating step to a multi-level color recording datum in accordance with a multi-level recording datum of a pixel marginal to the discrimination pixel.
  • an ink jet recording apparatus using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink
  • said apparatus comprising: means for discriminating a color component of a pixel marginal to a discrimination pixel; determining means for determining a ratio of a black generation for the discrimination pixel in accordance with the color component discriminated by said discriminating means; generating means for generating a black component for the discrimination pixel on the basis of the black component and the color component; and ejecting means for ejecting the black ink and the color ink on the basis of the black component and the color component.
  • an ink jet recording apparatus using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink
  • said apparatus comprising: means for generating a multi-level black recording datum from a multi-level color recording datum of a discrimination pixel; means for converting a multi-level black recording datum of the discrimination pixel generated by said generating means to a multi-level color recording datum in accordance with multi-level color recording datum of a pixel marginal to the discrimination pixel; ejecting means for ejecting the black ink and the color ink on the basis of the multi-level color recording datum and multi-level black recording datum.
  • an ink jet recording method using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: detecting a duty of black image recording in a specified area on in a recording position of a recording material; changing a ratio of black image recording by mixture of a plurality of the color inks to black image recording by the black ink in a black image area, in accordance with the duty detected by said detecting means; and effecting recording on the basis of the ration changed by said changing means.
  • an ink jet recording method using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: discriminating a black image area adjacent to a color image; calculating a color recording duty in an area marginal to a black image area adjacent to the color image; deteterming a ratio of black image recording by mixture of a plurality of the color inks to black image recording by the black ink in the black image area, in accordance with a result of calculation of said calculating means; and effecting recording on the basis of the ratio of the black image recording determined by said determining means.
  • an ink jet recording apparatus using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink, said method comprising: means for detecting a duty of color image recording in a specified area on in a recording position of a recording material; means for changing a ratio of black image recording by mixture of a plurality of the color inks to black image recording by the black ink in a black image area, in accordance with the duty detected by said detecting means; and means for effecting recording on the basis of the ratio changed by said changing means.
  • an ink jet recording apparatus using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink, said method comprising: means for discriminating a black image area adjacent to a color image; means for calculating a color recording duty in an area marginal to a black image area adjacent to the color image; means for determining a ratio of black image recording by mixture of a plurality of the color inks to black image recording by the black ink in the black image area, in accordance with a result of calculation of said calculating means; and driving means for effecting recording on the basis of the ratio of the black image recording determined by said determining means.
  • an ink jet recording method using black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink comprising the steps of: recording in a color image area with the color inks; recording in a black image area with the black ink; and recording in the black image area with the color inks, at least the black image area recorded with the color inks is recorded with the black ink at a ratio in accordance with a marginal image.
  • a recorded product provided by black ink and a plurality of inks having different colors, which have ink penetration properties different from that of said black ink, said product comprising: color inks deposited on a color image area; black ink deposited on a black image area; and color inks deposited at least on the black image area, wherein the black image area recorded with the color inks has been recorded with the black ink at a ratio in accordance with a marginal image.
  • the amount of Bk data production produced from color data for one pixel can be changed in accordance with information of marginal pixel or pixels, and therefore, the recording data can be produced so that the color mixture and the color tone change is not remarkable.
  • the recording data can be handled on the basis of the multi-level information unchanged, and therefore, the amount of the Rk data gradually change at the interface between the color image and the black image, by which the color tone change is made less conspicuous.
  • the boundary between the color and the black is not easily produced, and therefore, the boundary is not remarkable. By doing so, the interface can be smoothly formed.
  • the color mixture at the boundary between the black image and the color image can be reduced, and the high black image without feathering can be produced.
  • FIG. 1 is a perspective view of an ink jet recording apparatus to which the present invention is applicable.
  • FIGS. 2(A) and 2(B) show a recording head of an ink jet recording apparatus to which the present invention is applicable.
  • FIG. 3 is a block diagram of a control circuit for an ink jet recording apparatus to which the present invention is applicable.
  • FIG. 4 is a block diagram for image processing to which the present invention is applicable.
  • FIG. 5 is a block diagram of an inside of a color printer to which the present invention is applicable.
  • FIG. 6 illustrates input (R, G, B)--output (C, M, Y) in an image processing.
  • FIGS. 7(A) and 7(B) illustrate an UCR process and black generation process.
  • FIGS. 8(A) and 8(B) show a tone reproducing property and correction table recording to recording density.
  • FIG. 9 illustrates a record density adjustment
  • FIG. 10 illustrates a discrimination pixel and marginal pixel in Embodiment 1.
  • FIG. 11 shows sequential operations for changing black production amount used in Embodiment 1.
  • FIG. 12 illustrates sequential operations for changing black production amount incorporating specific color component discrimination used in Embodiment 1.
  • FIG. 13 is an illustration of a color component to be discriminated illumination to Dmax and Dmin in Embodiment 1.
  • FIG. 14 is a table for black production amount determined on the basis of the relationship of Dmax and Dmin in Embodiment 1.
  • FIG. 15 is an illustration of a discrimination pixel and marginal pixel in Embodiment 2.
  • FIG. 16 illustrates sequential operations for converting black to color in Embodiment 3.
  • FIG. 17 is a perspective view of another ink jet recording apparatus to which Embodiment 4 of the present invention is applicable.
  • FIG. 18 is an illustration of a basic pattern of PCBk mask used for PCBk substitution.
  • FIG. 19 is a flow chart of operations in Embodiment 5.
  • FIG. 20 shows a relationship between a recording area and a specified area in Embodiment 5.
  • FIGS. 21(A)-21(C) are illustrations of example of a patterns of PCBk masks used in PCBk substitution.
  • FIG. 22 is an illustration of an example of a relationship of a black recording pixel and a color recording pixel of an original at a specified area.
  • FIG. 23 shows a relationship between a recording area and a specified area in Embodiment 6.
  • FIG. 24 is a flow chart of operation in an apparatus of Embodiment 7.
  • FIG. 25 is an illustration of a boundary detection sequence and a PCBk substitution sequence.
  • FIG. 18 shows an example, wherein 100% Bk is converted as follows:
  • the PCBk provided by this ratio is intended to make the color tone closer to 100% Bk as much as possible.
  • FIG. 1 is a perspective view of a recording apparatus to which an ink jet recording method of the present invention is usable.
  • a carriage 101 functions to carry a recording head 102 and a cartridge guide 103, and is scanningly movable along guiding shafts 104 and 105.
  • the recording paper 106 is fed into a main assembly of the apparatus by a pick-up roller 107, and is fed onto a sheet feeding roller 108 by an unshown pinch roller (not shown) and a sheet confining plate 109.
  • the usable ink cartridges include a color ink cartridge 110 containing yellow, magenta and cyan inks, and a black cartridge 111. These cartridges are inserted independently, and are brought into fluid communication with the recording head 102.
  • the yellow, magenta and cyan inks contained in the color ink cartridge 110 have high penetration speed into the recording paper or sheet so as to prevent ink mixture at the color boundary upon color image printing.
  • the black ink contained in the black ink cartridge 111 has a lower penetration speed as compared with the though color inks so as to provide high quality printing with less feathering and with high density.
  • FIGS. 2(A) and 2(B) show a recording head 102. It has, in its front side, a group of yellow, magenta, cyan and black ejection outlets. Each group has 24 yellow, Magenta and cyan ejection outlets, and 64 black outlets.
  • the space between adjacent different color nozzles is not less than the interval of the nozzle pitch of one color.
  • the nozzle interval is 70.5 mm, that is, the resolution is 360 dpi (dot per inch).
  • Each ejection outlet is in fluid communication with an ink passage which in turn is in fluid communication with a common liquid chamber.
  • Each ink passage is provided with an electrothermal transducer for producing thermal energy to eject a droplet of ink through the ejection outlet and electric wiring for supplying electric power thereto.
  • the electrothermal transducer (ejection heater) and electrode wiring are formed by film formation process on a substrate 201 of silicon or the like. By lamination of partition walls and top plate or the like of plastic resin material or glass material on the substrate, the ejection outlets, the ink passages and the common chamber are constituted. Further behind, driving circuit for driving the electrothermal transducer in accordance with the recording signal is printed on the substrate.
  • the plurality of ink passages may be constituted by an orifice plate having grooves and recesses for the common liquid chamber and partition walls, and the substrate, which are bonded to each other.
  • the top plate may be integrally formed from the material of polysulfone which is preferable, or another molding resin material.
  • Pipes 204-207 are extended out of a plastic member 208 (distributor) extending vertically from the silicone substrate, and are in fluid communication with passages, which are in fluid communication with the common liquid chamber.
  • the embodiment uses independent ink containers, one for the color inks, and the other for the black ink. It may be in the form of a disposable type recording head in which the ink container and the printing head are integral with each other.
  • the cyan, magenta and yellow inks contain 1% of Acetirenol EH so as to enhance the penetration power.
  • Another example of the additive includes another surfactant or alcohol or the like.
  • FIG. 3 is a block diagram of an electric control circuit of a color ink jet printer.
  • Designated by a reference numeral 301 is a system controller for controlling the entirety of the apparatus, and includes a microprocessor, a memory element (ROM) storing a control program, a memory element (RAM) used by the microprocessor for the operation thereof or the like.
  • a driver 302 functions to drive the recording or printing head in a main scan direction
  • a driver 303 functions to move in the sub-scan direction.
  • Designated by 304 and 305 are motors corresponding to the respective drivers and receive information relating to speed and distance from the driver.
  • a host computer 306 functions to transfer the information to the printed to the printing apparatus according to this embodiment.
  • a reception buffer 307 temporarily stores the data from the host computer 306, and keeps the data until the data is read from the system controller 301.
  • a frame memory 308 functions to convert the data to be printed to image data, and has a memory size required for the printing operation. In this embodiment, it can store the data for one page of the printing sheet. However, the present invention is not limited to this size of the frame memory.
  • a memory element 309 functions to temporarily store the data to be printed. The capacity of the memory depends on the number of nozzles of the recording head.
  • a print controller 310 functions to properly control the printing head in accordance with the instructions from the system controller, more particularly, it controls the ejection speed and the number of print data or the like.
  • a driver 311 functions to drive yellow ink nozzle (head) 312Y, a magenta ink nozzle (head) 312M, a cyan ink nozzle (head) 312C and a black ink nozzle (head) 312Bk
  • FIG. 4 is a block diagram illustrating this function, the image processor 500 comprises the following:
  • the function corresponds to a plurality of input data formats, and the input interface is provided both for SCSI 604 and Centronics 605.
  • the working memory 603 includes an output buffer for storing binarized data.
  • color image data used in the computer are represented by intensities (light quantities) of R, G and B.
  • the same colors are represented by quantities of ejection (density) of cyan (C), magenta (M), yellow (Y) which are complementary colors relative to R, G, B. Therefore, it is necessary to convert R, G and B data supplied from the computer into C, M, Y density data through one or another method.
  • the density can be obtained by logarithm conversion of a reciprocal of reflection ratio, and therefore, reciprocals of R, G, B (light quantity) data are converted to logarithmic data, thus producing image density data.
  • the density data after conversion C, M, Y are converted through the following equations (1):
  • UCR means that an achromatic component not contributable to the color is removed at a certain ratio from the values of C, M and Y obtained from equation (1) or (1').
  • Black production or generation means that the black is added at a certain ratio to compensate for the removed achromatic component.
  • FIG. 7 shows the behaviors in the UCR and black production processes.
  • FIG. 7A shows the densities of C, M, Y obtained by equation (1) or (1') and UCR component therein (70% of minimum Y in this embodiment).
  • FIG. 1B shows the densities C', M', Y' and K' after UCR and black generation processes as shown in FIG. 7A.
  • the amounts of UCR and black generation are 70% of achromatic component G.
  • the values are empirically determined.
  • the ink densities after the UCR and black generation processes are as follows:
  • au is an amount of UCR and as is a coefficient determining the black generation amount.
  • the density in the high density portion is made higher than the case in which only cyan, magenta and yellow colors are used, and therefore, better tone reproducibility is provided.
  • the parameters P11-P33 used in the above equation are determined such that the differences between the input image colors represented by R, G and B and the colors represented by C', M' and Y', are minimum.
  • Bk min (C, M, Y).
  • Bk 2 the secondary order of Bk (Bk 2 ).
  • the second order term is not influential in a high light portion in the image data, but the influence is increased with the increase of the density.
  • the UCR and the black generation processes are not effected for the light portion of the image, but they are effected for a portion having a density higher than a predetermined density.
  • the output ⁇ conversion function is to convert the ink densities C', M', Y', K' provided by the above-described UCR, black generation and masking functions, and in the function, three tables for the tone correction, lightness adjustment and color balance, respectively, are combined.
  • the tone correction the linear recording density is the object.
  • the tone gradation property of the density of the record is different depending on the used ink, size of the ink droplets, the material of the print sheet and in addition the method of tone gradation simulation process.
  • the method of correction is such that a correction table for the input image density is produced so that the recording density is linear, beforehand.
  • the ink densities C', M', Y', K' provided by the above-described color correction functions are corrected by this correction table.
  • the ink densities C", M", Y", K" thus corrected are supplied to the tone gradation simulation process.
  • the correction tables are prepared for each color.
  • FIG. 8A shows the tone gradation property of the recorded density without this correction
  • FIG. 8B shows the correction (conversion) table therefor.
  • the lightness adjustment is to adjust the lightness of the recorded image.
  • the ink density is uniformly changed as shown in FIG. 9.
  • Color balance means the conversion of the ink density for each color, independently.
  • the tone gradation process effects the simulation of the halftone gradation so that it can be represented by the number of dots per unit area, corresponding to the density of the image.
  • binary data c, m, y, k are produced for the multi-level C", M", Y", K".
  • the binary data are used as print data 308 in FIG. 3.
  • dither method or error dispersion method or the like are known.
  • the error dispersion method is widely used because good tone gradation can be provided without deteriorating the apparent resolution of the image.
  • the ratio of black generation in the UCR and black generation processes is changed in accordance with the marginal image density data.
  • the density data for C, M, Y, K for each pixel are determined through the UCR and black generation processes.
  • the amount deemed as the UCR component in the UCR process is changed in accordance with the image density data in the marginal area. More particularly, au and as in equation (2) are a function having a parameter of marginal density data (C, M, Y).
  • an address 22 is a discrimination pixel.
  • a density data for a pixel marginal to the discrimination pixel for example, in other words, C, M, Y provided by the equation (1) or (1') are fetched.
  • the black part is dominant when the three values are close to each other, and the color (C, M, Y) component is relatively small. When they are equal, all are replaced with black. Therefore, the black character data have the maximum density for any colors, and the densities are equal so that the data are converted to black.
  • the color component of the pixel at the address 11 can be discriminated on the basis of the density data.
  • another marginal pixel is discriminated on the basis of the image data.
  • the color components in the marginal pixels are determined.
  • the amount of black generation in the discrimination pixel that is, the proper ratio of the black generation, can be controlled properly.
  • FIG. 11 shows sequential operations for changing the black generation amount for the discrimination pixel on the basis of the color component of the marginal pixels.
  • the density data for the marginal pixels and the discrimination pixel are read.
  • the degree of the reading can be selected in accordance with the area to be discriminated, but at least one marginal pixel can be discriminated.
  • the discrimination is made as to the color component of the marginal pixel. It is determined from the density data as to how to the color components of the pixel are changed through the UCR and black generation processes.
  • the ratio of the black generation amount G is determined in accordance with the color components. In FIG. 11, there are a black part, white part and color part (three in total). If at least one color pixel exists in the marginal pixels, Gc is selected (step 4). If the marginal pixels do not include any color pixel but include at least one black pixel, Gb is selected (step 3). If there is no color pixel nor black pixel, It is deemed as a white part, and Gw is selected (step 5). The UCR process and black generation process are executed in accordance with the ratio of the black generation amount determined in steps 3-5 (at step 6).
  • Gb represent the maximum level (conversion all to black). By doing so, the quality of print of independent black character or the like is not deteriorated.
  • Gc is changed in accordance with the amount of the color pixels in the marginal area. With the increase of the color pixel amount, Gc decreases. With the decrease of the amount of the color pixels, Gc increases. In the case of Gw, the discrimination pixel stands alone, and therefore, the consideration to the color mixture with the marginal pixel is not required to be considered, and the maximum level (conversion all to black) is used.
  • the discrimination of the marginal pixel (whether black or color) will be discriminated.
  • the density data for the discrimination pixel and the marginal pixel is read.
  • the degree of reading can be selected in accordance with the area to be discriminated.
  • At least one pixel datum can be discriminated.
  • the difference between Dmax and Dmin is calculated as Dij.
  • black generation amount G is determined on the basis of Dij using a table which will be described hereinafter.
  • the UCR process and black generation process are carried out, thus determining the color components of the discrimination pixel.
  • FIG. 13 shows the ratios of black and color in a pixel for which the density is represented in 8 gradations (an increment of 12.5%, although it is rounded in the Figure). Larger Dmax and Dmin mean higher density. With increase of Dmax, the black or color component is high, and on the contrary, smaller Dmax means decrease of black and color components toward white. With increase of Dmin, the black component increases, and the black component decreases with decrease of Dmin.
  • the color component increases toward upper right portion, that is, the color component increases with increase of the difference between Dmax and Dmin.
  • the color component of the pixel can be determined on the basis of Dij which is the difference between Dmax and Dmin.
  • FIG. 14 shows a table corresponding to Dij.
  • the values given in this Figure are black generation amount G.
  • the table is used in step 15 in FIG. 12 to determine the amount of black generation.
  • the table is in the form of a two-dimensional table (Dmax and Dmin).
  • the table may contain only one parameter, i.e., Dij. As described hereinbefore, the color component increases with increase of Dij, and the color component decreases with decrease thereof.
  • the discrimination is carried out on the basis of a plurality of marginal pixels.
  • the density data (C, M and Y) at the address 11 which is a pixel marginal to the discrimination pixel. are fetched, and the maximum level and the minimum level thereof are determined.
  • a difference is determined from the maximum level to the minimum level, and the difference is D11.
  • a difference between the maximum and the minimum in the marginal dots are determined:
  • the values Dij obtained by the equation (5) correspond to step 14 in FIG. 12.
  • the black generation amount of the discrimination pixel is determined on the basis of Dij, wherein the black generation amount is determined at step 15 in FIG. 12 using the pixel having the largest color component, i.e., the largest Dij.
  • the black generation amount is determined on the basis of the color component of the color pixel. Therefore, the optimum black generation amount can be determined for each pixel such that the color mixture is not a problem at the boundary between the color and the black and such that the density of the black characters or the like is not lowered.
  • the optimum black generation amount is determined on the basis of the color component of a marginal pixel discriminated from the color density of the marginal pixel. Since the determination is made on the basis of the multi-level information, the color mixture can be suppressed because the black is generated so that the color tone is not steeply changed when the black image area is recorded in contact with the color image area. In addition, for the usual black image area, the black ink producing less feathering can be used. Thus, high quality black record and high quality color record can be simultaneously accomplished.
  • the black generation amount for the discrimination pixel is changed in accordance with the color component of the marginal pixel similarly to Embodiment 1, but additionally, the degree of influence is changed on the basis of the distance between the discrimination pixel and the marginal pixel in this embodiment.
  • FIG. 15 shows a relationship between the discrimination pixel and the marginal pixel. Address 33 has the discrimination pixel. Some marginal pixels are discriminated, but the degree of influence of the color component is changed depending on the distance from the discrimination pixel. For example, in FIG. 15, the degree of influence by the marginal pixel 1 is 100%, and the degree of influence of the marginal pixel 2 is 50%.
  • the density data of the discrimination pixel and the marginal pixels are read.
  • the color component of the pixel is discriminated from Dmax and Dmin.
  • a difference between Dmax and Dmin is calculated as Dij.
  • the values of D22, D23, D24, D32, D34, D42, D43 and D44 are used without change.
  • halves of D11, D12, D13, D14, D15, D21, D25, D31, D35, D41, D45, D51, D52, D53, D54 and D55 are used.
  • the highest Dij among them is used to determine the black generation amount G with a table which will be described hereinafter, at step 15.
  • the UCR process and black generation process are carried out to determine the color component of the discrimination pixel.
  • the marginal pixel is divided into two areas. More effectively, it may be divided into a larger number of areas. In such a case, the degrees of influence are changed at a larger number of steps in accordance with the distance between the discrimination pixel and the marginal pixel, by which the UCR process and the black generation process are carried out more effectively.
  • the degree of influence of the marginal pixels can be changed, and the black generation amount is changed in accordance with the color components of the marginal pixels, the color tone change at the boundary between the color and the black can be smoothed. Therefore, the amount of black generation can be more effectively determined in terms of the color mixture or the like at the boundary.
  • a black ink producing less feathering can be used, so that both of the high quality black recording and the high quality of the color recording can be accomplished simultaneously.
  • the black is substituted by color in accordance with the marginal pixel.
  • the UCR and black generation processes are carried out, and thereafter, the black data are re-changed to color data.
  • the amount of black is adjusted after the color components are determined, and therefore, the color density is not influenced at the boundary between the color and the black, so that the amount of black can be assuredly limited at the boundary.
  • the discrimination process after the UCR and black generation processes will be described.
  • the UCR process and black generation process are carried out to determine the color components for the respective pixels.
  • the density data of the discrimination pixel and the marginal pixels are read.
  • the color components of the marginal pixels are discriminated. If there is no color, the color conversion from the black is not carried out, and this sequence ends. If at least one color is in the marginal pixels, the black color is converted.
  • the black is converted to color, but it is a possible alternative that the conversion amount may be predetermined, and all the black is converted to color (C, M, Y). Further alternatively, only a certain percentage, for example, 50% is changed to color.
  • the conversion amount may be changed in accordance with the color components of the marginal pixels.
  • Combination with the second embodiment is a still possible alternative by which the amount of conversion from the black to the color is determined on the basis of the color components of the plurality of marginal pixels.
  • the black is converted to the color in accordance with the color component of the marginal pixels, by which the defects attributable to the mixture between black and color at the boundary can be controlled.
  • FIG. 17 schematically shows a color ink jet printer to which the present invention is applicable. It comprises a yellow ink recording head 1y, an magenta ink recording head 1m, a cyan ink recording head 1c, a first black ink recording head 1b, a second black ink recording head 1k. It further comprises a carriage 2 for carrying the recording heads, a flexible cable 3 for feeding the electric signals from the main assembly of the printer to the recording heads, a cap unit 4 having ejection recovery means, capping members 5y, 5m, 5c, 5k for the recording heads 1y, 1m, 1c, 1k, and a wiper blade 6 of rubber material.
  • the structure of the nozzles of the recording heads 1y, 1m, 1c and 1k are fundamentally the same as those of the recording head 102.
  • Each recording head has 128 ejection outlets, and approx. 40 ng ink is ejected through each of the recording heads 1y, 1m and 1c, and approx. 80 ng ink is ejected from the nozzle of the recording head 1k.
  • the ink having higher penetration speed into the recording sheet is used, and ink having low penetration speed into the recording sheet is used for the recording head 1k.
  • the present invention is applicable to such a printer.
  • the same size recording heads are arranged in parallel, and therefore, the recording speed is higher.
  • the black generation amount and the black amount are changed in relation to the UCR. and black generation processes.
  • binary processing is usable. With the binary process in the tone gradation process 505 in FIG. 4, it is possible that the binary process is not effected independently for respective colors, but the color components of the marginal pixels are discriminated similarly to the UCR process and the black generation process, and the binary process is changed in accordance with the color component of the marginal pixel. For example, the binary masking is changed in accordance with the color component of the marginal pixel, for example.
  • the defect at the boundary between the black and color can be limited similarly to Embodiments 1, 2 and 3, so that the smooth change in the color tone is possible at the boundary.
  • the black is not substituted by PCBk on the basis of detection at the boundary, but before the boundary is formed, that is, before the binary process, the ratio of production of the multi-level black image data is changed in the UCR process for generating Bk data from C, M, Y color data. Therefore, at the interface between the color image area and the black image area, the smooth tone change is accomplished without sudden tone change, and therefore the defect in the boundary is less conspicuous.
  • FIG. 19 is a flow chart of fifth embodiment.
  • step 1 data is transferred from host computer 301, and the data stored in the reception buffer 307 are read by the system controller 301.
  • the data read at step 1 are stored for each color in C, M, Y and Bk frame memories 308, at step 2.
  • step 3 the area of record is divided into specified areas M, and in the areas M, the color recording duty is calculated. More specifically, as shown in FIG. 20, the record data for one page of A4 size stored in the frame memory, are divided into specified areas M comprising 16 pixels (4 ⁇ 4 dots), and the numbers of C, M, Y record pixels each specified area M are counted, and the color dot duty (color pixel number/(16--black pixel number)), is calculated.
  • step 4 in accordance with the duty of the color dot, it is determined how much black record pixel is added to PCBK for the black data in the specific region. An example will be described.
  • PC8k pattern is shown in accordance with the color duty.
  • An example of the pattern will be described hereinafter.
  • the mixture process for mixing the black dots by Bk ink and the PCBk dots by the color inks is carried out.
  • the color duty is less than 25%
  • the black pixel is produced only by black ink.
  • the color data conversion is effected using a mask PCBk 1 shown in FIG. 21A.
  • a mask PCBk 2 shown in FIG. 21B is used.
  • a mask PCBk 3 shown in FIG. 21C is used.
  • the data for Bk, C, M, Y are converted and stored to the buffers for the respective colors.
  • the recording operation is carried out in the known manner.
  • the ratio of PCBk in a black pixel is increased with the increase of the color duty around the black pixel, and when the color duty around the black pixel is low, the black pixel is recorded only by the black ink.
  • the ratio of the black ink is reduced when the color duty is large, which means a higher possibility of color mixture, by which the mixture or seeping between black image and color image is reduced, and when the color duty is low, the black ink is used as much as possible, thus the non-naturality resulting from the change of the color tone is reduced.
  • This process is carried out by software in the system controller 301.
  • the process is not limited to this type, and for example, a hardware electric circuit can be used for the purpose of higher process speed.
  • the pixel pitch P is approx. 70.56, and the record density is 360 dpi. Therefore, the record pixel for recording A4 full size is approx. 2600 in the lateral direction, and approx. 3600 in the longitudinal direction.
  • the number of specified areas M is approx. 650 in the lateral direction and approx. 900 in the longitudinal direction since each area comprises 4 ⁇ 4 pixels.
  • the ratio of the black ink pixel in the PCBk is changed at the threshold level of color duty of 25%, but this is not limiting in this invention.
  • a frame buffer covering one full page is used, but the present invention is applicable when a line buffer in place of the frame buffer is used.
  • the color duty in the area marginal to the black image is discriminated, and in accordance with the result of the discrimination, the ratio of the black ink in the PCBk constituted by a plurality of color inks, and therefore, it is possible that the tone change by the PCBk is less conspicuous.
  • the good record quality with less feathering in the black region is realized, and the record quality with less ink mixture between black and color is accomplished. Accordingly, the high quality black record and high quality color record are accomplished simultaneously.
  • the recording area is divided into specific areas M.
  • the boundary between adjacent specific areas M is also a boundary between black pixel and color pixel, the area containing only black pixels is discriminated as having low color duty, and therefore, the black data are all for black ink. In such a case, it is desirable that the information around the specific area M is incorporated.
  • FIG. 23 An example is shown in FIG. 23, in which wider specified areas are determined (containing 9 specified areas M, for example), and the PCBk in the specified area M is determined in accordance with the color duty in the wide area.
  • the time required for the processing is longer than in Embodiment 1, but the better processing is assured.
  • FIG. 24 is a flow chart illustrating Embodiment 7.
  • the data stored in the reception buffer 307 are processed by the system controller 301.
  • the data is transferred from the host computer 306, and the stored data is read out.
  • the read data are converted and stored for each color in respective frame memories 308 for C, M, Y, Bk.
  • the boundary between the color image data and the black image data is detected.
  • the black data is noted, and the discrimination will be made as to whether the black data are directly adjacent to the color data. If so, step 10 is executed. If not, step 13 is executed.
  • the boundary pixel is noted, and color duty is calculated for 7 ⁇ 7 specified areas.
  • the PCBk for the noted pixel is determined in accordance with the duty, and the information is temporarily stored in the buffer.
  • a predetermined PCBk mask is used in accordance with PCBk determined similarly to Embodiment 1 to effect the mixing process by which black dots by the black ink and the black dot by the color inks are mixed.
  • the Bk, C, M and Y data are stored in the buffers for the respective colors, and at step 14, the known recording operation is carried out.
  • step 3 the description will be made as to a boundary detection sequence for detecting black image area in contact with the color image area (step 3) and a process sequence for the Bk ink dot and the black dot by color inks.
  • Y, M or C data is selected from original image data (Bk, Y, M, C) to be recorded.
  • the selected data are used as color data and temporarily stored in the buffer.
  • bold data are produced by expanding by 4 bits in the vertical and horizontal directions, and the resultant data are stored in the buffer.
  • the operation is carried out by drug shift which is a function of the gate array. While shifting the address, the original data or current data are selected, and the original data are bolded in the shift direction. By effecting these operations in the upperward, bottomward, leftward and rightward directions, by which color data bolded in the four directions are generated.
  • the bold data and black original data are passed through AND gate, and the data are extracted as Bk data for PCBk conversion at the boundary.
  • the extracted conversion data and PCBk mask pattern (conversion mask) set for the respective colors are passed through AND gate to generate the data to be added for the PCBk process.
  • the PCBK data for respective colors and original data are passed through an OR gate to produce final image data. Since the PCBk is produced Bk data, and therefore, the PCBk conversion data are extracted from the original data.
  • the PCBk data are reversed, and passed through an AND gate with the Bk original data, thus removing the PCBk data from the original data. Furthermore, the data are passed through an OR gate with the PCBk data for Bk, thus producing final Bk image data.
  • the amount of bold for the color data is changed, by which the width of PCBk conversion can be controlled.
  • the direction at the boundary between the black image area and the color image area can be detected.
  • the boundary between the color and black are detected independently from each other, so that the proper PCBk can be selected for the respective colors.
  • the boundary between the color and black where the color mixture or seeping easily occurs is detected beforehand, and is processed. Therefore, the original black data can be converted efficiently to the PCBk data.
  • the recording head has one line of ejection outlets for ejecting different color inks, but the present invention is not limited to this type.
  • a plurality of same size recording heads for ejecting different color inks may be arranged laterally on a carriage, as described in Embodiment 4. The carriage is moved in a direction along which the heads are arranged. In this case, since the same size recording heads are arranged in parallel, the recording speed is increased.
  • the proper PCBk conversion is selected in accordance with the color image duty. By doing so, the color mixture and the tone change due to the PCBk can be minimized.
  • the black image recording can be carried out with less feathering, and the mixture between black and color can be minimized, simultaneously.
  • the discrimination of the image, processing, the conversion of the image data, the substitution of the data are carried out all by the controller in the recording apparatus on the basis of the data received by the host computer, but the present invention is not limited to this system.
  • control and processing are all carried out by an external apparatus such as a printer driver, and the image record data are received after the substitution process for the pixels, are received.
  • the external device connected to the recording apparatus is a computer in most cases, but the processing capacity of the CPU and the RAM capacity are better in the host computer.
  • the discrimination of the image data may be carried out by the host computer, and the conversion of the image data may be carried out by the printer (function showing).
  • the recording head described in the foregoing uses electrothermal transducers to produce a bubble in the ink to eject the ink.
  • the present invention is also applicable to an ink jet recording method using electromechanical (piezoelectric) elements.
  • the present invention is particularly suitably usable in an ink jet recording head and recording apparatus wherein thermal energy by an electrothermal transducer, laser beam or the like is used to cause a change of state of the ink to eject or discharge the ink. This is because the high density of the picture elements and the high resolution of the recording are possible.
  • the typical structure and the operational principle are preferably the ones disclosed in U.S. Pat. Nos. 4,723,129 and 4,740,796.
  • the principle and structure are applicable to a so-called on-demand type recording system and a continuous type recording system.
  • it is suitable for the on-demand type because the principle is such that at least one driving signal is applied to an electrothermal transducer disposed on a liquid (ink) retaining sheet or liquid passage, the driving signal being enough to provide such a quick temperature rise beyond a departure from nucleation boiling point, by which the thermal energy is provided by the electrothermal transducer to produce film boiling on the heating portion of the recording head, whereby a bubble can be formed in the liquid (ink) corresponding to each of the driving signals.
  • the liquid (ink) is ejected through an ejection outlet to produce at least one droplet.
  • the driving signal is preferably in the form of a pulse, because the development and contraction of the bubble can be effected instantaneously, and therefore, the liquid (ink) is ejected with quick response.
  • the driving signal in the form of the pulse is preferably such as disclosed in U.S. Pat. Nos. 4,463,359 and 4,345,262.
  • the temperature increasing rate of the heating surface is preferably such as disclosed in U.S. Pat. No. 4,313,124.
  • the structure of the recording head may be as shown in U.S. Pat. Nos. 4,558,333 and 4,459,600 wherein the heating portion is disposed at a bent portion, as well as the structure of the combination of the ejection outlet, liquid passage and the electrothermal transducer as disclosed in the above-mentioned patents.
  • the present invention is applicable to the structure disclosed in Japanese Laid-Open Patent Application No. 123670/1984 wherein a common slit is used as the ejection outlet for plural electrothermal transducers, and to the structure disclosed in Japanese Laid-Open Patent Application No. 138461/1984 wherein an opening for absorbing pressure waves of the thermal energy is formed corresponding to the ejecting portion. This is because the present invention is effective to perform the recording operation with certainty and at high efficiency irrespective of the type of the recording head.
  • the present invention is applicable to a serial type recording head wherein the recording head is fixed on the main assembly, to a replaceable chip type recording head which is connected electrically with the main apparatus and can be supplied with the ink when it is mounted in the main assembly, or to a cartridge type recording head having an integral ink container.
  • the provisions of the recovery means and/or the auxiliary means for the preliminary operation are preferable, because they can further stabilize the effects of the present invention.
  • preliminary heating means which may be the electrothermal transducer, an additional heating element or a combination thereof.
  • means for effecting preliminary ejection (not for the recording operation) can stabilize the recording operation.
  • the recording head mountable may be a single head corresponding to a single color ink, or may be heads corresponding to a plurality of ink materials having different recording colors or densities.
  • the present invention is effectively applicable to an apparatus having at least one of a monochromatic mode mainly with black, a multi-color mode with different color ink materials and/or a full-color mode using the mixture of the colors, which may be an integrally formed recording unit or a combination of plural recording heads.
  • the ink has been liquid. It may be, however, an ink material which is solidified below the room temperature but liquefied at the room temperature. Since the ink is controlled within the temperature not lower than 30° C. and not higher than 70° C. to stabilize the viscosity of the ink to provide the stabilized ejection in usual recording apparatus of this type, the ink may be such that it is liquid within the temperature range when the recording signal is applied.
  • the present invention is applicable to other types of ink. In one of them, the temperature rise due to the thermal energy is positively prevented by consuming it for the state change of the ink from the solid state to the liquid state. Another ink material is solidified when it is left unused, to prevent the evaporation of the ink.
  • the ink upon the application of the recording signal producing thermal energy, the ink is liquefied, and the liquefied ink may be ejected.
  • Another ink material may start to be solidified at the time when it reaches the recording material.
  • the present invention is also applicable to such an ink material as is liquefied by the application of the thermal energy.
  • Such an ink material may be retained as a liquid or solid material in through holes or recesses formed in a porous sheet as disclosed in Japanese Laid-Open Patent Application No. 56847/1979 and Japanese Laid-Open Patent Application No. 71260/1985. The sheet is faced to the electrothermal transducers. The most effective one for the ink materials described above is the film boiling system.
  • the ink jet recording apparatus may be used as an output terminal of an information processing apparatus such as computer or the like, as a copying apparatus combined with an image reader or the like, or as a facsimile machine having information sending and receiving functions.

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  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Particle Formation And Scattering Control In Inkjet Printers (AREA)
  • Facsimile Image Signal Circuits (AREA)
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JP5270587A JP3049683B2 (ja) 1993-10-28 1993-10-28 カラーインクジェット記録方法
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EP0650840A2 (de) 1995-05-03
ATE180440T1 (de) 1999-06-15
DE69418674D1 (de) 1999-07-01
DE69418674T2 (de) 1999-10-21
EP0650840A3 (de) 1995-09-13
EP0650840B1 (de) 1999-05-26

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