TWI677629B - Electric blower and electric vacuum cleaner with electric blower - Google Patents
Electric blower and electric vacuum cleaner with electric blower Download PDFInfo
- Publication number
- TWI677629B TWI677629B TW106146187A TW106146187A TWI677629B TW I677629 B TWI677629 B TW I677629B TW 106146187 A TW106146187 A TW 106146187A TW 106146187 A TW106146187 A TW 106146187A TW I677629 B TWI677629 B TW I677629B
- Authority
- TW
- Taiwan
- Prior art keywords
- wing
- diffusion
- fan
- wings
- electric blower
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/0563—Bearings cartridges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
- F04D29/444—Bladed diffusers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Electric Suction Cleaners (AREA)
Abstract
在廣風量區域中而為高效率並且為小型輕量同時噪音以及翼通過頻率噪音亦為小而音質為佳的電動送風機,在對於成形量產時之性能參差作抑制的狀態下來作提供,並且提供一種在廣風量區域中而將吸引力作了提昇的小型且運轉音為小而音質為佳之電動吸塵器。 In the wide air volume area, the electric blower is highly efficient and small and lightweight, and the noise and wing pass frequency noise are also small and the sound quality is good. It is provided in a state of suppressing the performance variation during mass production and Provided is a small-sized electric vacuum cleaner that has improved attractiveness in a wide air volume area, has a small operating sound, and has a good sound quality.
係具備有:電動機,係具備有轉子以及定子;和殼體,係使其中一端開口並收容前述電動機;和旋轉軸,係被設置於前述轉子處;和旋轉翼,係被固定於該旋轉軸處;和區劃板,係被配置在該旋轉翼之前述電動機側處;和複數之擴散翼,係被設置在前述殼體之開口側處的前述旋轉翼之外周部處;和風扇箱體,係覆蓋前述擴散翼,前述擴散翼,係藉由鄰接翼而形成喉道部,前述喉道部,係被形成於較鄰接翼之翼弦長之中央而更後緣側處,前述擴散翼之枚數,係為15~17枚。 The system includes: a motor including a rotor and a stator; a housing having one end opened to accommodate the motor; a rotating shaft provided at the rotor; and a rotating wing fixed to the rotating shaft. And a division plate arranged at the aforementioned motor side of the rotary wing; and a plurality of diffusion wings arranged at the outer periphery of the rotary wing provided at the opening side of the casing; and a fan case, The diffusion wings cover the diffusion wings. The throats are formed by adjoining wings. The throats are formed at the trailing edge side of the wings, which is closer to the center of the chord length of the adjacent wings. The number is 15 ~ 17.
Description
[0001] 本發明,係有關於電動送風機及搭載有此電動送風機的電動吸塵器。[0001] The present invention relates to an electric blower and an electric vacuum cleaner equipped with the electric blower.
[0002] 作為先前技術之送風機,係在日本專利第5903756號公報(專利文獻1)中有所揭示。 [0003] 在此專利文獻1中,係記載有「一種真空吸塵器所使用之離心壓縮機,係具備有扇葉車和擴散器,並在低流量與高流量之間而動作,流體,在前述低流量中,係從前述扇葉車而以第1流動角來流出,在前述高流量中,係從前述扇葉車而以第2流動角來流出,前述第1流動角與前述第2流動角之差,係至少為20度,擴散器,係具備有複數之半徑方向葉(vane),為了進行在前述低流量與前述高流量之間而不使失速發生之正的壓力回復,前述半徑方向葉之葉片的枚數,係為15~20,前述半徑方向葉之實度,係為0.6~0.8,前述半徑方向葉之從葉入口起直到扇葉車出口為止的半徑比,係為未滿1.5,前述扇葉車,係在前述低流量以及前述高流量之雙方中,以超過80krpm之速度來旋轉」的內容。 [先前技術文獻] [專利文獻] [0004] [專利文獻1] 日本專利第5903756號公報[0002] Japanese Patent No. 5903756 (Patent Document 1) is disclosed as a blower of the prior art. [0003] This Patent Document 1 describes "a centrifugal compressor used in a vacuum cleaner, which is provided with a fan van and a diffuser, and operates between a low flow rate and a high flow rate. In a low flow rate, it flows out from the fan van at a first flow angle. In a high flow rate, it flows out of the fan van at a second flow angle. The first flow angle and the second flow flow. The angle difference is at least 20 degrees. The diffuser is provided with a plurality of radial vanes. In order to perform a positive pressure recovery between the aforementioned low flow rate and the aforementioned high flow rate without stalling, the aforementioned radius The number of directional leaves is 15 to 20, and the actual degree of the radial direction leaves is 0.6 to 0.8. The radius ratio of the radial direction leaves from the leaf entrance to the fan van exit is not If it is over 1.5, the fan blade car rotates at a speed exceeding 80krpm in both the low flow rate and the high flow rate. [Prior Art Document] [Patent Document] [0004] [Patent Document 1] Japanese Patent No. 5903756
[0005] 電動吸塵器,由於係會起因於濾網的堵塞和清掃對象之地板的材質等之運轉條件,而使動作風量作大幅度的改變,因此,係對於在廣泛的風量範圍內吸引力均為強的電動送風機有所需求。又,根據葉輪之扇葉枚數與旋轉數之乘積所求取出的翼通過頻率噪音,係與運轉時之音質有所相關,而要求能夠將其降低。 [0006] 附有扇葉之擴散器,雖然能夠在設計點風量處而進行優秀的壓力回復,但是,在非設計點風量處,起因於擴散器扇葉之入口角與空氣流之朝向擴散器的流入角之不一致,擴散器性能係會降低。因此,係有著電動吸塵器之吸引力雖然在設計點風量處係為高但是在非設計點風量處則會降低的問題。 [0007] 像是無線直立型或者是自律行走型一般之藉由電池(2次電池)來驅動的吸塵器,電動送風機之消耗電力係為小,最大風量亦為小。因此,係有著在濾網堵塞時塵埃搬送能力會降低而吸塵器之吸引力降低的問題。進而,無線直立型或者是藉由電池(2次電池)來驅動的吸塵器,係對於小型且輕量化一事有所需求,對於被搭載於吸塵器處之電動送風機,係要求能夠同時達成「在廣風量範圍內而吸引力為強」、「小型」、「運轉時之翼通過頻率噪音為小」的目標。 [0005] The electric vacuum cleaner greatly changes the operating air volume due to the operating conditions such as the clogging of the filter screen and the material of the floor to be cleaned. Therefore, it is attractive for a wide range of air volume. There is a demand for strong electric blowers. In addition, the wing passing frequency noise obtained from the product of the number of fan blades and the number of rotations of the impeller is related to the sound quality during operation, and it is required to be able to reduce it. [0006] Although the diffuser with a fan blade can perform excellent pressure recovery at the design point air volume, at the non-design point air volume, it is caused by the inlet angle of the diffuser fan blade and the direction of the air flow toward the diffuser. If the inflow angle is not the same, the performance of the diffuser will be reduced. Therefore, although the attractive force of the electric vacuum cleaner is high at the design point air volume, it is reduced at the non-design point air volume. [0007] Generally, a vacuum cleaner driven by a battery (secondary battery), such as a wireless upright type or a self-propelled walking type, has a small power consumption and a maximum air volume. Therefore, there is a problem that when the filter is clogged, the dust transfer ability is reduced and the attractive force of the vacuum cleaner is reduced. Furthermore, a wireless upright type or a vacuum cleaner driven by a battery (secondary battery) requires a small size and light weight. For an electric blower installed in a vacuum cleaner, it is required to simultaneously achieve "in a wide air volume" Within the range, the attraction is strong "," small ", and" the wing passing frequency noise during operation is small ".
專利文獻1,係記載有「擴散器,係具備有複數之半徑方向葉(vane),為了進行在前述低流量與前述高流量之間而不使失速發生之正的壓力回復,前述半徑方向葉之葉片的枚數,係為15~20,前述半徑方向葉之實度,係為0.6~0.8,前述半徑方向葉之從葉入口起直到扇葉車出口為止的半徑比,係為未滿1.5」的內容,在專利文獻1中,係記載有一種搭載有擴散器之離心壓縮機。被搭載於離心壓縮機處之擴散器,係能夠得到在運轉範圍內而不使失速發生之正的壓力回復。另外,係記載有「實度係以0.6~0.65之範圍為佳」的內容。於此,實度,係為將「擴散翼之翼弦長」除以「在擴散翼入口半徑處之鄰接翼間之圓周方向距離(安裝間隔)」所得到之值。 Patent Document 1 describes "the diffuser is provided with a plurality of radial vanes, and in order to perform a positive pressure recovery between the low flow rate and the high flow rate without causing stall, the radial direction vanes The number of blades is 15 to 20, and the actual degree of the radial direction leaf is 0.6 to 0.8. The radius ratio of the radial direction leaf from the leaf entrance to the fan van exit is less than 1.5. "Patent Document 1 describes a centrifugal compressor equipped with a diffuser." The diffuser mounted on the centrifugal compressor can obtain a positive pressure recovery within the operating range without causing stall. In addition, it states that "the actual degree is preferably in the range of 0.6 to 0.65". Here, the real degree is a value obtained by dividing "the wing chord length of the diffusion wing" by "the circumferential distance between adjacent wings at the entrance radius of the diffusion wing (installation interval)".
上述之離心壓縮機,由於實度係為0.8以下而為小,因此,係能夠得到廣泛的運轉範圍,但是,可以想見,在送風機之效率上,係仍存在有改善的餘地。又,當實度為小的情況時,由於翼弦長係變小,因此,為了進行樹脂成型,若是並不將翼之最大厚度設定為較大,則在成型時樹脂係成為難以流動,並且係成為容易產生短射(shortshot)或鬚,而會有成為性能參差之原因的可能性。進而,若是將翼之最大厚度增大,則翼的抵抗力會增加,而有著使送風機效率降低的問題。 Since the above-mentioned centrifugal compressor has a small solid degree of 0.8 or less, it can obtain a wide operating range. However, it is conceivable that there is still room for improvement in the efficiency of the blower. Also, when the degree of solidity is small, the chord length system becomes small. Therefore, if the maximum thickness of the wing is not set to be large for resin molding, the resin system becomes difficult to flow during molding, and It is easy to produce short shots or whiskers, and it may cause the performance to be uneven. Furthermore, if the maximum thickness of the wing is increased, the resistance of the wing is increased, and there is a problem that the blower efficiency is reduced.
本發明之目的,係在於解決上述之課題,並在高效率化的同時,亦成為能夠達成量產性和由運轉音之降低以及翼通過頻率噪音之降低所致的音質提昇。亦即是,係在於將在廣風量區域中而為高效率並且為小型輕量同時噪音以及翼通過頻率噪音亦為小而音質為佳的電動送風機,在對於成形量產時之性能參差作抑制的狀態下來作提供,並且提供一種在廣風量區域中而將吸引力作了提昇的小型且運轉音為小而音質為佳之電動吸塵器。 The object of the present invention is to solve the above-mentioned problems, and at the same time as improving the efficiency, it is also possible to achieve mass productivity and sound quality improvement caused by reduction of operating sound and reduction of wing passage frequency noise. That is to say, it is an electric blower that is highly efficient in a wide air volume area, is small and lightweight, and has low noise and wing pass frequency noise. The sound quality is also good. It suppresses performance variations during mass production. It provides a small-sized electric vacuum cleaner with a small operating sound and a good sound quality, which improves the attractiveness in a wide air volume area.
為了解決上述課題並達成上述目的,例如係採用在申請專利範圍中所記載之構成。 In order to solve the above-mentioned problems and achieve the above-mentioned objects, for example, the constitution described in the scope of patent application is adopted.
本發明,係包含有多數之解決上述課題之手段,但是,若是列舉出其中一例,則係藉由下述構成來達成:亦即是,係具備有:電動機,係具備有轉子以及定子;和殼體,係使其中一端開口並收容前述電動機;和旋轉軸,係被設置於前述轉子處;和旋轉翼,係被固定於該旋轉軸處;和區劃板,係被配置在該旋轉翼之前述電動機側處;和複數之擴散翼,係被設置在前述殼體之開口側處的前述旋轉翼之外周部處;和風扇箱體,係覆蓋前述擴散翼,前述擴散翼,係藉由鄰接翼而形成喉道部,前述喉道部,係被形成於較鄰接翼之翼弦長之中央而更後緣側處,前述擴散翼之枚數,係為15~17枚。The present invention includes many means for solving the above-mentioned problems, but if one of them is listed, it is achieved by the following configuration: that is, the motor is provided with a rotor and a stator; and The housing is opened at one end and accommodates the aforementioned motor; and the rotary shaft is provided at the aforementioned rotor; and the rotary wing is fixed at the rotary shaft; and the division plate is arranged at the rotary wing The motor side; and a plurality of diffusion wings provided at the outer periphery of the rotary wing at the opening side of the housing; and a fan case covering the diffusion wings, the diffusion wings being adjacent to each other. The throat part is formed by wings, and the throat part is formed at the trailing edge side more than the center of the chord length of the adjacent wings, and the number of the diffusion wings is 15-17.
[0013] 若依據本發明,則除了能夠高效率化以外,亦成為能夠達成量產性和由運轉音之降低以及翼通過頻率噪音之降低所致的音質提昇。亦即是,係將在廣泛的風量區域中而為高效率並且為小型輕量同時噪音以及翼通過頻率噪音亦為小而音質為佳的電動送風機,在對於成形量產時之性能參差作抑制的狀態下來作提供,並且能夠提供一種在廣泛的風量區域中而將吸引力作了提昇的小型且運轉音為小而音質為佳之電動吸塵器。 [0014] 上述記載以外的課題、構成以及效果,係基於以下之實施形態的說明而成為更加明瞭。[0013] According to the present invention, in addition to being able to achieve high efficiency, it is possible to achieve mass productivity and improvement in sound quality due to reduction in operating sound and reduction in wing passage frequency noise. That is, it is an electric blower that is highly efficient in a wide range of air volume, small and lightweight, and has low noise and wing pass frequency noise. The sound quality is also good. It suppresses performance variations during mass production. It can provide a small electric vacuum cleaner with a small operating sound and a good sound quality, which can improve the attraction in a wide air volume area. [0014] Problems, structures, and effects other than those described above will become clearer based on the following description of the embodiments.
[0016] 以下,參考圖面,針對本發明之其中一個實施形態作說明。 [實施例1] [0017] 根據圖7以及圖8,針對本發明之其中一個實施例的電動吸塵器400作說明。 [0018] 另外,以下,雖係列舉出適用於能夠對於直立型與手持型適宜作切換來使用的充電式之電動吸塵器400中的情況為例來進行說明,但是,係亦可適用在僅為直立型或者是僅為手持型等的各種形態之電動吸塵器中。 [0019] 圖7,係對於搭載有本實施例中之電動送風機的電動吸塵器作展示,(a)係為在作為直立型來使用時之立體圖,(b)係為在將電動吸塵器作為手持型來使用時之側面圖。 [0020] 如同圖7(a)中所示一般,電動吸塵器400,係具備有:吸塵器本體409,係收容將塵埃作集塵之集塵室401以及產生為了進行集塵所需要的吸入氣流之電動送風機200(圖1)、和伸縮管402,係相對於吸塵器本體409而被可自由伸縮地作設置;和直立握把403,係被設置在伸縮管402之其中一端處;和開關部404,係被設置在直立握把403處,並進行電動送風機200之電源開閉,而構成之。 [0021] 圖7(a)中所示之電動吸塵器400,係身為直立狀態,伸縮管402係被伸長,直立握把403係成為經由伸縮管402而被固定在與吸塵器本體409相反側處的狀態。又,在吸塵器本體409之另外一端處,係被安裝有吸口體405,吸塵器本體409和吸口體405係藉由連接部406而被作連接。 [0022] 圖7(b)中所示之電動吸塵器400,係身為手持狀態,伸縮管402係被收容於吸塵器本體409內,直立握把403係成為經由伸縮管402而與吸塵器本體409作了接近的狀態。在此狀態下,藉由並非使用直立握把403而是使用被配置在吸塵器本體409處之手持握把407,係易於進行在手持狀態下之掃除。又,在吸塵器本體409之另外一端部處,係被安裝有吸口體(間隙噴嘴)408,吸塵器本體409和吸口體408係藉由連接部406而被作連接。在以上之電動吸塵器400中,藉由對於直立握把403之開關部404進行操作,被收容在吸塵器本體409中之電動送風機200(參考圖1)係驅動,並使吸入氣流產生。之後,係將塵埃從吸口體405、408而吸入,並通過連接部406來集塵於吸塵器本體409之集塵室401中。 [0023] 圖8,係為搭載有本實施例中的電動送風機之吸塵器本體之縱剖面圖。另外,圖8,係為手持狀態,並為將吸口體408從吸塵器本體409而作了卸下的狀態。如圖8中所示一般,在吸塵器本體409之內部,係被設置有使吸引力產生之電動送風機200、和對於電動送風機200供給電力之電池單元410、以及驅動用電路411。從吸口體405、408(參考圖6(a)、(b))所吸入的空氣,係通過被設置在吸塵器本體409處之流路而被送至被配置在電動送風機200之前方處的集塵室401中,並在集塵室401內被集塵。又,在集塵室401處而使塵埃被作了分離之後的空氣,係通過電動送風機200、驅動用電路411而從被形成於吸塵器本體409處之排氣口(未圖示)來排出至外部。 [0024] 接著,參考圖1(a)中所示之電動送風機之外觀圖、和(b)中所示之電動送風機之縱剖面圖,針對電動送風機200作說明。此電動送風機200,係被大略區分為送風機部201和電動機部202。送風機部201,係藉由身為旋轉翼之離心扇葉車1、和在身為該離心扇葉車1之裡面的電動機部202處被配置有區劃板2並在該離心扇葉車1之外周部處被配置有擴散翼23而收容擴散翼的樹脂製之風扇箱體3,而構成之。區劃板2,係藉由風扇箱體3之內面和區劃板2之外周端2a,而形成使空氣流入至電動機部202中之圓環流路25。在風扇箱體3之上面,係被設置有空氣吸入口4。離心扇葉車1,係為熱可塑樹脂製,並被與旋轉軸5直接作連接。於此,在本實施例中,雖係將身為旋轉翼之離心扇葉車1壓入固定於旋轉軸5處,但是,係亦可在旋轉軸5之端部處設置螺絲,並使用固定螺帽來將離心扇葉車1作固定。 [0025] 電動機部202,係由被固定在被收容於殼體6內之旋轉軸5處的轉子中心7、以及被固定在殼體6處的定子中心8,而構成之。在定子中心8之周圍,係被捲繞有定子卷線9,並成為一同形成相繞組(phase winding)。相繞組,係被與在電動送風機200處所具備的驅動用電路109作電性連接。 [0026] 轉子中心7,係被形成於旋轉軸5處之與被固定有離心扇葉車1的端部相反側之端部處,並由稀土類之黏結磁石所成。稀土類系之黏結磁石,係將稀土類系磁性粉末與有機黏合劑作混合而作成。作為稀土類系之黏結磁石,例如,係可使用釤鐵氮磁石或釹磁石等。轉子中心7,係被一體成形於旋轉軸5處。 [0027] 另外,在本實施例中,雖係在轉子中心7處使用有永久磁石,但是,係並不被限定於此,亦可使用身為無刷電動機之其中一種的磁阻馬達等。 [0028] 在離心扇葉車1與轉子中心7之間,係具備有軸承10、11,並將旋轉軸5可自由旋轉地作支持。在軸承10與軸承11之間,係以被作了壓縮的狀態而配置有彈簧12,並對於軸承10、軸承11賦予有預負載。軸承10、11和彈簧12,係被內包於軸承罩13之中。殼體6係為合成樹脂製,並具備有將軸承罩13作固定之支持部14。在軸承罩13之外周處,係被設置有身為軸承10、11之冷卻用之散熱器的於旋轉軸方向上具有長邊之複數之冷卻鰭13a。軸承罩13,係為非磁性金屬材料製,並藉由插入成形而被與樹脂製殼體6一體化。 [0029] 在樹脂製殼體6之支持部14的端部處,係被形成有於旋轉軸方向上而延伸存在之螺絲孔15。係可在螺絲孔15處螺合固定螺絲16,藉由固定螺絲16之螺合,區劃板2係被固定設置在樹脂製殼體6處。 [0030] 在風扇箱體3之內面3a和區劃板2之外周端2a之間,係被形成有圓環流路25。在區劃板2處,擴散翼23係以旋轉軸5作為中心而在周方向上被設置有複數枚。另外,被形成於風扇箱體3之內面3a和區劃板2之外周端2a之間的圓環流路之面積,係設定為會成為較離心扇葉車1之出口面積而更大。藉由此,係對於在圓環流路部處之流速的增加及在圓環流路部處之損失的增加作抑制。又,區劃板2之擴散翼23,係在設計點處,使從離心扇葉車1所流出了的氣流與翼入口角度略相互一致,並藉由擴散翼23來使氣流之旋轉方向速度成分減少,藉由此,來提高擴散器效果,而使送風機之效率提昇。 [0031] 又,藉由將區劃板2設置在身為離心扇葉車1之裡面的電動機部202側處,係可藉由對於起因於離心扇葉車1所導致的電動機部202內之氣流之紊亂作抑制,來抑制電動機部202之流路損失的增加,並且係能夠將離心扇葉車1之圓板摩擦損失減低。 [0016] Hereinafter, one embodiment of the present invention will be described with reference to the drawings. [Embodiment 1] [0017] An electric vacuum cleaner 400 according to an embodiment of the present invention will be described with reference to FIGS. 7 and 8. [0018] In the following, the series will be described as an example of a case in which the electric vacuum cleaner 400 can be used in a charging type suitable for switching between an upright type and a handheld type. Various types of electric vacuum cleaners, such as the upright type or the handheld type. [0019] FIG. 7 shows an electric vacuum cleaner equipped with the electric blower in this embodiment, (a) is a perspective view when the electric vacuum cleaner is used as an upright type, and (b) is a electric vacuum cleaner as a handheld type Side view when it comes to use. [0020] As shown in FIG. 7 (a), the electric vacuum cleaner 400 is provided with a vacuum cleaner body 409, a dust collecting chamber 401 that contains dust as dust, and a suction airflow required to collect the dust. The electric blower 200 (FIG. 1) and the telescopic tube 402 are provided freely and retractably with respect to the cleaner body 409; and the upright grip 403 is installed at one end of the telescopic tube 402; and the switch section 404 It is arranged at the upright grip 403 and is configured to open and close the power of the electric blower 200. [0021] The electric vacuum cleaner 400 shown in FIG. 7 (a) is in an upright state, the telescopic tube 402 is extended, and the upright grip 403 is fixed to the opposite side of the cleaner body 409 via the telescopic tube 402. status. In addition, the suction body 405 is attached to the other end of the cleaner body 409, and the cleaner body 409 and the suction body 405 are connected by the connection part 406. [0022] The electric vacuum cleaner 400 shown in FIG. 7 (b) is in a hand-held state, the telescopic tube 402 is housed in the cleaner body 409, and the upright grip 403 is configured to work with the cleaner body 409 through the telescopic tube 402. Close to the state. In this state, instead of using the upright grip 403, a hand grip 407 disposed at the cleaner body 409 is used to facilitate cleaning in the hand-held state. Further, an suction body (clearance nozzle) 408 is attached to the other end portion of the cleaner body 409, and the cleaner body 409 and the suction body 408 are connected by a connection portion 406. In the above-mentioned electric vacuum cleaner 400, the electric blower 200 (refer to FIG. 1) housed in the cleaner body 409 is driven by operating the switch part 404 of the upright grip 403, and generates a suction airflow. After that, the dust is sucked in from the suction nozzles 405 and 408, and the dust is collected in the dust collection chamber 401 of the cleaner body 409 through the connection portion 406. [0023] FIG. 8 is a longitudinal sectional view of a vacuum cleaner body equipped with the electric blower in this embodiment. In addition, FIG. 8 shows a state where the suction port body 408 is detached from the cleaner body 409 in a hand-held state. As shown in FIG. 8, generally, the inside of the cleaner body 409 is provided with an electric blower 200 that generates an attractive force, a battery unit 410 that supplies power to the electric blower 200, and a drive circuit 411. The air sucked in from the suction nozzles 405 and 408 (refer to FIG. 6 (a), (b)) is sent to the collector disposed in front of the electric blower 200 through a flow path provided in the cleaner body 409. The dust chamber 401 collects dust in the dust chamber 401. In addition, the air after the dust is separated in the dust collecting chamber 401 is discharged from an exhaust port (not shown) formed in the cleaner body 409 through the electric blower 200 and the driving circuit 411 to external. [0024] Next, the electric blower 200 will be described with reference to the external view of the electric blower shown in FIG. 1 (a) and the longitudinal sectional view of the electric blower shown in (b). This electric blower 200 is roughly divided into a blower section 201 and a motor section 202. The blower unit 201 is composed of a centrifugal fan van 1 which is a rotary wing, and a division plate 2 is arranged at a motor unit 202 which is a centrifugal fan van 1 inside the centrifugal fan van 1. A fan case 3 made of resin is provided with a diffuser wing 23 arranged at the outer peripheral portion to accommodate the diffuser wing. The zoning plate 2 is formed by an inner surface of the fan case 3 and an outer peripheral end 2 a of the zoning plate 2 to form an annular flow path 25 through which air flows into the motor portion 202. An air suction port 4 is provided above the fan case 3. The centrifugal fan van 1 is made of a thermoplastic resin and is directly connected to the rotating shaft 5. Here, in this embodiment, although the centrifugal fan van 1 which is a rotary wing is press-fitted and fixed to the rotating shaft 5, it is also possible to set screws at the end of the rotating shaft 5 and use fixing Screw nut to fix the centrifugal fan van 1. [0025] The motor unit 202 is composed of a rotor center 7 fixed at a rotating shaft 5 housed in the housing 6, and a stator center 8 fixed at the housing 6. A stator winding 9 is wound around the stator center 8 to form a phase winding together. The phase winding is electrically connected to a driving circuit 109 provided in the electric blower 200. [0026] The rotor center 7 is formed at the end of the rotating shaft 5 opposite to the end to which the centrifugal fan van 1 is fixed, and is made of a rare-earth bonded magnet. Rare earth based magnets are made by mixing rare earth based magnetic powder with an organic binder. As the bonding magnet of the rare earth system, for example, a gadolinium iron magnet or a neodymium magnet can be used. The rotor center 7 is integrally formed at the rotating shaft 5. [0027] In this embodiment, although a permanent magnet is used at the rotor center 7, the system is not limited to this, and a reluctance motor, which is one of the brushless motors, may be used. [0028] Between the centrifugal fan van 1 and the rotor center 7, bearings 10 and 11 are provided, and a rotating shaft 5 is rotatably supported. A spring 12 is disposed between the bearing 10 and the bearing 11 in a compressed state, and a preload is applied to the bearing 10 and the bearing 11. The bearings 10 and 11 and the spring 12 are enclosed in a bearing cover 13. The housing 6 is made of synthetic resin and includes a support portion 14 for fixing the bearing cover 13. On the outer periphery of the bearing cover 13, there are provided cooling fins 13a having a plurality of long sides in the rotation axis direction as cooling radiators for the bearings 10 and 11. The bearing cover 13 is made of a non-magnetic metal material, and is integrated with the resin case 6 by insert molding. [0029] A screw hole 15 extending in the direction of the rotation axis is formed at an end portion of the support portion 14 of the resin case 6. The fixing screw 16 can be screwed on the screw hole 15. By the screwing of the fixing screw 16, the zoning plate 2 is fixed at the resin case 6. [0030] A circular flow path 25 is formed between the inner surface 3a of the fan case 3 and the outer peripheral end 2a of the zoning plate 2. At the division plate 2, a plurality of diffusion wings 23 are provided in the circumferential direction with the rotation axis 5 as a center. In addition, the area of the annular flow path formed between the inner surface 3a of the fan case 3 and the outer peripheral end 2a of the zoning plate 2 is set to be larger than the exit area of the centrifugal fan van 1. This suppresses an increase in the flow velocity at the annular flow path portion and an increase in the loss at the annular flow path portion. In addition, the diffusion wing 23 of the zoning plate 2 is at the design point, so that the airflow flowing from the centrifugal fan van 1 and the wing inlet angle are slightly consistent with each other, and the speed component of the airflow rotation direction is made by the diffusion wing 23 Reduced, by this, to improve the effect of the diffuser and improve the efficiency of the blower. [0031] Furthermore, by arranging the zoning plate 2 at the side of the motor portion 202 which is inside the centrifugal fan vehicle 1, the airflow in the motor portion 202 caused by the centrifugal fan vehicle 1 can be adjusted. The disturbance is suppressed to suppress the increase of the flow path loss of the motor unit 202, and the friction loss of the disc of the centrifugal fan vehicle 1 can be reduced.
在殼體6處,係被設置有使空氣流入至殼體6內之開口17、和將空氣排出至電動送風機200之外部的排氣口18。被配置在殼體6之端部處的定子中心8,係藉由固定螺絲19而被固定在殼體6處。 The casing 6 is provided with an opening 17 for allowing air to flow into the casing 6 and an exhaust port 18 for exhausting air to the outside of the electric blower 200. The stator center 8 arranged at the end of the case 6 is fixed to the case 6 by a fixing screw 19.
接著,針對在電動送風機200內之空氣的流動作說明。若是驅動電動機部202而使身為旋轉翼之離心扇葉車1旋轉,則空氣係從風扇箱體3之空氣吸入口4而流入,並流入至離心扇葉車1內。流入了的空氣,係在離心扇葉車1內而被升壓並加速,而從離心扇葉車1之外周流出。從離心扇葉車1所流出了的氣流,在通過擴散翼23時,係沿著翼而流動,氣流之旋轉方向速度成分係被減少。從擴散翼23所流出的氣流,係從藉由風扇箱體3之內面和區劃板2之外周端2a所形成的圓環流路25而流入至電動機部202中。 Next, the flow of air in the electric blower 200 will be described. When the motor unit 202 is driven to rotate the centrifugal fan vehicle 1 as a rotary wing, air flows in from the air suction port 4 of the fan case 3 and flows into the centrifugal fan vehicle 1. The inflowing air is boosted and accelerated in the centrifugal fan van 1, and flows out from the outer periphery of the centrifugal fan van 1. The airflow flowing from the centrifugal fan van 1 flows along the wings when passing through the diffuser wings 23, and the velocity component in the direction of rotation of the airflow is reduced. The airflow flowing from the diffusion wing 23 flows into the motor portion 202 from the annular flow path 25 formed by the inner surface of the fan case 3 and the outer peripheral end 2 a of the zoning plate 2.
流入至電動機部202中之空氣,係從殼體6之開口17而流入至殼體6內部。藉由此流入空氣,軸承罩13之冷卻鰭13a係被冷卻,經由軸承罩13,軸承10、11係被冷卻。又,係將轉子中心7、定子中心8、定子卷線9冷卻,而被排出至外部。藉由此,殼體6內之各部係被冷卻。流入至殼體6中之氣流的一部分,係從殼體6之排氣口 18而被排出至外部。另外,電動機之運轉旋轉數,係為80000~100000min-1。 The air flowing into the motor section 202 flows into the inside of the casing 6 through the opening 17 of the casing 6. As a result of this inflow of air, the cooling fins 13 a of the bearing cover 13 are cooled, and the bearings 10 and 11 are cooled through the bearing cover 13. The rotor center 7, the stator center 8, and the stator winding 9 are cooled and discharged to the outside. Thereby, each part in the case 6 is cooled. A part of the airflow flowing into the casing 6 is discharged to the outside from the exhaust port 18 of the casing 6. In addition, the number of rotations of the motor is 80,000 to 100,000 min -1 .
在風扇箱體3之端部處,係被設置有突起20,並被設置有將風扇箱體3固定於殼體6處之安裝孔21。在殼體6之送風機部201側的端部處,係被設置有爪狀突起22,並被與風扇箱體3之安裝孔21作嵌合連接。 At the end of the fan box 3, a protrusion 20 is provided, and a mounting hole 21 for fixing the fan box 3 to the casing 6 is provided. A claw-like protrusion 22 is provided at an end portion on the fan unit 201 side of the casing 6 and is fitted and connected to the mounting hole 21 of the fan case 3.
接著,針對本實施形態例之送風機部201,使用圖2~圖3來作說明。圖2(a),係為由本發明所致之其中1個實施例的離心扇葉車之立體圖,(b)係為離心扇葉車之剖面圖,圖3係為在本發明之其中1個實施例中的送風機部,並為圖1(a)之電動送風機的A-A線處之剖面圖。 Next, the blower unit 201 of this embodiment example will be described using FIGS. 2 to 3. Fig. 2 (a) is a perspective view of a centrifugal fan van according to one embodiment of the present invention, (b) is a sectional view of a centrifugal fan van, and Fig. 3 is one of the present invention The blower unit in the embodiment is a cross-sectional view taken along the line AA of the electric blower in FIG. 1 (a).
首先,使用圖2,針對在本發明之其中1個實施例中的身為旋轉翼之離心扇葉車1作說明。本發明之其中1個實施例之離心扇葉車1,係由護罩(shroud)板33和轂板26以及複數枚的扇葉27所構成。轂板26和扇葉27,係藉由熱可塑性樹脂而被一體成形。熱可塑性樹脂製之護罩板33,係於中央部處被形成有將空氣吸入之圓環狀的吸入開口28。 First, using FIG. 2, a centrifugal fan van 1 as a rotating blade in one embodiment of the present invention will be described. The centrifugal fan van 1 according to one embodiment of the present invention is composed of a shroud plate 33 and a hub plate 26 and a plurality of fan blades 27. The hub plate 26 and the blades 27 are integrally formed by a thermoplastic resin. A shield plate 33 made of a thermoplastic resin is formed at a central portion thereof with a ring-shaped suction opening 28 for sucking air.
在護罩板33之流路面處,係於扇葉27相對應的位置處被形成有凹狀溝29,並一直延伸設置至外徑側處。在凹狀溝29處,係被設置有貫通孔30。在轂板26之中央處,係被形成有使旋轉軸5被作插入並固定之凸形狀的凸座(boss)31。被與轂板26作一體成形之扇葉27,係在周方向上被以等間隔來作設置,並具備有隨著從內徑側起朝 向徑方向外側而朝向旋轉方向作了後退的扇葉形狀。凸座31,係以從軸方向起朝向徑方向的方式而形成有凸座曲面31a。在扇葉27之上面處,係被形成有突起狀之爪32和熔著用之肋。使扇葉27之突起狀之爪32與護罩板33之貫通孔30作卡合,並使護罩板33之凹狀溝29與扇葉27作卡合,並且將爪32以及熔著肋藉由熔著加工來作接合,藉由此,來形成離心扇葉車1。另外,圖中之扇葉,雖係展示有8枚,但是,係亦可為其他之枚數。 A concave groove 29 is formed on the pavement of the shroud plate 33 at a position corresponding to the fan blade 27 and extends to the outer diameter side. The concave groove 29 is provided with a through hole 30. At the center of the hub plate 26, a boss 31 having a convex shape in which the rotation shaft 5 is inserted and fixed is formed. The fan blades 27 integrally formed with the hub plate 26 are arranged at regular intervals in the circumferential direction, and are provided with a distance from the inner diameter side toward The shape of the fan blades, which are retracted outward in the radial direction and turned in the direction of rotation. The convex seat 31 is formed with a convex curved surface 31 a so as to extend from the axial direction to the radial direction. On the upper surface of the fan blade 27, a protruding claw 32 and a welding rib are formed. Engage the protruding claws 32 of the fan blade 27 with the through holes 30 of the shroud plate 33, engage the recessed grooves 29 of the shroud plate 33 with the fan blade 27, and engage the claws 32 and the fusion ribs The welding is performed by welding, and thereby the centrifugal fan van 1 is formed. In addition, although there are 8 fan blades shown in the figure, other fan blades can be used.
熔著肋由於係在凹狀溝29內而熔融,因此,係將熔著肋之體積設為較將扇葉27插入至凹部溝29中時的間隙之體積而更小。亦即是,係能夠對於熔融了的樹脂材滲出至離心扇葉車1之流路內的情形作抑制。又,由於扇葉27之熔著肋係熔融並與護罩板33相互熔著,因此,係能夠防止在扇葉27之間而漏出的流動。在本實施例中,雖係為了進行護罩板33與扇葉27之定位,而在護罩板33處設置有貫通孔30,但是,係並不被限定於此,亦可設為並未作貫通之凹部形狀,只要是能夠與扇葉27之爪32相嵌合並進行護罩板33與扇葉27之定位,則不論是何種形狀均可。又,在轂板26之扇葉27的裡面側之外周處,係被設置有凸部26a,藉由使離心扇葉車1旋轉並切削凸部26a,係能夠進行平衡修正。藉由此,係能夠將離心扇葉車1之不平衡度縮小,而能夠謀求震動與噪音的降低。另外,圖2雖係針對設置有護罩板33之封閉型離心扇葉車作展示,但是,係亦可採用並不具備有護罩板33之開放型離心扇葉車或者 是無關於護罩板之有無而使轂曲面31a一直涵蓋至扇葉車外周部地來朝向軸方向作了傾斜的斜流扇葉車。 Since the fused rib is fused in the concave groove 29, the volume of the fused rib is set to be smaller than the volume of the gap when the fan blade 27 is inserted into the concave groove 29. That is, it is possible to prevent the molten resin material from leaking out into the flow path of the centrifugal fan vehicle 1. In addition, since the welding ribs of the blades 27 are melted and fused to the shroud plate 33, the system can prevent the flow that leaks between the blades 27. In this embodiment, although the through-hole 30 is provided at the shroud plate 33 for positioning the shroud plate 33 and the fan blades 27, the system is not limited to this, and may be The shape of the recessed portion that penetrates may be any shape as long as it can fit into the claws 32 of the fan blade 27 and position the shroud plate 33 and the fan blade 27. In addition, convex portions 26a are provided on the outer periphery of the inner surface of the fan blades 27 of the hub plate 26, and the centrifugal fan vehicle 1 is rotated to cut the convex portions 26a to perform balance correction. As a result, the degree of imbalance of the centrifugal fan van 1 can be reduced, and vibration and noise can be reduced. In addition, although FIG. 2 is shown for a closed-type centrifugal fan van provided with a shield plate 33, it is also possible to use an open-type centrifugal fan van without a shield plate 33 or It is a slant-flow fan van which inclines the hub curved surface 31a to the outer periphery of the fan vane in the axial direction regardless of the presence or absence of the shield plate.
接著,使用圖1、圖3,針對本發明之其中一個實施例的送風機201作說明。本發明之其中1個實施例中的送風機201,係設置有15枚的在身為旋轉翼之離心扇葉車1之外周部處而以周方向等間隔來作了配置的擴散翼23。擴散翼23之軸方向的形狀,係從區劃板2起朝向風扇箱體地來形成,並與區劃板2作一體性的成形(圖4)。擴散器之入口高度b3(區劃板2之風扇箱體側且擴散翼前緣的轂板與風扇箱體3b之軸方向尺寸),係設為會使其之與在葉輪最外徑處的流路高度(出口高度b2)之間之比b3/b2成為1.16的方式,來使區劃板與葉輪轂板之軸方向位置相互略一致。藉由此,來將在擴散器入口部處之氣流的減速效果提高而高效率化,並且對起因於在量產時所容易產生的葉輪軸方向位置之參差所導致的性能參差降低。又,係將擴散器入口徑D3與葉輪最外徑D2之間之比D3/D2設為1.1,而謀求同時達成高效率化與低噪音化。 Next, a blower 201 according to an embodiment of the present invention will be described with reference to FIGS. 1 and 3. The blower 201 in one of the embodiments of the present invention is provided with 15 diffusion wings 23 arranged at equal intervals in the circumferential direction on the outer periphery of the centrifugal fan van 1 which is a rotary wing. The shape of the diffusion wing 23 in the axial direction is formed from the zoning plate 2 toward the fan case, and is integrally formed with the zoning plate 2 (FIG. 4). The inlet height b3 of the diffuser (the axial dimension of the hub plate on the fan box side of the zoning plate 2 and the front edge of the diffuser wing and the fan box 3b) is set to make it correspond to the flow at the outermost diameter of the impeller. The ratio b3 / b2 between the road height (exit height b2) becomes 1.16 so that the axial direction positions of the zoning plate and the impeller hub plate are slightly consistent with each other. As a result, the deceleration effect of the airflow at the diffuser inlet is improved to make it more efficient, and the performance variation caused by the positional deviation of the impeller shaft direction that is easily generated during mass production is reduced. In addition, the ratio D3 / D2 between the diffuser inlet diameter D3 and the outermost diameter D2 of the impeller is set to 1.1 to achieve both high efficiency and low noise.
於此,針對擴散翼形狀作說明。擴散翼23,係使翼弦長和將擴散器前緣與旋轉中心作了連結的線之間之交錯角(stagger angle)成為約80度。此係相對於身為圖3中所示之「將葉輪扇葉的後緣與旋轉軸中心作連結的直線」和「在扇葉之外緣部的壓力面處之接線」的兩者間所成之角度的扇葉出口角度β2而相對性地增大,以謀求由擴散器內之減速所致的高效率化。另外,當在扇葉之外緣部處設置有錐狀部或圓角部等的情況時,係只要將除了此些之部位以外的最外徑之外緣部處的扇葉出口角度設為β2即可。 [0042] 又,擴散翼23,係具備有會使翼弦長C(從擴散翼23之前緣23a起而連結後緣23b之長度)除以翼安裝間隔所得到的實度成為約1一般的翼形狀。另外,實度係亦可為約1~1.3,若是實度為1以上,則係藉由鄰接翼而被形成有翼縫(slot)部24,翼縫部24,係具備有被形成於較鄰接翼之翼弦長之中央而更靠後緣23b側處的特徵,而能夠高效率化。 [0043] 又,將擴散翼之最大厚度t除以擴散翼弦長C所得到的最大厚度比t/C,係設為約8%,而謀求同時達成在量產時所易於成型之厚度以及由抗力係數之降低所致的高效率化。另外,最大厚度比,係以6~12%為理想。藉由此,就算是於在相較於設計點風量而靠低風量側的運轉條件下所容易產生之旋轉失速等的不安定現象中而進行運轉的情況時,也能夠防止起因於重複應力(repeated stress)所導致的翼之破損。又,由於係具備有實度會成為約1之翼形狀,因此,在翼弦長為9mm以上時,假設若是將最大厚度設為8%,則係能夠將翼最大厚度確保有0.7mm以上,而能夠防止成型時之毛鬚的產生,並能夠減低量產時之性能參差。另外,擴散翼23之最小厚度,係設為翼弦長之4%以上,而對於成型時之樹脂缺損作防止。 [0044] 使用圖4所作了說明的擴散翼23,係與區劃板2作一體性的成形,並與位於區劃板2之對向處的風扇箱體3相接觸。另外,在風扇箱體3與擴散翼23之接觸面3b處,藉由使用與密封材相異之柔軟的材質(例如,合成橡膠)來作接觸,係成為能夠對於擴散翼間之漏洩氣流作抑制,而能夠高效率化。又,如同圖1中所示一般,風扇箱體3與區劃板2所形成的擴散翼之流路係並非為水平,而為朝向軸方向作了傾斜的流路。藉由此,來將當從擴散翼23所送出的氣流與風扇箱體之內壁3a相碰撞時的損失減低,而謀求高效率化。 [0045] 於此,在圖5中,針對由擴散翼之實度所致之電動送風機效率的影響作展示。另外,本試驗結果,係為將葉輪、擴散器入口角度設為相同的情況下之試驗結果。亦即是,係對於具有接近先前技術之實度的擴散器和具備有擴散翼23的本實施例之送風機之間的差異作展示。另外,圖5,橫軸係代表實度,縱軸係代表電動送風機效率之實驗結果。於此,圖5之電動送風機效率的定義,係為將「吸入體積流量和壓縮性係數以及送風機壓力之乘積」除以「電動送風機之輸入」所得者。根據圖5,可以得知,實度為約1~1.3之送風機的效率係為高,在如同先前技術一般之0.9以下之擴散器的情況時,送風機效率係降低。此係因為,由於翼弦長係為短,因此係並無法將起因於翼所導致的減速、亦即是並無法將從葉輪所流出的氣流之旋轉方向速度成分減低之故。另外,若是實度過大,則由於翼的摩擦損失係增加,因此送風機效率係降低。 [0046] 接著,在圖6中,針對將擴散翼之實度固定而將擴散翼之枚數作了改變的擴散器之電動送風機效率以及翼通過頻率噪音的影響作展示。另外,本試驗結果,係為將葉輪、擴散器入口角度配合為實度約1的情況下之試驗結果。又,動作旋轉數係為約84000min-1 ,翼通過頻率噪音之1次成分係為約11kHz。圖6,橫軸係代表擴散翼枚數,縱軸係代表電動送風機效率以及翼通過頻率噪音的1次成分之實驗結果。根據圖6,可以得知,若是將擴散翼枚數設為15枚,則噪音係為最低,而送風機效率係為高。另外,當擴散翼枚數為15、17枚的情況時,以身為接近於翼通過頻率噪音之1次成分的頻率之擾流噪音為中心的頻率帶之突出量(顯著量),係為6dB以下,而對於音質之提昇有所幫助。亦即是,可以得知,為了同時達成高效率化與低噪音化,係以實度為約1~1.3、擴散翼枚數為15~17枚為理想。 [0047] 若依據以上所說明的本實施形態例之電動送風機200,則藉由具備有實度為約1~1.3、擴散翼枚數為15~17枚之擴散器,係能夠藉由使從擴散翼23所流出的氣流之旋轉方向速度成分減少,來得到有效率的擴散器效果,翼通過頻率噪音之顯著量係為6dB以下而為小,而成為低噪音且音質為佳,並且,係能夠對於成型時之毛鬚作抑制,而可得到能夠將量產性能之參差減低的電動送風機。又,藉由使用前述電動送風機,係能夠提供一種在廣泛的風量區域中而將吸引力作了提昇的小型且運轉音為小而音質為佳之電動吸塵器。 [0048] 另外,本發明係並不被限定於上述之實施例,而亦包含有各種的變形例。例如,上述之實施例,係為為了對於本發明作易於理解之說明而作了詳細說明者,本發明係並不被限定於包含有上述所作了說明的全部之構成者。係可針對實施例之構成的一部分,而進行其他之構成的追加、削除或置換。Here, the shape of a diffusion wing is demonstrated. The diffuser wing 23 has a stagger angle between the chord length of the wing and a line connecting the front edge of the diffuser and the center of rotation to about 80 degrees. This is relative to the space between the "straight line connecting the trailing edge of the impeller blade with the center of the rotation axis" and the "connection at the pressure surface of the outer edge of the blade" shown in Figure 3. The angled fan blade exit angle β2 is relatively increased to increase the efficiency due to the deceleration in the diffuser. In addition, when a tapered portion or a rounded portion is provided at the outer edge portion of the fan blade, it is only necessary to set the fan blade exit angle at the outer edge portion of the outermost diameter other than these portions as β2 is sufficient. [0042] The diffuser wing 23 is provided with a solid degree obtained by dividing the chord length C (the length from the leading edge 23a of the diffuser wing 23 to the trailing edge 23b) divided by the wing installation interval. Wing shape. In addition, the degree of solidity may be about 1 to 1.3. If the degree of solidity is 1 or more, a slot portion 24 is formed by abutting wings, and the slot portion 24 is provided with being formed adjacently. The characteristic of the center of the wing chord length and closer to the side of the trailing edge 23b enables high efficiency. [0043] In addition, the maximum thickness ratio t / C obtained by dividing the maximum thickness t of the diffusion wing by the diffusion wing chord length C is set to about 8%, so as to simultaneously achieve a thickness that is easy to mold during mass production and Higher efficiency due to lower resistance coefficient. In addition, the maximum thickness ratio is preferably 6 to 12%. With this, even when the operation is performed in an unstable situation such as a rotational stall that is likely to occur under operating conditions on the low air volume side compared to the design point air volume, it is possible to prevent the cause due to repeated stress ( repeated stress). In addition, since the system has a wing shape with a degree of solidity of approximately 1, when the chord length is 9 mm or more, if the maximum thickness is set to 8%, the maximum wing thickness can be ensured to be 0.7 mm or more. It can prevent the generation of whiskers during molding, and can reduce the performance variation during mass production. In addition, the minimum thickness of the diffusion wing 23 is set to be 4% or more of the chord length, and the resin defect at the time of molding is prevented. [0044] The diffusion wing 23 described with reference to FIG. 4 is integrally formed with the zoning plate 2 and is in contact with the fan case 3 located at the opposite side of the zoning plate 2. In addition, at the contact surface 3b of the fan case 3 and the diffusion wing 23, by using a soft material (for example, synthetic rubber) different from the sealing material to make contact, it is possible to make contact with the leakage airflow between the diffusion wings. Suppress, and can improve efficiency. In addition, as shown in FIG. 1, the flow path system of the diffusion wing formed by the fan case 3 and the partition plate 2 is not horizontal, but is a flow path inclined toward the axial direction. This reduces the loss when the airflow sent from the diffusion wing 23 collides with the inner wall 3a of the fan case, and improves efficiency. [0045] Here, in FIG. 5, the influence of the efficiency of the electric blower caused by the solidity of the diffusion wing is shown. In addition, the results of this test are the results when the impeller and diffuser inlet angles are the same. That is, the difference between the diffuser having a practicality close to that of the prior art and the blower of the present embodiment having the diffusion wing 23 is shown. In addition, in Fig. 5, the horizontal axis represents the solidity, and the vertical axis represents the experimental results of the efficiency of the electric blower. Here, the definition of the efficiency of the electric blower in Fig. 5 is obtained by dividing "the product of the suction volume flow rate and the compressibility coefficient and the pressure of the blower" by "the input of the electric blower". According to FIG. 5, it can be known that the efficiency of the blower with a degree of practicality of about 1 to 1.3 is high, and in the case of a diffuser of 0.9 or less as in the prior art, the blower efficiency is reduced. This is because the chord length of the wing is short, so it cannot reduce the deceleration caused by the wing, that is, the speed component of the rotation direction of the airflow from the impeller cannot be reduced. In addition, if the degree of solidity is too large, the friction loss of the wing increases, so the efficiency of the blower decreases. [0046] Next, in FIG. 6, the effect of the electric fan efficiency of the diffuser and the influence of the wing passage frequency noise on the diffuser whose number of the diffuser wing is fixed while the solidity of the diffuser wing is fixed is shown. In addition, this test result is a test result when the impeller and diffuser inlet angles are matched to a solid degree of about 1. The operating rotation number is about 84000 min -1 , and the primary component of the wing passage frequency noise is about 11 kHz. In Fig. 6, the horizontal axis represents the number of diffuser wings, and the vertical axis represents the experimental results of the efficiency of the electric blower and the primary component of the frequency noise of the wings. According to FIG. 6, it can be known that if the number of diffusion wings is set to 15, the noise system is the lowest, and the blower efficiency is high. In addition, when the number of diffusion wings is 15, 17, the protruding amount (significant amount) of the frequency band centered on the spoiler noise that is close to the frequency of the primary component of the wing pass frequency noise is Below 6dB, it is helpful for the improvement of sound quality. That is to say, in order to achieve high efficiency and low noise at the same time, it is ideal that the solidity is about 1 to 1.3 and the number of diffusion wings is 15 to 17. [0047] According to the electric blower 200 according to the embodiment of the present invention described above, by having a diffuser having a solid degree of about 1 to 1.3 and a number of diffusion wings of 15 to 17, it is possible to make the follower The velocity component in the direction of rotation of the airflow out of the diffuser wing 23 is reduced to obtain an efficient diffuser effect. The significant amount of frequency noise of the wing is less than 6dB and is small, resulting in low noise and good sound quality. It is possible to suppress the hairiness during molding, and an electric blower capable of reducing variations in mass production performance can be obtained. In addition, by using the electric blower, it is possible to provide a small-sized electric vacuum cleaner having a small operating sound and a good sound quality, which has improved attractiveness in a wide air volume range. [0048] The present invention is not limited to the above-mentioned embodiments, but also includes various modifications. For example, the above-mentioned embodiments have been described in detail for easy explanation of the present invention, and the present invention is not limited to the constituents including all of the above-mentioned descriptions. A part of the configuration of the embodiment can be added, deleted, or replaced with another configuration.
[0049][0049]
1‧‧‧離心扇葉車1‧‧‧centrifugal fan van
2‧‧‧區劃板2‧‧‧ zoning board
2a‧‧‧區劃板之外周端2a‧‧‧ outside the zoning board
3‧‧‧風扇箱體3‧‧‧fan box
3a‧‧‧風扇箱體之內面3a‧‧‧ Inside surface of fan box
3b‧‧‧風扇箱體之內面的設置擴散翼之面3b‧‧‧The surface of the fan box with the diffuser wing
4‧‧‧空氣吸入口4‧‧‧air intake
5‧‧‧旋轉軸5‧‧‧rotation axis
5a‧‧‧旋轉軸中心5a‧‧‧center of rotation axis
6‧‧‧殼體6‧‧‧shell
7‧‧‧轉子中心7‧‧‧ rotor center
8‧‧‧定子中心8‧‧‧ stator center
9‧‧‧定子卷線9‧‧‧ stator winding
10‧‧‧軸承10‧‧‧bearing
11‧‧‧軸承11‧‧‧bearing
12‧‧‧彈簧12‧‧‧spring
13‧‧‧軸承罩13‧‧‧bearing cover
13a‧‧‧冷卻鰭13a‧‧‧ cooling fin
14‧‧‧支持部14‧‧‧ Support Department
15‧‧‧螺絲孔15‧‧‧Screw hole
16‧‧‧螺絲16‧‧‧ Screw
17‧‧‧開口17‧‧‧ opening
18‧‧‧排氣口18‧‧‧ exhaust port
19‧‧‧定子中心固定螺絲19‧‧‧ Stator center fixing screw
20‧‧‧突起20‧‧‧ protrusion
21‧‧‧安裝孔21‧‧‧Mounting holes
22‧‧‧爪狀突起22‧‧‧ claw-shaped protrusions
23‧‧‧擴散翼23‧‧‧ Diffusion Wing
23a‧‧‧擴散翼之前緣23a‧‧‧ leading edge
23b‧‧‧擴散翼之後緣23b‧‧‧ Trailing Edge of Diffusion Wing
24‧‧‧翼縫部24‧‧‧wing seam
25‧‧‧圓環流路25‧‧‧Circle flow path
26‧‧‧轂板26‧‧‧ Hub plate
26a‧‧‧凸部26a‧‧‧ convex
27‧‧‧扇葉27‧‧‧Fan leaves
28‧‧‧吸入開口28‧‧‧ Inhalation opening
29‧‧‧凹状溝29‧‧‧ concave groove
30‧‧‧貫通孔30‧‧‧through hole
31‧‧‧凸座31‧‧‧ convex seat
31a‧‧‧凸座曲面31a‧‧‧ convex surface
32‧‧‧爪32‧‧‧ Claw
33‧‧‧護罩板33‧‧‧shield plate
200‧‧‧電動送風機200‧‧‧ electric blower
201‧‧‧送風機部201‧‧‧Air blower department
202‧‧‧電動機部202‧‧‧Motor Department
400‧‧‧電動吸塵器本體400‧‧‧ Electric vacuum cleaner body
401‧‧‧集塵室401‧‧‧ Dust collection room
402‧‧‧伸縮管402‧‧‧Telescopic tube
403‧‧‧直立握把403‧‧‧ erect grip
404‧‧‧開關部404‧‧‧Switch Department
405‧‧‧吸口體405‧‧‧Suction body
406‧‧‧連接部406‧‧‧Connection Department
407‧‧‧手持握把407‧‧‧Grip
408‧‧‧吸口體(間隙吸嘴)408‧‧‧Suction body (clearance nozzle)
409‧‧‧吸塵器本體409‧‧‧Vacuum cleaner body
410‧‧‧電池單元410‧‧‧battery unit
411‧‧‧驅動用電路411‧‧‧Drive circuit
[0015] [圖1(a)] 係為本發明之第1實施形態中的電動送風機之外觀圖。 [圖1(b)] 係為本發明之第1實施形態中的電動送風機之縱剖面圖。 [圖2] (a)係為本發明之第1實施形態中的離心扇葉車的立體圖,(b)係為離心扇葉車之縱剖面圖。 [圖3] 係為對於本發明之第1實施形態中的送風機部作展示之圖,並為圖1(a)之電動送風機的A-A線處之剖面圖。 [圖4] 係為對於本發明之第1實施形態中的送風機之擴散部作展示之圖。 [圖5] 係為將本發明之實施形態中的送風機各別與電動機作組合並進行了實驗的電動送風機效率之比較圖。 [圖6] 係為對於本發明之實施形態中的送風機以及由擴散翼枚數所致之電動送風機效率和翼通過頻率1次成分之噪音作了比較之圖。 [圖7] 係為適用有本發明之實施形態中的電動送風機之電動吸塵器之立體圖。 [圖8] 係為圖7之電動吸塵器中的吸塵器本體之剖面圖。[0015] FIG. 1 (a) is an external view of an electric blower in a first embodiment of the present invention. [Fig. 1 (b)] is a longitudinal sectional view of the electric blower in the first embodiment of the present invention. [Fig. 2] (a) is a perspective view of the centrifugal fan van in the first embodiment of the present invention, and (b) is a longitudinal sectional view of the centrifugal fan van. [Fig. 3] is a diagram showing the blower unit in the first embodiment of the present invention, and is a cross-sectional view taken along the line A-A of the electric blower in Fig. 1 (a). [Fig. 4] is a diagram showing a diffuser of a blower in the first embodiment of the present invention. [Fig. 5] It is a comparison chart of the efficiency of an electric blower in which the blowers in the embodiment of the present invention are combined with a motor and an experiment is performed. [Fig. 6] is a graph comparing the noise of the fan and the efficiency of the electric fan due to the number of diffused wings in the embodiment of the present invention and the primary component of the wing pass frequency. [Fig. 7] is a perspective view of an electric vacuum cleaner to which the electric blower according to the embodiment of the present invention is applied.图 [Fig. 8] is a sectional view of the vacuum cleaner body in the electric vacuum cleaner of Fig. 7.
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017-083306 | 2017-04-20 | ||
JP2017083306A JP6758243B2 (en) | 2017-04-20 | 2017-04-20 | Electric blower and vacuum cleaner equipped with it |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201839272A TW201839272A (en) | 2018-11-01 |
TWI677629B true TWI677629B (en) | 2019-11-21 |
Family
ID=64282725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW106146187A TWI677629B (en) | 2017-04-20 | 2017-12-28 | Electric blower and electric vacuum cleaner with electric blower |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP6758243B2 (en) |
TW (1) | TWI677629B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3875775A1 (en) * | 2020-03-05 | 2021-09-08 | Miele & Cie. KG | Electric fluid machine with two-part structural casing |
EP3875776A1 (en) * | 2020-03-05 | 2021-09-08 | Miele & Cie. KG | Electric fluid machine with two-part structural casing |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023283358A1 (en) * | 2021-07-09 | 2023-01-12 | Techtronic Cordless Gp | Vacuum cleaner impeller and diffuser |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101868630A (en) * | 2007-09-24 | 2010-10-20 | 普莱克斯技术有限公司 | Airfoil diffuser for a centrifugal compressor |
TW201546374A (en) * | 2014-06-09 | 2015-12-16 | Hitachi Appliances Inc | Electrical air blower and vacuum cleaner |
JP5903756B2 (en) * | 2009-02-24 | 2016-04-13 | ダイソン テクノロジー リミテッド | Diffuser |
-
2017
- 2017-04-20 JP JP2017083306A patent/JP6758243B2/en active Active
- 2017-12-28 TW TW106146187A patent/TWI677629B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101868630A (en) * | 2007-09-24 | 2010-10-20 | 普莱克斯技术有限公司 | Airfoil diffuser for a centrifugal compressor |
JP5903756B2 (en) * | 2009-02-24 | 2016-04-13 | ダイソン テクノロジー リミテッド | Diffuser |
TW201546374A (en) * | 2014-06-09 | 2015-12-16 | Hitachi Appliances Inc | Electrical air blower and vacuum cleaner |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3875775A1 (en) * | 2020-03-05 | 2021-09-08 | Miele & Cie. KG | Electric fluid machine with two-part structural casing |
EP3875776A1 (en) * | 2020-03-05 | 2021-09-08 | Miele & Cie. KG | Electric fluid machine with two-part structural casing |
Also Published As
Publication number | Publication date |
---|---|
TW201839272A (en) | 2018-11-01 |
JP6758243B2 (en) | 2020-09-23 |
JP2018178949A (en) | 2018-11-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP7145588B2 (en) | Electric blower and vacuum cleaner equipped with the same | |
TWI723518B (en) | Electric vacuum cleaner with electric blower | |
TWI677629B (en) | Electric blower and electric vacuum cleaner with electric blower | |
TWI644026B (en) | Electric blower and electric vacuum cleaner equipped with the same | |
JP2003139094A (en) | Motor-driven fan for vacuum cleaner and vacuum cleaner using this fan | |
CN114555952B (en) | Electric blower and electric dust collector with same | |
TWI661132B (en) | Electric blower and electric sweeper equipped with the same | |
WO2022107390A1 (en) | Electric blower, and electric vacuum cleaner provided with same | |
CN110680241B (en) | Electric fan and electric dust collector with same | |
JP6951209B2 (en) | Electric blower and vacuum cleaner equipped with it | |
JP7428630B2 (en) | Electric blower and vacuum cleaner equipped with it | |
TWI843058B (en) | Electric blower and electric vacuum cleaner equipped with the same | |
JP7500345B2 (en) | Electric blower and vacuum cleaner equipped with same | |
JP7477432B2 (en) | Electric blower and vacuum cleaner equipped with same | |
JP6496703B2 (en) | Electric blower and vacuum cleaner equipped with the same |