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TW201934625A - Polyolefin elastomer composition and foamed elastomer including a copolymer, an unsaturated aliphatic polyolefin, an organic peroxide and a metal acrylate - Google Patents

Polyolefin elastomer composition and foamed elastomer including a copolymer, an unsaturated aliphatic polyolefin, an organic peroxide and a metal acrylate Download PDF

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TW201934625A
TW201934625A TW107105566A TW107105566A TW201934625A TW 201934625 A TW201934625 A TW 201934625A TW 107105566 A TW107105566 A TW 107105566A TW 107105566 A TW107105566 A TW 107105566A TW 201934625 A TW201934625 A TW 201934625A
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copolymer
ethylene
polyolefin
elastomer composition
zinc
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TW107105566A
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TWI647262B (en
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鄭文瑋
鄒秋鵬
黃亭棣
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三晃股份有限公司
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Abstract

A polyolefin elastomer composition includes a copolymer, an unsaturated aliphatic polyolefin, an organic peroxide and a metal acrylate, wherein the copolymer is an ethylene copolymer, a polyolefin block copolymer or a combination thereof; the ratio of the unsaturated aliphatic polyolefin to the copolymer is from 1:3 to 3:1; and given that the total amount of the copolymer and the unsaturated aliphatic polyolefin is 100 parts by weight, the amount of organic peroxide is from 0.1 part by weight to 1 part by weight, and the amount of the metal acrylate that is from 0.1 part by weight to 5 parts by weight. With the polyolefin elastomer composition, a foamed elastomer having high impact resilience and low compression permanent deformation can be obtained, and a step of preparing a foamed elastomer required for secondary press processing due to insufficient structural strength can be omitted.

Description

聚烯烴彈性體組成物及發泡彈性體Polyolefin elastomer composition and foamed elastomer

本發明係關於一種發泡交聯型聚烯烴彈性體組成物及發泡彈性體,其特點是該發泡彈性體成型物具有舒服的觸感,並且可以在高發泡倍率下保有低壓縮變形與高反撥彈性的優點。The invention relates to a foamed crosslinked polyolefin elastomer composition and a foamed elastomer, which are characterized in that the foamed elastomer molded product has a comfortable touch and can maintain low compression deformation and high compression ratio at a high expansion ratio. Advantages of high backlash flexibility.

輕量化是許多產品追求的目標,連帶著使輕量化材料也備受關注,其中,以發泡技術製得的輕量化材料具有比重低以及柔軟性佳的優點,而被廣泛應用於建築內外裝潢材料、民生用品材料、車用內裝潢材料及門窗玻璃框、包裝材料和鞋子材料中。Lightweight is the goal pursued by many products. Even lightweight materials have attracted much attention. Among them, lightweight materials made by foaming technology have the advantages of low specific gravity and good flexibility, and are widely used in building interior and exterior decoration. Materials, materials for people's livelihood, materials for car interior decoration, door and window glass frames, packaging materials and shoe materials.

然而,以發泡技術製得的發泡彈性體雖具有質輕的優點,但發泡也導致其結構性質被降低,在此技藝的人士努力研究於發泡組成物中添加適當的交聯劑,以強化樹脂間的交聯程度,進而提升樹脂的熔體強度,以便於保有發泡彈性體輕量化的同時減少結構性質的損失。However, although foamed elastomers made by foaming technology have the advantage of being lightweight, foaming also causes their structural properties to be reduced. People in this art have worked hard to add appropriate crosslinkers to the foaming composition. In order to strengthen the degree of cross-linking between resins, and then improve the melt strength of the resin, in order to maintain the lightweight of the foamed elastomer and reduce the loss of structural properties.

目前的發泡技術中,以乙烯/乙酸乙烯基酯共聚物作為原料製作發泡彈性體的技術相對較為成熟,其優點是具有輕量、柔軟、便宜以及兼具一定的韌性;而缺點是該發泡彈性體難以兼顧各項性質,例如容易因長期使用受到壓縮而失去回彈性和較差的壓縮永久變形等。In the current foaming technology, the technology for making foamed elastomers using ethylene / vinyl acetate copolymers as raw materials is relatively mature. Its advantages are light weight, softness, cheapness, and some toughness; but the disadvantage is that It is difficult for foamed elastomers to take into account various properties, for example, it is easy to lose resilience due to long-term compression and poor permanent compression.

以日本特許公開平第11-206406號的內容為例,其揭示了乙烯/乙酸乙烯基酯(ethylene-vinyl acetate copolymer,EVA)和乙烯/丁烯共聚物(ethylene/butylene copolymer,EBM)、有機酸過氧化物、硫磺、發泡劑組成的發泡組成物,以該組成製成的交聯發泡彈性體,雖能略改善比重、材料回彈性與壓縮永久變形的問題,但仍性能不足。Taking Japanese Patent Publication No. 11-206406 as an example, it discloses ethylene-vinyl acetate copolymer (EVA), ethylene / butylene copolymer (EBM), organic The foamed composition composed of acid peroxide, sulfur, and foaming agent, and the crosslinked foamed elastomer made of the composition, although it can slightly improve the problems of specific gravity, material resilience and permanent compression deformation, but its performance is still insufficient. .

另根據美國發明專利公告7189764號以及中華民國發明專利公告第247777號的內容為例,揭示調整乙烯/α-烯烴共聚物 (ethylene/alpha-olefin copolymer)或其混合物的比例,與有機酸過氧化物、交聯輔助劑 (較佳為異三聚氰酸三烯丙基酯 (triallylisocyanurate,TAIC)或三聚氰酸三烯丙基酯(triallylcyanurate,TAC))和發泡劑的發泡組成物,可改善發泡彈性體的發泡倍率、壓縮永久變形與抗撕裂強度,但仍未達最佳性能。In addition, according to the contents of U.S. Invention Patent Bulletin No. 7179764 and Republic of China Invention Patent Bulletin No. 247777 as examples, it is disclosed that the ratio of ethylene / alpha-olefin copolymer or its mixture is adjusted to organic acid peroxidation. Composition, cross-linking auxiliary (preferably triallyl isocyanurate (TAIC) or triallyl cyanurate (TAC)) and a foaming composition of a foaming agent , Can improve the expansion ratio of foamed elastomer, compression set and tear strength, but still not the best performance.

再根據美國發明專利公告第6720364號以及中華民國發明專利公告第574296號的內容,其公開了於乙烯/α-烯烴共聚物、乙烯/乙酸乙烯基酯共聚物、高壓法低密度聚乙烯組成的發泡組合物中添加有機過氧化物、交聯輔助劑、有機金屬鹽化合物 (較佳為二丙烯酸鋅或二甲基丙烯酸鋅)和發泡劑,再經過二次壓製加工,可避免表面破泡,並藉以平衡發泡彈性體於重量、壓縮永久變形、抗撕裂強度與耐衝擊性的性質。According to the contents of U.S. Invention Patent Bulletin No. 6720364 and Republic of China Invention Patent Bulletin No. 574296, they are disclosed in ethylene / α-olefin copolymer, ethylene / vinyl acetate copolymer, and high-pressure low-density polyethylene. Adding organic peroxide, cross-linking assistant, organometallic salt compound (preferably zinc diacrylate or zinc dimethacrylate) and foaming agent to the foaming composition, and then subjecting it to secondary pressing to avoid surface breakage Foam to balance the properties of foamed elastomers in terms of weight, compression set, tear strength and impact resistance.

另根據美國發明專利公告第9493623號以及中華民國發明專利公告第415882號的內容,其公開了由乙烯共聚物、乙烯芳香族單體單元及具有不飽和鍵之共軛二烯單體單元聚合物組成的聚烯烴彈性體組成物,其可提升製得發泡彈性體的重量、柔軟性、壓縮永久變形和抗撕裂強度,也揭示在前述的聚烯烴彈性體組成物於製作成發泡彈性體時,為了維持發泡彈性體具有一定的結構強度,需要經過二次壓製加工,以提升發泡彈性體的結構強度,達到良好回彈性及成型穩定性等性質,可應用在鞋材中底。但以上提到需要二次壓製加工的步驟,不僅會使柔軟性降低,更會增加製程的加工時間、繁瑣程度與生產成本。In addition, according to the contents of U.S. Invention Patent Bulletin No. 9493623 and Republic of China Invention Patent Bulletin No. 415882, it discloses a polymer consisting of an ethylene copolymer, an ethylene aromatic monomer unit, and a conjugated diene monomer unit having an unsaturated bond. Composition of polyolefin elastomer composition, which can improve the weight, softness, compression set and tear strength of the foamed elastomer. It is also revealed that the aforementioned polyolefin elastomer composition is made into foamed elasticity. In order to maintain the foamed elastomer with a certain structural strength, it is necessary to undergo secondary pressing to improve the structural strength of the foamed elastomer to achieve good resilience and molding stability. It can be used in shoe midsoles. . However, the steps mentioned above that require secondary press processing will not only reduce the flexibility, but also increase the processing time, complexity and production cost of the process.

有鑑於上述問題,本發明的目的為提供一聚烯烴彈性體組成物及發泡彈性體,該發泡彈性體具有良好的反撥彈性和壓縮永久變形,且具有一定的結構強度。In view of the above problems, an object of the present invention is to provide a polyolefin elastomer composition and a foamed elastomer. The foamed elastomer has good backlash elasticity and compression set, and has a certain structural strength.

為達上述目的,本發明的聚烯烴彈性體組成物包括: 一共聚物,該共聚物為一乙烯共聚物(ethylene copolymer)、一聚烯烴嵌段共聚物(olefin block copolymer)或其組合; 一不飽和脂肪族聚烯烴,該不飽和脂肪族聚烯烴的用量與該共聚物的重量比為1:3至3:1; 一有機過氧化物,以該共聚物與該不飽和脂肪族聚烯烴的總量為100重量份,該有機過氧化物的用量為0.1重量份至1重量份;以及 一丙烯酸金屬鹽,以該共聚物與該不飽和脂肪族聚烯烴的總量為100重量份,該丙烯酸金屬鹽的用量為0.1重量份至5重量份。 藉由上述技術手段,本發明的聚烯烴彈性體組成物可使製得的發泡彈性體具有足夠的結構強度,故可克服以往發泡彈性體因結構強度不足而需經二次壓製加工的處理步驟,在省略了二次壓製加工的步驟之後,可降低製程的加工時間和繁瑣程度,並達到降低生產成本的效果。To achieve the above object, the polyolefin elastomer composition of the present invention includes: a copolymer, the copolymer being an ethylene copolymer, a polyolefin block copolymer or a combination thereof; Unsaturated aliphatic polyolefin, the weight ratio of the amount of the unsaturated aliphatic polyolefin to the copolymer is 1: 3 to 3: 1; an organic peroxide, the copolymer and the unsaturated aliphatic polyolefin The total amount of the organic peroxide is 100 parts by weight, the amount of the organic peroxide is 0.1 to 1 part by weight; and an acrylic metal salt, based on the total amount of the copolymer and the unsaturated aliphatic polyolefin, 100 parts by weight, The acrylic metal salt is used in an amount of 0.1 to 5 parts by weight. By the above-mentioned technical means, the polyolefin elastomer composition of the present invention can make the foamed elastomer having sufficient structural strength, so it can overcome the need for the secondary foaming process of the foamed elastomer in the past due to insufficient structural strength. After the processing step is omitted, the processing time and complexity of the manufacturing process can be reduced, and the production cost can be reduced.

較佳的,該乙烯共聚物係選自於由下列所構成的群組:乙烯/乙酸乙烯基酯共聚物(ethylene/vinyl acetate copolymer)、乙烯/辛烯共聚物(ethylene/octane copolymer)、聚乙烯(polyethylene,PE)、乙烯/α-烯烴共聚物(ethylene/α-olefin copolymer)、乙烯/α-烯烴非共軛二烯共聚物(ethylene/α-olefin non-conjugated diene copolymer)、乙烯/丙烯酸共聚物(ethylene/acrylic copolymer)、乙烯/甲基丙烯酸共聚物(ethylene/methyl acrylic copolymer)、乙烯/丙烯酸甲酯共聚物(ethylene/methyl acrylate copolymer)、乙烯/甲基丙烯酸甲酯共聚物(ethylene/methyl methacrylate copolymer)、乙烯/丙烯酸乙酯共聚物(ethylene/ethyl acrylate copolymer)、乙烯/甲基丙烯酸乙酯共聚物(ethylene/ethyl methacrylate copolymer)、乙烯/丙烯酸丁酯共聚物(ethylene/butyl acrylate copolymer)、乙烯/甲基丙烯酸丁酯共聚物(ethylene/butyl methacrylate copolymer)及其混合物。Preferably, the ethylene copolymer is selected from the group consisting of ethylene / vinyl acetate copolymer, ethylene / octane copolymer, polymer Ethylene (PE), ethylene / α-olefin copolymer, ethylene / α-olefin non-conjugated diene copolymer, ethylene / α-olefin copolymer Ethylene / acrylic copolymer, ethylene / methyl acrylic copolymer, ethylene / methyl acrylate copolymer, ethylene / methyl methacrylate copolymer ( ethylene / methyl methacrylate copolymer), ethylene / ethyl acrylate copolymer, ethylene / ethyl methacrylate copolymer, ethylene / butyl acrylate copolymer acrylate copolymer), ethylene / butyl methacrylate copolymer, and mixtures thereof.

更佳的,該共聚物係選自於由下列所構成的群組:乙烯/乙酸乙烯基酯共聚物、乙烯/辛烯共聚物、聚烯烴嵌段共聚物及其混合物。More preferably, the copolymer is selected from the group consisting of ethylene / vinyl acetate copolymer, ethylene / octene copolymer, polyolefin block copolymer, and mixtures thereof.

更佳的,所述共聚物中可包含至少兩種種類的聚合物之組合,即該聚合物可以包含至少兩種乙烯共聚物之組合,亦可為包含至少兩種聚烯烴嵌段共聚物之組合,或可為包含至少一種乙烯共聚物與至少一種聚烯烴嵌段共聚物之組合。例如:該共聚物可以是乙烯/乙酸乙烯基酯共聚物和乙烯/辛烯共聚物的組合、乙烯/乙酸乙烯基酯共聚物和聚烯烴嵌段共聚物的組合或是乙烯/辛烯共聚物和聚烯烴嵌段共聚物的組合。More preferably, the copolymer may include a combination of at least two kinds of polymers, that is, the polymer may include a combination of at least two kinds of ethylene copolymers, or a combination of at least two kinds of polyolefin block copolymers. The combination, or may be a combination comprising at least one ethylene copolymer and at least one polyolefin block copolymer. For example, the copolymer may be a combination of ethylene / vinyl acetate copolymer and ethylene / octene copolymer, a combination of ethylene / vinyl acetate copolymer and polyolefin block copolymer, or an ethylene / octene copolymer And polyolefin block copolymers.

再更佳的,當該共聚物為混用兩種乙烯共聚物時,以該聚烯烴彈性體組成物製得的發泡彈性體可具有較佳的反撥彈性或較小的壓縮永久變形,且可依混合種類與比例不同來調整所需比重、硬度等特性。當該共聚物為混用乙烯共聚物和聚烯烴嵌段共聚物時,以該聚烯烴彈性體組成物製得的發泡彈性體可微調比重和硬度,且具有優秀的反撥彈性與壓縮永久變形。Even more preferably, when the copolymer is a mixture of two ethylene copolymers, the foamed elastomer made from the polyolefin elastomer composition may have better resilience or smaller compression set, and may Adjust the specific gravity, hardness and other characteristics according to the type and ratio of mixing. When the copolymer is a mixture of an ethylene copolymer and a polyolefin block copolymer, the foamed elastomer prepared with the polyolefin elastomer composition can finely adjust the specific gravity and hardness, and has excellent backlash elasticity and compression set.

較佳的,該不飽和脂肪族聚烯烴係選自於由下列所構成的群組:三元乙丙合成橡膠 (ethylene propylene diene monomer rubber,EPDM)、丁二烯橡膠 (polybutadiene rubber,BR)、丁基橡膠 (butyl rubber,IIR)、天然橡膠 (natural rubber,NR)、異戊二烯橡膠(Isoprene rubber,IR)及其混合物。Preferably, the unsaturated aliphatic polyolefin is selected from the group consisting of ethylene propylene diene monomer rubber (EPDM), polybutadiene rubber (BR), Butyl rubber (IIR), natural rubber (NR), isoprene rubber (IR), and mixtures thereof.

更佳的,該不飽和脂肪族聚烯烴係選自於由下列所構成的群組:三元乙丙合成橡膠、丁二烯橡膠及其混合物。More preferably, the unsaturated aliphatic polyolefin is selected from the group consisting of ethylene-propylene-diene rubber, butadiene rubber, and mixtures thereof.

較佳的,該有機過氧化物係選自於由下列所構成的群組:過氧化二異丙苯(dicumyl peroxide)、二(叔丁基過氧異丙基)苯 (bis(tert -butylperoxyisopropyl)benzene)、過氧化苯甲酸叔丁酯 (tert -butyl peroxybenzoate)、過氧化二(甲基苯甲醯) (di(methylbenzoyl)peroxide)及其混合物。Preferably, the organic peroxide is selected from the group consisting of the following: dicumyl peroxide (dicumyl peroxide), bis (tert-butylperoxy isopropyl) benzene (bis (tert -butylperoxyisopropyl ) benzene), t-butyl perbenzoate peroxide (tert -butyl peroxybenzoate), peroxide (meth benzoyl) (di (methylbenzoyl) peroxide) and mixtures thereof.

較佳的,當該有機過氧化物的用量為0.1重量份至1重量份時,能有利於最適化所製得之發泡彈性體的比重、控制硬度規格並改善發泡彈性體壓縮永久變形的比例。更佳的,該有機過氧化物的用量為0.2重量份至0.5重量份。Preferably, when the organic peroxide is used in an amount of 0.1 parts by weight to 1 part by weight, it can help optimize the specific gravity of the foamed elastomer produced, control the hardness specifications, and improve the compression permanent deformation of the foamed elastomer. proportion. More preferably, the organic peroxide is used in an amount of 0.2 to 0.5 parts by weight.

較佳的,該聚烯烴彈性體組成物包括一發泡劑,該發泡劑可以為偶氮化合物、亞硝基化合物或磺醯肼類化合物,其中,偶氮化合物可以為偶氮二甲醯胺、偶氮二羧酸醯胺、偶氮二異丁腈、偶氮二甲酸二異丙酯、偶氮二甲酸二乙酯、二偶氮氨基苯或偶氮二甲酸鋇;亞硝基化合物可以為N,N′-二亞硝基五次甲基四胺或N,N′-二甲基-N,N′-二亞硝基對苯二甲醯胺;磺醯肼類化合物可以為4,4′-二磺醯肼二苯醚、對苯磺醯肼、3,3′-二磺醯肼二苯碸、4,4′-二苯二磺醯肼、1,3-苯二磺醯肼、1,4-苯二磺醯肼。Preferably, the polyolefin elastomer composition includes a foaming agent, and the foaming agent may be an azo compound, a nitroso compound, or a sulfohydrazine compound, wherein the azo compound may be an azomethine Amines, ammonium azodicarboxylate, azobisisobutyronitrile, diisopropyl azodicarboxylate, diethyl azodicarboxylate, diazoaminobenzene or barium azodicarboxylate; nitroso compounds It can be N, N′-dinitrosopentamethylenetetramine or N, N′-dimethyl-N, N′-dinitroso-p-xylylenediamine; sulfohydrazine compounds can be 4,4′-disulfonylhydrazine diphenyl ether, p-benzenesulfonylhydrazine, 3,3′-disulfonylhydrazine diphenylsulfonium, 4,4′-diphenylsulfinylhydrazine, 1,3-benzenediphenyl Sulfarazine, 1,4-benzenedisulfazine.

較佳的,該丙烯酸金屬鹽的用量為0.1重量份至5重量份。更佳的,該丙烯酸金屬鹽的用量為1重量份至2.5重量份。Preferably, the amount of the acrylic metal salt is 0.1 to 5 parts by weight. More preferably, the amount of the acrylic metal salt is from 1 part by weight to 2.5 parts by weight.

較佳的,該丙烯酸金屬鹽為丙烯酸鋅鹽類化合物,該丙烯酸鋅鹽類化合物包括經取代或未經取代的該丙烯酸鋅鹽類化合物。具體來說,該未經取代的丙烯酸鋅鹽類化合物可為丙烯酸鋅鹽,該經取代的丙烯酸鋅鹽類化合物可為2-甲基丙烯酸鋅鹽、2-乙基丙烯酸鋅鹽、2-丙基丙烯酸鋅鹽、2-丁基丙烯酸鋅鹽、2-戊基丙烯酸鋅鹽、2-己基丙烯酸鋅鹽或其混合物,但非僅限於此。Preferably, the acrylic metal salt is a zinc acrylate compound, and the zinc acrylate compound includes a substituted or unsubstituted zinc acrylate compound. Specifically, the unsubstituted zinc acrylate salt compound may be a zinc acrylate salt, and the substituted zinc acrylate salt compound may be a zinc 2-methacrylate salt, a zinc 2-ethylacrylate salt, or 2-propane Zinc acrylate, zinc 2-butyl acrylate, zinc 2-pentyl acrylate, zinc 2-hexyl acrylate, or mixtures thereof, but not limited thereto.

較佳的,該丙烯酸金屬鹽可另包括一分散劑,該分散劑為聚四氟乙烯蠟或經聚四氟乙烯改性的聚乙烯蠟;更佳的,以丙烯酸金屬鹽之總重為基準,該分散劑之添加量為0.1重量百分比至5重量百分比。當該丙烯酸金屬鹽添加有分散劑時,可使發泡彈性體的交聯均勻,改善壓縮永久變形。Preferably, the acrylic metal salt may further include a dispersant, and the dispersant is a polytetrafluoroethylene wax or a polytetrafluoroethylene-modified polyethylene wax; more preferably, based on the total weight of the acrylic metal salt The added amount of the dispersant is 0.1% by weight to 5% by weight. When the acrylic metal salt is added with a dispersant, the foamed elastomer can be uniformly cross-linked and the compression set can be improved.

較佳的,該聚烯烴彈性體組成物可包括一添加劑以幫助材料的熱穩定性與交聯均勻性,該添加劑包括碳數為12至20的脂肪酸、脂肪酸金屬鹽(例如:硬脂酸鋅、硬脂酸鈣、硬脂酸鋇等)、聚乙烯蠟(PE Wax)、氧化鋅、尿素、滑石粉、碳酸鈣、二氧化鈦、高嶺土或其組合。更佳的,該添加劑可為硬酯酸、硬脂酸鋅和氧化鋅。Preferably, the polyolefin elastomer composition may include an additive to help thermal stability and cross-linking uniformity of the material. The additive includes a fatty acid having a carbon number of 12 to 20, a fatty acid metal salt (for example, zinc stearate). , Calcium stearate, barium stearate, etc.), polyethylene wax (PE Wax), zinc oxide, urea, talc, calcium carbonate, titanium dioxide, kaolin, or a combination thereof. More preferably, the additives may be stearic acid, zinc stearate, and zinc oxide.

為達前述目的,本發明另提供一種發泡彈性體,其是由前述的聚烯烴彈性體組成物製備而得。To achieve the foregoing object, the present invention further provides a foamed elastomer, which is prepared from the aforementioned polyolefin elastomer composition.

藉由上述技術手段,該發泡彈性體可兼顧適當的結構強度以及高反撥彈性與低壓縮永久變形的特性,而具有更廣的應用層面,例如運動用品、交通運輸、建築材料或民生用品,且可直接作為握把、座椅軟墊、瑜珈墊、鞋墊或鞋子中底的材料。With the above technical means, the foamed elastomer can take into account both the appropriate structural strength and the characteristics of high resilience elasticity and low compression and permanent deformation, and has a wider range of applications, such as sporting goods, transportation, construction materials or consumer goods, And it can be used directly as the material of grip, seat cushion, yoga mat, insole or shoe midsole.

具體而言,該發泡彈性體可藉由前述聚烯烴彈性體組成物經由模壓發泡、模內發泡或射出發泡等加工方式成型。Specifically, the foamed elastomer can be molded by the aforementioned polyolefin elastomer composition through processing methods such as compression foaming, in-mold foaming, or injection foaming.

較佳的,該發泡彈性體的比重為0.1 g/cm3 至0.25 g/cm3Preferably, the foamed elastomer has a specific gravity of 0.1 g / cm 3 to 0.25 g / cm 3 .

更佳的,當該發泡彈性體的比重為大於或等於0.15 g/cm3 且小於0.20 g/cm3 時,該發泡彈性體可具有37C至40C的邵氏硬度、68%至76%的反撥彈性、25%至32%的壓縮永久變形以及8 kg/cm至12 kg/cm的撕裂強度;當該發泡彈性體的比重為大於或等於0.20 g/cm3 且小於等於0.25 g/cm3 時,該發泡彈性體可具有38C至40C的邵氏硬度、68%至71%的反撥彈性、29%至34%的壓縮永久變形以及9 kg/cm至13 kg/cm的撕裂強度。More preferably, when the specific gravity of the foamed elastomer is greater than or equal to 0.15 g / cm 3 and less than 0.20 g / cm 3 , the foamed elastomer may have a Shore hardness of 37C to 40C, 68% to 76% Backlash elasticity, 25% to 32% compression set and tear strength of 8 kg / cm to 12 kg / cm; when the specific gravity of the foamed elastomer is greater than or equal to 0.20 g / cm 3 and less than or equal to 0.25 g / cm 3 , the foamed elastomer can have a Shore hardness of 38C to 40C, a backset elasticity of 68% to 71%, a compression set of 29% to 34%, and a tear of 9 kg / cm to 13 kg / cm Cracking strength.

較佳的,該發泡彈性體的邵氏硬度為35C至45C。Preferably, the Shore E hardness of the foamed elastomer is 35C to 45C.

較佳的,該發泡彈性體的反撥彈性為60%至80%。更佳的,該發泡彈性體的反撥彈性為65%至80%。Preferably, the rebound elasticity of the foamed elastomer is 60% to 80%. More preferably, the foamed elastomer has a backwash elasticity of 65% to 80%.

較佳的,該發泡彈性體的壓縮永久變形為20%至40%。更佳的,該發泡彈性體的壓縮永久變形為20%至35%。Preferably, the compression set of the foamed elastomer is 20% to 40%. More preferably, the foamed elastomer has a compression set of 20% to 35%.

較佳的,該發泡彈性體的比重低於0.2 g/cm3 且撕裂強度為5 kg/cm至15 kg/cm。更佳的,該發泡彈性體的比重低於0.2 g/cm3 且撕裂強度為8 kg/cm至15 kg/cm。Preferably, the foamed elastomer has a specific gravity lower than 0.2 g / cm 3 and a tear strength of 5 kg / cm to 15 kg / cm. More preferably, the foamed elastomer has a specific gravity of less than 0.2 g / cm 3 and a tear strength of 8 kg / cm to 15 kg / cm.

以下,列舉數種實施例之聚烯烴彈性體組成物及發泡彈性體的實施方式,並以下列方式進行比重、硬度、反撥彈性、壓縮永久變形以及撕裂強度的特性測試。 1. 比重:根據美國材料與試驗協會(American Society for Testing and Materials,ASTM)所訂定的D792標準,將發泡彈性體裁切成尺寸為3×2.5×1公分的試驗片,並置於溫度為23±2°C、濕度為50±10%的環境下至少40小時,再於23±2°C的溫度下以電子式天平(廠牌:Percisa、型號:125A SCS)秤重,取三組數據後平均並計算比重。 2. 硬度:根據ASTM所訂定的D2240標準,將發泡彈性體裁切為厚度至少為6毫米的圓形或方形的試驗片,並使該試驗片的中心距離各邊至少12毫米,再使用硬度計(廠牌:TECLOCK、型號:GS-701N TYPE C)於23±2°C的溫度下進行測定,荷重為5公斤,讀取值為5秒,並取五組數據之平均值作為測量而得的硬度。 3. 反撥彈性:根據ASTM所訂定的D2632標準,將發泡彈性體裁切為厚度為12.5±0.5毫米的試驗片,並使該試驗片的中心距離各邊至少14毫米,接著,於23±2°C的溫度下使用垂直彈性試驗機(廠牌:高鐵科技、型號:GT-7042-V1),使28克的衝擊錘自40公分的高度落於發泡彈性體上,再以尺規目視讀取發泡彈性體的回彈高度,共測定3組試驗片,每片試驗片測定6次,取第4至第6次的回彈高度平均。 4. 壓縮永久變形:根據ASTM所訂定的D395標準,將發泡彈性體裁切為直徑為29.0±0.5毫米的圓形試驗片,測定前將永久壓縮歪度測定器(廠牌:高鐵科技、型號:GT-7049)置於烘箱50°C下預熱至少2小時,另將試驗片置於溫度為23±2°C、濕度為50±10%的環境下至少3小時,接著,以永久壓縮歪度測定器壓縮試驗片至原本厚度的50%,並於50°C的溫度下持續壓縮6小時,於釋放壓力30分鐘後測定試驗片的厚度,至少測定2組試驗片,計算其平均值後計算壓縮永久變形,壓縮永久變形的計算公式如下: CB =[(to -ti )/(to -tn )]×100%; CB = 壓縮永久變形百分比(方法B); to = 試驗片初始厚度(original thickness of the specimen); ti = 試驗片最終厚度(final thickness of the specimen); tn = 壓縮環厚度(thickness of the space bars used)。 5. 撕裂強度:根據ASTM所訂定的D624標準,將發泡彈性體以模具C型刀具裁切為厚度為1公分的試驗片,於23±2°C的溫度環境下使用拉力試驗機(廠牌:高鐵科技、型號:AI-7000S)並以500±50毫米每分鐘的拉伸速度對試驗片進行測定,測定數量為3組,並取3組數據之平均值作為撕裂強度。The polyolefin elastomer composition and foamed elastomer of several examples are listed below, and the specific tests of specific gravity, hardness, resilience, compression set, and tear strength are performed in the following manner. 1. Specific gravity: According to the D792 standard set by the American Society for Testing and Materials (ASTM), the foamed elastomer is cut into test pieces with a size of 3 × 2.5 × 1 cm and placed at a temperature of 23 ± 2 ° C and 50 ± 10% humidity for at least 40 hours, and then weighed with an electronic balance (brand: Percisa, model: 125A SCS) at 23 ± 2 ° C, taking three groups Data are averaged and specific gravity calculated. 2. Hardness: According to the D2240 standard stipulated by ASTM, the foamed elastomer is cut into round or square test pieces with a thickness of at least 6 mm, and the center of the test piece is at least 12 mm from each side, and then used. The hardness tester (brand: TECLOCK, model: GS-701N TYPE C) is measured at a temperature of 23 ± 2 ° C, the load is 5 kg, the read value is 5 seconds, and the average of the five sets of data is used as the measurement The resulting hardness. 3. Reverse elasticity: According to the D2632 standard stipulated by ASTM, the foamed elastomer is cut into a test piece with a thickness of 12.5 ± 0.5 mm, and the center of the test piece is at least 14 mm from each side, and then, at 23 ± Using a vertical elasticity testing machine (brand: High-speed Rail Technology, model: GT-7042-V1) at 2 ° C, a 28-gram impact hammer was dropped on the foamed elastomer from a height of 40 cm, and then a ruler was used. The rebound height of the foamed elastomer was read visually, and a total of three groups of test pieces were measured. Each test piece was measured 6 times, and the 4th to 6th rebound heights were averaged. 4. Compression permanent deformation: According to the D395 standard set by ASTM, the foamed elastomer is cut into a circular test piece with a diameter of 29.0 ± 0.5 mm. Before measurement, the permanent compression distortion tester (brand: HSR Technology, Model: GT-7049) Preheat in an oven at 50 ° C for at least 2 hours, and place the test piece in an environment with a temperature of 23 ± 2 ° C and a humidity of 50 ± 10% for at least 3 hours. The compression distortion tester compresses the test piece to 50% of its original thickness, and compresses it continuously at 50 ° C for 6 hours. After the pressure is released for 30 minutes, the thickness of the test piece is measured. At least two sets of test pieces are measured, and the average value is calculated. After calculating the compression set, the compression set is calculated as follows: C B = [(t o -t i ) / (t o -t n )] × 100%; C B = percentage of compression set (Method B) T o = original thickness of the specimen; t i = final thickness of the specimen; t n = thickness of the space bars used. 5. Tear strength: According to the D624 standard stipulated by ASTM, the foamed elastomer is cut into a test piece with a thickness of 1 cm using a mold C-type cutter, and a tensile tester is used at a temperature of 23 ± 2 ° C. (Brand: High-speed rail technology, model: AI-7000S) and test the test piece at a tensile speed of 500 ± 50 mm per minute, the number of measurements is 3 groups, and the average value of the 3 groups of data is taken as the tear strength.

實施例Examples 11 to 1010 :聚烯烴彈性體組成物的製備: Preparation of polyolefin elastomer composition

齊備共聚物(A)、不飽和脂肪族聚烯烴(B)、有機過氧化物(C)、丙烯酸金屬鹽(D)、發泡劑(E)和添加劑,該添加劑為硬酯酸、硬脂酸鋅和氧化鋅。Complete copolymer (A), unsaturated aliphatic polyolefin (B), organic peroxide (C), acrylic metal salt (D), foaming agent (E) and additives, the additives are stearic acid, stearic acid Zinc acid and zinc oxide.

於以下實施例中,該共聚物(A)可以選用自:乙烯/乙酸乙烯基酯共聚物(A1)(台灣聚合公司出品的EVATHENE UE-634)、乙烯/辛烯共聚物(A2)(購自DOW,商品名:Engage 8200)、乙烯/辛烯共聚物(A3)(購自DOW,商品名:Engage 8150)、聚烯烴嵌段共聚物(A4)(購自DOW,商品名:Infuse 9530)或其混合物。該不飽和脂肪族聚烯烴(B)可以選用自:三元乙丙橡膠(B1)(購自DOW,商品名:Nordel IP 4570)、三元乙丙橡膠(B2)(購自Sabic,商品名:PDM 756)、順丁二烯橡膠(B3)(購自Lanxess,商品名:Buna CB23)或其混合物。該有機過氧化物(C)可以選用自:過氧化二異丙苯(C1)(購自鈞泰化工公司,商品名:ACEOX DCP)、二(2-叔丁基過氧異丙基)苯(C2)(購自鈞泰化工公司,商品名:ACEOX BIBP)或其混合物。該丙烯酸金屬鹽(D)可以選用自:硬丙烯酸鋅鹽組成物(D1)(含92wt%丙烯酸鋅/8wt%硬脂酸鋅;使用三晃股份有限公司出品的K-CURE 339)、丙烯酸鋅鹽組成物(D2)(含91.5wt%丙烯酸鋅/7.5wt%硬脂酸鋅/1wt%聚四氟乙烯改性的聚乙烯蠟;使用三晃股份有限公司出品的K-CURE 339F)或其混合物。該發泡劑(E)選用自偶氮二甲醯胺(購自鈞泰化工公司,商品名:ACEOX AC3000)。In the following examples, the copolymer (A) can be selected from: ethylene / vinyl acetate copolymer (A1) (EVATHENE UE-634 produced by Taiwan Polymerization Corporation), ethylene / octene copolymer (A2) (purchased from From DOW, trade name: Engage 8200), ethylene / octene copolymer (A3) (purchased from DOW, trade name: Engage 8150), polyolefin block copolymer (A4) (purchased from DOW, trade name: Infuse 9530) ) Or a mixture thereof. The unsaturated aliphatic polyolefin (B) can be selected from: EPDM (B1) (purchased from DOW, trade name: Nordel IP 4570), EPDM (B2) (purchased from Sabic, trade name) : PDM 756), butadiene rubber (B3) (purchased from Lanxess, trade name: Buna CB23) or a mixture thereof. The organic peroxide (C) can be selected from: dicumyl peroxide (C1) (purchased from Juntai Chemical Company, trade name: ACEOX DCP), bis (2-tert-butylperoxyisopropyl) benzene (C2) (purchased from Juntai Chemical Company, trade name: ACEOX BIBP) or a mixture thereof. The acrylic metal salt (D) can be selected from: zinc hard acrylic acid salt composition (D1) (containing 92 wt% zinc acrylic acid / 8 wt% zinc stearate; using K-CURE 339 produced by San Akira Co., Ltd.), zinc acrylate Salt composition (D2) (contains 91.5wt% zinc acrylate / 7.5wt% zinc stearate / 1wt% polytetrafluoroethylene modified polyethylene wax; K-CURE 339F produced by San Akira Co., Ltd.) or its mixture. The foaming agent (E) was selected from azomethoxamine (purchased from Juntai Chemical Company, trade name: ACEOX AC3000).

首先,將共聚物(A)、不飽和脂肪族聚烯烴(B)、丙烯酸金屬鹽(D)和添加劑加入捏合機(廠牌:利拿機械,型號:KD-3-20)中,以80°C至125°C的溫度、40 rpm的轉速熔融混煉5分鐘,再加入有機過氧化物(C)和發泡劑(E),並於80°C至125°C的溫度、40 rpm的轉速熔融混煉5分鐘,形成一聚烯烴彈性體組成物。First, the copolymer (A), unsaturated aliphatic polyolefin (B), acrylic metal salt (D) and additives were added to a kneader (brand: Lina Machinery, model: KD-3-20), starting at 80 ° C to 125 ° C, melt-knead at 40 rpm for 5 minutes, then add organic peroxide (C) and blowing agent (E), and at a temperature of 80 ° C to 125 ° C, 40 rpm Melt and knead for 5 minutes at a rotating speed to form a polyolefin elastomer composition.

各實施例的聚烯烴彈性體組成物中共聚物(A)、不飽和脂肪族聚烯烴(B)、有機過氧化物(C)、丙烯酸金屬鹽(D)的成分用量列於表1中;於各實施例中,該聚烯烴彈性體組成物中發泡劑(E)的用量固定為3.35重量份,硬脂酸固定為0.44重量份,硬脂酸鋅固定為0.67重量份,氧化鋅固定為1.11重量份,藉以探討共聚物(A)、不飽和脂肪族聚烯烴(B)、有機過氧化物(C)、丙烯酸金屬鹽(D)的成分用量對其發泡彈性體之特性的影響。The component amounts of the copolymer (A), the unsaturated aliphatic polyolefin (B), the organic peroxide (C), and the acrylic metal salt (D) in the polyolefin elastomer composition of each example are listed in Table 1; In each embodiment, the amount of the blowing agent (E) in the polyolefin elastomer composition is fixed at 3.35 parts by weight, stearic acid is fixed at 0.44 parts by weight, zinc stearate is fixed at 0.67 parts by weight, and zinc oxide is fixed. It is 1.11 parts by weight to investigate the influence of the amount of components of the copolymer (A), unsaturated aliphatic polyolefin (B), organic peroxide (C), and acrylic metal salt (D) on the properties of the foamed elastomer. .

比較例Comparative example 11 to 44 :聚烯烴彈性體組成物的製備: Preparation of polyolefin elastomer composition

比較例1至4大致採用如實施例1至10的方法製備聚烯烴彈性體組成物,其差異在於比較例1至4的聚烯烴彈性體組成物中僅含有共聚物(A)、有機過氧化物(C)、丙烯酸金屬鹽(D)、發泡劑(E)和添加劑,並未添加不飽和脂肪族聚烯烴(B)。Comparative Examples 1 to 4 prepared the polyolefin elastomer composition roughly by the method of Examples 1 to 10. The difference was that the polyolefin elastomer composition of Comparative Examples 1 to 4 contained only the copolymer (A) and organic peroxide. (C), acrylic metal salt (D), foaming agent (E) and additives, without adding unsaturated aliphatic polyolefin (B).

各比較例的聚烯烴彈性體組成物中共聚物(A)、有機過氧化物(C)、丙烯酸金屬鹽(D)的成分用量列於表1中;且該聚烯烴彈性體組成物中發泡劑(E)的用量以及硬脂酸、硬脂酸鋅和氧化鋅等添加劑的用量與實施例1至10相同。 表1:實施例1至10和比較例1至4的聚烯烴彈性體組成物中各成份的重量份。 The component amounts of the copolymer (A), organic peroxide (C), and acrylic metal salt (D) in the polyolefin elastomer composition of each comparative example are shown in Table 1. The amount of the foaming agent (E) and the amounts of additives such as stearic acid, zinc stearate, and zinc oxide were the same as those of Examples 1 to 10. Table 1: Parts by weight of each component in the polyolefin elastomer composition of Examples 1 to 10 and Comparative Examples 1 to 4.

實施例Examples 1111 to 2020 和比較例And comparative example 55 to 88 :發泡彈性體的製備: Preparation of foamed elastomer

將實施例1至10和比較例1至4的聚烯烴彈性體組成物經造粒機(廠牌:利拿機械,型號:KD-FR-50)切成長度約為3毫米的膠粒或經雙滾輪混合機(廠牌:旭豐,型號:HF-2RM)壓延成膠片。The polyolefin elastomer compositions of Examples 1 to 10 and Comparative Examples 1 to 4 were cut into pellets having a length of about 3 mm through a pelletizer (brand: Lina Machinery, model: KD-FR-50) or It is rolled into a film by a double-roller mixer (brand: Xufeng, model: HF-2RM).

接著,將製得的膠粒或膠片置於金屬模具中,於160°C至170°C的溫度、150 kg/cm2 至170 kg/cm2 的壓力下加熱10至20分鐘,可依序製得實施例11至20和比較例5至8的發泡彈性體,並使該等發泡彈性體經前述方法測試後的比重、硬度、回撥彈性、壓縮永久變形和撕裂強度結果列於表2中。 表2:實施例11至20和比較例5至8的發泡彈性體的特性。 Next, the prepared pellets or films are placed in a metal mold and heated at a temperature of 160 ° C to 170 ° C and a pressure of 150 kg / cm 2 to 170 kg / cm 2 for 10 to 20 minutes, which can be sequentially The foamed elastomers of Examples 11 to 20 and Comparative Examples 5 to 8 were prepared, and the foamed elastomers were subjected to the aforementioned methods to test the specific gravity, hardness, resilience, compression set and tear strength results. In Table 2. Table 2: Characteristics of the foamed elastomers of Examples 11 to 20 and Comparative Examples 5 to 8.

根據表1和表2的結果,在添加了不飽和脂肪族聚烯烴並控制各成分的用量之後,本發明實施例11至20的發泡彈性體可具有37C至40C的邵氏硬度、68%至76%的反撥彈性、25%至34%的壓縮永久變形以及8 kg/cm至13 kg/cm的撕裂強度,相較於比較例5至8的發泡彈性體具有較高的反撥彈性、較低的壓縮永久變形以及較高的撕裂強度,據此,本發明製得的發泡彈性體具有適當的結構強度、低壓縮永久變形以及優異反撥彈性的性質,而可擴展其應用性。According to the results in Tables 1 and 2, after the unsaturated aliphatic polyolefin is added and the amount of each component is controlled, the foamed elastomers of Examples 11 to 20 of the present invention may have a Shore hardness of 37C to 40C, 68% To 76% backlash elasticity, 25% to 34% compression set and tear strength of 8 kg / cm to 13 kg / cm, compared to the foamed elastomers of Comparative Examples 5 to 8 having higher backlash elasticity 、 Lower compression set and higher tear strength. According to this, the foamed elastomer produced by the present invention has proper structural strength, low compression set and excellent resilience properties, which can expand its applicability. .

並且,由於本發明聚烯烴彈性體組成物製成的發泡彈性體具有適當的比重及硬度,故不需經二次壓製加工即可優於先前技術的反撥彈性與壓縮永久變形,可節省加工時間和繁瑣程度,達到降低生產成本的效果。In addition, since the foamed elastomer made of the polyolefin elastomer composition of the present invention has an appropriate specific gravity and hardness, it can be superior to the reverse elasticity and compression permanent deformation of the prior art without the need for secondary press processing, which can save processing. Time and complexity, to achieve the effect of reducing production costs.

根據實施例11和17的結果,當發泡彈性體的比重為大於或等於0.20且小於或等於0.25時,該發泡彈性體可具有38C至40C的邵氏硬度、68%至71%的反撥彈性、29%至34%的壓縮永久變形以及9 kg/cm至13 kg/cm的撕裂強度。According to the results of Examples 11 and 17, when the specific gravity of the foamed elastomer is greater than or equal to 0.20 and less than or equal to 0.25, the foamed elastomer may have a Shore hardness of 38C to 40C, and a backwash of 68% to 71%. Elasticity, compression set from 29% to 34%, and tear strength from 9 kg / cm to 13 kg / cm.

根據實施例12至16和18至20的結果,當發泡彈性體的比重為大於或等於0.15且小於0.20時,該發泡彈性體可具有37C至40C的邵氏硬度、68%至76%的反撥彈性、25%至32%的壓縮永久變形以及8 kg/cm至12 kg/cm的撕裂強度。According to the results of Examples 12 to 16 and 18 to 20, when the specific gravity of the foamed elastomer is greater than or equal to 0.15 and less than 0.20, the foamed elastomer may have a Shore hardness of 37C to 40C, 68% to 76% Backlash elasticity, compression set of 25% to 32% and tear strength of 8 kg / cm to 12 kg / cm.

據此,使用者可自行根據需求選用適當的比重與硬度的發泡彈性體,且該發泡彈性體可以達到大於或等於68%的反撥彈性、小於或等於34%的壓縮永久變形以及大於或等於8 kg/cm的撕裂強度。According to this, users can choose foaming elastomers with appropriate specific gravity and hardness according to their needs, and the foaming elastomers can achieve backlash elasticity greater than or equal to 68%, permanent compression less than or equal to 34%, and greater than or equal to Tear strength equal to 8 kg / cm.

進一步比較,由實施例1、2、11和12的結果可得知,當聚烯烴彈性體組成物中有機過氧化物(C)的用量較多時,可獲得較佳之壓縮永久變形。Further comparison, from the results of Examples 1, 2, 11, and 12, it can be known that when the amount of the organic peroxide (C) in the polyolefin elastomer composition is large, a better compression set can be obtained.

由實施例2、3、12和13或是實施例9、10、19和20的結果可得知,使用不同的丙烯酸金屬鹽時亦會影響發泡彈性體的特性;以實施例2和實施例3為例,實施例2和實施例3中添加的丙烯酸金屬鹽(D)皆為丙烯酸鋅鹽,其差異在於實施例3使用的丙烯酸鋅鹽另添加了聚四氟乙烯蠟或經聚四氟乙烯改性的聚乙烯蠟的分散劑,其改善了丙烯酸鋅鹽的分散性與反應性,由表2的結果可得知,實施例13的發泡彈性體的硬度與壓縮永久變形獲得了改善;類似的,以實施例9和實施例10中,實施例9和實施例10中添加的丙烯酸金屬鹽(D)皆為丙烯酸鋅鹽,其差異在於實施例10使用的丙烯酸鋅鹽另添加了聚四氟乙烯蠟或經聚四氟乙烯改性的聚乙烯蠟的分散劑,由表2的結果可得知,實施例20的發泡彈性體的硬度與壓縮永久變形亦獲得了改善。It can be known from the results of Examples 2, 3, 12 and 13 or Examples 9, 10, 19 and 20 that the properties of the foamed elastomer are also affected when different acrylic metal salts are used; Example 3 is an example. The acrylic acid metal salt (D) added in Examples 2 and 3 is a zinc acrylic acid salt. The difference is that the zinc acrylic acid salt used in Example 3 is additionally added with polytetrafluoroethylene wax or polytetrafluoroethylene wax. The dispersant of fluoroethylene-modified polyethylene wax improves the dispersibility and reactivity of zinc acrylate. From the results in Table 2, it can be seen that the hardness and compression set of the foamed elastomer of Example 13 were obtained. Improve; similarly, in Example 9 and Example 10, the acrylic acid metal salt (D) added in Examples 9 and 10 are all zinc acrylate, the difference is that the zinc acrylate used in Example 10 is additionally added A polytetrafluoroethylene wax or a polytetrafluoroethylene-modified polyethylene wax was used as a dispersant. From the results in Table 2, it can be seen that the hardness and compression set of the foamed elastomer of Example 20 were also improved.

當混用至少二種共聚物(A)時,可提升發泡彈性體的反撥彈性並降低壓縮永久變形;以實施例2、4、12和14的結果可得知,實施例4的聚烯烴彈性體組成物混用了兩種乙烯聚合物 (即乙烯/乙酸乙烯基酯共聚物(A1)和乙烯/辛烯共聚物(A2)),可使實施例14的發泡彈性體較佳的反撥彈性和較低的壓縮永久變形;類似的,由實施例2、5、12和15的結果亦可得知,實施例5混用了兩種乙烯共聚物 (即乙烯/乙酸乙烯基酯共聚物(A1)和乙烯/辛烯共聚物(A3)),可使實施例15的發泡彈性體具有較佳的反撥彈性和較低的壓縮永久變形。When at least two copolymers (A) are used in combination, the rebound elasticity of the foamed elastomer can be improved and the compression set can be reduced. Based on the results of Examples 2, 4, 12, and 14, the polyolefin elasticity of Example 4 can be obtained The two ethylene polymers (that is, ethylene / vinyl acetate copolymer (A1) and ethylene / octene copolymer (A2)) are mixed in the body composition, which can make the foamed elastomer of Example 14 have better backlash elasticity. And lower compression set; similarly, it can be known from the results of Examples 2, 5, 12 and 15 that Example 5 used two ethylene copolymers (ie, ethylene / vinyl acetate copolymer (A1 ) And ethylene / octene copolymer (A3)), the foamed elastomer of Example 15 can have better backwash elasticity and lower compression set.

再更進一步比較混用兩種乙烯聚合物作為共聚物(A)以及混用乙烯共聚物和聚烯烴嵌段共聚物作為共聚物(A)的情況,同時比較實施例4、5、8、14、15和18的結果可得知,當該共聚物為混用兩種共聚物時,該聚烯烴彈性體組成物製得的發泡彈性體具有較佳的反撥彈性和較小的壓縮永久變形;當該共聚物為混用乙烯共聚物和聚烯烴嵌段共聚物時,該聚烯烴彈性體組成物可製得具有可微調比重和硬度(邵氏硬度37C至40C)且仍具有較佳的反撥彈性與壓縮永久變形的發泡彈性體。A further comparison is made between the case where two ethylene polymers are used as the copolymer (A) and the case where the ethylene copolymer and the polyolefin block copolymer are used as the copolymer (A), and Examples 4, 5, 8, 14, and 15 are also compared. It can be known from the results of 18 that when the copolymer is a mixture of two copolymers, the foamed elastomer prepared from the polyolefin elastomer composition has better resilience and smaller compression set; When the copolymer is a mixture of an ethylene copolymer and a polyolefin block copolymer, the polyolefin elastomer composition can be made to have fine-adjustable specific gravity and hardness (Shore hardness 37C to 40C) and still have better backwash elasticity and compression. Permanently deformed foamed elastomer.

綜合上述,本發明的聚烯烴彈性體組成物可用以製得兼具適當結構強度以及高反撥彈性與低壓縮永久變形特性的發泡彈性體,並可省略以往製造發泡彈性體時二次壓制加工的步驟。To sum up, the polyolefin elastomer composition of the present invention can be used to obtain a foamed elastomer that has both appropriate structural strength, high resilience elasticity and low compression set characteristics, and can omit secondary compression in the past when manufacturing foamed elastomers Processing steps.

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Claims (13)

一種聚烯烴彈性體組成物,其包括: 一共聚物,該共聚物為一乙烯共聚物、一聚烯烴嵌段共聚物或其組合; 一不飽和脂肪族聚烯烴,該不飽和脂肪族聚烯烴與該共聚物的用量比為1:3至3:1; 一有機過氧化物,以該共聚物與該不飽和脂肪族聚烯烴的總量為100重量份,該有機過氧化物的用量為0.1重量份至1重量份;以及 一丙烯酸金屬鹽,以該共聚物與該不飽和脂肪族聚烯烴的總量為100重量份,該丙烯酸金屬鹽的用量為0.1重量份至5重量份。A polyolefin elastomer composition includes: a copolymer, the copolymer being an ethylene copolymer, a polyolefin block copolymer, or a combination thereof; an unsaturated aliphatic polyolefin, the unsaturated aliphatic polyolefin The amount of the organic peroxide used is 1: 3 to 3: 1; an organic peroxide, with a total amount of the copolymer and the unsaturated aliphatic polyolefin of 100 parts by weight, the amount of the organic peroxide used is: 0.1 parts by weight to 1 part by weight; and an acrylic metal salt, with a total amount of the copolymer and the unsaturated aliphatic polyolefin of 100 parts by weight, and the amount of the acrylic metal salt used is 0.1 to 5 parts by weight. 如請求項1所述之聚烯烴彈性體組成物,其中該乙烯共聚物係選自於由下列所構成的群組:乙烯/乙酸乙烯基酯共聚物、乙烯/辛烯共聚物、聚乙烯、乙烯/α-烯烴共聚物、乙烯/α-烯烴非共軛二烯共聚物、乙烯/丙烯酸共聚物、乙烯/甲基丙烯酸共聚物、乙烯/丙烯酸甲酯共聚物、乙烯/甲基丙烯酸甲酯共聚物、乙烯/丙烯酸乙酯共聚物、乙烯/甲基丙烯酸乙酯共聚物、乙烯/丙烯酸丁酯共聚物、乙烯/甲基丙烯酸丁酯共聚物及其混合物。The polyolefin elastomer composition according to claim 1, wherein the ethylene copolymer is selected from the group consisting of ethylene / vinyl acetate copolymer, ethylene / octene copolymer, polyethylene, Ethylene / α-olefin copolymer, ethylene / α-olefin non-conjugated diene copolymer, ethylene / acrylic acid copolymer, ethylene / methacrylic acid copolymer, ethylene / methyl acrylate copolymer, ethylene / methyl methacrylate Copolymers, ethylene / ethyl acrylate copolymers, ethylene / ethyl methacrylate copolymers, ethylene / butyl acrylate copolymers, ethylene / butyl methacrylate copolymers, and mixtures thereof. 如請求項2所述之聚烯烴彈性體組成物,其中該共聚物是選自於由下列所構成的群組:乙烯/乙酸乙烯基酯共聚物、乙烯/辛烯共聚物、聚烯烴嵌段共聚物及其混合物。The polyolefin elastomer composition according to claim 2, wherein the copolymer is selected from the group consisting of an ethylene / vinyl acetate copolymer, an ethylene / octene copolymer, and a polyolefin block Copolymers and mixtures thereof. 如請求項1所述之聚烯烴彈性體組成物,其中該不飽和脂肪族聚烯烴係選自於由下列所構成的群組:三元乙丙合成橡膠、丁二烯橡膠、丁基橡膠、天然橡膠、異戊二烯橡膠及其混合物。The polyolefin elastomer composition according to claim 1, wherein the unsaturated aliphatic polyolefin is selected from the group consisting of ethylene-propylene-diene rubber, butadiene rubber, butyl rubber, Natural rubber, isoprene rubber and mixtures thereof. 如請求項4所述之聚烯烴彈性體組成物,其中該不飽和脂肪族聚烯烴係選自於由下列所構成的群組:三元乙丙合成橡膠、丁二烯橡膠及其混合物。The polyolefin elastomer composition according to claim 4, wherein the unsaturated aliphatic polyolefin is selected from the group consisting of ethylene-propylene-diene rubber, butadiene rubber, and mixtures thereof. 如請求項1所述之聚烯烴彈性體組成物,其中該有機過氧化物係選自於由下列所構成的群組:過氧化二異丙苯、二(叔丁基過氧異丙基)苯、過氧化苯甲酸叔丁酯、過氧化二(甲基苯甲醯)及其混合物。The polyolefin elastomer composition according to claim 1, wherein the organic peroxide is selected from the group consisting of dicumyl peroxide, di (tert-butylperoxyisopropyl) Benzene, tert-butyl peroxybenzoate, bis (methylbenzidine) peroxide and mixtures thereof. 如請求項1所述之聚烯烴彈性體組成物,其中該丙烯酸金屬鹽組成物為丙烯酸鋅鹽類化合物。The polyolefin elastomer composition according to claim 1, wherein the acrylic metal salt composition is a zinc acrylate compound. 如請求項7所述之聚烯烴彈性體組成物,其中該丙烯酸鋅鹽類化合物為丙烯酸鋅鹽、2-甲基丙烯酸鋅鹽、2-乙基丙烯酸鋅鹽、2-丙基丙烯酸鋅鹽、2-丁基丙烯酸鋅鹽、2-戊基丙烯酸鋅鹽、2-己基丙烯酸鋅鹽或其混合物。The polyolefin elastomer composition according to claim 7, wherein the zinc acrylate salt compound is zinc acrylate, zinc 2-methacrylate, zinc 2-ethylacrylate, zinc 2-propylacrylate, Zinc 2-butyl acrylate, Zinc 2-pentyl acrylate, Zinc 2-hexyl acrylate, or mixtures thereof. 如請求項1至8中任一項所述之聚烯烴彈性體組成物,其中該丙烯酸金屬鹽包括一分散劑,以該丙烯酸金屬鹽之總重為基準,該分散劑之添加量為0.1重量百分比至5重量百分比。The polyolefin elastomer composition according to any one of claims 1 to 8, wherein the acrylic metal salt includes a dispersant, and based on the total weight of the acrylic metal salt, the added amount of the dispersant is 0.1 weight Percent to 5 weight percent. 如請求項9所述之聚烯烴彈性體組成物,其中該分散劑為聚四氟乙烯蠟或經聚四氟乙烯改性的聚乙烯蠟。The polyolefin elastomer composition according to claim 9, wherein the dispersant is a polytetrafluoroethylene wax or a polytetrafluoroethylene-modified polyethylene wax. 一種發泡彈性體,其是由如請求項1至10中任一項所述的聚烯烴彈性體組成物製備而得。A foamed elastomer prepared from the polyolefin elastomer composition according to any one of claims 1 to 10. 如請求項11所述之發泡彈性體,其中該發泡彈性體的反撥彈性為60%至80%。The foamed elastomer according to claim 11, wherein the foamed elastomer has a backlash elasticity of 60% to 80%. 如請求項11或12所述之發泡彈性體,其中該發泡彈性體的壓縮永久變形為20%至40%。The foamed elastomer according to claim 11 or 12, wherein the compression set of the foamed elastomer is 20% to 40%.
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