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KR960004106B1 - Flooring vinyl sheet - Google Patents

Flooring vinyl sheet Download PDF

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Publication number
KR960004106B1
KR960004106B1 KR1019930014698A KR930014698A KR960004106B1 KR 960004106 B1 KR960004106 B1 KR 960004106B1 KR 1019930014698 A KR1019930014698 A KR 1019930014698A KR 930014698 A KR930014698 A KR 930014698A KR 960004106 B1 KR960004106 B1 KR 960004106B1
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KR
South Korea
Prior art keywords
pattern
layer
concave
printed
transparent
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Application number
KR1019930014698A
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Korean (ko)
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KR950002976A (en
Inventor
이철호
Original Assignee
엘지화학주식회사
성재갑
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Priority to KR1019930014698A priority Critical patent/KR960004106B1/en
Publication of KR950002976A publication Critical patent/KR950002976A/en
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Publication of KR960004106B1 publication Critical patent/KR960004106B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties

Landscapes

  • Laminated Bodies (AREA)
  • Floor Finish (AREA)
  • Printing Methods (AREA)

Abstract

The vinyl flooring material having diffused reflective patterns is mfd. by unifying a calender rolling sheeted transparent layer(A) and a glass paper(B), gravure printing a desirable pattern on the transparent layer, hot laminating an other rolling sheeted transparent layer on the printed surface, forming an engraved uneven pattern on the layer, wiping printing the uneven pattern with a pearl ink, and bonding a transparent upper layer and a foamed lower layer on the printed layer with an adhesive.

Description

와이핑 인쇄와 사선형 난반산 무늬를 갖는 비닐 바닥재와 그의 제조 방법Vinyl flooring with wiping printing and diagonal diffused pattern and manufacturing method thereof

제 1 도는 본 발명의 난반사 무늬 바닥재를 펼친 상태의 일부 절개 사시도,1 is a partially cutaway perspective view of the diffuse reflection pattern flooring of the present invention in an unfolded state,

제 2 도는 본 발명의 난반사 무늬 바닥재의 단면도,2 is a cross-sectional view of the diffuse reflection pattern flooring of the present invention,

제 3-1 내지 제 3-6도는 본 발명의 난반사 무늬 바닥재의 제조 과정을 설명하려는 도면.3-1 to 3-6 are views for explaining the manufacturing process of the diffuse reflection pattern flooring of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

A : 인쇄할 투명층 B : 그라스 페이퍼A: Transparent layer to print B: Glass paper

1 : 그라스 페이퍼와 일체가 된 인쇄할 투명층1: transparent layer to be printed integrated with glass paper

2 : 중간 투명층 3 : 투명 표피층2: middle transparent layer 3: transparent skin layer

4 : 발포 또는 비발포 하지층 5 : 그라비야 인쇄된 인쇄층4: foamed or non-foamed base layer 5: gravure printed printed layer

6 : 중간 투명층과 인쇄층이 적층된 상태6: the intermediate transparent layer and the printing layer laminated

7 : 사선형 무늬로 이루어진 요철 음각 무늬가 부여된 상태7 state of concave-convex intaglio pattern

8 : 사선형 요철 음각 무늬 부위에 와이핑 인쇄된 상태8: Wiping printing state on the diagonal concave concave pattern

9 : 투명 표피층과 하부 발포 또는 비발포층이 적층된 상태9: transparent skin layer and lower foamed or non-foamed layer laminated

10 : 그라비야 인쇄 무늬 11 : 사선형 요철 무늬10: gravure print pattern 11: diagonal pattern

12 : 와이핑 인쇄된 부분12: wiping printed part

본 발명은 와이핑 인쇄와 사선형 난반사 무늬를 갖는 비닐 바닥재의 제조방법에 관한 것이다.The present invention relates to a method for producing a vinyl flooring having wiping printing and diagonal diffuse reflection pattern.

종래의 인쇄 무늬 합성수지 바닥재는 캐린더에서 압연 시팅된 합성수지층에 원하는 무늬를 그라비야인쇄를 한 다음 또 다른 압연시팅된 몇 개의 층을 인쇄된 층 상부 및 하부에 열간적층 합판하여 제조하는 것이므로 평이한 그라비야 인쇄 무늬 효과외 입체무늬 효과는 없다. 또, 입체무늬 효과를 얻기 위한 고안으로는 실용신안공고 제90-2727호로 개시된 고안이었으나 이 고안 역시 겔졸층이나 캘린더 압연 시팅된 인쇄층에 그라비야 잉크를 사용하여 원하는 무늬를 그라비야 인쇄하면서 원하는 부분을 음각화하기 위한 억제인쇄를 실시하여 발포오븐 공정에서 억제인쇄 무늬 부분만을 음각으로 만들어 요철 무늬를 제품 가운데 위치하도록, 음각형 요철 무늬 위에 졸로 표면이 평활하게 피복되도록하여 입체무늬감을 주도록 한 것으로, 제품 가운데 위치한 요철형 음각 무늬가 투명한 표면층으로 드러나 보이는 입체효과가 현출되는 것을 특징으로 하는 바닥재이다. 그러나 이 경우 케미칼 엠보싱 공법특성상 미세한 요철형 무늬 특히 난반사 효과가 있는 사선형 요철 무늬를 부여하는데는 한계가 있고 설령 미세한 요철형 무늬를 부여하여도 통상적인 열간 적층 공법으로 적층할 경우에는 1차 부여된 요철형 무늬의 손상이 수반되는 단점이 있다.Conventional printed pattern synthetic resin flooring is a plain gravure because it is manufactured by gravure printing the desired pattern on the rolled sheeted synthetic resin layer in the calendar, and then hot-laminated plywood on the upper and lower parts of another rolled sheet. There is no three-dimensional pattern effect other than the print pattern effect. In addition, the design to obtain a three-dimensional pattern effect was a design disclosed in the Utility Model Publication No. 90-2727, but this design also used the gravure ink on the gel sol layer or calender rolled sheeting printing layer to print the desired pattern while gravure printing the desired part. Inhibit printing to intaglio to engrave the restrained printed pattern in the engraved process in the foaming oven process, so that the concave-convex pattern is located in the product, so that the surface is smoothly coated with a sol on the concave-convex pattern to give a three-dimensional pattern feeling, It is a flooring material characterized by a three-dimensional effect manifested by the uneven-shaped intaglio pattern located in the product as a transparent surface layer. However, in this case, there is a limitation in giving a fine concave-convex pattern, especially an oblique concave-convex pattern having diffuse reflection effect, due to the characteristics of the chemical embossing method. There is a disadvantage that the damage of the uneven pattern is accompanied.

본 발명 제품의 상기한 종래의 결점 및 문제점을 해결하여 종래의 인쇄외관과 상이한 분위기를 현출하기 위하여 안출한 것으로 첫째, 본 발명의 인쇄 무늬 외관은 그라비야 인쇄 무늬와 와이핑 인쇄를 병행하여 실시함으로써 인쇄 무늬 효과가 다양하고 독특한 분위기를 안출할 수 있고, 둘째로, 본 발명 제품은 그라비야 인쇄층 위에 투명층을 적층하여 이에 메케니컬 엠보싱 공법으로 사선형 요철 무늬로 이루어진 요철 음각 무늬를 부여하고 이를 제품 가운데 위치시키면서 냉간 접착제 접착 공법을 이용하여 1차 부여된 미세한 요철형 음각 무늬의 손상이나 소멸없이 제품 가운데 위치시킨 것이다.In order to solve the above-mentioned drawbacks and problems of the product of the present invention to present an atmosphere different from the conventional printing appearance, first, the print pattern appearance of the present invention is performed by performing gravure print pattern and wiping printing in parallel. The print pattern effect can create a variety of unique atmosphere, and secondly, the present invention is laminated with a transparent layer on the gravure printing layer to give the concave-convex intaglio pattern made of diagonal concave-convex pattern by the mechanical embossing method It is positioned in the product without damaging or extinction of the fine concavo-convex intaglio pattern firstly applied by using the cold adhesive bonding method while being positioned in the product.

본 발명의 구성 및 제조방법을 상세히 설명하면 제 3-1도 내지 제 3-6도와 같다. 즉, 캐린더 압연 시팅된 인쇄할 투명층(A)과 그라스 페이퍼(B)와 일체화(1)하여 인쇄할 투명층에 원하는 무늬를 그라비야 인쇄하고(5) 또 다른 압연 시팅된 투명층을 인쇄면 상부에 열간적층 합판(6)한 후 난반사 효과가 있는 미세한 사선형 요철 무늬(11)로 이루어진 음각 요철 무늬를 부여(7)한다. 이에 요철형 음각 무늬 부분에만 퍼얼잉크 또는 범용잉크를 사용하여 와이핑 인쇄(12)를 실시한 후 여기에 상부에는 투명 표피층을 하부에는 발포 또는 비발포 하지층을 냉간 또는 저온하에서 접착제 접착을 실시하여 제품을 완성한다.The configuration and manufacturing method of the present invention will be described in detail with reference to FIGS. 3-1 to 3-6. In other words, the desired pattern is printed on the transparent layer to be printed by integrating (1) the transparent sheet (A) and the grass paper (B) to be rolled with a calendar rolled sheet (5) and another rolled transparent layer is hot on the printing surface. After the laminated plywood 6, an intaglio uneven pattern 7 made of a fine diagonal uneven pattern 11 having a diffuse reflection effect is provided (7). Wiper printing (12) is carried out using only the perforated or general-purpose ink on the concave-convex intaglio portion, and then the product is formed by applying a transparent skin layer on the upper part and a foamed or non-foamed base layer on the lower part under cold or low temperature. To complete.

이렇게 하여 만들어진 비닐 바닥 장식재는 그라비야 인쇄와 와이핑 인쇄를 병행하여 실시된 것이므로, 인쇄 무늬 효과가 다양하고 독특한 분위기를 갖게 되며 요철 무늬가 발포 오븐 공정에서보다 미세한 요철 무늬를 형성시킬 수 있고, 상부 투명층을 냉간 접착 공정으로 접착시킴으로써 미세한 요철 무늬를 보호할 수 있음은 물론 제조공정도 간편하여 생산성의 향상을 도모할 수 있는 효과 등이 있다. 특히 본 발명 방법은 종래보다 다양한 인쇄 무늬의 외관이 가일층 미려한 인쇄효과를 현출할 수 있고, 미세한 사선형 요철 무늬를 제품 가운데 위치시킬 수 있어 난반산 효과의 미세한 요철음각 무늬가 제품 표면으로 자연스럽게 드러나며 난반산 효과가 있는 독특한 분위기를 현출할 수 있는 입체무늬감을 주는 비닐 바닥재를 제공한다.Since the vinyl flooring material made in this way was performed in parallel with gravure printing and wiping printing, the printing pattern effect is varied and has a unique atmosphere, and the irregularities can form finer irregularities than in the foaming oven process. By adhering the transparent layer in a cold bonding process, not only the fine concavo-convex pattern can be protected, but also the manufacturing process is simple, and the productivity can be improved. In particular, the method of the present invention can exhibit a more beautiful printing effect than the conventional print pattern, and can place a fine diagonal irregularities pattern in the product, so that the fine irregularities intaglio of the diffused acid effect is naturally revealed on the product surface. It provides vinyl flooring that gives a three-dimensional pattern to create a unique atmosphere with a half-acid effect.

Claims (4)

입체무늬감을 주는 바닥 장식재에 있어서, 캐린더 시팅된 인쇄할 투명층과 그라스 페이퍼와 일체화(1)하여 인쇄할 투명층에 원하는 무늬를 그라비야 인쇄하고(5) 또 다른 압연 시팅된 투명층을 인쇄면 상부에 열간 적층 합판(6)한 후 미세한 사선형 요철 무늬(11)로 이루어진 음각 요철 무늬를 부여(7)한 다음 요철형 음각 무늬 부분에만 퍼얼잉크 또는 범용잉크를 사용하여 와이핑 인쇄(12)를 실시한 후 여기에 상부에는 투명 표피층을 하부에는 발포 또는 비발포 하지층을 저온하에서 접착제로 접착하여됨을 특징으로 하는 사선형 무늬를 갖는 비닐 바닥 장식재.In the floor decorative material giving a three-dimensional pattern, integrated with the calendar sheet transparent sheet to be printed and the glass paper (1), the desired pattern is gravure printed on the transparent layer to be printed (5) and another rolled sheet transparent layer is hot on the printing surface. After the laminated plywood (6) to give the negative concave-convex pattern (7) consisting of a fine oblique concave-convex pattern (11), and then perform wiping printing (12) using the ink or general ink only on the concave-convex pattern Here, the upper surface of the transparent skin layer and the lower foam or non-foamed base layer, vinyl flooring decorative material having a diagonal pattern, characterized in that the adhesive under low temperature. 제 1 항에 있어서, 하지층은 하지층 하부에 요철 무늬가 있는 것을 특징으로 하는 사선형 무늬를 갖는 비닐 바닥 장식재.The vinyl floor decorative material having a diagonal pattern according to claim 1, wherein the underlayer has a concave-convex pattern under the underlayer. 입체무늬감을 주는 바닥 장식재를 제조함에 있어서, 캐린더 시팅된 인쇄할 투명층과 그라스 페이퍼와 일체화(1)하여 원하는 무늬를 그라비야 인쇄하고(5) 또 다른 압연 시팅된 투명층을 인쇄면 상부에 열간 적층 합판(6)한 후 미세한 사선형 요철 무늬(11)로 이루어진 음각 요철 무늬를 부여(7)한다. 이어 요철형 음각 무늬 부분에만 퍼얼잉크 또는 범용잉크를 사용하여 와이핑 인쇄(12)를 실시한 후 여기에 상부에는 투명표피층을 하부에는 발포 또는 비발포 하지층을 냉간 또는 저온하에서 접착제 접착함을 특징으로 하는 사선형 무늬를 갖는 비닐 바닥재 제조방법.In manufacturing the floor decorative material giving a three-dimensional pattern, it is integrated with the calendar sheet transparent layer to be printed and the glass paper (1) to print the desired pattern gravure (5) and another rolled sheet transparent layer is hot laminated plywood on the printing surface (6) and then give the intaglio uneven pattern consisting of the fine diagonal uneven pattern 11 (7). Then, after wiping printing (12) using only a perforated or general-purpose ink on the concave-type intaglio, the transparent skin layer on the upper side and the foamed or non-foamed base layer on the lower side are adhesively bonded under cold or low temperature. Vinyl flooring manufacturing method having a diagonal pattern. 제 3 항에 있어서, 하지층은 하지층 하부에 요철 무늬가 있는 것을 특징으로 하는 사선형 무늬를 갖는 비닐 바닥재 제조방법.4. The method of claim 3, wherein the underlayer has an uneven pattern under the underlayer.
KR1019930014698A 1993-07-30 1993-07-30 Flooring vinyl sheet KR960004106B1 (en)

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KR1019930014698A KR960004106B1 (en) 1993-07-30 1993-07-30 Flooring vinyl sheet

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KR960004106B1 true KR960004106B1 (en) 1996-03-26

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KR100465783B1 (en) * 2001-09-25 2005-01-13 신윤식 A Sheet making method
KR100409091B1 (en) * 2001-11-15 2003-12-11 주식회사 엘지화학 PVC Flooring Matched Print and Embossed Pattern
KR101645482B1 (en) 2016-03-22 2016-08-12 이경옥 Soy automatic packaging tai solidarity system

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