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KR20150021703A - Jig for maintaining turret circularity and Method for turret installation using the same - Google Patents

Jig for maintaining turret circularity and Method for turret installation using the same Download PDF

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Publication number
KR20150021703A
KR20150021703A KR20130098982A KR20130098982A KR20150021703A KR 20150021703 A KR20150021703 A KR 20150021703A KR 20130098982 A KR20130098982 A KR 20130098982A KR 20130098982 A KR20130098982 A KR 20130098982A KR 20150021703 A KR20150021703 A KR 20150021703A
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South Korea
Prior art keywords
jig
turret
module
roundness
plate
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KR20130098982A
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Korean (ko)
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KR102051645B1 (en
Inventor
임영민
김준형
송재헌
김진훈
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대우조선해양 주식회사
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/60—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by the use of specific tools or equipment; characterised by automation, e.g. use of robots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08—Auxiliary devices therefor
    • B23K3/087—Soldering or brazing jigs, fixtures or clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426—Fixtures for other work
    • B23K37/0435—Clamps
    • B23K37/0443—Jigs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02—Assembly jigs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B17/00—Vessels parts, details, or accessories, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00—Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B21/50—Anchoring arrangements or methods for special vessels, e.g. for floating drilling platforms or dredgers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B21/00—Tying-up; Shifting, towing, or pushing equipment; Anchoring
    • B63B21/50—Anchoring arrangements or methods for special vessels, e.g. for floating drilling platforms or dredgers
    • B63B21/507—Anchoring arrangements or methods for special vessels, e.g. for floating drilling platforms or dredgers with mooring turrets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B3/00—Hulls characterised by their structure or component parts
    • B63B3/14—Hull parts
    • B63B3/26—Frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/20—Building or assembling prefabricated vessel modules or parts other than hull blocks, e.g. engine rooms, rudders, propellers, superstructures, berths, holds or tanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
    • B63B73/40—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by joining methods
    • B63B73/43—Welding, e.g. laser welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T70/00—Maritime or waterways transport
    • Y02T70/10—Measures concerning design or construction of watercraft hulls

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Robotics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

According to an embodiment of the present invention, a jig to maintain the roundness of a turret having a cylindrical structure comprises: a first jig (35) to support the inner surface of the turret using a coupling piece (56) arranged in a plurality of points; and a second jig (45) adjacently joined to the first jig (35) to support the inner surface of the turret from the plurality of points using a ring plate (58). The plurality of first and second jigs (35, 45) make up a single jig body (50). Therefore, the roundness of the turret can be maintained while thermal deformation caused by a small module welding is minimized as a main member is integrated with an anti-deformation jig in a middle module as a quarter of a large module.

Description

터렛 진원도 확보용 지그 및 그를 이용한 터렛 시공방법{Jig for maintaining turret circularity and Method for turret installation using the same}Technical Field [0001] The present invention relates to a jig for securing a roundness of a turret and a turret construction method using the same,

본 발명은 해양호선용 터렛의 진원도 확보에 관한 것으로서, 보다 구체적으로는 FPSO와 같은 해양호선의 터렛 시공 과정에서 변형방지 지그 이용과 소모듈 용접으로 인한 열변형을 최소화하면서 진원도 정도를 유지하는 터렛 진원도 확보용 지그 및 그를 이용한 터렛 시공방법에 관한 것이다.The present invention relates to securing the roundness of a turret for a marine vessel, and more particularly, to a turret roundness maintaining the degree of roundness while minimizing thermal deformation due to the use of a deformation prevention jig and a small module welding in a turret construction process of a marine vessel such as FPSO And a turret construction method using the jig.

해양호선(FPSO)의 터렛 구조물은 선체를 관통해서 해저와 연결되고 해상 상황에 따라 회전하는 축받이 역할을 하면서 안정적 가스 운송을 도모한다. 터렛 구조물의 구성품인 F.H.S(Free Hanging Structure)는 조립 작업 시 대형 원통 구조물의 진원도 유지가 상당히 중요하다. The turret structure of the marine ship line (FPSO) penetrates the hull and is connected to the seabed. F.H.S (Free Hanging Structure), which is a component of the turret structure, is very important to maintain the roundness of the large cylindrical structure during assembly work.

종래에는 터렛 실린더 플레이트 대모듈을 φ22000 대형 원통 플레이트로 제작 후 세팅하여 각각의 중소모듈을 탑재하고 용접하므로 열변형과 진원도를 확인하면서 정도를 유지해야 한다. 이때 도 1의 부호 10으로 나타내는 것처럼 (+)자 모양의 보강재(H-BEAM, PIPE)가 진원도 유지를 위해 임시 설치되었다가 작업 및 운송 후 철거된다.Conventionally, the turret cylinder plate module is manufactured by φ22000 large cylindrical plate, and each small and medium module is mounted and welded. Therefore, it is necessary to maintain the accuracy while checking the thermal deformation and roundness. At this time, a (+) shaped stiffener (H-BEAM, PIPE) is temporarily installed to maintain the roundness as indicated by reference numeral 10 in FIG.

그러나, 보강재가 받혀지지 않은 곳에는 진원도를 유지하며 작업하기 어려움이 따르고, 진원도 확인을 위한 대기 공수 및 재작업 상황이 발생되며, 보강재 철거 시에도 원통 내부에 있어 작업의 어려움과 변형 발생의 우려가 있다.However, where the reinforcement is not received, it is difficult to maintain the roundness, it is difficult to work, and atmospheric air and rework conditions occur to confirm the roundness. Also, when the reinforcement is demolished, have.

선행특허의 일예로서, 한국 등록특허공보 제1059998호는 선체를 구성하는 대형블록을 조립하는 방법으로서, 제1크레인이 설치된 제1작업장으로 중형블록을 이동하는 단계; 상기 제1크레인을 이용하여 상기 중형블록을 턴오버시키는 단계; 주판을 지지부재에 적재하는 단계; 상기 주판을 적재한 상태로 상기 제1작업장으로 이동하는 단계; 및 상기 중형블록을 상기 주판과 결합시켜 대형블록을 형성하는 단계를 포함한다. 이에 따라, 별도의 지그 정반의 조성 없이도 대형블록을 조립하는 효과를 기대한다.As an example of the prior patent, Korean Patent Registration No. 1059998 discloses a method for assembling a large block constituting a hull, comprising the steps of moving a middle block to a first work site provided with a first crane; Turning over the middle block using the first crane; Loading the abacus on a supporting member; Moving to the first worksite in a state in which the main plate is loaded; And joining the mezzanine block with the abacus to form a large block. Accordingly, the effect of assembling a large block can be expected without forming a separate jig base.

그러나, 상기한 방식을 해양호선(FPSO)의 터렛 구조물의 제조에 적용하는 경우 부분적인 중모듈은 물론 전체적인 대모듈의 진원도를 확보하기 곤란하므로 품질과 생산성을 크게 저하시키는 요인으로 작용한다.However, when the above-described method is applied to the fabrication of the turret structure of the marine arcs (FPSO), it is difficult to secure the roundness of the entire middle module as well as the partial middle module.

1. 한국 등록특허공보 제1059998호 "대형블록 조립방법"(공개일자 : 2010. 3. 4.)1. Korean Registered Patent No. 1059998 entitled "Large Block Assembly Method" (Published on Mar. 4, 2010)

상기와 같은 종래의 문제점들을 개선하기 위한 본 발명의 목적은, 대모듈을 4등분한 형태의 중모듈에서 주요 부재와 변형방지용 지그를 일체화하여 소모듈 용접으로 인한 열변형을 최소화하면서 진원도의 정도를 유지할 수 있는 터렛 진원도 확보용 지그 및 그를 이용한 터렛 시공방법을 제공하는데 있다In order to solve the above-mentioned problems, it is an object of the present invention to improve the accuracy of the roundness while minimizing thermal deformation due to small module welding by integrating the main member and the deformation preventing jig in the middle module, And to provide a turret roundness securing jig and a turret construction method using the same

상기 목적을 달성하기 위하여, 본 발명의 일면에 의하면, 원통형 구조물인 터렛의 진원도를 확보하기 위한 지그에 있어서: 다수의 지점에 구비되는 결합편으로 터렛의 내면을 지지하도록 형성되는 제1지그; 및 상기 제1지그와 인접하도록 결합되고, 다수의 지점에서 링플레이트로 터렛의 내면을 지지하는 제2지그;를 포함하여 이루어지고, 상기 복수의 제1지그와 제2지그는 하나의 지그체를 이루는 것을 특징으로 한다.In order to achieve the above object, according to one aspect of the present invention, there is provided a jig for securing the roundness of a turret as a cylindrical structure, comprising: a first jig formed to support an inner surface of a turret as a coupling piece provided at a plurality of points; And a second jig coupled adjacent to the first jig and supporting the inner surface of the turret to the ring plate at a plurality of points, wherein the plurality of first jigs and second jig are connected to one jig .

또, 본 발명에 따르면 상기 지그체는 인접하여 결합된 제1지그의 상하단에 각각 제2지그를 배치하여 결합한 것을 특징으로 한다.In addition, according to the present invention, the jig body is characterized in that the second jig is disposed at the upper and lower ends of the adjacently coupled first jig.

본 발명의 다른 일면에 의하면, 청구항 1의 지그체를 이용하여 원통형 구조물인 터렛의 진원도를 확보하기 위한 시공방법에 있어서: (a) 제1지그와 제2지그를 결합하여 지그체를 완성하는 단계; (b) 상기 지그체 상에 터렛의 소모듈을 결합하여 중모듈을 완성하는 단계; (c) 상기 중모듈을 터렛의 형태로 집합하고 제1지그를 제거하는 단계; 및 (d) 상기 인접하는 중모듈을 용접하고 제2지그를 제거하여 대모듈을 완성하는 단계;를 포함하여 이루어지는 것을 특징으로 한다.According to another aspect of the present invention, there is provided a method of securing a roundness of a turret which is a cylindrical structure using the jig of claim 1, the method comprising: (a) combining a first jig and a second jig to complete a jig ; (b) combining the small module of the turret on the jig to complete the middle module; (c) collecting the modular modules in the form of a turret and removing the first jig; And (d) welding the adjacent middle module and removing the second jig to complete the major module.

또, 본 발명에 따르면 상기 단계 (b)의 중모듈은 설정된 형태의 실린더플레이트 상에 이에 대응하는 호형판과 평판을 결합하는 것을 특징으로 한다.According to the present invention, the module in the step (b) is characterized in that the ring plate and the flat plate corresponding thereto are coupled to the cylinder plate of the set type.

또, 본 발명에 따르면 상기 단계 (b)의 중모듈은 분할된 구조의 분할체를 형성하여 결합하는 것을 특징으로 한다.According to the present invention, the module in step (b) is characterized in that a divided body of a divided structure is formed and coupled.

이상과 같이 본 발명에 의하면, 대모듈을 4등분한 형태의 중모듈에서 주요 부재와 변형방지용 지그를 일체화하여 소모듈 용접으로 인한 열변형을 최소화하면서 진원도의 정도를 유지할 수 있는 효과가 있다.As described above, according to the present invention, it is possible to maintain the degree of roundness while minimizing thermal deformation due to small module welding by integrating the main member and the deformation preventing jig in the middle module in which the large module is divided into four equal parts.

도 1은 일반적인 터렛의 시공 상태를 예시하는 구성도
도 2는 본 발명에 따른 터렛의 시공에 사용되는 지그의 구성도
도 3은 도 2의 지그를 사용하여 형성되는 지그체의 구성도
도 4 내지 도 7은 본 발명에 따른 터렛의 시공 상태를 나타내는 구성도1 is a schematic view illustrating a construction state of a general turret
FIG. 2 is a schematic view of a jig used in the construction of a turret according to the present invention
Fig. 3 is a configuration diagram of a jig formed using the jig of Fig. 2
Figs. 4 to 7 are diagrams showing the construction of the turret according to the present invention

이하, 첨부된 도면에 의거하여 본 발명의 실시예를 상세하게 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 발명의 일면에 의하면, 원통형 구조물인 터렛의 진원도를 확보하기 위한 지그에 관련된다. According to one aspect of the present invention, there is provided a jig for securing the roundness of a turret which is a cylindrical structure.

본 발명의 지그는 제1지그(35)와 제2지그(45)를 포함하여 이루어진다. 제1지그(35)는 다수의 지점에 구비되는 결합편(56)으로 터렛의 내면을 지지하도록 형성된다. 제2지그(45)는 상기 제1지그(35)와 인접하도록 결합되고, 다수의 지점에서 링플레이트(58)로 터렛의 내면을 지지하는 구조이다. 제1지그(35)와 제2지그(45)는 공히 터렛의 내면을 구성하는 실린더플레이트(25)를 지지한다. 실린더플레이트(25)는 호형판(21), 평판(22)과 더불어 소모듈(20)에 포함된다.The jig of the present invention comprises a first jig (35) and a second jig (45). The first jig 35 is formed to support the inner surface of the turret by engagement pieces 56 provided at a plurality of points. The second jig 45 is coupled adjacent to the first jig 35 and supports the inner surface of the turret to the ring plate 58 at a plurality of points. The first jig (35) and the second jig (45) support the cylinder plate (25) constituting the inner surface of the turret. The cylinder plate 25 is included in the small module 20 together with the arc plate 21 and the flat plate 22.

도 2a와 같은 제1지그(35)의 경우 H빔(52) 상으로 다수의 파이프(54)가 결합되고, H빔(52)과 파이프(54)의 단부에 각각의 결합편(56)을 지닌다. 결합편(56)의 위치 좌표는 실린더플레이트(25)에서 지지할 부분의 좌표와 일치시킨다. 도 2b와 같은 제2지그(45)의 경우 H빔(52) 상으로 다수의 파이프(54)가 결합되고, H빔(52)과 파이프(54)의 단부를 링플레이트(58)로 연결한다. 링플레이트(58)의 위치 좌표는 실린더플레이트(25)에서 지지할 부분의 좌표와 일치시킨다. 제1지그(35)와 제2지그(45)는 소모듈(20)과 가용접되므로 동일한 소재를 사용하는 것이 좋다.A plurality of pipes 54 are coupled onto the H beam 52 in the case of the first jig 35 as shown in FIG. 2A, and respective engaging pieces 56 are attached to the ends of the H beam 52 and the pipe 54 I have. The positional coordinates of the engaging pieces 56 coincide with the coordinates of the portions to be supported by the cylinder plate 25. [ In the case of the second jig 45 as shown in FIG. 2B, a plurality of pipes 54 are coupled onto the H beam 52 and the ends of the H beam 52 and the pipe 54 are connected by the ring plate 58 . The position coordinates of the ring plate 58 are made to coincide with the coordinates of the portion to be supported by the cylinder plate 25. [ Since the first jig 35 and the second jig 45 can be touched with the small module 20, it is preferable to use the same material.

이때, 본 발명에 따르면 상기 복수의 제1지그(35)와 제2지그(45)는 하나의 지그체(50)를 이루는 것을 특징으로 한다. 지그체(50)는 소모듈(20)을 구성하는 다수의 호형판(21), 평판(22), 실린더플레이트(25)를 지지하여 중모듈(30)을 완성하는 과정에서 진원도(진원 φ22000에 ㅁ 5mm 허용공차)를 유지한다.According to the present invention, the plurality of first jigs 35 and the plurality of second jigs 45 constitute one jig 50. The jig member 50 supports the plurality of arc-shaped plates 21, the flat plate 22 and the cylinder plate 25 constituting the small module 20 to complete the middle module 30, ㅁ 5mm tolerance).

한편, 상기 지그체(50)는 인접하여 결합된 제1지그(35)의 상하단에 각각 제2지그(45)를 배치하여 결합한 것을 특징으로 한다. 도 6처럼 중모듈(30)이 터렛의 1/4 규모로 설정되는 경우 원주 길이만 축소되고 전체 높이는 동일하게 유지된다. 지그체(50)는 전체 높이에 걸쳐서 복수의 제1지그(35)와 제2지그(45)를 포함하되, 상하단에 제2지그(45)를 그 중간에 제1지그(35)를 설정된 간격으로 배치하여 구성한다. 이와 같이 하면 터렛의 시공중에 중간의 제1지그(35)를 제거하여도 상하단의 제2지그(45)만으로 필요한 결합강도와 진원도를 유지할 수 있다.Meanwhile, the jig body 50 is characterized in that the second jig 45 is disposed at the upper and lower ends of the adjacent first jig 35, respectively. As shown in FIG. 6, when the middle module 30 is set to 1/4 the size of the turret, only the circumferential length is reduced and the overall height remains the same. The jig body 50 includes a plurality of first jig 35 and second jig 45 over the entire height and includes a second jig 45 at the upper and lower ends thereof and a first jig 35 at a predetermined interval . In this way, even when the intermediate first jig 35 is removed during the construction of the turret, the required joint strength and roundness can be maintained with only the second jig 45 at the upper and lower ends.

본 발명의 다른 일면에 의하면, 청구항 1의 지그체(50)를 이용하여 원통형 구조물인 터렛의 진원도를 확보하기 위한 시공방법에 관련된다. According to another aspect of the present invention, there is provided a construction method for securing the roundness of a turret which is a cylindrical structure by using the jig (50) of claim 1.

본 발명의 단계 (a)는 제1지그(35)와 제2지그(45)를 결합하여 지그체(50)를 완성하는 과정으로 시작한다. 제1지그(35)와 제2지그(45)의 구성과 지그체(50)를 완성하는 방식은 전술한 도 2 및 도 3의 설명을 참조한다. 해양호선(FPSO)의 터렛은 소모듈(20), 중모듈(30), 대모듈(40)의 과정으로 완성되며, 이 과정에서 제1지그(35)와 제2지그(45)의 설치와 제거가 개별적으로 진행된다.Step (a) of the present invention starts with the process of completing the jig 50 by joining the first jig 35 and the second jig 45 together. The construction of the first jig 35 and the second jig 45 and the manner of completing the jig 50 are described with reference to FIGS. 2 and 3 described above. The turret of the marine ship FPSO is completed by the process of the small module 20, the middle module 30 and the large module 40. In this process, the installation of the first jig 35 and the second jig 45 The removal is done separately.

본 발명의 단계 (b)는 상기 지그체(50) 상에 터렛의 소모듈(20)을 결합하여 중모듈(30)을 완성하는 과정을 거친다. 소모듈(20)은 다수의 호형판(21), 평판(22), 실린더플레이트(25)를 의미하며, 이러한 부재들이 설정된 형태로 집합되어 도 5와 같은 중모듈(30)이 완성된다. 물론 중모듈(30)은 이전 단계에 설정된 지그체(50)에 대응하는 크기로 형성된다.The step (b) of the present invention is a process of completing the middle module 30 by coupling the small module 20 of the turret onto the jig body 50. The small module 20 means a plurality of arc plates 21, a flat plate 22 and a cylinder plate 25 and these members are assembled in a predetermined form to complete the middle module 30 shown in FIG. Of course, the middle module 30 is formed in a size corresponding to the jig body 50 set in the previous step.

이때, 상기 단계 (b)의 중모듈(30)은 설정된 형태의 실린더플레이트(25) 상에 이에 대응하는 호형판(21)과 평판(22)을 결합하는 것을 특징으로 한다. 도 5처럼 지그체(50)의 곡면이 상측으로 가도록 엎어 놓은 상태에서 이미 곡면 성형된 실린더플레이트(25)를 상치하고 용접으로 고정한 다음 실린더플레이트(25)에 호형판(21)과 평판(22)을 순차적으로 용접하여 고정한다. 이와 같은 방식으로 완성된 중모듈(30)은 다수의 용접을 거치더라도 진원도가 정확하게 유지된다.At this time, the module 30 in the step (b) is characterized in that the ring plate 21 and the plate 22 corresponding to the cylinder plate 25 of the set type are coupled to each other. Shaped cylinder plate 25 is mounted and fixed by welding in a state in which the curved surface of the jig body 50 faces upwards as shown in Fig. 5, and then the arc plate 21 and the flat plate 22 are fixed to the cylinder plate 25, Are sequentially welded and fixed. In this way, the completed middle module 30 maintains the roundness accurately even though it passes a plurality of welds.

한편, 상기 단계 (b)의 중모듈(30)은 분할된 구조의 분할체(31)를 형성하여 결합하는 것을 특징으로 한다. 도 4에서 소모듈(20)의 호형판(21)과 실린더플레이트(25)를 분할하고 평판(22)을 용접하여 분할체(31)를 완성할 수도 있다. 터렛의 크기가 클수록 도 4와 같은 분할체(31)를 사용하는 것이 유리하다.Meanwhile, the module 30 in the step (b) is characterized in that the divided body 31 of the divided structure is formed and coupled. The divided body 31 can be completed by dividing the arc plate 21 and the cylinder plate 25 of the submodule 20 and welding the flat plate 22 in FIG. As the size of the turret increases, it is advantageous to use the divided body 31 as shown in Fig.

본 발명의 단계 (c)는 상기 중모듈(30)을 터렛의 형태로 집합하고 제1지그(35)를 제거하는 과정을 거친다. 도 6처럼 4개의 중모듈(30)을 크레인으로 이동하여 인접하도록 집합시킨다. 지그체(50)의 제1지그(35)는 제반 상황을 고려하여 이동전 또는 집합후에 제거한다. 제1지그(35)가 제거되어도 제2지그(45)에 의하여 중모듈(30)의 진원도 유지가 가능하다.Step (c) of the present invention is a process of collecting the middle module 30 in the form of a turret and removing the first jig 35. As shown in FIG. 6, the four middle modules 30 are moved to a crane and are assembled to be adjacent to each other. The first jig 35 of the jig body 50 is removed before or after the movement in consideration of various circumstances. It is possible to maintain the roundness of the middle module 30 by the second jig 45 even if the first jig 35 is removed.

본 발명의 단계 (d)는 상기 인접하는 중모듈(30)을 용접하고 제2지그(45)를 제거하여 대모듈(40)을 완성하는 과정으로 종료된다. 도 7처럼, 집합된 중모듈(30)의 수직면과 수평면을 용접하여 용접부(42)를 형성한다. 이와 같이 터렛을 완성하면서 제2지그(45)를 제거하여도 진원도가 정확하게 유지될 수 있다.Step (d) of the present invention ends with the process of welding the adjacent middle module 30 and removing the second jig 45 to complete the large module 40. As shown in FIG. 7, welds 42 are formed by welding the vertical and horizontal surfaces of the assembled module 30. The roundness can be accurately maintained even if the second jig 45 is removed while completing the turret.

본 발명은 기재된 실시예에 한정되는 것은 아니고, 본 발명의 사상 및 범위를 벗어나지 않고 다양하게 수정 및 변형할 수 있음은 이 기술의 분야에서 통상의 지식을 가진 자에게 자명하다. 따라서 그러한 변형예 또는 수정예들은 본 발명의 특허청구범위에 속한다 해야 할 것이다.It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as defined by the appended claims. It is therefore intended that such variations and modifications fall within the scope of the appended claims.

20: 소모듈 21: 호형판
22: 평판 25: 실린더플레이트
30: 중모듈 31: 분할체
35: 제1지그 40: 대모듈
42: 용접부 45: 제2지그
50: 지그체 52: H빔
54: 파이프 56: 결합편
58: 링플레이트20: Small module 21:
22: flat plate 25: cylinder plate
30: middle module 31:
35: first jig 40: large module
42: welding portion 45: second jig
50: jig 52: H beam
54: pipe 56:
58: ring plate

Claims (5)

원통형 구조물인 터렛의 진원도를 확보하기 위한 지그에 있어서:
다수의 지점에 구비되는 결합편(56)으로 터렛의 내면을 지지하도록 형성되는 제1지그(35); 및
상기 제1지그(35)와 인접하도록 결합되고, 다수의 지점에서 링플레이트(58)로 터렛의 내면을 지지하는 제2지그(45);를 포함하여 이루어지고,
상기 복수의 제1지그(35)와 제2지그(45)는 하나의 지그체(50)를 이루는 것을 특징으로 하는 터렛 진원도 확보용 지그.A jig for securing a roundness of a turret which is a cylindrical structure, comprising:
A first jig (35) formed to support an inner surface of the turret by engagement pieces (56) provided at a plurality of points; And
And a second jig (45) coupled adjacent to the first jig (35) and supporting the inner surface of the turret to the ring plate (58) at a plurality of points,
Wherein the first jig (35) and the second jig (45) constitute one jig (50). 청구항 1에 있어서,
상기 지그체(50)는 인접하여 결합된 제1지그(35)의 상하단에 각각 제2지그(45)를 배치하여 결합한 것을 특징으로 하는 터렛 진원도 확보용 지그.The method according to claim 1,
Wherein the jig body (50) is assembled by disposing a second jig (45) on the upper and lower ends of the adjacent first jig (35). 청구항 1의 지그체(50)를 이용하여 원통형 구조물인 터렛의 진원도를 확보하기 위한 시공방법에 있어서:
(a) 제1지그(35)와 제2지그(45)를 결합하여 지그체(50)를 완성하는 단계;
(b) 상기 지그체(50) 상에 터렛의 소모듈(20)을 결합하여 중모듈(30)을 완성하는 단계;
(c) 상기 중모듈(30)을 터렛의 형태로 집합하고 제1지그(35)를 제거하는 단계; 및
(d) 상기 인접하는 중모듈(30)을 용접하고 제2지그(45)를 제거하여 대모듈(40)을 완성하는 단계;를 포함하여 이루어지는 것을 특징으로 하는 진원도 확보용 지그를 이용한 터렛 시공방법.A method for securing a roundness of a turret which is a cylindrical structure using the jig (50) of claim 1, the method comprising:
(a) combining the first jig 35 and the second jig 45 to complete the jig 50;
(b) combining the small module (20) of the turret on the jig (50) to complete the middle module (30);
(c) collecting the modules 30 in the form of a turret and removing the first jig 35; And
(d) welding the adjacent middle module (30) and removing the second jig (45) to complete the large module (40). . 청구항 3에 있어서,
상기 단계 (b)의 중모듈(30)은 설정된 형태의 실린더플레이트(25) 상에 이에 대응하는 호형판(21)과 평판(22)을 결합하는 것을 특징으로 하는 진원도 확보용 지그를 이용한 터렛 시공방법.The method of claim 3,
The module 30 in the step (b) connects the arc plate 21 and the flat plate 22 corresponding to the cylinder plate 25 of the set type to the turret construction using the circularity securing jig Way. 청구항 3에 있어서,
상기 단계 (b)의 중모듈(30)은 분할된 구조의 분할체(31)를 형성하여 결합하는 것을 특징으로 하는 진원도 확보용 지그를 이용한 터렛 시공방법.The method of claim 3,
Wherein the module (30) of the step (b) is formed by joining the divided bodies (31) having a divided structure.
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CN109014721A (en) * 2018-08-20 2018-12-18 中车青岛四方机车车辆股份有限公司 A kind of welding deformation controlling method and device
CN110757020A (en) * 2019-10-29 2020-02-07 航宇救生装备有限公司 Method for correcting residual deformation of large-scale hard aluminum thin-wall pipe frame structure after welding
CN110757020B (en) * 2019-10-29 2021-06-15 航宇救生装备有限公司 Method for correcting residual deformation of large-scale hard aluminum thin-wall pipe frame structure after welding
CN111230361A (en) * 2020-01-02 2020-06-05 中车青岛四方机车车辆股份有限公司 Cab front window framework welding device and process and cab framework welding process
CN111230361B (en) * 2020-01-02 2022-06-28 中车青岛四方机车车辆股份有限公司 Cab front window framework welding device and process and cab framework welding process
CN114055045A (en) * 2021-11-02 2022-02-18 武汉华电工程装备有限公司 Tower cylinder longitudinal joint welding device
CN114055045B (en) * 2021-11-02 2024-01-30 武汉华电工程装备有限公司 Welding device for longitudinal seam of tower barrel

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