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KR20110091610A - Manufacturing system of imitation stone board - Google Patents

Manufacturing system of imitation stone board Download PDF

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Publication number
KR20110091610A
KR20110091610A KR1020100011248A KR20100011248A KR20110091610A KR 20110091610 A KR20110091610 A KR 20110091610A KR 1020100011248 A KR1020100011248 A KR 1020100011248A KR 20100011248 A KR20100011248 A KR 20100011248A KR 20110091610 A KR20110091610 A KR 20110091610A
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KR
South Korea
Prior art keywords
plate
raw material
artificial stone
frame
vibration
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KR1020100011248A
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Korean (ko)
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KR101112187B1 (en
Inventor
정양호
Original Assignee
더블유비엠과학기술 주식회사
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Priority to KR1020100011248A priority Critical patent/KR101112187B1/en
Publication of KR20110091610A publication Critical patent/KR20110091610A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/081Vibration-absorbing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0205Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The present invention relates to a manufacturing system of artificial stone interior and exterior plates that can be continuously produced without the molding mold using cement mortar as the main material for the artificial stone interior and exterior plates used for building and exterior materials, more specifically, through a hopper The upper surface of the plate compacted in a state in which the plate material discharged onto the work table is transferred to the vibration compaction means by a predetermined amount by the raw material distributing operation means intermittently reciprocated through the driving means to be compacted into a high density flat plate having a certain width and thickness. By additionally pressing through the flat means to make the plate material through hardening, and it is possible to continuously form artificial stone and exterior plate material with uniform thickness without variation, minimizing deformation through uniformity of density Quality can be pursued, and the raw material can be It is possible to reduce the rate of water addition in cement mortar and to continuously produce it in the longitudinal direction on the workbench without a separate molding mold, so it is possible to cut the required size before complete curing by shortening the hardening time of mortar. It is possible to maximize the work efficiency with the convenience of manufacturing, to manufacture plate of various specifications, and to shorten plate manufacturing time and improve productivity.

Figure P1020100011248

Description

Manufacturing system of imitation stone board

The present invention relates to a manufacturing system of artificial stone interior and exterior plate material that can be continuously produced without molding mold using the cement mortar as a main raw material for building interior and exterior materials for building, more specifically, discharged to the work table through the hopper The plate means is transferred to the vibration compacting means by a predetermined amount by the raw material input and propulsion means intermittently reciprocated through the driving means so that the flat surface of the plate is compacted in a state where it is compacted into a high density flat plate having a certain width and thickness. It is possible to manufacture the plate through hardening after additionally pressing smoothly through it, and it is possible to continuously form artificial stone internal and external plate with uniform thickness without any variation. Cement as a raw material through vibration compaction method It is possible to reduce the rate of water addition in mortar and to continuously produce in the longitudinal direction on the workbench without a separate molding mold, so that it is possible to cut the required size before complete curing by shortening the curing time of mortar. Convenience can maximize work efficiency, and it is possible to manufacture plate of various specifications, and to shorten plate manufacturing time and improve productivity.

In general, the artificial stone plate is manufactured by curing the powdered stone powder made of a mixture of stone powder made of alumina hydroxide, dolomite, silica sand, viscous polymer resin liquid, and chips made of synthetic resin particles into a mold. Widely used for building interior materials, furniture and crafts.

Artificial stone plate has the advantages of simple processing and installation compared to the existing tiles, and has the advantage that can be produced to have a variety of patterns and colors, resistant to heat and moisture compared to wood.

In addition, while having a surface texture similar to expensive marble or granite, it can be produced at a very low price, it is widely used in various fields.

The method of manufacturing such artificial stone plate is as follows.

That is, in the prior art, as shown in the patent registration No. 10-0221467 "artificial stone plate and its manufacturing method" by pouring the stone powder batter liquid as described above in the mold formed with artificial stone plate forming space so that the artificial stone plate is formed side by side with respect to the ground and hardened The artificial stone plate was produced.

As described above, in the case of manufacturing artificial stone plate using a mold formed in a state in which the artificial stone plate is arranged side by side with respect to the ground, it requires a work space equal to the area of the mold, and in order to manufacture a large number of artificial stone plates at the same time. Since more work space is required, there is a problem in that the production cost increases because a factory having a large area is required to manufacture artificial stone plate.

Considering these problems, it is possible to mass-produce artificial stone plates even in a relatively small working space, and it is possible to produce artificial stone plates without deterioration in quality even if the artificial stone plates are made of stone powder batter made of polymer resin liquid which is relatively inexpensive and has high shrinkage. It can be manufactured, so that the artificial stone plate to prevent the bending phenomenon occurs to produce a thin artificial stone plate is known in the Republic of Korea Patent No. 10-0795986 "artificial plate manufacturing apparatus and method", the composition is "polymer resin solution and stone powder An artificial stone plate manufacturing apparatus for manufacturing a plate-shaped artificial stone plate by pouring the mixed stone powder batter liquid into a mold, comprising: a rectangular box-shaped outer frame having an open top surface; placed on an inner bottom of the outer frame and extending left and right on an upper surface thereof A bottom frame member having a plurality of bottom grooves formed side by side; Two side frame members vertically oriented vertically with respect to the bottom frame member so as to be in contact with both side surfaces of the side, and having a plurality of vertical grooves extending up and down side by side; It is to include a plurality of diaphragm to be inserted into the groove, the stone powder batter liquid is filled therebetween so that the artificial stone plate is molded.

In addition, by inserting the kneaded paste into the molding die and compressing it using a roller, continuous production is possible, and the roller is molded to be pressed only to a certain degree while being prevented from being randomly separated from the molding die. By maintaining a uniform strength and as well as ensuring continuous productivity, the cost reduction is possible "patent manufacturing device of artificial stone excellent strength with the same thickness" of the Patent Publication No. 10-2009-0100064, the structure is known "The worktable is formed with rails on both sides to form the inner space, the pressure roller for pressing the kneaded paste filled in the inner space of the workbench, the guide roller for being seated on the rail to both sides of the pressure roller is pressed The inner diameter is smaller than the roller, so the pressurized roller It is known that "an apparatus for producing artificial stone excellent in strength at the same thickness by pressurizing a paste to be pressed into a certain thickness and continuously produced while being incorporated therein is known.

However, the technology of the "manufacture and method of artificial stone plate manufacturing" of Patent No. 10-0795986 Patent No. 10-0795986 as described above has an effect that can shorten the working space, but the size of the slab is dependent on the standard of the mold in one mold Since it is impossible to manufacture slabs of various specifications, in order to manufacture slabs of various specifications, the hassle and mold manufacturing costs of forming molds of various specifications are generated.

In addition, in order to ensure that the raw material is evenly accommodated in the molding mold, the moisture content ratio must be increased in the case of cement mortar. Therefore, it takes a lot of time to dry harden the slabs, which lowers the productivity and evaporates the moisture during curing. There is a problem that the deformation of.

And the roller compression molding method of the "apparatus for manufacturing artificial stone with high strength at the same thickness" of the Patent Publication No. 10-2009-0100064 also includes a rail having an inner space so that the paste is accommodated, so that the size of the slab is the rail as in the former case. There is a problem that is dependent on the specification of.

In the case of cement mortar, the moisture content is slightly smaller than the former mold molding, but there is a problem that deformation is caused during the curing process due to the difference in density between the upper surface of the product on which the roller compressive force is applied and the lower surface where the roller does not contact.

Therefore, an object of the present invention is to solve the problems as described above, it is possible to continuously mold the artificial stone interior and exterior plate material with a uniform thickness without variation to minimize deformation through uniformity of density, vibration compaction method By reducing the W / C ratio (water / cement ratio) in the raw material cement mortar as well as applying a continuous production in the longitudinal direction on the workbench without a separate molding mold, by reducing the hardening time of the mortar It is possible to cut to the required size before hardening so that the work efficiency can be maximized by the convenience of standard cutting work, and it is possible to manufacture plate of various specifications, and it is possible to shorten plate manufacturing time and improve productivity. It is for providing a manufacturing system.

The present invention for achieving the above object by using a raw material input and propulsion means intermittently reciprocating through the drive means to be transported to the vibration compaction means by a predetermined amount of plate material discharged onto the work table through the hopper Characterized in that the plate can be manufactured by additionally pressing the upper surface of the flat plate through the flat means in a state that the raw material transferred through the vibration compacting means is compacted into a high density flat plate having a certain width and thickness. do.

As described above, the artificial stone internal / exterior plate manufacturing system of the present invention does not use a molding mold, and moves straight on the workbench, thereby making it possible to carry out a series of flattening operations such as split supply of raw materials, vibration, and flattening as a finishing process. It is possible to continuously form the artificial stone inner and outer plates of one thickness, and the density of the plates is uniform, so that the product can be advanced by minimizing deformation.

In addition, since it is a method of forming into a flat plate while hitting and pressing by vibrating compaction method, the W / C ratio of cement mortar, which is a raw material, can be drastically reduced to shorten the curing time, and continuous in the longitudinal direction on the work table without a separate molding mold. It is possible to cut to the required size before the mortar is completely hardened, so the work efficiency can be maximized by the convenience of standard cutting work, plate production of various specifications is possible, plate production time is shortened and productivity is improved. It is to have an effect that can be.

1 is an exemplary front view showing one configuration example of the present invention;
2 is a plan view of FIG. 1;
3 is a side view of FIG. 1;
Figure 4 is an exemplary view showing a main portion cutting side showing the vibration compaction means applied to the present invention,
Figure 5 is an exemplary view showing a main portion cutting side showing a straight guide means applied to the present invention,
Figure 6 is an operating state showing the lowering operation of the raw material supply and the flat means in the hopper,
7 is an operating state diagram showing the operation of raising the raw material into the vibration compacting means and the flattening means;
8 is a view showing the structure and operation of the distribution shaft operating means for operating the distribution shaft of the raw material supply means,
9 and 10 are views showing the intermittent control structure and its operation applied to the dispensing shaft operating means for intermittently rotating the dispensing shaft;
Figure 11 is an exemplary view showing a main portion of the raw material supply control means applied to the present invention.

1 is a front view showing an example of the configuration of the present invention.

The artificial stone internal and external plate manufacturing system of the present invention is roughly divided into functional structures as follows.

First, the frame 10 and the frame 10 are installed in a non-fixed state so as to be movable on a flat work table T and are provided with a moving roller 11 at the front lower end. And a straight guide unit 20 for inducing a straight movement of the frame T and a driving means installed on the frame 10 and providing a driving force to the whole apparatus ( 30) and the raw material supply means 40 for discharging and supplying the raw material of the plate in a uniform amount on the work table T, and the raw material discharged from the raw material supply means 40 and conveyed repeatedly using vibration. Vibration compaction means 50 for compacting to a high-density flat plate through the pressing force, and configured to interlock with the drive means 30 and the raw material discharged from the raw material supply means 40 to the vibration compaction means 50 by a predetermined amount Push back supply and repulsion at the same time Raw material input and propulsion means 60 for moving the frame 10 forward through the through, and flattening means 70 for additionally pressing the plate compacted through the vibration compaction means 50 to keep the surface smooth. ), And the amount of the raw material supplied to the vibration compacting means 50 and installed to be elevated between the outlet 41 ′ of the hopper 41 constituting the raw material supply means 40 and the vibration compacting means 50. Raw material supply control means for adjusting the supplying means 80, and configured to interlock with the drive means 30, for intermittently rotating the distribution shaft 42 constituting the raw material supply means 40 in a predetermined angle range Heavy duty support fixed to the distribution shaft operating means 90 and the rear of the frame 10, to prevent the loss of operating energy by inhibiting the vertical flow of the frame 10 during operation of the device by applying a predetermined load 100 each included Will the yeoseo.

On the other hand, the straight guide means 20 in the longitudinal direction to the rail 21 of a straight line having a fixed length fixed to the work table (T), and the bracket 22 fixed to the side of the frame 10 It is composed of a set of guide rollers 23 which are in rolling friction with both sides of the rail 21 in a state of being spaced apart from each other.

The drive means 30 includes a motor 31, a speed reducer 32 interlocked with the motor 31, and a cam plate 33 fixed to the speed reduction shaft end of the speed reducer 32.

The raw material supply means 40 is fixedly installed on the frame 10 and has a hopper 41 having an outlet 41 'below, and is arranged in the hopper 41 transversely transversely and on the outer peripheral surface It includes a distribution shaft 42 having a distribution blade piece 42 'of.

The vibration compaction means 50 is a plate-shaped support 51, four corners are mounted on the frame 10 through a connecting piece 51 'so as to be able to flow up and down, and fixedly installed on the support 51 The high frequency vibrator 52 and the vibration compaction plate 53 fixedly installed on the bottom surface of the support 51 and the connecting piece 51 'and the frame 10 are installed between the contraction and return. Vibration damping member 54 for imparting elastic force and vibration effect for vibration, and the spring support rod 56 which is placed in the frame 10 in a state penetrating through the connecting piece 51 'and the vibration damping member 54. A pressure spring 55 for providing an elastic pressing pressure to the connection piece 51 ', and selectively installed between the pressure spring 55 and the connection piece 51', Each of the pressure adjusting member 57 for adjusting the elastic pressure.

The raw material input and propulsion means 60 is an eccentric shaft 61 eccentrically arranged on the cam plate 33 of the drive means 30, and one end of the operation rod 64 is installed to be connected to the eccentric shaft 61 It is connected to the other end of the support rod 65 is installed so as to reciprocate in a sliding state and includes a raw material input plate 62 integrally provided with a vertical mill 63 in the front end.

The flat means 70 is arranged in the bracket 72 of the upper end of the weight support 100 and a plurality of fixedly installed in a spaced apart state on the horizontal axis 74, the connection rod 73 is integrally fixed to one side end portion The sprocket wheel 71, the flat pressing plate 77 is fixed to the lower end of the support rod 76 connected to the sprocket wheel 71 through the chain 75, and the lower end is fixed to the support rod 76 A flat pressure spring 78 supported by a spring fixing plate 78 ′ having an upper end fixed to the weight support 100 in the state, and an operation rod of the connection rod 73 and the raw material input and propulsion means 60 ( 64 is movably connected at both ends and includes a connecting rod 79 for transmitting the reciprocating force of the operating rod 64 to the rotational force of the sprocket wheel 71.

The raw material supply control means 80 is the height adjustment bolt 81 and the lower end of the height adjustment bolt 81 is fastened so as to be elevated to the fixed piece 82 integrally fixed to the lower side of the hopper (41). The control plate 83 is integrally fastened and fixed to the control plate 83 having an elevating guide hole 84, and is fixed to the hopper 41 while being fitted in the elevating guide hole 84, and fixes the position of the adjusting plate 83. And a throttle fixation bolt 85 for the purpose of mounting.

The dispensing shaft operating means 90 has a ratchet wheel 91A integrally coupled to and fixed to one end of the dispensing shaft 42 of the raw material supply means 40, and the ratchet wheel 91A in a state accommodating therein. A ratchet wheel housing 91B rotatably installed at one end of the dispensing shaft 42 and a ratchet wheel housing 91B having a connecting piece 91C at an upper end thereof, and a ratchet wheel housing 91B provided to be engaged with the ratchet wheel housing 91A. An intermittent control structure 91 composed of a 91D, and an actuating rod 64 connected to both ends of the intermittent control structure 91 and an actuating rod 64 of the raw material input and propulsion means 60; Each of the connecting rods 92 for transmitting the reciprocating motion of the power to the rotational force of the distribution shaft (42).

Workbench (T) applied to the present invention configured as described above is not limited to the material, but the surface should be flat, smooth, and maintain the horizontality accurately, and the workbench (T) serves as a bottom mold of artificial stone and exterior plates. The inner surface of 10 serves as a side mold of the artificial stone plate.

The inner surface width between the frame 10 to determine the width of the artificial stone to be manufactured is made of about 8 to 15 mm larger than the width of the artificial stone, the outer plate of the finished product, and the reason for the configuration of the finished product In order to remove the rough portions of both sides of the manufactured artificial stone plate by a predetermined width to remove it is configured to have a margin width.

Meanwhile, a mold release agent is applied to the upper surface of the work table T and the inner surface of the frame 10 to which the raw materials of the artificial stone inner and outer plate contact with the inner surface of the frame 10 before the manufacture of the artificial stone inner and outer plate for smooth friction prevention and separation. .

In the apparatus of the present invention, as shown in FIG. 5, the linear induction means 20 of the frame 10 is coupled to the rail 21 fixed on the work table T, so that the linear movement is possible.

In this state, the driving means 30 is operated, and then raw materials of artificial stone and exterior plate materials are introduced into the hopper 41. At this time, the raw materials are mortar in which cement, sand and water are mixed. When the input weight is 100, the weight is 15 to 25% by weight.

When the driving means 30 is operated, the reduction gear 32 is operated by the rotation of the motor 31, and the cam plate 33 of the reduction gear 32 has an operating rod 64 connected thereto through the eccentric shaft 61. The reciprocating motion is to push the raw material introduced into the hopper 41 to the vibration compacting means 50. This will be described in more detail as follows.

When the eccentric shaft 61 and the raw material input plate 62 are retracted as much as possible as shown in FIG. 6 as the cam plate 33 rotates, the outlet 41 'of the hopper 41 is opened to the maximum for smooth discharge of the raw materials. At this time, the intermittent control structure 91 is rotated counterclockwise as shown in FIG. As the raw material in 41 is stirred, it is discharged uniformly on the work table T.

In this state, when the eccentric shaft 61 and the raw material input plate 62 are advanced as shown in FIG. 7 as the cam plate 33 rotates, the intermittent control structure 91 is clockwise as shown in FIG. 9. It is rotated so that the ratchet 91D rides over the ratchet wheel 91A and is idling to prevent the dispensing shaft 42 from rotating. The raw material input plate 62 which is advanced has a large portion of the outlet 41 'of the hopper 41. It is blocked and the tip plate 63 of the tip is to transport the discharged raw material to the lower portion of the vibration compaction plate 53 of the vibration compaction means (50).

When the raw material input plate 62 pushes the raw materials as described above, the external force is generated in the opposite direction of the pushing direction to the frame 10 due to the friction force between the raw material and the work table T. In this case, the guide roller 23 fixed to the frame 10 is secured by moving straight along the rail 21 fixed on the work table T, and the vibration compaction plate 53 also moves forward. Quickly contact with raw materials.

On the other hand, the raw material introduced into the vibration compacting means 50 is to be compacted at a high density through the vibration compaction plate 53 which generates 4000 to 6000 vibrations per minute through the high frequency vibrator 52, The inlet side of the vibration compaction plate 53 is configured to be inclined slightly higher than the outlet side for smooth inflow of raw materials, and its inclination is appropriately set to about 0.5 to 1 °, and the outlet side end of the vibration compaction plate 53 is appropriate. The height of is to be 3 to 5㎜ lower than the thickness of the artificial stone and the inner plate manufactured.

The vibration compacting plate 53 is made of abrasion-resistant steel, the bottom contacting the raw material is polished to minimize friction, and the end of the bottom side of the outlet side is rounded to minimize the pressing marks.

On the other hand, the distance between the vibration compaction plate 53 and the work table T can be adjusted according to the user's needs. As shown in FIG. 4, when the pressure adjusting member 57 is inserted under the rear pressure spring 55, the support 51 The rear side of the lower side can be relatively lowered to incline the vibration compaction plate 53. If the pressure adjusting member 57 is inserted under all the pressure springs 55, only the height of the vibration compaction plate 53 is provided without the inclination. The height can be adjusted according to the height of the pressure adjusting member 57 to be lowered.

On the other hand, the raw material compacted in the flat plate shape in the vibration compaction means 50 is the top surface of the flat plate where the compaction is completed, the vibration compaction plate 53 is inclined in the width direction at regular intervals at a predetermined interval so that the upper surface There is a need for an additional process to smoothly finish.

When the flat means 70 is moved immediately by the above-mentioned reversal movement of the frame 10, the flat material chopped by the vibration compaction means 50 is located under the flat press plate 77, and the flat press plate 77 ) Is lifted up as shown in FIG. 7 to prevent friction with the raw material.

In this state, when the eccentric shaft 61 and the raw material input plate 62, which were advanced according to the rotation of the cam plate 33, are retracted, the raw material input plate 62 connected to the operation rod 64 is backward as mentioned. The dispensing shaft 42 evenly distributes the raw material in the hopper 41 by opening the discharge port 4 'of the hopper 41 and rotating the ratchet 91D of the intermittent control structure 91 by rotating the ratchet wheel 91A. While squeezing and being discharged on the work table T, the connecting rod 79 connected to the actuating rod 64 is pulled back as shown in FIG. 6 while the connecting rod 73 and the sprocket wheel 71 are pulled clockwise to be connected thereto. The chain 75, the support rod 76, and the flat pressing plate 77 are lowered due to the elastic force of the pressure spring 78, and the flat pressing plate 77 is lowered by additionally pressing down the surface of the compacted raw material. It is smoothing.

As the raw material on the flat plate after the flat work as described above is significantly reduced compared to the conventional method, the density and hardness are high, so that the cutting process is possible immediately. Used as

Meanwhile, the thickness of the raw material flowing into the vibration compacting means 50 may be adjusted according to a user's necessity. As shown in FIG. 11, the height adjusting bolt 81 is removed in a state where the adjusting plate fixing bolt 85 is loosened. After adjusting the height of the adjusting plate 83 by adjusting and tightening the adjusting plate fixing bolt 85 again, the gap between the worktable T and the adjusting plate 83 through which raw materials pass can be adjusted, and the adjusting plate 83 is wear-resistant. It is good to make an inclined surface inside to make this strong steel and to smooth the passage of raw materials.

In the present invention as described above, when the raw material input plate 62 is advanced to push the raw material to the vibration compacting means 50, the frame 10 is advanced and at the same time the distribution shaft 42 is stopped to temporarily distribute the raw material. When the raw material input plate 62 is retracted, the frame 10 is stopped and the distribution shaft 42 is rotated to discharge the raw material onto the work table T. In addition, the flat pressing plate 77 is a process of flattening the flat surface of the raw material is lowered and compacted is repeated.

In the above, one embodiment of the present invention has been described, but modifications and variations within the scope without departing from the technical spirit of the present invention by those skilled in the art belong to the scope of the present invention Of course.

10 frame 20 straight guide means
30: drive means 40: raw material supply means
50: vibration compaction means 60: raw material input and propulsion means
70: flat means 80: raw material supply control means
90: distribution shaft operating means

Claims (7)

A frame having various structures constituting the device and installed in a non-fixed state so as to be movable on a flat work piece, and having a roller for movement at the front lower end thereof;
Installed on the frame and the work target and a straight guide means for inducing a straight movement of the frame,
Drive means installed on the frame to provide driving force to the entire apparatus;
Raw material supply means for discharging and supplying the raw material of the plate in a uniform amount on the workbench,
Vibration compacting means for compacting the raw material discharged from the raw material supply means to be a high-density flat plate by repeated pressing force using vibration,
A raw material input and propulsion means configured to interlock with the driving means and to push the raw material discharged from the raw material supply means to the vibration compacting means by a predetermined amount and to move the frame forward through the input repulsive force;
Flattening means for maintaining a smooth surface by pressing the plate further compacted by the vibration compacting means;
A raw material supply control means for adjusting the amount of the raw material supplied to the vibration compaction means, which is installed to be elevated between the outlet of the hopper constituting the raw material supply means and the vibration compacting means;
A distribution shaft operating means configured to interlock with the driving means and intermittently rotating the distribution shaft constituting the raw material supply means in a predetermined angle range;
It is fixed to the rear of the frame and artificial stone internal and exterior plate manufacturing system, characterized in that it comprises a weight support for preventing the loss of operating energy by inhibiting the up and down flow of the frame during operation of the device by applying a predetermined load .
The method of claim 1,
The raw material supply means is artificial stone characterized in that it comprises a hopper fixedly mounted on the frame and having a discharge port below, and a dispensing shaft having a plurality of distributing blade pieces on the outer circumferential surface and horizontally arranged in the hopper Internal and external board manufacturing system.
The method of claim 1,
The vibration compacting means
A plate-like support on which the four corners are mounted on the frame through connecting pieces so as to be movable up and down;
A high frequency vibrator fixed to the support object,
A vibration compaction plate fixedly installed on the bottom of the support;
It is installed between the connecting piece and the frame and the vibration damping member for imparting elastic force and shock absorbing effect for the vibration through the contraction and return;
A pressure spring installed to be inserted into a spring support rod inserted into the frame while penetrating the connecting piece and the vibration damping member, and to provide an elastic pressing pressure to the connecting piece;
Optionally installed between the pressure spring and the connecting piece, artificial stone interior and exterior plate manufacturing system, characterized in that it comprises a pressure adjusting member for adjusting the elastic pressure of the pressure spring, respectively.
The method of claim 1,
The raw material input and propulsion means is an eccentric shaft which is eccentrically arranged on the cam plate of the drive means, and one end is connected to the other end of the operating rod installed to be connected to the eccentric shaft and is installed to be reciprocally movable in a sliding state by a support rod. An artificial stone internal and external plate manufacturing system, characterized in that it comprises a raw material input plate integrally provided with a vertical mill plate.
The method of claim 1,
The flattening means
A plurality of sprocket wheels which are arranged on a bracket at the upper end of the weight support and are fixedly spaced apart on a horizontal axis on which a connecting rod is integrally fixed to one side end;
A flat pressing plate fixedly installed at a lower end of a support rod connected to the sprocket wheel through a chain;
A flat pressure spring supported by a spring fixing plate having an upper end fixed to a weight support while the lower end is fixed to the support rod;
In the artificial stone, characterized in that it is connected to the connecting rod and the operating rod of the raw material input and the propulsion means flowable at both ends, respectively comprising a connecting rod for transmitting the reciprocating force of the operating rod to the rotational force of the sprocket wheel Exterior board manufacturing system.
The method of claim 1,
The raw material supply control means
A height adjustment bolt which is fastened to the fixing piece which is fixedly installed on the lower side of the hopper so as to be lifted and lowered;
An adjustment plate integrally fastened and fixed to the lower end of the height adjustment bolt and having a lifting guide hole;
The artificial stone interior and exterior plate manufacturing system, characterized in that it comprises a control plate fixing bolt for fastening and fixed to the hopper and fitted in the lifting guide hole for fixing the position of the control plate.
The method of claim 1,
The distribution shaft operating means
A ratchet wheel housing and the ratchet wheel, which are integrally coupled to one end of the dispensing shaft of the raw material supply means, are installed rotatably at one end of the dispensing shaft while accommodating the ratchet wheel therein, and have a connecting piece at an upper end thereof. Intermittent control structure consisting of a ratchet which is installed in the ratchet wheel housing in a state of being engaged with;
An artificial stone which is connected to the connecting piece of the intermittent control structure and the operating rod of the raw material input and the propulsion means and flowable at both ends, each of which comprises a connecting rod for transmitting the reciprocating force of the operating rod to the rotational force of the distribution shaft. Internal and external board manufacturing system.
KR1020100011248A 2010-02-06 2010-02-06 Manufacturing equipment of imitation stone board KR101112187B1 (en)

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CN102530503A (en) * 2012-01-17 2012-07-04 佛山市河之舟机电有限公司 Stone board unloader
KR101299662B1 (en) * 2013-06-25 2013-09-10 김갑중 Manufacturing method for artificial stone
CN104044205A (en) * 2014-06-27 2014-09-17 华北水利水电大学 Production system and vibration control system for prefabricated concrete plate
CN106892627A (en) * 2016-07-17 2017-06-27 佛山市南海升伟户外用品有限公司 Enhancing by polymer cement umbrella shank and preparation method thereof and device
CN107511919A (en) * 2017-09-26 2017-12-26 重庆鸿基木业有限公司 A kind of quartzy stone platform production line
WO2018048069A1 (en) * 2016-09-06 2018-03-15 (주)코스 Artificial marble production device, and artificial marble produced using same
CN109129871A (en) * 2018-09-17 2019-01-04 浙江南洋水泥制品有限公司 A kind of cement products rapid molding device
CN112105490A (en) * 2018-05-04 2020-12-18 系统陶瓷股份公司 Levelling device for material in powder or granular form
CN116810971A (en) * 2023-07-11 2023-09-29 山东东来市政园林工程有限公司 Granite plate manufacturing device and manufacturing method
CN117359959A (en) * 2023-12-06 2024-01-09 佛山赛元自动化设备有限公司 Quartz stone plate raw materials device that spreads

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KR100527266B1 (en) 1996-11-20 2006-02-09 마이클 라자 Method and apparatus for forming a concrete block
KR100274577B1 (en) 1998-08-03 2000-12-15 전원중 Moulding machine for artificial stone board
KR100442623B1 (en) 2001-12-26 2004-08-02 권태수 Semi-wet moulding equipment system for concrete block
KR20040006446A (en) * 2002-07-12 2004-01-24 박말용 Method for manufacture of articial stone plate

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CN102530503A (en) * 2012-01-17 2012-07-04 佛山市河之舟机电有限公司 Stone board unloader
KR101299662B1 (en) * 2013-06-25 2013-09-10 김갑중 Manufacturing method for artificial stone
CN104044205A (en) * 2014-06-27 2014-09-17 华北水利水电大学 Production system and vibration control system for prefabricated concrete plate
CN106892627A (en) * 2016-07-17 2017-06-27 佛山市南海升伟户外用品有限公司 Enhancing by polymer cement umbrella shank and preparation method thereof and device
CN106892627B (en) * 2016-07-17 2020-07-21 佛山市南海升伟户外用品有限公司 Polymer reinforced cement umbrella base and preparation method and device thereof
US10858288B2 (en) 2016-09-06 2020-12-08 Coss Co., Ltd. Artificial marble production device and artificial marble produced using same
WO2018048069A1 (en) * 2016-09-06 2018-03-15 (주)코스 Artificial marble production device, and artificial marble produced using same
CN108602201A (en) * 2016-09-06 2018-09-28 株式会社共谐 Artificial marble manufacturing device and the artificial marble for using it to manufacture
US11530165B2 (en) 2016-09-06 2022-12-20 Coss Co., Ltd Artificial marble production device and artificial marble produced using same
CN107511919A (en) * 2017-09-26 2017-12-26 重庆鸿基木业有限公司 A kind of quartzy stone platform production line
CN112105490A (en) * 2018-05-04 2020-12-18 系统陶瓷股份公司 Levelling device for material in powder or granular form
CN112105490B (en) * 2018-05-04 2023-09-19 系统陶瓷股份公司 Leveling device for materials in powder or granular form
CN109129871A (en) * 2018-09-17 2019-01-04 浙江南洋水泥制品有限公司 A kind of cement products rapid molding device
CN116810971A (en) * 2023-07-11 2023-09-29 山东东来市政园林工程有限公司 Granite plate manufacturing device and manufacturing method
CN116810971B (en) * 2023-07-11 2024-04-16 山东东来市政园林工程有限公司 Granite plate manufacturing device and manufacturing method
CN117359959A (en) * 2023-12-06 2024-01-09 佛山赛元自动化设备有限公司 Quartz stone plate raw materials device that spreads

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