CN104044205A - Production system and vibration control system for prefabricated concrete plate - Google Patents
Production system and vibration control system for prefabricated concrete plate Download PDFInfo
- Publication number
- CN104044205A CN104044205A CN201410299017.1A CN201410299017A CN104044205A CN 104044205 A CN104044205 A CN 104044205A CN 201410299017 A CN201410299017 A CN 201410299017A CN 104044205 A CN104044205 A CN 104044205A
- Authority
- CN
- China
- Prior art keywords
- concrete
- main frame
- proportioning
- cloth main
- vibrating mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004567 concrete Substances 0.000 title claims abstract description 123
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims description 39
- 238000004260 weight control Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000005303 weighing Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a vibration control system for a prefabricated concrete plate. The vibration control system is provided with a concrete-mix-ratio obtaining device and a weighing sensor. Due to the fact that the mix ratio of concrete and the weight of the concrete on a mold table (namely, the weight of the prefabricated concrete plate) are detected, a controller controls a vibration mechanism according to the mix ratio and the weight, the vibration mode of the vibration mechanism can be adjusted according to specific circumstances of the prefabricated concrete plate, namely, the controller selects the most appropriate vibration frequency, vibration amplitude and vibration duration time according to the mix ratio and weight of the concrete, and a better vibration effect is achieved. On the basis, the invention further discloses a production system for the prefabricated concrete plate.
Description
Technical field
The present invention relates to building construction technology, be specifically related to a kind of concrete prefabricated board vibration control system.
Background technology
At present, concrete prefabricated board is used widely in construction, and they have greatly reduced construction cost on the basis that guarantees construction quality, and contribute to shorten the construction period.
Current, most of concrete prefabricated board is by the production system in factory, with the form of streamline, produces, common concrete prefabricated board production system mainly comprises concrete mixing plant, concrete conveying equipment, cloth main frame, mould platform, drive and guiding mechanism (specifically referring to the roller for leading and/or driving), the part such as vibrating mechanism and mould emptier, the concrete operation process of concrete prefabricated board production system is: concrete mixing plant is by water, the material such as cement and sand stirs rear acquisition concrete by a certain percentage, concrete conveying equipment by concrete conveyance to cloth main frame, cloth main frame by concreting on mould platform, mould platform is arranged on roller, after building, under the driving of driving rolls, mould platform moves on vibrating mechanism, vibrating mechanism produces vibration and then makes the concrete on mould platform more closely knit, after concrete setting to a certain extent, mould platform moves to mould emptier place, and mould emptier separates concrete prefabricated board and Mo Tai.
In practice, often occur that concrete prefabricated board memory, hollow or fill unreal problem, cause the quality of concrete prefabricated board not good, and qualification rate is not high yet; Therefore, how to improve the compaction rate of concrete prefabricated board, guarantee its quality, improve production qualification rate, be still those skilled in the art's technical problem urgently to be resolved hurrily.
Summary of the invention
For these reasons, the object of the invention is to propose a kind of concrete prefabricated board vibration control system, and propose on its basis a kind of concrete prefabricated board production system.
The first concrete prefabricated board vibration control system that the present invention proposes is provided with concrete mixing plant, concrete conveying equipment, cloth main frame, mould platform, guide roller, driving rolls, vibrating mechanism and controller, a plurality of described guide rollers and driving rolls are to be subscribed track setting and forms streamline, described mould platform is arranged on described streamline and can under the driving of described driving rolls, along described streamline, moves, described cloth main frame and vibrating mechanism are along described line configurations, described concrete mixing plant is for the production of concrete, described concrete conveying equipment is used for described concrete conveyance to cloth main frame, described cloth main frame is used for concreting at described Mo Tainei, on described concrete mixing plant, be provided with proportioning acquisition device, described proportioning acquisition device is used for obtaining described concrete proportioning, on described mould platform, be provided with LOAD CELLS, described LOAD CELLS is for detection of the concrete weight on described mould platform, described controller is electrically connected to proportioning acquisition device, LOAD CELLS and vibrating mechanism respectively, for according to the vibration of vibrating mechanism described in described proportioning and Weight control.
The second concrete prefabricated board vibration control system that the present invention proposes is provided with concrete mixing plant, concrete conveying equipment, cloth main frame, mould platform, guide roller, driving rolls, vibrating mechanism and controller, a plurality of described guide rollers and driving rolls are to be subscribed track setting and forms streamline, described mould platform is arranged on described streamline and can under the driving of described driving rolls, along described streamline, moves, described cloth main frame and vibrating mechanism structure are along described line configurations, described concrete mixing plant is for the production of concrete, described concrete conveying equipment is used for described concrete conveyance to cloth main frame, described cloth main frame is used for concreting at described Mo Tainei, on described concrete mixing plant, be provided with proportioning acquisition device, described proportioning acquisition device is used for obtaining described concrete proportioning, on described cloth main frame, be provided with LOAD CELLS, described LOAD CELLS is for detecting in real time the concrete weight in described cloth main frame, described controller is electrically connected to proportioning acquisition device, LOAD CELLS and vibrating mechanism respectively, for according to the vibration of vibrating mechanism described in described proportioning and Weight control.
Two kinds of above-mentioned concrete prefabricated board vibration control systems are provided with concrete proportioning acquisition device and LOAD CELLS, by detecting the concrete weight (being the weight of concrete prefabricated board) on concrete proportioning and mould platform, controller is controlled vibrating mechanism according to proportioning and weight, the mode of vibration of vibrating mechanism can be adjusted according to the concrete condition of concrete prefabricated board, be that controller is selected the most appropriate vibration frequency, amplitude and vibration duration according to concrete proportioning and weight, make vibrating effect reach best.
In the second concrete prefabricated board vibration control system, LOAD CELLS is arranged on cloth main frame, the concrete weight in LOAD CELLS Real-Time Monitoring cloth main frame; When cloth main frame is built, at the concrete weight difference of building when initial and build in the cloth main frame that these two time points detect while finishing, be exactly the concrete weight on mould platform, the weight that concrete in cloth main frame reduces is exactly the weight of concrete prefabricated board.
The present invention also proposes a kind of concrete prefabricated board production system, and this concrete prefabricated board production system is provided with above-mentioned any one concrete prefabricated board vibration control system.
Compared with prior art, this concrete prefabricated board production system can be produced the concrete prefabricated board that quality is higher, and the qualification rate of producing is also higher.
Accompanying drawing explanation
Fig. 1 is the workflow diagram of concrete prefabricated board vibration control system provided by the invention;
Fig. 2 is the theory diagram of concrete prefabricated board vibration control system provided by the invention.
Description of reference numerals:
1 controller 2 LOAD CELLS 3 vibrating mechanism 4 mould platform 5 concrete mixing plants
6 proportioning acquisition device
The specific embodiment
For strengthening the vibrating effect of concrete prefabricated board, and then promote the quality of concrete prefabricated board, the concrete prefabricated board vibration control system that the embodiment of the present invention proposes comprises concrete mixing plant 5, concrete conveying equipment, cloth main frame, mould platform 4, guide roller, driving rolls, vibrating mechanism 3, mould emptier and controller 1, conventionally, in factory building, guide roller and driving rolls form streamline along lineal layout, mould platform 4 is arranged on streamline, under the driving of driving rolls, mould platform 4 can move along streamline, cloth main frame, vibrating mechanism 3 and mould emptier are along line configurations, and according to the setting position of cloth main frame, vibrating mechanism 3 and mould emptier, whole streamline can be divided into cloth station, vibration station and demoulding station, during operation, concrete mixing plant 5 is by cement, sand and water mix and obtain concrete with proper proportion, concrete conveying equipment by concrete conveyance to cloth main frame, when mould platform 4 moves to cloth station, cloth main frame by concreting in mould platform 4, in this process, can to detect concrete proportioning (be cement in concrete to proportioning acquisition device 6, the ratio of the material such as sand and water) or the concrete proportioning of information acquisition that can provide according to concrete mixing plant 5 (while producing concrete, operating personnel can be in advance by the master control computer of concrete proportioning input concrete mixing plant 5, as long as this proportioning is offered to proportioning acquisition device 6) simultaneously, after building, LOAD CELLS 2 can obtain the concrete weight (being the weight of concrete prefabricated board) in mould platform 4, concrete mode can have following two kinds: 1) LOAD CELLS 2 is established on set-off bench 4, and then directly measure the weight of concrete prefabricated board, 2) LOAD CELLS 2 is arranged on cloth main frame, LOAD CELLS 2 detects and can get cloth when initial and the concrete weight in cloth main frame when cloth finishes, and according to the concrete variable quantity of these two time points, can know the weight of concrete prefabricated board equally.After mould platform 4 moves to vibration station (being that mould platform 4 moves on vibrating mechanism 3); controller 1 produces vibration according to said ratio and Weight control vibrating mechanism 3 with best mode of vibration; to guarantee the vibrating effect of precast concrete, and then the quality of assurance concrete prefabricated board.
As shown in Figure 1, above-mentioned concrete prefabricated board vibration control system can associate the mode of vibration of the design parameter of concrete prefabricated board and vibrating mechanism 3 effectively by following this three step, and then make the more realistic demand of vibration mode, and then guarantee vibrating effect.
S1: obtain concrete proportioning and weight;
S2: controller 1 produces control signal according to proportioning and weight;
S3: vibrating mechanism 3 produces vibration according to above-mentioned control signal.
The specific embodiment of the invention also proposes a kind of concrete prefabricated board production system, and this concrete prefabricated board production system is provided with above-mentioned concrete prefabricated board vibration control system.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (3)
1. a concrete prefabricated board vibration control system, it is characterized in that, comprise concrete mixing plant, concrete conveying equipment, cloth main frame, mould platform, guide roller, driving rolls, vibrating mechanism and controller, a plurality of described guide rollers and driving rolls are to be subscribed track setting and forms streamline, described mould platform is arranged on described streamline and can under the driving of described driving rolls, along described streamline, moves, described cloth main frame and vibrating mechanism are along described line configurations, described concrete mixing plant is for the production of concrete, described concrete conveying equipment is used for described concrete conveyance to cloth main frame, described cloth main frame is used for concreting at described Mo Tainei, on described concrete mixing plant, be provided with proportioning acquisition device, described proportioning acquisition device is used for obtaining described concrete proportioning, on described mould platform, be provided with LOAD CELLS, described LOAD CELLS is for detection of the concrete weight on described mould platform, described controller is electrically connected to proportioning acquisition device, LOAD CELLS and vibrating mechanism respectively, for according to the vibration of vibrating mechanism described in described proportioning and Weight control.
2. a concrete prefabricated board vibration control system, it is characterized in that, comprise concrete mixing plant, concrete conveying equipment, cloth main frame, mould platform, guide roller, driving rolls, vibrating mechanism and controller, a plurality of described guide rollers and driving rolls are to be subscribed track setting and forms streamline, described mould platform is arranged on described streamline and can under the driving of described driving rolls, along described streamline, moves, described cloth main frame and vibrating mechanism are along described line configurations, described concrete mixing plant is for the production of concrete, described concrete conveying equipment is used for described concrete conveyance to cloth main frame, described cloth main frame is used for concreting at described Mo Tainei, on described concrete mixing plant, be provided with proportioning acquisition device, described proportioning acquisition device is used for obtaining described concrete proportioning, on described cloth main frame, be provided with LOAD CELLS, described LOAD CELLS is for detecting in real time the concrete weight in described cloth main frame, described controller is electrically connected to proportioning acquisition device, LOAD CELLS and vibrating mechanism respectively, for according to the vibration of vibrating mechanism described in described proportioning and Weight control.
3. a concrete prefabricated board production system, is characterized in that, is provided with the concrete prefabricated board vibration control system described in claim 1 or 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410299017.1A CN104044205A (en) | 2014-06-27 | 2014-06-27 | Production system and vibration control system for prefabricated concrete plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410299017.1A CN104044205A (en) | 2014-06-27 | 2014-06-27 | Production system and vibration control system for prefabricated concrete plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104044205A true CN104044205A (en) | 2014-09-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410299017.1A Pending CN104044205A (en) | 2014-06-27 | 2014-06-27 | Production system and vibration control system for prefabricated concrete plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104044205A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042579A (en) * | 2017-04-14 | 2017-08-15 | 郝克永 | A kind of complex heat-preservation lightweight integral wall preparation facilities and its production technology |
| CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2307675Y (en) * | 1997-09-26 | 1999-02-17 | 北京市第五城市建设工程公司 | Concrete mixture machine |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| KR20110091610A (en) * | 2010-02-06 | 2011-08-12 | 더블유비엠과학기술 주식회사 | Manufacturing system of imitation stone board |
| BRPI1001634A2 (en) * | 2010-05-21 | 2014-04-01 | Tarquuino De Souza Antonio Carlos | CONTINUOUS PROCESS FOR MANUFACTURING PREMOLDED WALLS AND SLABS |
| CN103862552A (en) * | 2014-03-31 | 2014-06-18 | 三一汽车制造有限公司 | Precast concrete element production system, concrete vibration device and concrete vibration control method |
| CN204054321U (en) * | 2014-06-27 | 2014-12-31 | 华北水利水电大学 | Concrete prefabricated board production system and vibration control system thereof |
-
2014
- 2014-06-27 CN CN201410299017.1A patent/CN104044205A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2307675Y (en) * | 1997-09-26 | 1999-02-17 | 北京市第五城市建设工程公司 | Concrete mixture machine |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| KR20110091610A (en) * | 2010-02-06 | 2011-08-12 | 더블유비엠과학기술 주식회사 | Manufacturing system of imitation stone board |
| BRPI1001634A2 (en) * | 2010-05-21 | 2014-04-01 | Tarquuino De Souza Antonio Carlos | CONTINUOUS PROCESS FOR MANUFACTURING PREMOLDED WALLS AND SLABS |
| CN103862552A (en) * | 2014-03-31 | 2014-06-18 | 三一汽车制造有限公司 | Precast concrete element production system, concrete vibration device and concrete vibration control method |
| CN204054321U (en) * | 2014-06-27 | 2014-12-31 | 华北水利水电大学 | Concrete prefabricated board production system and vibration control system thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042579A (en) * | 2017-04-14 | 2017-08-15 | 郝克永 | A kind of complex heat-preservation lightweight integral wall preparation facilities and its production technology |
| CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
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Application publication date: 20140917 |