KR100583590B1 - Rubber kneader - Google Patents

Abstract

The present invention does not need to contact the rubber on the roll surface that the operator rotates for the rubber kneading operation, unmanned operation is also possible and is intrinsically safe, thereby improving the productivity of the rubber kneading process and ensuring the quality of the stable kneading rubber. In addition, an object of the present invention is to provide a rubber kneader that can be easily opened and exposed to a rubber supply mechanism having a closed structure.

To this end, the rubber kneader has two rolls (1, 2) arranged horizontally close up and down, reducers (16a, 16a) and variable speed motors (15a, 15a) for shifting these rolls, and a hopper (base) And a screw extruder (3) for feeding the lumps of rubber put into 4) between the rolls. A rubber circulation mechanism is provided by the scraper 33 and the belt conveyor 34 which send the rubber sheets from the rolls 1 and 2 to the hopper 4, or the belt conveyor 35 on the upper roll 1. Configure. It is also provided with the opening mechanism of the screw extruder 3, and makes it easy to openly expose and clean the inside of a sealed part.

Description

Rubber Kneading Machine {RUBBER KNEADER}

1 is a plan view of a rubber kneader according to a first embodiment of the present invention.

2 is a partially broken front view of the rubber kneader.

3 is a plan view of a rubber kneader according to a second embodiment of the present invention.

4 is a partially broken front view of the rubber kneader.

Fig. 5 is a partially broken front view showing a state in which the screw is taken out of an extrusion cylinder.

Fig. 6 is a partially broken front view showing a state where voids are formed between the frame and the extrusion cylinder.

7 is a partially enlarged plan view illustrating a clamp provided on the frame side.

8 is a partially enlarged plan view showing a clamp provided on the screw extruder main body side.

9 is a front view of FIG. 8.

Fig. 10 is an enlarged side sectional view of the main portion for explaining the rubber shock of the screw extruder in the second embodiment.

11 is an enlarged plan view.

12 is a perspective view of principal parts showing the construction of the third embodiment of the present invention.

(Explanation of symbols for the main parts of the drawing)

1,51... Upper roll 2,52... Lower roll

3,53... Screw extruder 4,54. Hopper

5,55... Expected 6a, 6b, 56a, 56b; frame

15a, 15b... Variable speed motor 16a, 16b. reducer

20,70... Extrusion cylinders 21a, 21b, 51a, 51b... screw

22,72. Latch 33. scraper

34,35... Belt Conveyor 53A. Screw extruder body

73. Hydraulic cylinder 74. Bogie

81A, 81B, 82A, 82B... Clamp 96.. Rubber drop prevention plate

97. Wall 98. space

99,103... Detector 101. wall

102. Swash plate

Batch rubber kneaders are open and closed. The present invention relates to an open rubber kneader for kneading and rolling a rubber block kneaded by a closed rubber kneader or by adding and adding a lubricating agent.

Open roll kneaders known from the prior art are generally two roll machines. These two roll machines are arranged so that the roll surfaces are arranged so that the two roll shafts are arranged in parallel in the horizontal plane, and the two rubber rolls are rotated and the raw material rubber is inserted between them, and the two rolls are pressed at different speeds. This gives the rubber a shearing action and gives plasticization and rubbing effects. The worker cuts out the rubber wound on the roll on the working side with a cutter holding in his hand, and the winding is moved by hand to one side of the roll to promote mixing in the batch. This is because only kneading action biased to one side in the batch is obtained to the extent that the rolls are sheared.

As described above, in the known rubber kneading machine, the rubber can be uniformly mixed in the batch by operating the cut-back-up operation of the rubber on a pair of rolls which are arranged in close proximity horizontally. Manipulating the rubber in contact with it is not a safe operation and carries a great risk of frequent hand and finger pinching, causing serious obstacles.

In recent years, a seating apparatus in which an extruder and a roll replacing the roll machine is combined has been put to practical use. The device is designed to place a pair of rolls in parallel up and down, to open the exit of the screw extruder close to each other between the rolls, and to roll the rubber sheet with a pair of rolls. It is confirmed that there is only a function of sheet molding in one pass, and that there is no finishing kneading or kneading effect of the lubricating agent even when a circulation belt conveyor is installed and circulated kneading. In the process which requires such an operation, it is necessary to supply so that the said two rollers may be provided separately.

As can be seen from the above, the functions required for the rubber kneader are efficient kneading action and safety. In the two-roll rubber kneader, the quality of the kneaded rubber depends on the skill of the individual operator along with the kneading action. The worker cuts or winds the rubber wound around the rotating roll surface, but this is not only a fatigue but also a very dangerous operation.

For this reason, although it is desired to be able to operate mechanically the operation which requires the said skill level without human operation, the facility which performs such operation is not yet developed. In addition, the development of a production equipment that performs such a rubber kneading operation ensures safety without remaining fatigue, and enables homogeneous quality by standardization of operation.

On the other hand, if the rubber kneader is equipped with both the efficient kneading action and the high safety required by the user, the rubber kneader itself has a high sealing property, and the rubber kneading machine is cleaned whenever the mixture is changed to another rubber. It is troublesome to clean other materials so that it is difficult to clean, and it is not enough to check the cleaning results.

As described above, the conventional open type rubber kneader is relatively easy to clean, but lacks safety measures for the operator for the open type, and in the seating device, the roll is moved to form a gap between the tip of the screw and the roll. And scraping the remaining material inside the extruder of the screw extruder from the gap by opening up and down to increase the gap between the rolls, or opening the hopper at the top of the screw base to check and clean the inside of the extruder, but there are two screws Therefore, it is extremely difficult to sufficiently clean the inside of the extrusion cylinder, and it is very difficult to fully check the cleaning result. In particular, in the case of colored rubbers for food or pharmaceutical products, it is necessary to completely clean the mixing of different materials every time the color or formulation is changed, and keep the sealing area while maintaining efficient kneading action and high safety. There is a demand for a rubber kneader that is easy to clean and that can confirm the result of cleaning.

The technical problem of the present invention is different from the conventional roll rubber kneader, and the rubber kneading operation does not need to contact the rubber on the rotating roll surface, the rubber is intrinsically safe rubber kneading because it can be fully unmanned operation To provide a group.

Another technical problem of this invention is to provide the rubber kneading machine which made it possible to improve the productivity of a rubber kneading process, to ensure the quality of a stable kneading rubber, and to build a raw stamp process.

Another technical problem of the present invention is to perform a kneading effect with high efficiency and a rolling operation with high dimensional accuracy continuously, and to provide a closed part by installing an opening mechanism of an extrusion barrel in a screw extruder while maintaining high safety for the operator. An object of the present invention is to provide a rubber kneader that is easy to clean and that facilitates checking of the cleaning result.

Rubber kneader of the present invention for solving the above problems horizontally, two rolls arranged in close proximity to the upper and lower through the adjusting device that can freely adjust the gap between the upper roll and the lower roll, and the rotary drive means for rotating these rolls; In the rubber kneading machine having a screw extruder for supplying the lumps of the rubber introduced into the hopper of the base end between the rolls, the circulation mechanism for kneading the rubber formed by sending the rubber sheet out of the roll to the hopper It consists of a winding control means for selectively winding the rubber sheet on the upper roll by varying the rotational speed of the upper and lower rolls by a variable speed motor or a reducer, and a conveying means for sending the rubber sheet peeled from the upper roll to the hopper. It is.

A conveyor can be used as a conveying means in the said rubber kneading machine, In this case, a belt conveyor can be constructed beyond an upper roll, and it can be set as the structure which guide | induces the sheet | seat from a rubber roll to the said belt ken conveyor to send to a hopper.

In addition, as said conveying means, the scraper which contacts this roll in the upper part of an upper roll, and peels the rubber sheet wound thereon, is guide | induced to the hopper, or the rubber wound in contact with this roll in the upper part of an upper roll. It can be comprised by the scraper which peels a sheet, and the conveyor which sends the rubber sheet peeled by this scraper to the said hopper.

In the rubber kneader having the above constitution, the rubber mass introduced into the hopper of the screw extruder is supplied between the upper and lower rolls by the screw extruder, rolled between these rolls, and sent out as a rubber sheet to the half screw extruder side of the roll. The rubber sheet is guided to the hopper of the extruder by the winding control means and the conveying means of the rubber sheet constituting the rubber circulation mechanism, and is then supplied between the pair of rolls by a screw extruder.

As said conveying means, the said scraper, a conveyor, etc. can be used. The rubber sheet rolled between the pair of rolls can be wound on the upper roll by appropriate setting of the rotational speed by the variable speed drive connected to the upper roll and / or the lower roll, and proper setting of the temperature difference of the upper and lower rolls. The rubber sheet is peeled off from the roll with a scraper or the like and guided to the hopper of the screw extruder, or conveyed to the hopper by a conveyor installed on the upper side of the upper roll, and the kneading operation is repeated by circulating the rubber again between the rolls to stabilize the kneading. The quality of the rubber can be secured.

In addition, after the rubber is circulated, the rubber kneading speed can be significantly improved by increasing the rotational speed of the roll and the driving speed of the screw extruder. Changing the rotational speed (the rotational speed) of the upper and lower rolls is effective not only in the selection of winding to the upper roll but also in kneading by applying a shear action to the rubber passing through.

In the rubber kneader of such a mechanism, the operator can perform mechanical kneading action on the rubber only by monitoring the machine or by simply and safely performing the end of the rubber sheet from the pair of rolls on the conveyor. As it can give, the worker hardly touches and operates the rubber. When kneading is completed, the rubber sheet attached to the upper roll and conveyed to the screw extruder side is divided in the roll axial direction on the upper roll on the feeding side from the upper and lower rolls. Since it is peeled off, when the take-out conveyor is placed in the lower part of the lower roll, the rubber sheet is supplied thereon, so that it can be taken out of the system.

In particular, in these operations, the working side where the worker contacts the rubber is the discharging side of the rubber sheet in the pair of rolls, so that the fingers or hands of the worker do not engage between the rolls, thereby obtaining an intrinsically safe mechanism.

In the above-mentioned rubber kneading machine, a space is provided between the upper and lower rolls and a horizontal rubber drop preventing plate in contact with the lower roll between the end of the clamp of the screw extruder. A rotary plate, which is used as a compression channel and sets the cross-sectional area of the rubber compression channel on the upper surface of the space, is installed in contact with both side walls so as to be adjustable up and down, and the rubber mass is fed into the roll by the rotary plate. It is valid to do. In this case, a rubber-like detector is provided on the rubber wheel formed at the exit side of the rotating plate so that the rotation speed of the screw can be adjusted according to the amount of rubber detected by the detector, and the bag of rubber in the space It is appropriate to configure so as to enable (back) behavior, whereby the kneading effect can be enhanced by obtaining the behavior of the rubber rotating or kneading with the rubber fin.

As a preferable aspect of this invention, the extrusion cylinder which accommodates the screw in a screw extruder is detachably comprised from the screw extruder main body containing the said screw and its drive mechanism, and the frame of the roll which supports upper and lower rolls, It is possible to install a propulsion mechanism configured to be detachable to the front end of the extrusion cylinder, and to drive in a direction in which the mutual access between the frame and the extrusion cylinder of the roll, and between the extrusion cylinder and the screw extruder body.

In this case, a clamp for fastening the extruder cylinder to the frame side of the roll and the screw extruder main body, respectively, can be securely fastened detachably, and the propulsion mechanism is provided between the frame of the roll and the screw extruder main body. Direction, the screw extruder main body and a linear actuator constituting the propulsion mechanism are arranged on a base, and the frame is connected to the trolley connected to the linear actuator. It is appropriate to fix and to movably support the extrusion cylinder in the moving direction of the frame on the bogie.

In this configuration, when the extrusion cylinder is fixed to the frame side of the roll with a clamp, the clamp between the extrusion cylinder and the screw extruder body is released and driven by the propulsion mechanism in a direction away from the screw extruder body, and the screw is separated from the extrusion cylinder. When the clamp between the extrusion cylinder and the roll frame is released, the clamp between the extrusion cylinder and the screw extruder body is clamped to drive the propulsion mechanism, and the frame of the roll moves in a direction away from the screw extruder. In other words, the screw is inserted into and removed from the extrusion cylinder by a single propulsion mechanism, and can also open and close between the frame of the roll and the screw extruder.

Moreover, in the said rubber kneading machine, the mechanism which cut | disconnects rubber | gum in parallel direction by providing the holding sheet of the cutter which press-contacts the said roll to the roll side of the rubber | gum of an upper roll, and is slidable with respect to a roll surface, In this case, it is effective to provide a mechanism for press-contacting the cutter to the roll by a pneumatic cylinder that adjusts the movement of the roll gap and the pressure contact strength to the roll surface.

The rubber kneading machine configured in this way has a high sealing property and maintains high safety for the operator while separating the roll and the extrusion cylinder from the frame supporting the roll when changing the color or formulation of the raw rubber, thereby making it easy to clean the tip of the roll and the extrusion cylinder. In addition, the inside of the extrusion cylinder and the screw can be cleaned easily and reliably by separating the extrusion cylinder from the screw extruder main body and opening the screw.

1 and 2 show a first embodiment of a rubber kneader according to the present invention. This rubber kneader is basically two rolls (1, 2) arranged horizontally close up and down, and a screw extruder (3) for supplying a lump of rubber introduced into the hopper (4) between the roll (1, 2) Equipped with.

The upper roll 1 and the lower roll 2 are arranged horizontally parallel to each other horizontally between the left and right pair of frames 6a and 6b provided on the base 5 so as to have bearings 7a and 7b at both ends. ) And (8a, 8b) are supported by the frame. The bearings 7a, 7b at both ends of the upper roll 1 are fixedly supported by the frames 6a, 6b, but the bearings 8a, 8b, which receive both shaft ends of the lower roll 2, have a frame 6a, The ends of the screws 10a and 10b, which are screwed into the female threaded portions 9a and 9b provided in the lower portions of the frames 6a and 6b, are held in contact with the lower surface, respectively. . The screw (10a, 10b) is rotated by the drive device 11 provided in the frame to raise and lower the lower roll (2) by the gap adjusting mechanism for arbitrarily adjusting the gap between the pair of roll (1, 2) I am constructing it.

On the other hand, the shafts of the upper roll 1 and the lower roll 20 are connected to the variable speed motors 15a and 15b through the reduction gears 16a and 16b as the rotary driving means, respectively, and are supplied from the screw extruder 3 side. And rotational drive in the direction in which the rubber is engaged, and the rotation speeds of the upper and lower rolls 1 and 2 can be arbitrarily set independently in the variable speed motors 15a and 15b or the reduction gears 16a and 16b. Doing. However, the roll on the other side can also be driven by a single electric motor connected to the upper roll 1 or the lower roll 2, for example, a gear not shown. However, in this case, it is necessary to be able to set the rotation speed of both rolls independently at the speed reducer connected to the shaft of each roll.

The screw extruder 3 is provided with an extrusion cylinder 20 which accommodates two screws 21a and 21b which are engaged with each other and rotate. The extrusion cylinder 20 has an ellipse or a calabash-shaped cross section, and has a tapered shape in the axial direction, and the upper roll 1 and the lower roll 2 having the front end latches 22 arranged close to each other. ), And the hopper 4 which is largely opened upward for import of a large kneading rubber block is provided on the proximal end side of the extrusion cylinder 20.

The base end which protruded out of the extrusion cylinder 20 in the said two screws 21a and 21b is rotatably supported by the bearing 26a and 26b by the case 25 installed in it, and the said case 25 The conical gears 27a and 27b which mesh with each other in the shaft of each screw are provided in the inside. In addition, the shaft end of one screw 21b is connected to the motor 29 via the reducer 28.

In addition, the drive speed of the screw extruder 3 can be arbitrarily adjusted by the motor 29 or the reducer 28.

In the screw extruder 3 having the above configuration, when the screw 21b is rotationally driven by the motor 29 through the reduction gear 28, the screw 21a is also rotated through the conical gears 27a and 27b. The lump of rubber injected into the hopper 4 is supplied between the upper and lower rolls 1 and 2 through the latch 22 at the tip of the extrusion cylinder 20.

Further, the frames 6a and 6b are supported on the base 5 so as to be movable in a horizontal direction orthogonal to the axes of the rolls 1 and 2 via the plurality of rotary wheels 30, and the roll shifting device 31 The pair of rolls 1, 2 can be moved relative to the screw extruder 3 since the movement of the pair of rolls 1, 2 is possible. It is preferable to set the distance between the front end of the said latch 22 and the rolls 1 and 2 suitably, and to provide the space to form the suitable rubber cap which will be mentioned later.

In the upper part of the screw extruder 3 side of the said upper roll 1, the scraper 33 which the front-end contact | connects in parallel with the upper roll 1 is provided, and this scraper 33 peeled from the upper roll 1 by this. As a conveying means for guiding the rubber sheet into the hopper 4, a belt conveyor 34 is provided in which the tip reaches the upper edge of the hopper 4 from below the scraper 33. As shown in FIG. If the scraper 33 itself has a function of guiding the peeled rubber sheet to the hopper 4, the belt conveyor 34 need not be provided as the conveying means.

Moreover, as a conveying means for returning the rubber sheet extruded by rolling with the upper and lower rolls 1 and 2 into the hopper 4 in place of or in addition to the scraper or the like, as indicated by the broken line in the drawing, In the upper side of the upper roll 1, the belt conveyor 35 which reaches the hopper 4 may be provided from the extrusion side of the rubber sheet via the screw extruder 3 above.

Moreover, the holding sheet 37 of the cutter 38 is provided on the opposite side to the screw extruder 3 in the upper roll 1 so as to slide in parallel with the roll axis by the slide drive mechanism, and this holding sheet 37 The cutter sheet 38 can be mounted on the pneumatic cylinder, which is not shown in the drawing, and the rubber sheet, which is attached from the upper and lower rolls and attached to the upper roll 1 at the time when kneading is completed, is conveyed to the screw extruder 3 side. The cutter 38 is cut in the direction orthogonal to the flow so as to be peeled from the upper roll 1. When cutting the rubber sheet with the cutter 38, it is preferable to simultaneously rotate the upper and lower rolls.

As a conveying mechanism for carrying out the rubber sheet peeled from the upper roll 1 out of a system, the drawer belt conveyor 39 is arrange | positioned in the lower part of the said lower roll 2. Since the rubber sheet peeled from the upper roll is supplied to the belt conveyor 39, it can be easily taken out of the system.

In the rubber kneading machine having the above constitution, the rubber mass introduced into the hopper 4 of the screw extruder 3 is supplied between the upper and lower rolls 1 and 2 by the screw extruder 3 and rolled between these rolls. And extruded as a rubber sheet on the side opposite to the screw extruder 3 side of a roll. The rubber sheet is hopper of the screw extruder 3 by a conveying means constituting a rubber circulation mechanism, specifically, a scraper 33 and a belt conveyor 34 or a belt conveyor 35 on the upper roll 1 or the like. Guided to (4), it is again supplied between the pair of rolls (1, 2) by a screw extruder (3). By the circulation of such rubber, stable kneading rubber quality can be ensured.

In the rubber kneader, the rotation speed of the upper and lower rolls 1 and 2 can be arbitrarily set independently. Therefore, the rotation speeds of the upper and lower rolls 1 and 2 are appropriately selected and the upper and lower rotation speeds are changed by these rotation speed differences. Under conditions such as giving sufficient shearing action to the rubber passing between the rolls 1 and 2 and increasing the kneading effect and winding the upper roll 1 in favor of guiding the rubber sheet to the hopper 4 or the like. Can be set.

In addition, depending on the rubber quality, the upper roll 1 is faster than the lower roll 2 so that the rubber sheet is wound around the upper roll 1, but in the case where natural rubber is blended, the upper roll 1 is lower roll 2 By slower rotation and the temperature slightly higher than the lower roll, the rubber is wound on the upper roll.

When kneading is completed, the rubber sheet attached to the upper roll 1 is cut parallel to the roll axis by the cutter 38 as described above, and the upper and lower rolls are synchronously rotated at the bottom of the lower roll 2 at the same time. What is necessary is to drop a rubber sheet on the take-out belt conveyor 39 arrange | positioned at this, and to carry it out of a system.

In the rubber kneader of such a mechanism, the operator merely monitors the machine or the tip of the rubber sheet coming out from between the upper and lower pairs of rolls 1 and 2 is placed on the belt conveyor 35 or the belt conveyor 39. Workers rarely come in contact with rubber because it can give mechanical kneading action to rubber by simple and safe operation such as laying.

In particular, in these operations, the working side where the worker is in contact with the rubber is the feeding side of the rubber sheet in the pair of rolls, so that the fingers or hands of the worker do not engage between the rolls, thereby obtaining an intrinsically safe mechanism.

3 to 11 show a second embodiment of the rubber kneader according to the present invention. This rubber kneader is basically the same as that of the first embodiment, but as shown in detail in Figs. 5 and 6, a screw for supplying a lump of rubber introduced into the hopper 54 between the rolls 51 and 52. The extruder 53 is capable of separating the extruder barrel 70 accommodating the screws 71a and 71b and the screw extruder main body 53A including the screws 71a and 71b and a driving mechanism thereof. It is configured to be removable. In addition, an integrated left and right pair of frames 56a and 56b supporting the upper and lower rolls 51 and 52 through the bearings 57a and 57b and 58a and 58b, and the tip end of the extrusion cylinder 70. Of the frame (56a, 56b) and the extrusion cylinder 70, and the extrusion cylinder 70 and the screw by a hydraulic cylinder 73 constituting the detent 72 is detachably detachable, and constitutes a propulsion mechanism described later It is comprised so that it may drive in the direction which mutually approaches between extruder main bodies 53A.

In addition, the bearings 58a and 58b of the lower roll 52 are fixedly supported by the frames 56a and 56b, but the bearings 57a and 57b which accommodate both shaft ends of the upper roll 51 are frame ( An interval in which the upper roll 51 is lifted and lowered by the drive device 61 provided in the frame and arbitrarily adjusts the interval between the pair of rolls 51 and 52 is maintained at 56a and 56b. It constitutes an adjustment mechanism.

More specifically, the rubber kneader is fixed on the base (55), the screw extruder main body (53A) and the hydraulic cylinder (73) constituting the propulsion mechanism, and on the bogie 74 connected to the hydraulic cylinder (73) The frame 56a, 56b which supports the upper and lower rolls 51 and 52 is fixed to the said trolley | bogie 74, and the said trolley | bogie 74 is formed on the rail 55a attached to the base 55, and the several rotation wheels ( It is supported so that it can move to the horizontal direction orthogonal to the axis line of the rolls 51 and 52 through the 80. On the other hand, the extrusion cylinder 70 is supported on the rail 74a attached to the trolley 74 so as to be movable in the moving direction of the frames 56a and 56b.

In addition, the extrusion cylinder 70 and the screw extruder main body 53A are provided on the side facing the extrusion cylinder 70 in the frames 56a and 56b and the screw extruder main body 53A. Two pairs of clamps 81A and 81B (Fig. 7) and 82A and 82B (Fig. 3, Fig. 8 and Fig. 9) are respectively provided on the side to fasten and detach them firmly, and the clamps 81A and 81B are provided. Alternatively, when the clamps 82A and 82B are loosened, the space between the frames 56a and 56b and the screw extruder main body 53A can be spaced apart or close to each other by driving the hydraulic cylinder 73. Further, the rails 55a on the base 55 and the rails 74a on the trolley 74 are extended to release the clamps 81A and 81B, advancing the hydraulic cylinder, and clamping at the operating position of the stop sensor (not shown). The extrusion cylinder 70 can be simultaneously removed from the frames 56a and 56b and the screw extruder main body 53A by releasing the 82A and 82B and advancing the hydraulic cylinder to the advance limit.

In addition, the propulsion mechanism is not limited to the above-described hydraulic cylinder 73, and a linear motion device made of mechanical linear power transmission means such as a screw and rack pinion can be used.

As shown in FIG. 7, the clamps 81A and 81B provided on the frames 56a and 56b are fastened to the ends of the flange 59 and the tip of the extrusion cylinder 70 provided on the frames 56a and 56b. Engagement portions 83a and 83b which engage with flanges 75 provided on the 72 from both sides and fasten them securely, and hydraulic cylinders 84a and 84b which drive these engagement portions are provided.

The engaging portions 83a and 83b are formed in a substantially U-shape as viewed in a plane, and have inner tapered tapered inwards, and the flange 59 and the extrusion on the frames 56a and 56b side. In the state where the flanges 75 at the front end side of the cylinder 70 are in contact with each other, the hydraulic cylinders 84a and 84b are driven to engage the outer tapered surfaces of these flanges 59 and 75 from both sides, so that the extrusion cylinder 70 ) Is firmly fastened to the frames 56a and 56b.

Next, the structure of clamp 82A, 82B is demonstrated.

In addition, in the following description, since clamp 82A, 82B appears in surface symmetry through the plane which goes to the axis line in the center of the said roll 51, only clamp 82A is demonstrated here and clamp 82B is demonstrated here. In this regard, the description is omitted by applying the auxiliary symbols A to B and a to b.

The clamp 82A provided in the screw extruder main body 53A is engaged with a clamping member which is engaged with the flanger 89 at the proximal end of the extrusion barrel 70 and fastened it firmly as shown in FIGS. 8 and 9. The support member 85a is rotatably supported on the flange 86 of the screw extruder main body 53A by the pins 87, and the engaging member 85a is swingable on the screw extruder main body 53A by the pins 95. The hydraulic cylinder 90a installed so as to be displaced to a firm fastening position (solid line position in Fig. 8) and an open position (chain chain position).

That is, the engaging member 85a in the clamp 82A is substantially shaped like a U in a side view as viewed from the side by the engaging member main body 91a and the crosspieces 92a and 93a extending in parallel from both ends thereof. It is formed (see Fig. 9), and the tip ends of the upper and lower cross sections 92a and 93a are rotatably supported by the flanges 86 of the screw extruder main body 53A by pins 87, respectively. Moreover, the upper side cross-section part 92a in the engagement member 85a is extended in the front end side, and is formed in the substantially hook shape, and the rod 88a of the hydraulic cylinder 90a is pin | tip in the front end part. 94 is rotatably connected. In addition, in the state where the flange 89 of the extrusion cylinder 70 side and the flange 86 of the screw extruder main body 53A collide with each other, the hydraulic cylinder 90a is driven to swing the engaging member 85a. By engaging the main body 91a of the engaging member 85a with the flange 89 on the extrusion cylinder 70 side relative to the raised position, the extrusion cylinder 70 is screw extruder main body 53A side. To be firmly tightened.

The rubber kneader clamps the extrusion cylinder 70 to the frames 56a and 56b of the rolls 51 and 52 with clamps 81A and 81B, and clamps between the extrusion cylinder 70 and the screw extruder main body 53A. When 82A and 82B are released and the frames 56a and 56b are driven in the direction away from the screw extruder main body 53A by the hydraulic cylinder 73, the extrusion cylinder 70 is connected to the frames 56a and 56b. Separated from the low screw extruder body 53A, the frames 56a and 56b are mounted on the rail 55a on the base 55, and the extrusion cylinder 70 is mounted on the rail 74a on the bogie 74, The screws 71a and 71b are separated from the extrusion cylinder 70 by moving in unison. In this manner, when the screws 71a and 71b are separated, the entire screw can be cleaned, and the inside of the extrusion cylinder 70 can be cleaned and inspected in the same manner.

Moreover, since the said extrusion cylinder 70 is supported so that the rail 74a on the trolley | bogie 74 can move, when it is fixed to the screw extruder main body 53A side again, an error does not arise in joining right and left up and down.

On the other hand, the clamps 82A and 81B between the extrusion cylinder 70 and the frames 56a and 56b are loosened and the clamps 82A and 82B are fixed between the extrusion cylinder 70 and the screw extruder main body 53A. When the hydraulic cylinder 73 is driven to propel the cart 74, the frames 56a and 56b move on the rail 55a of the base 55 and move away from the screw extruder 53. At this time, although the extrusion cylinder 70 smoothly moves the rail 74a on the trolley | bogie 74, since it is firmly fastened to the said screw extruder main body 53A with clamps 82A and 82B, it does not actually move, As a result, By providing a space between the frames 56a and 56b and the extrusion cylinder 70, sufficient cleaning of the rolls 51 and 52 and the latch portion 72 of the extrusion cylinder 70 in contact with the roll is possible.

The rubber kneader having the above configuration is configured to be detachable by disengaging the clamps 81A and 81B from the ends of the frames 56a and 56b supporting the upper and lower rolls 51 and 52 and the extrusion cylinder 70. In addition, the extrusion cylinder 70 which accommodates the screws 71a and 71b in the screw extruder 53 is detachably comprised from the screw extruder main body 53A by disengagement of the clamps 82A and 82B, and the frame Between 56a and 56b and the extrusion cylinder 70, and the extrusion cylinder 70 and the screw extruder main body 53A are mutually accessible by the driving of the hydraulic cylinder 73 constituting the propulsion mechanism. As a result, the rolls are separated by the space between the frames 56a and 56b supporting the rolls 51 and 52 and the extrusion cylinder 70 when changing the color or formulation of the raw rubber while maintaining a high sealing property and maintaining high safety for the operator. 51 and 52 and cleaning of the claws 72 at the tip of the extrusion barrel 70 can be easily and easily expanded. In addition, by cleaning the extrusion cylinder 70 from the screw extruder main body 53A and opening the screws 71a and 71b, the inside of the extrusion cylinder 70 and the screws 71a and 71b can be easily cleaned. It can be reliably done.

10 and 11, the entire surface in contact with the lower roll 52 between the upper and lower rolls 51 and 52 and the distal end of the clamp 72 of the screw extruder 53 is horizontal. In addition to the installation of the rubber drop prevention plate 96, the wall (97,97) can be freely set by the gap adjusting screw rod (97a) provided in contact with the rubber drop prevention plate (96). ) Upright, and the space 98 constituted by these is a rubber ball. Moreover, the detector 99 which detects the amount of rubber | gum in the said rubber | gum is provided in this open upper surface. The detector 99 includes a lifting plate 99a that is rotatably held on a rubber sheet by a hinge 99b, and the rotation angle of the lifting plate 99a is determined by the sensor 100 at the hinge 99b. Since the amount of rubber shocks is detected by detecting the amount of rubber shocks, the number of rotations of the screws 71a and 71b is adjusted according to the amount of rubber shocks in the space 98 detected by the sensor 100, and the bag of rubber in the space 98 is detected. It is configured to be able to behave. As the sensor 100, a potentiometer, an encoder or a proximity switch can be used.

In addition, since the other structure and operation | movement of this 2nd Example are substantially the same as that of the said 1st Example, the same code | symbol is attached | subjected to the same part or an equivalent part, and these description is abbreviate | omitted.

12 shows another embodiment (third embodiment) relating to the rubber ball. In this third embodiment, a pair of left and right walls 101,101 on a horizontal rubber drop prevention plate 96 provided in contact with the lower roll 52 on the roll side in the flange 59 provided on the frame side of the roll. ) Is fixedly installed, and the pivoting plate 102 for setting the cross-sectional area of the rubber compression flow path between these walls 101 and 101 is installed in such a manner as to be positioned up and down in contact with the fixed walls 101 and 101, The rubber 103 formed near the exit of the rotating plate 102 is provided with a detector 103 for detecting the amount of rubber in the portion.

More specifically, the pivoting plate 102 is rotatably supported by a hinge 102a, and any one of a plurality of set holes 101a provided with the pivoting plates 102 on both side walls 101 and 101. The locking pin 101b is inserted into the rubber sheet G so that the rubber sheet G can be adjusted and fixed to the optimum discharge thickness with respect to the walls 101 and 101. Further, the lifting plate 103a in contact with the upper surface of the discharged rubber sheet G is supported by the hinge 103b so as to be able to swing up and down at the front end portion of the rotary plate 102 near the outlet. The fluctuation of 103a can be detected by the sensor 104, such as a potentiometer, an encoder, or a proximity switch. By detecting the angle or the like with the sensor 104, the amount of rubber balls can be detected, and the back behavior of the rubber can be obtained in the rubber balls by adjusting the rotation speed of the screws 71a and 71b based on the output.

In addition, when the rubber mass is discharged into the rubber sheet by the rotating plate 102 and discharged to the rubber sheet, the rubber mass is supplied to the engagement positions of the rolls 51 and 52 via the rubber drop prevention plate 96. Different speed rotations of the upper and lower rolls 51 and 52 exhibit vortex behavior to facilitate rolling between the walls 97 and 97, and promote kneading.

Incidentally, other configurations and operations of the third embodiment are substantially the same as those of the second embodiment.

EXAMPLE

The rubber mass kneaded in a sealed kneader (press kneader) under predetermined conditions was introduced into the hopper 4 of the rubber kneader according to the first embodiment, and operated under the same conditions as a conventional roll machine. Depending on the rubber quality, the upper roll was rolled up faster than the lower roll to be wound on the upper roll, easily taken by a belt conveyor by a scraper, and circulated to the hopper 4. The temperature of kneaded rubber was 100 degreeC equivalent to the conventional roll kneader, it rolled out in the sheet form, was taken out, and sent out to the cooling apparatus. One minute after the start of the circulation, the powdered oil additive was put into the rubber in the hopper by hand, and the upper and lower rolls were rotated at 1.15: 1.0 for 2 minutes at 20 rpm. As a result of hardness measurement after dispersing the lubricating agent in the rubber sheet taken out, applying a total of 16 samples per 1m per sheet as the sheet came out, the dispersion of hardness had sufficient dispersion effect within ± 1 ° (JIS hardness). It could be determined.

The operator is different from the rubber kneading by the conventional rolls, there is no contact with the rubber during the kneading operation, and almost the end of the monitoring operation, the kneading rubber kneading by 15% faster than the kneading time in the conventional roll. Finished. When different speeds were selected for both the upper and lower rolls of independent driving, kneading was completed quickly, and smooth rubber sheets could be taken out when the constant velocity was selected. Here, the kneading finish is the same smooth sheet as the sheet kneaded and finished with a conventional roll machine, and refers to a state where the Mooney viscosity measured by a mooney viscosity tester is at the same level. In this case, it was 70 +/- 3 @ ML1 + 4 100 degreeC.

In addition, by the operation of the rubber kneading machine, 1 minute of preliminary kneading in which the time from which the rubber starts to enter the hopper of the screw extruder to the hopper of the screw extruder from the upper roll and is removed from the upper roll is set as a timer and 2 minutes after the addition of the oil additive It was made. In the meantime, the roll of 400 mm in diameter was rotated at 20 rpm, and 70 kg (60 liter) of rubber | gum was made into four kneading | circulation circulations with thickness 10mm x width 500mm, and exhibited sufficient kneading action.

The rubber kneader of the present invention described above is different from the conventional roll rubber kneader, and is intrinsically safe because the dispensing side (the side where the rolls 1 and 2 do not rotate) of the rubber sheet in the roll becomes the working side. Do. In addition, since the rubber circulation mechanism including a conveying means for sending the rubber sheet sent from the upper and lower rolls to the hopper of the screw extruder is provided, the operator does not need to contact the rubber on the rotating roll surface for rubber kneading operation. Depending on the rubber quality, complete unmanned operation is possible.

In addition, the kneading effect in the rubber kneader of the present invention is particularly excellent when the upper and lower rolls have a rotation speed difference, and in this case, a large shear action is given to the rubber passing between the upper and lower rolls. In addition, by appropriately setting the rubber 형성 formed between the distal end of the clamping end of the screw extruder and the roll between the rolls, the behavior of the rotating rubber occurs, and the kneading effect is increased.

The kneading effect is remarkable when the rubber is fed into the plate shape between the upper and lower rolls by lowering the fixed angle of the rotating plate at the distal end of the screw extruder shown in the third embodiment.

As described above, according to the rubber kneader of the present invention, it is possible to provide a production facility capable of improving the productivity of the rubber kneading process, the quality of the stable kneading rubber, the safety of the operation, and the life process.

In addition, the extrusion cylinder housing the screw in the screw extruder is detachably configured from the screw extruder main body, and the frame supporting the upper and lower rolls and the front end of the extrusion cylinder are detachably configured. By arranging the propulsion mechanism for driving the cylinder between the cylinders and the direction in which the extruder cylinder and the screw extruder main body are alternately or at the same time separated from each other, cleaning of the tip of the roll and the extrusion cylinder can be easily and surely carried out. By separating the passage screw extruder main body and opening the screw, the inside of the extrusion cylinder and the screw can be easily and surely cleaned.

Claims (11)

Horizontally, two rolls arranged in close proximity up and down through an adjusting device that can freely adjust the gap between the upper roll and the lower roll, a rotation driving means for rotating these rolls, and a lump of rubber introduced into the hopper of the base between the rolls. In the rubber kneading machine with a screw extruder to supply to The circulation mechanism for kneading the rubber formed by sending the rubber sheet from the roll to the hopper may be selectively wound on the upper roll by varying the rotational speed of the upper and lower rolls by a variable speed motor or a reducer. Winding means for conveying and conveying means for sending the rubber sheet peeled from the upper roll to the hopper, The extruder container for accommodating the screw in the screw extruder is detachably configured from the screw extruder main body including the screw and its driving mechanism, and the frame of the roll supporting the upper and lower rolls and the tip of the extruder cylinder. Removably configured A rubber kneader comprising a propulsion mechanism for driving in a direction in which the roll frame and the extrusion cylinder and the extrusion cylinder and the screw extruder main body are mutually accessible. The rubber kneading machine according to claim 1, wherein the conveying means is a conveyor. 3. The rubber kneader as set forth in claim 2, wherein the belt conveyor is constructed over the upper roll, and the sheet from the rubber roll is guided to the belt conveyor and sent to the hopper. The rubber kneading machine according to claim 1, wherein the conveying means has a scraper that contacts the roll at the upper portion of the upper roll and guides the hopper after peeling off the rubber sheet wound thereon. 2. The conveying means according to claim 1, wherein the conveying means comprises a scraper contacting the roll at an upper portion of the upper roll and peeling the rubber sheet wound thereon, and a conveyor for sending the rubber sheet peeled by the scraper to the hopper. Rubber kneader characterized by the above. The horizontal rubber drop prevention plate of any one of Claims 1-5 is provided between the upper and lower rolls, and between the upper end and the lower end of the clamp extruder, and the horizontal rubber fall prevention plate which contact | connects the lower roll, The space constituted by standing the wall upright is a rubber compression flow path, and a rotary plate for setting the cross-sectional area of the rubber compression flow path is installed on the upper surface of the space so as to be adjustable in position up and down in contact with both side walls thereof. A rubber kneader, in which a rubber mass is formed into a sheet and supplied to a roll. The rubber tip formed on the exit side of the rotating plate according to claim 6, wherein the rubber shock detector is provided so that the rotation speed of the screw can be adjusted in accordance with the rubber shock detected by the detector. Rubber kneader, characterized in that configured to enable the back movement of the rubber. delete The apparatus of claim 1, further comprising: a clamp for fastening the extruder barrel to the frame side of the roll and the screw extruder main body, respectively, so as to be detachably and securely fastened; A rubber kneader characterized by being driven in a direction to be kept simple. The said extruder main body and the linear motion body which comprise the said propulsion mechanism are arrange | positioned on the base, The frame of the said roll is fixed on the trolley | bogie connected to this linear motion, and the said extrusion on the said trolley | bogie is carried out. A rubber kneader, wherein the barrel is supported to be movable in the direction of movement of the roll frame. The cutter holding sheet of the cutter according to any one of claims 1 to 5, wherein the holding sheet of the cutter which is pressed against the roll and slid relative to the roll surface is provided on the feeding side of the rubber of the upper roll, and the rubber is placed in a direction parallel to the roll axis. A rubber kneader comprising a mechanism for cutting with a knife.

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