CN118596437A - Processing technology and equipment for silica gel heating ring - Google Patents
Processing technology and equipment for silica gel heating ring Download PDFInfo
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- CN118596437A CN118596437A CN202410587241.4A CN202410587241A CN118596437A CN 118596437 A CN118596437 A CN 118596437A CN 202410587241 A CN202410587241 A CN 202410587241A CN 118596437 A CN118596437 A CN 118596437A
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- silica gel
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- raw material
- gel raw
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 182
- 239000000741 silica gel Substances 0.000 title claims abstract description 182
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 182
- 238000010438 heat treatment Methods 0.000 title claims abstract description 32
- 238000005516 engineering process Methods 0.000 title abstract description 10
- 238000001125 extrusion Methods 0.000 claims abstract description 83
- 238000005485 electric heating Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims description 147
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 86
- 238000007790 scraping Methods 0.000 claims description 33
- 239000000498 cooling water Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 230000002457 bidirectional effect Effects 0.000 description 4
- 238000010309 melting process Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Silicon Compounds (AREA)
Abstract
The invention belongs to the technical field of extrusion devices, in particular to a processing technology and equipment of a silica gel heating ring, which comprises a workbench, wherein one side of the upper end face of the workbench is fixedly connected with a support frame, the middle part of the upper side of the support frame is fixedly connected with an extrusion cylinder, the upper side of the inner wall of the extrusion cylinder is provided with an electric heating coil, both sides of the upper end of the extrusion cylinder are communicated with a feed hopper, a rotating shaft is sleeved and fixedly connected with a helical blade, the lower end of the extrusion cylinder is provided with an extrusion hole, and one side of the front end face of the support frame is fixedly connected with a frame body.
Description
Technical Field
The invention belongs to the technical field of extrusion devices, and particularly relates to a processing technology and equipment of a silica gel heating ring.
Background
The silica gel heating ring is a heating element made of silica gel materials and is usually used for heating and heat preservation, in the processing process of the silica gel heating ring, the silica gel raw materials are heated and extruded firstly, then are extruded into sheets and cooled, after the cooled silica gel raw materials are cut, the silica gel materials with specific shapes or sizes can be obtained, and after the silica gel materials are further processed, the silica gel heating ring can be obtained.
The utility model patent with the bulletin number of CN213056096U discloses a heat-conducting silica gel extrusion device, which comprises an operation box, a spiral extrusion cylinder, a first extrusion roller and a second extrusion roller, wherein the spiral extrusion cylinder is arranged at the top of the operation box, and the first extrusion roller and the second extrusion roller are respectively arranged at two sides of an inner cavity of the operation box. This heat conduction silica gel extrusion device has solved current heat conduction silica gel extrusion device function singleness, the water source after the cooling is extravagant, consume big, and the problem that equipment structure dispersion volume is big, the setting of rose box can carry out preliminary filtration to the water source after using, the cooler bin can collect cooling filterable effect to the cooling water, the water source after will using is collected and is filtered the cooling back reentrant water tank inner chamber and is regarded as cooling water source, be favorable to practicing thrift the water source like this, a scraper frame and No. two scraper frames scrape the squeeze roll surface, scrape the residual that glues when will squeezing and remove, avoid the surface residual to influence the planarization on the extrusion surface afterwards.
However, the above technical solution has the following disadvantages in the practical application process:
Although the subsequent use effect of the squeeze roller can be ensured by scraping the silica gel raw material adhered to the surface of the squeeze roller, the scraped silica gel raw material is inconvenient to collect and reuse, so that the waste of the silica gel raw material is easily caused.
Therefore, the invention provides a processing technology and equipment of a silica gel heating ring.
Disclosure of Invention
In order to overcome the defects in the prior art and solve at least one technical problem in the background art, the invention provides a processing technology and equipment of a silica gel heating ring.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a processing equipment of silica gel heat ring, includes the workstation, workstation up end one side fixedly connected with support frame, support frame upside middle part fixedly connected with extrusion tube, extrusion tube inner wall upside is provided with electric heating coil, extrusion tube upper end both sides all communicate there is the feeder hopper, extrusion tube upper end middle part rotates and is provided with the pivot, the pivot cover is established and fixedly connected with helical blade, extrusion tube lower extreme is provided with the extrusion hole, support frame front end face one side fixedly connected with support frame, support frame both sides all sliding connection have the regulating plate, regulating plate one side rotates and is provided with the squeeze roller, support frame front end face one side fixedly connected with fixed plate, support frame front end face one side sliding connection has the blade board, blade board one side fixedly connected with blade, support frame front end face both sides all fixedly connected with slide rail, the slide rail is pegged graft there is the collection box, the collection box bottom is provided with the filter screen, still be provided with on the workstation and be used for scraping the secondary that the raw materials that the squeeze roller is stained with and gathers and get circulation reinforced type of material;
The secondary scraping and circulating charging type collecting mechanism comprises a chute column fixedly connected to two sides of the upper end face of a workbench, a lifting block is slidably connected to the chute column, an electric push rod I is fixedly connected to two sides of the lifting block, a piston end of the electric push rod I is fixedly connected with a displacement plate, a filter box is rotatably arranged on one side of the displacement plate, a filter screen is arranged at the bottom of the filter box, a scraper plate I is fixedly connected to one side of the adjusting plate, and the scraper plate I is attached to the squeeze roll.
Preferably, the middle part of the upper end surface of the extrusion cylinder is fixedly connected with a first motor, an output end of the first motor is fixedly connected with the upper end of the rotating shaft, one side of the displacement plate is fixedly connected with a fourth motor, and the output end of the fourth motor is fixedly connected with the filter box.
Preferably, one side of the adjusting plate is fixedly connected with a motor five, the output end of the motor five is fixedly connected with the squeeze roller, one side of the front end of the supporting frame is fixedly connected with an electric push rod four, and the piston end of the electric push rod four is fixedly connected with one side of the blade plate.
Preferably, terminal surface one side fixedly connected with electricity push rod is three before the regulating plate, three piston ends fixedly connected with scraper blade is second, scraper blade is second upper end and the laminating of scraper blade bottom, the equal fixedly connected with slide bar two of terminal surface both sides before the scraper blade is second, slide bar two links to each other with regulating plate one side slip, two sides of scraper blade are all rotated and are provided with crushing blade, the equal fixedly connected with motor of two lower extreme both sides of scraper blade is six, six output of motor are fixed with crushing blade and are linked to each other.
Preferably, the second motor is fixedly connected to the upper end face of the runner column, the threaded rod is fixedly connected to the output end of the second motor, the upper end and the lower end of the threaded rod are both rotatably arranged at the two ends of the runner column, and the threaded rod is connected with the lifting block through threads.
Preferably, the adjusting plate rear end threaded connection has the two-way threaded rod, two ends of the two-way threaded rod all rotate and set up in the support body both sides, support body right-hand member face fixedly connected with motor three, motor three output and two-way threaded rod right-hand member are fixed to be linked to each other.
Preferably, one side of the adjusting plate is slidably connected with two first slide bars, one lower end of each slide bar is fixedly connected with the extrusion plate, one side of the upper end face of the adjusting plate is fixedly connected with an second electric push rod, and the piston end of the second electric push rod is fixedly connected with the upper end of the extrusion plate.
Preferably, the right end of the upper side of the rear end face of the support frame is fixedly connected with a water chiller, one side of the water chiller is communicated with a first water pump, one water outlet end of the water pump is communicated with a connecting pipe, one end of the connecting pipe is communicated with a ring-shaped pipe, the ring-shaped pipe is fixedly connected to the upper side of the support frame, two sides of the ring-shaped pipe are communicated with a branched pipe, the lower end of the branched pipe is provided with a spray head, and the upper side of an inner cavity of the extrusion cylinder is provided with an electric heating coil.
Preferably, the upper end of the workbench is provided with a water collecting tank, the bottom of the water chiller is communicated with a water pump II, the water inlet end of the water pump II is communicated with a water inlet pipe, and the water inlet pipe is communicated with the water collecting tank.
A processing technology of a silica gel heating ring comprises the following steps:
s1, heating the inside of an extrusion cylinder by utilizing an electric heating coil to ensure that a silica gel raw material is in a molten state, then adding the silica gel raw material into the extrusion cylinder through feeding hoppers at two sides to enable a spiral blade to rotate, extruding and conveying the silica gel raw material, extruding the silica gel raw material into a sheet shape through a gap between two extrusion rollers when the silica gel raw material is extruded through extrusion holes, and controlling the thickness of the sheet extruded by the silica gel raw material by adjusting the gap between the two extrusion rollers;
s2, cooling water in the water chiller is pumped out by utilizing a water pump I, sprayed out from a spray head after passing through a connecting pipe, a ring pipe and a branch pipe, sheet-shaped silica gel raw materials are cooled, then a blade plate is driven to move by utilizing an electric push rod IV, when the blade is contacted with a fixed plate, slicing of the silica gel raw materials can be realized, and the sliced silica gel raw materials fall into a collecting box;
S3, when the squeeze roller is contacted with the first scraping plate, the silica gel raw material on the surface of the squeeze roller is scraped and falls into a filter box opposite to the bottom of the first scraping plate, and in addition, as the condition that cooling water splashes to the surface of the squeeze roller possibly occurs in the use process of the squeeze roller, the silica gel raw material adhered to the squeeze roller possibly contains moisture, as part of the silica gel raw material is contacted with water, the condition that the adhering force is strong possibly occurs, and the second scraping plate can further push the silica gel raw material adhered to the bottom of the first scraping plate by driving the second scraping plate to move;
S4, driving the crushing blade to rotate, scattering the silica gel raw material when the crushing blade rotates, enabling the silica gel raw material to fall into the filter box more easily, enabling the filter box to move and be positioned below the extrusion plate when enough silica gel raw material is collected in the filter box, and then driving the extrusion plate to descend to extrude the silica gel raw material, so that residual moisture in the silica gel raw material is extruded;
S5, after the silica gel raw material in the filter box is extruded, the filter box is enabled to move in a direction away from the adjusting plate, when the filter box is higher than the feeding hopper, the filter box is enabled to approach the feeding hopper until the filter box is located above the feeding hopper, and then the filter box is enabled to rotate and incline, so that the silica gel raw material is poured into the feeding hopper.
The beneficial effects of the invention are as follows:
1. According to the processing technology and the equipment for the silica gel heating ring, disclosed by the invention, the secondary scraping and recycling feeding type collecting mechanism is utilized, the residual silica gel raw material on the surface of the extruding roller can be scraped, the subsequent extruding effect of the extruding roller is ensured, the silica gel raw material adhered to one surface of the scraping plate can be scraped for the second time, and the scraping simultaneously have the scattering and crushing effects on the silica gel raw material, so that the silica gel raw material adhered to one surface of the scraping plate is easier to fall, the collecting amount of the silica gel raw material is further improved, the collected silica gel raw material can be added into the extruding cylinder again, the recycling of the silica gel raw material is realized, the silica gel raw material can be extruded before being added again, and the water in the silica gel raw material can be discharged, so that the condition that the silica gel raw material generates bubbles or holes in the melting process and influences the extruding quality is avoided when the silica gel raw material is positioned in the extruding cylinder.
2. According to the processing technology and the processing equipment for the silica gel heating ring, in the process of cooling the silica gel raw material, cooling water flows into the water collecting tank through the filter screen at the bottom of the collecting box, water extruded by the silica gel raw material also flows into the water collecting tank, the water pump II is started, and the water in the water collecting tank is pumped into the water chiller by the water pump II to be cooled and then can be reused, so that the recycling of the cooling water is realized, and water resources are saved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a complete three-dimensional structure of the present invention;
FIG. 2 is a schematic view of a semi-sectional perspective structure of an extrusion barrel of the present invention;
FIG. 3 is a schematic view of a partial perspective structure at a squeeze roll;
FIG. 4 is a schematic view of a partial perspective structure of the filter cartridge;
FIG. 5 is a schematic view of a partial perspective view of a bi-directional threaded rod;
FIG. 6 is a schematic view of a partial perspective structure at an electric heating coil;
FIG. 7 is a schematic view of a three-part perspective structure of an electric putter;
FIG. 8 is an enlarged schematic view of a portion of FIG. 7 at A;
FIG. 9 is a schematic partial perspective view of a blade plate and a fixed plate;
FIG. 10 is a schematic view of a partial perspective view of the collection box;
fig. 11 is a rear perspective view of the present invention.
In the figure: 1. a work table; 2. a water collection tank; 3. a collection box; 4. a runner post; 5. an electric push rod I; 6. a lifting block; 7. an extrusion barrel; 8. a first motor; 9. a feed hopper; 10. a rotating shaft; 11. a helical blade; 12. a second motor; 13. a threaded rod; 14. a frame body; 15. a third motor; 16. a two-way threaded rod; 17. an adjusting plate; 18. a squeeze roll; 19. a fixing plate; 20. a blade plate; 21. a blade; 22. a support frame; 23. a filter box; 24. a fourth motor; 25. an electric push rod II; 26. a first slide bar; 27. an extrusion plate; 28. an electric push rod III; 29. a second slide bar; 30. a first scraping plate; 31. a fifth motor; 32. a slide rail; 33. a ring-shaped tube; 34. a branch pipe; 35. a spray head; 36. a first water pump; 37. a connecting pipe; 38. an electric heating coil; 39. an electric push rod IV; 40. a second scraping plate; 41. a crushing blade; 42. a sixth motor; 43. a water chiller; 44. a second water pump; 45. a water inlet pipe; 46. and a displacement plate.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, the present invention provides a technical solution: the utility model provides a processing equipment of silica gel heat ring, including workstation 1, workstation 1 up end one side fixedly connected with support frame 22, support frame 22 upside middle part fixedly connected with extrusion tube 7, extrusion tube 7 inner wall upside is provided with electric heating coil 38, extrusion tube 7 upper end both sides all communicate feeder hopper 9, extrusion tube 7 upper end middle part rotates and is provided with pivot 10, pivot 10 cover is established and fixedly connected with helical blade 11, extrusion tube 7 lower extreme is provided with the extrusion hole, support frame 22 front end face one side fixedly connected with support frame 14, support frame 14 both sides all sliding connection have regulating plate 17, regulating plate 17 one side rotates and is provided with squeeze roll 18, support frame 22 front end face one side fixedly connected with fixed plate 19, support frame 22 front end face one side sliding connection has blade board 20, blade board 20 one side fixedly connected with blade 21, support frame 22 front end face both sides all fixedly connected with slide rail 32, slide rail 32 peg graft has collection box 3, collection box 3 bottom is provided with the filter screen, still be provided with on workstation 1 and be used for carrying out the secondary scraping circulation reinforced type collection mechanism that gathers the raw materials that squeeze roll 18 attached;
The secondary scraping and circulating charging type collecting mechanism comprises a chute column 4 fixedly connected to two sides of the upper end face of the workbench 1, a lifting block 6 is slidably connected to the chute column 4, an electric push rod I5 is fixedly connected to two sides of the lifting block 6, a displacement plate 46 is fixedly connected to a piston end of the electric push rod I5, a filter box 23 is rotatably arranged on one side of the displacement plate 46, a filter screen is arranged at the bottom of the filter box 23, a scraper 30 is fixedly connected to one side of the adjusting plate 17, and the scraper 30 is attached to the squeeze roll 18.
In this embodiment, as shown in fig. 1-11, a motor one 8 is fixedly connected to the middle part of the upper end surface of the extrusion cylinder 7, the output end of the motor one 8 is fixedly connected to the upper end of the rotating shaft 10, a motor four 24 is fixedly connected to one side of the displacement plate 46, and the output end of the motor four 24 is fixedly connected to the filter box 23;
One side of the adjusting plate 17 is fixedly connected with a motor V31, the output end of the motor V31 is fixedly connected with the squeeze roller 18, one side of the front end of the supporting frame 22 is fixedly connected with an electric push rod IV 39, and the piston end of the electric push rod IV 39 is fixedly connected with one side of the blade plate 20;
An electric push rod III 28 is fixedly connected to one side of the front end face of the adjusting plate 17, a scraper blade II 40 is fixedly connected to the piston end of the electric push rod III 28, the upper end of the scraper blade II 40 is attached to the bottom of the scraper blade I30, two sides of the front end face of the scraper blade II 40 are fixedly connected with a slide rod II 29, the slide rod II 29 is connected with one side of the adjusting plate 17 in a sliding manner, two sides of the scraper blade II 40 are rotatably provided with a crushing blade 41, two sides of the lower end of the scraper blade II 40 are fixedly connected with a motor VI 42, and the output end of the motor VI is fixedly connected with the crushing blade 41;
The upper end surface of the sliding groove column 4 is fixedly connected with a second motor 12, the output end of the second motor 12 is fixedly connected with a threaded rod 13, the upper end and the lower end of the threaded rod 13 are both rotatably arranged at the two ends of the sliding groove column 4, and the threaded rod 13 is in threaded connection with the lifting block 6;
the rear end of the adjusting plate 17 is in threaded connection with a bidirectional threaded rod 16, both ends of the bidirectional threaded rod 16 are rotatably arranged on both sides of the frame body 14, the right end surface of the frame body 14 is fixedly connected with a motor III 15, and the output end of the motor III 15 is fixedly connected with the right end of the bidirectional threaded rod 16;
One side of the adjusting plate 17 is connected with two first slide bars 26 in a sliding way, the lower end of each first slide bar 26 is fixedly connected with a squeezing plate 27, one side of the upper end surface of the adjusting plate 17 is fixedly connected with a second electric push rod 25, and the piston end of the second electric push rod 25 is fixedly connected with the upper end of the squeezing plate 27;
The right end of the upper side of the rear end face of the support frame 22 is fixedly connected with a water chiller 43, one side of the water chiller 43 is communicated with a water pump I36, the water outlet end of the water pump I36 is communicated with a connecting pipe 37, one end of the connecting pipe 37 is communicated with a ring-shaped pipe 33, the ring-shaped pipe 33 is fixedly connected to the upper side of the support frame 22, two sides of the ring-shaped pipe 33 are communicated with a branch pipe 34, the lower end of the branch pipe 34 is provided with a spray head 35, and the upper side of the inner cavity of the extrusion cylinder 7 is provided with an electric heating coil 38;
Specifically, the silica gel heating ring is a heating element made of silica gel material, and is generally used for heating and heat preservation, in the process of processing the silica gel heating ring, the silica gel raw material is generally required to be heated and extruded, extruded into a sheet by two extrusion rollers 18, cooled, cut by the cooled silica gel raw material to obtain the silica gel material with a specific shape or size, and further processed to obtain the silica gel heating ring; when the existing processing equipment of the silica gel heating ring is used, the silica gel raw material adhered to the squeeze roller 18 is scraped to ensure the subsequent use effect of the squeeze roller 18, but the scraped silica gel raw material is inconvenient to collect and reuse, so that the waste of the silica gel raw material is easy to cause;
therefore, when the embodiment is used, the electric heating coil 38 is utilized to heat the inside of the extruding cylinder 7 to ensure that the silica gel raw material is in a molten state, then the silica gel raw material is added into the extruding cylinder 7 through the feeding hoppers 9 at two sides, then the first motor 8 is started to drive the rotating shaft 10 to rotate, the spiral blades 11 can be rotated to extrude and convey the silica gel raw material, when the silica gel raw material is extruded through the extruding holes, the silica gel raw material is extruded into a sheet shape through the gap between the two extruding rollers 18, the third motor 15 is started to drive the bidirectional threaded rod 16 to rotate, the regulating plates 17 at two sides are simultaneously moved in different directions to regulate the gap between the two extruding rollers 18, The thickness of the silica gel raw material extruded into a sheet is controlled, so that the silica gel raw material extruded sheet is suitable for different use requirements; Then the cooling water in the water chiller 43 is pumped out by the first water pump 36, sprayed out from the spray head 35 after passing through the connecting pipe 37, the annular pipe 33 and the branch pipe 34, the flaky silica gel raw material is cooled, then the blade plate 20 is driven to move by the fourth electric push rod 39, when the blade 21 is contacted with the fixed plate 19, the slicing of the silica gel raw material can be realized, and the sliced silica gel raw material falls into the collecting box 3; When the squeeze roller 18 contacts with the first scraper 30, the silica gel raw material on the surface of the squeeze roller 18 is scraped and falls into the filter box 23 opposite to the bottom of the first scraper 30, and in addition, because the squeeze roller 18 may splash to the surface of the squeeze roller 18 due to the fact that cooling water may occur in the use process of the squeeze roller 18, the silica gel raw material adhered to the squeeze roller 18 may contain moisture, and because after part of the silica gel raw material contacts with water, the condition that the adhering force is strong may occur, and further the condition that the silica gel raw material is firmly adhered to the surface of the first scraper 30 and is not easy to fall occurs, at this time, the third electric push rod 28 is started to drive the second scraper 40 to move, and the second scraper 40 further pushes the silica gel raw material adhered to the bottom of the first scraper 30, Moreover, the crushing blade 41 is driven to rotate by the starting motor six 42, when the crushing blade 41 rotates, the silica gel raw material is scattered to be more easily dropped into the filter box 23, when enough silica gel raw material is collected in the filter box 23, the first electric push rod 5 is started to enable the filter box 23 to move and be positioned below the extrusion plate 27, then the second electric push rod 25 is started to drive the extrusion plate 27 to descend so as to enable the silica gel raw material to enter the filter box 23 to extrude, residual moisture in the silica gel raw material is extruded, when the silica gel raw material is prevented from being added into the extrusion cylinder 7 again, due to the moisture in the silica gel raw material, bubbles or holes are generated in the melting process of the silica gel raw material, Conditions affecting extrusion quality; After the silica gel raw material in the filter box 23 is extruded, the first electric push rod 5 drives the filter box 23 to move again, so that the filter box 23 moves in a direction away from the adjusting plate 17, then the lifting block 6 is lifted under the action of the second motor 12 driving the threaded rod 13 to rotate, when the filter box 23 is higher than the feed hopper 9, the first electric push rod 5 is used for enabling the filter box 23 to approach the feed hopper 9 until the filter box is positioned above the feed hopper 9, then the fourth motor 24 is used for driving the filter box 23 to rotate and incline, so that the silica gel raw material is poured into the feed hopper 9, further recovery of the silica gel raw material is realized, and extrusion is continued; thereby utilizing the secondary scraping and recycling feeding type collecting mechanism, the residual silica gel raw material on the surface of the extruding roller 18 can be scraped and obtained, the subsequent extruding effect of the extruding roller 18 is ensured, moreover, the secondary scraping and obtaining can be carried out on the silica gel raw material adhered on the surface of the scraping plate I30, and the scraping and obtaining simultaneously have the scattering and crushing effect on the silica gel raw material, so that the silica gel raw material adhered on the surface of the scraping plate I30 is easier to fall, the collecting amount of the silica gel raw material is further improved, the collected silica gel raw material can be added into the extruding cylinder 7 again, the recycling of the silica gel raw material is realized, in addition, the silica gel raw material can be extruded before being added again, the water in the silica gel raw material is discharged, so that the condition that the extrusion quality is affected due to the fact that bubbles or holes are generated in the melting process of the silica gel raw material when the silica gel raw material is positioned in the extrusion cylinder 7 is avoided.
In this embodiment, as shown in fig. 1 and 11, a water collecting tank 2 is disposed at the upper end of the workbench 1, a second water pump 44 is communicated with the bottom of the water chiller 43, a water inlet pipe 45 is communicated with the water inlet end of the second water pump 44, and the water inlet pipe 45 is communicated with the water collecting tank 2;
Specifically, in the cooling process of the silica gel raw material, cooling water flows into the water collection tank 2 through the filter screen at the bottom of the collection box 3, water extruded by the silica gel raw material also flows into the water collection tank 2, the water pump II 44 is started, the water pump II 44 pumps the water in the water collection tank 2 into the water chiller 43, and the water can be reused after being cooled, so that the recycling of the cooling water is realized, and water resources are saved.
A processing technology of a silica gel heating ring comprises the following steps:
S1, heating the inside of an extrusion cylinder 7 by utilizing an electric heating coil 38 to ensure that a silica gel raw material is in a molten state, then adding the silica gel raw material into the extrusion cylinder 7 through feed hoppers 9 on two sides, enabling a helical blade 11 to rotate, extruding and conveying the silica gel raw material, when the silica gel raw material is extruded through an extrusion hole, extruding the silica gel raw material into a sheet shape through a gap between two extrusion rollers 18, and controlling the thickness of the sheet extruded by the silica gel raw material by adjusting the gap between the two extrusion rollers 18;
S2, cooling water in the water chiller 43 is pumped out by a first water pump 36, sprayed out from a spray head 35 after passing through a connecting pipe 37, a ring-shaped pipe 33 and a branch pipe 34, sheet-shaped silica gel raw materials are cooled, then an electric push rod IV 39 is used for driving a blade plate 20 to move, when a blade 21 contacts a fixed plate 19, slicing of the silica gel raw materials can be realized, and the sliced silica gel raw materials fall into a collecting box 3;
S3, when the squeeze roller 18 contacts with the first scraping plate 30, the silica gel raw material on the surface of the squeeze roller 18 is scraped and falls into the filter box 23 opposite to the bottom of the first scraping plate 30, and in addition, as the squeeze roller 18 is used, cooling water can splash on the surface of the squeeze roller 18, moisture can be contained in the silica gel raw material adhered to the squeeze roller 18, and as part of the silica gel raw material contacts with water, the adhesion force can be strengthened, the second scraping plate 40 can further push the silica gel raw material adhered to the bottom of the first scraping plate 30 by driving the second scraping plate 40 to move;
S4, driving the crushing blade 41 to rotate, when the crushing blade 41 rotates, scattering the silica gel raw material, enabling the silica gel raw material to fall into the filter box 23 more easily, when enough silica gel raw material is collected in the filter box 23, enabling the filter box 23 to move and be located below the extrusion plate 27, and then driving the extrusion plate 27 to descend, extruding the silica gel raw material, and enabling residual moisture in the silica gel raw material to be extruded;
s5, after the silica gel raw material in the filter box 23 is extruded, the filter box 23 moves in a direction away from the adjusting plate 17, when the filter box 23 is higher than the feeding hopper 9, the filter box 23 is close to the feeding hopper 9 until the silica gel raw material is above the feeding hopper 9, and then the filter box 23 is rotated and inclined, so that the silica gel raw material is poured into the feeding hopper 9.
Working principle: the inside of the extrusion cylinder 7 is heated by utilizing the electric heating coil 38 to ensure that the silica gel raw material is in a molten state, then the silica gel raw material is added into the extrusion cylinder 7 through the feeding hoppers 9 at the two sides, so that the spiral blades 11 rotate to extrude and convey the silica gel raw material, when the silica gel raw material is extruded through the extrusion holes, the silica gel raw material is extruded into a sheet shape through a gap between the two extrusion rollers 18, and the thickness of the extruded sheet of the silica gel raw material can be controlled by adjusting the gap between the two extrusion rollers 18; the cooling water in the water chiller 43 is pumped out by the water pump I36, sprayed out from the spray head 35 after passing through the connecting pipe 37, the annular pipe 33 and the branch pipe 34, the flaky silica gel raw material is cooled, then the blade plate 20 is driven to move by the electric push rod IV 39, when the blade 21 is contacted with the fixed plate 19, the slicing of the silica gel raw material can be realized, and the sliced silica gel raw material falls into the collecting box 3; when the squeeze roller 18 contacts with the first scraper 30, the silica gel raw material on the surface of the squeeze roller 18 is scraped and falls into the filter box 23 opposite to the bottom of the first scraper 30, and in addition, as the squeeze roller 18 may splash to the surface of the squeeze roller 18 due to the fact that cooling water may occur in the use process of the squeeze roller 18, the silica gel raw material adhered to the squeeze roller 18 may contain moisture, as part of the silica gel raw material contacts with water and may have strong adhering force, the second scraper 40 can further push the silica gel raw material adhered to the bottom of the first scraper 30 by driving the second scraper 40 to move; the crushing blade 41 is driven to rotate, when the crushing blade 41 rotates, the silica gel raw material is scattered, so that the silica gel raw material is easier to fall into the filter box 23, when enough silica gel raw material is collected in the filter box 23, the filter box 23 moves and is positioned below the extrusion plate 27, and then the extrusion plate 27 is driven to descend, the silica gel raw material is extruded, and residual moisture in the silica gel raw material is extruded; after the silica gel raw material in the filter box 23 is extruded, the filter box 23 is moved in a direction away from the adjusting plate 17, when the filter box 23 is higher than the feed hopper 9, the filter box 23 is made to approach the feed hopper 9 until the silica gel raw material is positioned above the feed hopper 9, and then the filter box 23 is rotated and inclined, so that the silica gel raw material is poured into the feed hopper 9.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a processing equipment of silica gel heat ring, includes workstation (1), its characterized in that: the utility model discloses a filter screen, including workstation (1), support frame (22) are provided with on the upper end face one side fixedly connected with support frame (22), support frame (22) upside middle part fixedly connected with extrusion tube (7), extrusion tube (7) inner wall upside is provided with electric heating coil (38), all communicate on support frame (22) upper end both sides has feeder hopper (9), extrusion tube (7) upper end middle part rotates and is provided with pivot (10), pivot (10) cover is established and fixedly connected with helical blade (11), extrusion tube (7) lower extreme is provided with the extrusion hole, terminal surface one side fixedly connected with support frame (22) front end face one side frame (14), equal sliding connection in support frame (14) both sides regulating plate (17), regulating plate (17) one side rotation is provided with squeeze roll (18), terminal surface one side fixedly connected with fixed plate (19) before support frame (22), terminal surface one side sliding connection has blade plate (20), blade (21) are connected with on one side, terminal surface both sides fixedly connected with slide rail (32) before support frame (22), slide rail (3) are collected box (3), the workbench (1) is also provided with a secondary scraping and circulating feeding type collecting mechanism for collecting silica gel raw materials adhered to the extruding roller (18);
The secondary scraping and circulating charging type collecting mechanism comprises chute columns (4) fixedly connected to two sides of the upper end face of a workbench (1), lifting blocks (6) are slidably connected to the chute columns (4), electric push rods (5) are fixedly connected to two sides of each lifting block (6), a displacement plate (46) is fixedly connected to a piston end of each electric push rod (5), a filter box (23) is rotatably arranged on one side of each displacement plate (46), a filter screen is arranged at the bottom of each filter box (23), a scraper plate (30) is fixedly connected to one side of each adjusting plate (17), and the scraper plates (30) are attached to extrusion rollers (18).
2. The processing apparatus for a silica gel heating coil according to claim 1, wherein: the middle part of the upper end surface of the extrusion cylinder (7) is fixedly connected with a first motor (8), the output end of the first motor (8) is fixedly connected with the upper end of the rotating shaft (10), one side of the displacement plate (46) is fixedly connected with a fourth motor (24), and the output end of the fourth motor (24) is fixedly connected with the filter box (23).
3. The processing apparatus for a silica gel heating coil according to claim 1, wherein: the novel electric knife blade is characterized in that a motor five (31) is fixedly connected to one side of the adjusting plate (17), the output end of the motor five (31) is fixedly connected with the squeeze roller (18), an electric push rod four (39) is fixedly connected to one side of the front end of the supporting frame (22), and the piston end of the electric push rod four (39) is fixedly connected with one side of the knife blade plate (20).
4. The processing apparatus for a silica gel heating coil according to claim 1, wherein: terminal surface one side fixedly connected with electricity push rod three (28) before regulating plate (17), electricity push rod three (28) piston end fixedly connected with scraper blade two (40), scraper blade two (40) upper end and scraper blade one (30) bottom laminating, terminal surface both sides all fixedly connected with slide bar two (29) before scraper blade two (40), slide bar two (29) and regulating plate (17) one side slip link to each other, scraper blade two (40) both sides all rotate and are provided with crushing blade (41), scraper blade two (40) lower extreme both sides all fixedly connected with motor six (42), motor six (42) output and crushing blade (41) fixedly link to each other.
5. The processing apparatus for a silica gel heating coil according to claim 1, wherein: the sliding chute is characterized in that a second motor (12) is fixedly connected to the upper end face of the sliding chute column (4), a threaded rod (13) is fixedly connected to the output end of the second motor (12), the upper end and the lower end of the threaded rod (13) are rotatably arranged at the two ends of the sliding chute column (4), and the threaded rod (13) is connected with the lifting block (6) through threads.
6. The processing apparatus for a silica gel heating coil according to claim 1, wherein: the three-way adjusting device is characterized in that the rear end of the adjusting plate (17) is in threaded connection with a two-way threaded rod (16), two ends of the two-way threaded rod (16) are respectively and rotatably arranged on two sides of the frame body (14), a motor III (15) is fixedly connected to the right end face of the frame body (14), and the output end of the motor III (15) is fixedly connected with the right end of the two-way threaded rod (16).
7. The processing apparatus for a silica gel heating coil according to claim 1, wherein: two first slide bars (26) are connected to one side of the adjusting plate (17) in a sliding mode, an extruding plate (27) is fixedly connected to the lower end of the first slide bar (26), an second electric push rod (25) is fixedly connected to one side of the upper end face of the adjusting plate (17), and the piston end of the second electric push rod (25) is fixedly connected with the upper end of the extruding plate (27).
8. The processing apparatus for a silica gel heating coil according to claim 1, wherein: the utility model discloses a cooling device for the extrusion barrel of the solar cell, including support frame (22), terminal surface upside right-hand member, cold water machine (43) one side intercommunication has water pump one (36), water pump one (36) play water end intercommunication has connecting pipe (37), connecting pipe (37) one end intercommunication has ring type pipe (33), ring type pipe (33) fixed connection is in support frame (22) upside, ring type pipe (33) both sides all communicate and are divided pipe (34), be provided with shower nozzle (35) in branch pipe (34) lower extreme, extrusion barrel (7) inner chamber upside is provided with electric heating coil (38).
9. The processing apparatus for a silica gel heat generating coil as set forth in claim 8, wherein: the water cooling device is characterized in that a water collecting tank (2) is arranged at the upper end of the workbench (1), a water pump II (44) is communicated with the bottom of the water cooler (43), a water inlet pipe (45) is communicated with the water inlet end of the water pump II (44), and the water inlet pipe (45) is communicated with the water collecting tank (2).
10. A process for processing a silica gel heating ring, which is characterized by adopting the processing equipment of any one of claims 1-9 to process, and comprising the following steps:
S1, heating the inside of an extrusion cylinder (7) by utilizing an electric heating coil (38) to ensure that the silica gel raw material is in a molten state, then adding the silica gel raw material into the extrusion cylinder (7) through a feed hopper (9) at two sides to enable a spiral blade (11) to rotate, extruding and conveying the silica gel raw material, extruding the silica gel raw material into a sheet shape through a gap between two extrusion rollers (18) when the silica gel raw material is extruded through extrusion holes, and adjusting the gap between the two extrusion rollers (18) to control the thickness of the extruded sheet of the silica gel raw material;
S2, cooling water in the water chiller (43) is pumped out by a first water pump (36), sprayed out from a spray head (35) after passing through a connecting pipe (37), a ring-shaped pipe (33) and a branch pipe (34), sheet-shaped silica gel raw materials are cooled, then a fourth electric push rod (39) is used for driving a blade plate (20) to move, when a blade (21) is in contact with a fixed plate (19), slicing of the silica gel raw materials can be realized, and the sliced silica gel raw materials fall into a collecting box (3);
s3, when the squeeze roller (18) is in contact with the first scraping plate (30), the silica gel raw material on the surface of the squeeze roller (18) can be scraped and falls into the filter box (23) opposite to the bottom of the first scraping plate (30), and in the use process of the squeeze roller (18), cooling water can splash onto the surface of the squeeze roller (18), so that the silica gel raw material adhered to the squeeze roller (18) can contain water, and after part of the silica gel raw material is in contact with water, the adhesion force can be increased, the second scraping plate (40) can be driven to move, and the silica gel raw material adhered to the bottom of the first scraping plate (30) can be further pushed by the second scraping plate (40);
s4, driving the crushing blade (41) to rotate, when the crushing blade (41) rotates, scattering the silica gel raw material, enabling the silica gel raw material to fall into the filter box (23) more easily, when enough silica gel raw material is collected inside the filter box (23), enabling the filter box (23) to move and be positioned below the extrusion plate (27), then driving the extrusion plate (27) to descend, extruding the silica gel raw material, and enabling residual moisture in the silica gel raw material to be extruded;
S5, after the silica gel raw material in the filter box (23) is extruded, the filter box (23) is moved in a direction away from the adjusting plate (17), when the filter box (23) is higher than the feed hopper (9), the filter box (23) is close to the feed hopper (9) until the silica gel raw material is above the feed hopper, and then the filter box (23) is rotated and inclined, so that the silica gel raw material is poured into the feed hopper (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410587241.4A CN118596437A (en) | 2024-05-13 | 2024-05-13 | Processing technology and equipment for silica gel heating ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410587241.4A CN118596437A (en) | 2024-05-13 | 2024-05-13 | Processing technology and equipment for silica gel heating ring |
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| CN118596437A true CN118596437A (en) | 2024-09-06 |
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| CN202410587241.4A Pending CN118596437A (en) | 2024-05-13 | 2024-05-13 | Processing technology and equipment for silica gel heating ring |
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| US20050226093A1 (en) * | 2002-07-17 | 2005-10-13 | Suzuka Engineering Co. Ltd | Rubber kneading machine |
| CN109571842A (en) * | 2018-12-21 | 2019-04-05 | 重庆七彩虹新材料技术有限公司 | Coating preforming device |
| CN211591030U (en) * | 2019-12-19 | 2020-09-29 | 无锡瑞之顺机械设备制造有限公司 | Plastic calendering device convenient to clear up calendering wheel |
| CN213056096U (en) * | 2020-08-11 | 2021-04-27 | 深圳市博泰利电子有限公司 | Heat conduction silica gel extrusion device |
-
2024
- 2024-05-13 CN CN202410587241.4A patent/CN118596437A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050226093A1 (en) * | 2002-07-17 | 2005-10-13 | Suzuka Engineering Co. Ltd | Rubber kneading machine |
| CN109571842A (en) * | 2018-12-21 | 2019-04-05 | 重庆七彩虹新材料技术有限公司 | Coating preforming device |
| CN211591030U (en) * | 2019-12-19 | 2020-09-29 | 无锡瑞之顺机械设备制造有限公司 | Plastic calendering device convenient to clear up calendering wheel |
| CN213056096U (en) * | 2020-08-11 | 2021-04-27 | 深圳市博泰利电子有限公司 | Heat conduction silica gel extrusion device |
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