JPS63173934A - Quantitative reduction of primary specimen - Google Patents
Quantitative reduction of primary specimenInfo
- Publication number
- JPS63173934A JPS63173934A JP633587A JP633587A JPS63173934A JP S63173934 A JPS63173934 A JP S63173934A JP 633587 A JP633587 A JP 633587A JP 633587 A JP633587 A JP 633587A JP S63173934 A JPS63173934 A JP S63173934A
- Authority
- JP
- Japan
- Prior art keywords
- sample
- primary
- specimen
- cutting
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005303 weighing Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000004580 weight loss Effects 0.000 claims description 3
- 238000005070 sampling Methods 0.000 abstract description 9
- 238000007796 conventional method Methods 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は石炭、鉱石などの粉塊混合物の試料調製設備
などにおける1次試料の定量縮分方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a quantitative reduction method for a primary sample in a sample preparation facility for a powder mixture of coal, ore, etc.
従来の技術として、特開昭58−24834号公報に記
載された試料調製設備における定量縮分方法がある。こ
の従来方法は秤量機付の振動フィーダによって1次サン
プルを秤量し、毎回2次サンプルの採取量と採取回数上
を設定器で設定し、これらの数値を演算器に入力して毎
回分割採取量と毎回排出量上を算出し、その信号により
縮分機およびフィーダを作動させ、毎回分割採取量を振
動フィーダが排出する毎に、この振動フィーダを停止さ
せ、切替ダンパ式縮分機によって毎回分割採取量の試料
を試料採取箱に採取する方式である。As a conventional technique, there is a quantitative reduction method in a sample preparation facility described in Japanese Patent Application Laid-Open No. 58-24834. This conventional method involves weighing the primary sample using a vibrating feeder equipped with a weighing device, setting the amount of secondary sample to be collected each time and the number of sampling times using a setting device, and inputting these values into a calculator to calculate the amount of divided sampling each time. The discharge amount is calculated each time, and the condensing machine and feeder are operated according to the signal, and each time the vibrating feeder discharges the divided sampling amount, this vibratory feeder is stopped, and the switching damper type condensing machine calculates the divided sampling amount each time. This method collects a sample into a sample collection box.
上記の従来技術では、毎回排出量を排出する毎と、毎回
分割採取量を排出する毎に振動フィーダを停止させる必
要があるため、縮分操作に時間がかかりすぎるという問
題があった。In the above-mentioned conventional technology, there is a problem in that the reduction operation takes too much time because it is necessary to stop the vibrating feeder each time the discharge amount is discharged and each time the divided collection amount is discharged.
この発明は上記の問題点に鑑みてなしたものであり、簡
単な機構で短時間に正確な1次サンプルを採取する縮分
方法を提供するものである。The present invention has been made in view of the above-mentioned problems, and it is an object of the present invention to provide a reduction method for collecting an accurate primary sample in a short time using a simple mechanism.
(問題点を解決するための手段〕
上記の問題点を解決するために、この発明は秤量機付の
ベルトフィーダを用い、1次試料の全重量を秤量後、ベ
ルトフィーダにより1次試料を引出しつつ、前記秤量機
により1次試料の減量を連続秤量するとともに、前記1
次試料の全量をカット回数で割った値を試料カット間隔
とし、この値だけ減量する毎にカンタを作動させて2次
試料をカットするようにし、最初の1カット目は前記カ
ット間隔の値の範囲でランダムに開始するものである。(Means for Solving the Problems) In order to solve the above problems, the present invention uses a belt feeder equipped with a weighing machine, and after weighing the entire weight of the primary sample, the belt feeder pulls out the primary sample. At the same time, the weight loss of the primary sample is continuously weighed by the weighing machine, and the
The value obtained by dividing the total amount of the next sample by the number of cuts is set as the sample cutting interval, and every time the amount of the sample decreases by this value, the counter is operated to cut the second sample, and the first cut is the value of the cut interval. It starts randomly within a range.
第1図はこの発明方法を実施する装置の一例を示すもの
である。FIG. 1 shows an example of an apparatus for carrying out the method of this invention.
この図において、1はホッパ、2はその下部のベルトフ
ィーダ、3はホッパ1やフィーダ2を支える面構で、こ
の面構3はロードセルのような秤量機4により吊下ひで
ある。In this figure, 1 is a hopper, 2 is a belt feeder below the hopper, 3 is a surface structure that supports the hopper 1 and the feeder 2, and this surface structure 3 is suspended by a weighing device 4 such as a load cell.
5はベルトフィーダ2の端部下側のシュート、6はその
下方のシュート状のカッタ、7はその駆動部である。5 is a chute at the lower end of the belt feeder 2, 6 is a chute-shaped cutter below the chute, and 7 is a driving portion thereof.
上記カンタ6の下方にはカッタ6により採取された試料
を受ける容器8と、棄却試料を搬出するベルトコンベヤ
10を設ける。A container 8 for receiving the sample taken by the cutter 6 and a belt conveyor 10 for carrying out the rejected sample are provided below the cutter 6.
また、第1図12は秤1i!!1制御装置、13はカッ
ト数設定器、14は演算器、15はカッタ制御装置、1
6はフィーダ制御装置である。In addition, FIG. 12 shows the scale 1i! ! 1 a control device, 13 a cut number setting device, 14 a calculator, 15 a cutter control device, 1
6 is a feeder control device.
上記の装置において、図示省略しである1次サンプリン
グ装置で採取した1次試料はコンベヤ9で搬送されてホ
ッパ1に投入される。このとき、ベルトフィーダ2は停
止しているから、コンベヤ9から投入された試料はホッ
パ1内に貯留される。In the above apparatus, a primary sample collected by a primary sampling device (not shown) is conveyed by a conveyor 9 and placed into a hopper 1. At this time, since the belt feeder 2 is stopped, the sample fed from the conveyor 9 is stored in the hopper 1.
ホッパ1内への試料の投入終了を何等かの手段で検知す
ると、その検知信号が第2図のように1次試料秤量指令
信号として秤量機4に入力されるので、ホッパ1やベル
トフィーダ2を含む1次試料の重量が秤量されるが、あ
らかじめ分っているホッパ1やフィーダ2の重量は風袋
消去により差し引かれ、1次試料の正味重量Mkgが演
算器14に入力する。When the completion of loading the sample into the hopper 1 is detected by some means, the detection signal is input to the weighing machine 4 as a primary sample weighing command signal as shown in FIG. The weight of the primary sample including the hopper 1 and the feeder 2, which are known in advance, is subtracted by taring, and the net weight Mkg of the primary sample is input to the calculator 14.
この演算器14にはカット数設定器13により設定され
たカット数nが記憶されているので、この演算器14に
よりM / n kgを演算し、つぎに、Okt=M/
n kgの範囲でランダムな重量値を発生させる。Since the number of cuts n set by the cut number setting device 13 is stored in this calculator 14, M/n kg is calculated by this calculator 14, and then Okt=M/
Generate random weight values in the range n kg.
ランダムの発生機構は第2図のブロック図で示すように
、O〜99の範囲でカウントを繰り返すプリセットカウ
ンタ18とパルス発生器19(通常約60m5/1パル
ス)からなり、まずパルス発生器19からのパルスをプ
リセットカウンタ18に入力し0−99を繰返しカウン
トさせる。すなわち、カウント数が99になるとリセッ
ト信号により0にもどして再び0からカウントするこ上
を繰返すが、0→99の1サイクルのカウント時間は約
60m5X 100−6secである。As shown in the block diagram of Fig. 2, the random generation mechanism consists of a preset counter 18 that repeats counting in the range of 0 to 99, and a pulse generator 19 (usually about 60m5/1 pulse). This pulse is input to the preset counter 18 to repeatedly count from 0 to 99. That is, when the count reaches 99, it is reset to 0 by a reset signal and the above process is repeated from 0 again, but the counting time for one cycle from 0 to 99 is about 60 m5 x 100-6 seconds.
この0−99のカウント信号は常にアンド回路20にも
入力しており、また1次試料秤量指令信号もアンド回路
20に入力するようになっているから、前記のように1
次試料秤量指令信号が秤量機4に入力されると同時に、
この信号はアンド回路20にも入力し、そのとき入力し
たO〜99の間のカウント値(mとする)をランダム数
値メモリー21に記憶する。This 0-99 count signal is always input to the AND circuit 20, and the primary sample weighing command signal is also input to the AND circuit 20.
At the same time as the next sample weighing command signal is input to the weighing machine 4,
This signal is also input to the AND circuit 20, and the count value (referred to as m) between 0 and 99 input at that time is stored in the random numerical value memory 21.
上記のmの値と、設定カット数nと、秤量値Mk1によ
りランダム重量値(MRanとする)はつぎの式で計算
できる。A random weight value (referred to as MRan) can be calculated using the following formula using the above value of m, the set number of cuts n, and the weighed value Mk1.
カウンタ値m−40とすると
となる上記の演算完了にて、ベルトフィーダ2を起動さ
せタイマ後(フィーダ起動し、試料が落下するまでの時
間からカッタがストローク端からストローク端からスト
ローク中央まで移動する時間を差し引いた時間経過後)
から上記で演算したランダム値MRanだけ減量すれば
1カット目のカッタ起動信号を発信し、カッタを作動さ
せ、1カット目の試料を採取する。2カット目からは、
MZnkg減量する毎にカッタ起動信号を出し、カッタ
を作動させる。秤量機4の秤量値がOkgになるまでに
カフタロはn回カフタを行う、秤量値がOkgになると
フィーダ2を停止させ、つぎの1次試料投入を待つ。When the above calculation is completed, assuming the counter value is m-40, the belt feeder 2 is started and after the timer (from the time when the feeder is started until the sample falls, the cutter moves from the stroke end to the stroke center) After the time subtracted)
When the amount is reduced by the random value MRan calculated above, a cutter activation signal for the first cut is transmitted, the cutter is operated, and a sample for the first cut is collected. From the second cut,
Every time MZnkg is reduced, a cutter activation signal is issued and the cutter is activated. Kaftaro performs kafta n times until the weighing value of the weighing machine 4 reaches Okg. When the weighing value reaches Okg, the feeder 2 is stopped and the feeder 2 waits for the next primary sample to be input.
上記の方法によりlカット目を採取間隔の範囲内(0〜
M/nkIr)でランダムにスタートさせ2力ント目移
行を一定採取間隔(M/ n kg)で作動させること
によりベルトフィーダで引出される1次サンプルの層長
さのいずれの部分をも採取するチャンスを有する。By the above method, the first cut is within the sampling interval (0 to
Collect any part of the layer length of the primary sample drawn by the belt feeder by starting randomly at M/nkIr) and operating the second force transfer at constant sampling intervals (M/n kg). Have a chance.
プリセットカウンタの周期(上記では6秒)と1次サン
プルの秤量指令信号の周期が合致してランダム性がくず
れない様に、1カンタ目のカッタ起動信号が出るとプリ
セットカウンタ18のその時のカウント値に関係なく第
2図のaのようにリセット信号をカウンタ18に送り0
にクリアするようにする。勿論ランダムメモリー21の
記憶値も0にもどる。カッタ6は第3図の鎖線または実
線のようにストローク端において停止しており、前記の
ように起動信号が入ると、カッタ駆動部7によってカフ
タロはl端から他端へ移動し、この間にカッタ中に入っ
た試料が縮分試料となる。1カットの採取l S kg
はベルトフィーダ2の引出量Q kg / S 、カッ
タ巾Ass、カンタスピードVsm/5ecS:= □
■
第3図はベルトフィーダ2によって引出された層長さを
示す、層の厚さはゲート11によって一定な層になって
いる0図中の斜線部が縮分試料としてカンタで採取され
る領域を示す。lカット目は前記のランダム数値メモリ
ー21に記憶された0〜M / n kgのランダムで
行い、2力ツト目移行はM / n kgの間隔でカッ
トする。In order to ensure that the cycle of the preset counter (6 seconds in the above example) and the cycle of the weighing command signal of the primary sample match and randomness is not lost, when the cutter start signal for the first counter is issued, the current count value of the preset counter 18 is Regardless of the value, send a reset signal to the counter 18 as shown in Figure 2 a.
Make sure to clear it. Of course, the value stored in the random memory 21 also returns to 0. The cutter 6 is stopped at the stroke end as shown by the chain line or solid line in FIG. The sample inside becomes the reduced sample. Collection of 1 cut l S kg
is the pull-out amount Q kg/S of the belt feeder 2, the cutter width Ass, the canter speed Vsm/5ecS:= □ ■ Figure 3 shows the length of the layer drawn by the belt feeder 2, and the thickness of the layer is determined by the gate 11. The shaded area in Figure 0, which is a constant layer, indicates the area to be collected using a canter as a reduction sample. The first cut is made at random from 0 to M/n kg stored in the random numerical value memory 21, and the second cut is made at intervals of M/n kg.
なお、前記によって得られた2次試料を再び集合せしめ
てこれを1次試料として、この発明の方法によって定量
縮分(2次試料採取)する場合にも適用できる。It should be noted that the present invention can also be applied to the case where the secondary samples obtained in the above manner are reassembled and used as a primary sample, and subjected to quantitative reduction (secondary sample collection) by the method of the present invention.
この発明は上記のように、フィーダにて1次試料を引出
すことにより、減少する重量を秤量機で連続的に秤量し
、M / n kIF減量する毎にカッタ駆動部に信号
を発信し、カッタを動かして縮分試料を採取するもので
あるから、嵩比重の大小やベルトフィーダ上の試料の層
厚の如何にかかわらず常に設定された力y)数を確実に
カットし、空振りのおそれがなく、また、フィーダを連
続運転できるので、1回の試料採取毎にフィーダを止め
る必要がある従来の技術に比較して処理時間が短縮でき
る。また、1カット目のスタートがランダムに行なわれ
るため、1次試料のどの部分でも採取されるチャンスを
有しており、偏りのない代表試料を採取できるなどの効
果がある。As described above, this invention draws out the primary sample with a feeder, continuously weighs the decreasing weight with a weighing machine, and sends a signal to the cutter drive unit every time the weight decreases by M/n kIF. Since the sample is collected by moving the cutter, the set force is always cut reliably regardless of the bulk specific gravity or the layer thickness of the sample on the belt feeder, and there is no risk of missed shots. Moreover, since the feeder can be operated continuously, the processing time can be shortened compared to the conventional technique in which the feeder needs to be stopped every time a sample is collected. Furthermore, since the start of the first cut is performed at random, there is a chance of sampling any part of the primary sample, which has the effect of allowing an unbiased representative sample to be sampled.
第1図はこの発明方法を実施する装置の一例を示す一部
縦断側面図、第2図は同上のブロック図、第3図は縮分
試料の採取領域を示す平面図である。
1・・・・・・ホッパ、2・・・・・・ベルトフィーダ
、4・・・・・・秤量機、6・・・・・・カッタ、7・
・・・・・カッタ駆動部、13・・・・・・カット数設
定器、14・・・・・・演算器。
第2図FIG. 1 is a partially longitudinal side view showing an example of an apparatus for implementing the method of the present invention, FIG. 2 is a block diagram of the same, and FIG. 3 is a plan view showing a collection area of a reduction sample. 1...Hopper, 2...Belt feeder, 4...Weighing machine, 6...Cutter, 7...
...Cutter drive unit, 13...Cut number setting device, 14...Arithmetic unit. Figure 2
Claims (1)
秤量後、ベルトフィーダにより1次試料を引出しつつ、
前記秤量機により1次試料の減量を連続秤量するととも
に、前記1次試料の全量をカット回数で割った値を試料
カット間隔とし、この値だけ減量する毎にカッタを作動
させて2次試料をカットするようにし、最初の1カット
目は前記カット間隔の値の範囲でランダムに開始するこ
上を特徴とする試料調製設備における1次試料の定量縮
分方法。After weighing the entire weight of the primary sample using a belt feeder with a weighing machine, while pulling out the primary sample using the belt feeder,
The weight loss of the primary sample is continuously weighed by the weighing machine, and the value obtained by dividing the total amount of the primary sample by the number of cuts is set as the sample cutting interval, and the cutter is operated every time the weight loss is by this value to remove the secondary sample. A quantitative reduction method for a primary sample in sample preparation equipment, characterized in that the first cut is started randomly within the value range of the cut interval.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP633587A JPS63173934A (en) | 1987-01-14 | 1987-01-14 | Quantitative reduction of primary specimen |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP633587A JPS63173934A (en) | 1987-01-14 | 1987-01-14 | Quantitative reduction of primary specimen |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63173934A true JPS63173934A (en) | 1988-07-18 |
JPH0511897B2 JPH0511897B2 (en) | 1993-02-16 |
Family
ID=11635495
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP633587A Granted JPS63173934A (en) | 1987-01-14 | 1987-01-14 | Quantitative reduction of primary specimen |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63173934A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010223905A (en) * | 2009-03-25 | 2010-10-07 | Mitsubishi Materials Corp | Apparatus and method of sampling recycle raw material, and evaluation sample of recycle raw material |
JP2014119410A (en) * | 2012-12-19 | 2014-06-30 | Pan Pacific Copper Co Ltd | Sampling method, sampling device, and sampling system |
JP2017146310A (en) * | 2017-04-20 | 2017-08-24 | パンパシフィック・カッパー株式会社 | Sampling method and sampling device |
-
1987
- 1987-01-14 JP JP633587A patent/JPS63173934A/en active Granted
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010223905A (en) * | 2009-03-25 | 2010-10-07 | Mitsubishi Materials Corp | Apparatus and method of sampling recycle raw material, and evaluation sample of recycle raw material |
JP2014119410A (en) * | 2012-12-19 | 2014-06-30 | Pan Pacific Copper Co Ltd | Sampling method, sampling device, and sampling system |
JP2017146310A (en) * | 2017-04-20 | 2017-08-24 | パンパシフィック・カッパー株式会社 | Sampling method and sampling device |
Also Published As
Publication number | Publication date |
---|---|
JPH0511897B2 (en) | 1993-02-16 |
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Legal Events
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