JPS5935831A - Hot bending method of pipe - Google Patents
Hot bending method of pipeInfo
- Publication number
- JPS5935831A JPS5935831A JP14473082A JP14473082A JPS5935831A JP S5935831 A JPS5935831 A JP S5935831A JP 14473082 A JP14473082 A JP 14473082A JP 14473082 A JP14473082 A JP 14473082A JP S5935831 A JPS5935831 A JP S5935831A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- residual stress
- bend
- inside surface
- bending
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
- B21D7/025—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member and pulling or pushing the ends of the work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
【発明の詳細な説明】
本発明はパイプの熱間曲げに係り、特に曲げ加工と残留
応力の改善を同時に行うパイプ曲げ方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to hot bending of pipes, and more particularly to a pipe bending method that simultaneously performs bending and improves residual stress.
従来の高周波加熱によるアーム回転方式のパイプ熱間曲
げ加工では、加工後自然冷却するが、あるいはパイプ外
表面から強制冷却する方法がとられているが、いずれの
方法においてもパイプ曲げ部の管内表面に引張り残留応
力が発生するという欠点がある。In conventional pipe hot bending using the arm rotation method using high-frequency heating, the pipe is cooled naturally after processing, or it is forced to cool from the outside surface of the pipe. The disadvantage is that tensile residual stress is generated.
本発明の目的は、パイプの熱間曲げ加工を行うと同時に
、曲げ部の管内表面に圧縮残留応力を発生させ、腐食強
度の犬きh曲げ管を提供するにある。An object of the present invention is to provide a dog-bent pipe with high corrosion resistance by hot bending the pipe and simultaneously generating compressive residual stress on the inner surface of the pipe at the bent portion.
本発明は高周波加熱による熱間曲げ加工の際、加熱時の
熱応力と曲げ加工時の塑性変形によって曲げ部に生じる
残留応力のうち、管内表面の残留応力を全て圧縮残留応
力とするため、加熱曲げ終了部を順次管内表面より強制
冷却することにより、冷却熱応力を利用して管内表面に
圧縮残留応力を生じせしめるものである。パイプの熱間
曲げ加工の残留応力の改善熱処理を同時に効率良く行な
うことを特徴としたパイプ熱間曲げ加工方法である。In the present invention, during hot bending by high-frequency heating, out of the residual stress generated in the bending part due to thermal stress during heating and plastic deformation during bending, all residual stress on the inner surface of the pipe is converted into compressive residual stress. By sequentially forcibly cooling the end portion of the tube from the inner surface of the tube, compressive residual stress is generated on the inner surface of the tube by utilizing cooling thermal stress. This is a pipe hot bending method characterized in that heat treatment for improving residual stress during hot bending of pipes is simultaneously performed efficiently.
第1図に示すような曲げ管1を直管を曲げて製作するに
、第2図に示すような高周波加熱を利用したアーム回転
方式の曲げ装置による熱間曲げ方法がある。クランプ8
で回転アーム7に固定した直管を加熱コイル2で管外表
面から加熱しつつ後方よりパイプ1に荷重P’に作用さ
せて押しピボット9を回転中心とし九曲げ管1を製作す
る。To manufacture the bent tube 1 shown in FIG. 1 by bending a straight tube, there is a hot bending method using an arm rotation type bending device using high-frequency heating as shown in FIG. Clamp 8
A straight pipe fixed to a rotary arm 7 is heated from the outer surface of the pipe by a heating coil 2, and a load P' is applied to the pipe 1 from the rear to produce a nine-bend pipe 1 with the push pivot 9 as the center of rotation.
本発明は高周波加熱を利用したアーム回転方式の曲げ加
工において第3図に示すように、加熱曲げ終了部に対し
て管内表面より順次冷却剤6により強制冷却する方法及
び装置を用いて曲げ管を作ることにあり、冷却剤6には
空気又は水等を使用する。本発明によれば管内表面の残
留応力を全て圧縮の残留応力とすることができる。第4
図は本発生で製作した場合の曲げ管10曲がり部におけ
る管内表面の応力・ひずみ挙動を模式的に示したもので
ある。A、B、Cは第3図に示す位置と対応する。高固
波加熱過程で応力は(イ)から(ロ)の圧縮応力状態と
なり、その後の曲げ過程で応力は(ロ)から(ハ)の状
態となる。さらに本発明の管内表面からの冷却廻程で応
力は(ハ)からに)の状態となり管内表面の応力は全て
圧縮の残留応力状態となる。本発明の手法で作られた配
管は腐食強度の向上に大きな効果がある。また本発明に
よれば、管の曲げ加工と残留応力改善の熱処理を同時に
効率的に行なうことができることになる。As shown in FIG. 3, the present invention uses a method and a device for forcedly cooling the heated bending end portion with a coolant 6 sequentially from the inner surface of the tube in the arm rotation type bending process using high-frequency heating. Air or water is used as the coolant 6. According to the present invention, all residual stress on the inner surface of the pipe can be made into compressive residual stress. Fourth
The figure schematically shows the stress/strain behavior of the inner surface of the bent tube 10 at the bent portion when manufactured by this method. A, B, and C correspond to the positions shown in FIG. During the high solid wave heating process, the stress changes from (a) to (b), a compressive stress state, and during the subsequent bending process, the stress changes from (b) to (c). Further, during the cooling process from the inner surface of the tube according to the present invention, the stress changes from (c) to (), and all stress on the inner surface of the tube becomes a compressive residual stress state. Piping made by the method of the present invention has a great effect on improving corrosion strength. Further, according to the present invention, it is possible to efficiently perform the bending process of the pipe and the heat treatment for improving residual stress at the same time.
第5図は本発明の他の実施例を示す。第3図と異なるの
は加熱コイルも管内表面に設置し、加熱コイルの冷却と
管の冷却を同一系統で行なうようにした構造である。本
方法によれば管内表面を圧縮残留応力状態とする他に冷
却系を単純にできる効果がある。FIG. 5 shows another embodiment of the invention. The difference from FIG. 3 is that the heating coil is also installed on the inner surface of the tube, and the cooling of the heating coil and the tube are performed in the same system. This method not only brings the inner surface of the pipe into a state of compressive residual stress, but also has the effect of simplifying the cooling system.
本発明によれば曲げ管の曲がり部内表面を圧縮残留応力
状態とするため、腐食強度に強い曲げ管が作れる。According to the present invention, since the inner surface of the bent portion of the bent pipe is brought into a state of compressive residual stress, a bent pipe with high corrosion resistance can be produced.
また、熱間曲げ加工と熱処理を同時に行うため、極めて
効率的、経済的である。Furthermore, since hot bending and heat treatment are performed simultaneously, it is extremely efficient and economical.
第1図は本発明の一実施例の曲管の状態図、第2図は従
来の高周波加熱による管熱間曲げ作業の装置図、第3図
は本発明の管熱間曲げ方法による構成図、第4図は同じ
く曲げ管の曲がり部内表面の応力挙動図、第5図は本発
明の他の実施例を示す構造図である。
1・・・曲げ管、2・・・加熱コイル、3・・・ケーブ
ル、4・・・高川波加熱発信器、5・・・冷却管、6・
・・冷却剤、7・・・回転アーム、8・・・クランプ、
9・・・ピボット。
第 / 凶
第 3 凹
第 4 ロ
C+″″B八
(ハ)
/
i −’ロンーー()\ン曹■/
−・−(lす〜(ニ)ンシ蔚ジ!Lギt−と
十ε/
/
/
/’ <=)11;’ 7、 ム、Fig. 1 is a state diagram of a bent pipe according to an embodiment of the present invention, Fig. 2 is a diagram of a conventional apparatus for hot bending of a pipe using high-frequency heating, and Fig. 3 is a configuration diagram of the pipe hot bending method of the present invention. , FIG. 4 is a stress behavior diagram of the inner surface of a bent portion of a bent pipe, and FIG. 5 is a structural diagram showing another embodiment of the present invention. DESCRIPTION OF SYMBOLS 1... Bend pipe, 2... Heating coil, 3... Cable, 4... Takakawa wave heating transmitter, 5... Cooling pipe, 6...
... Coolant, 7... Rotating arm, 8... Clamp,
9...Pivot. 3rd / 3rd concave 4th roC+″″B8 (c) / i -'Ron--()\ncao■/--・-(lsu~(ni)nshi蔚ji!Lgit-to
1ε/ / / /'<=)11;' 7, Mu,
Claims (1)
加工において、加熱曲げ部又は加熱曲げ終了部に対して
、管内表面から冷却しながら曲げ加工することを特徴と
するパイプ熱間曲げ方法。1. A pipe hot bending method using an arm rotation method using high-frequency heating, which is characterized in that the heated bending part or the heated bending end part is bent while being cooled from the inner surface of the pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14473082A JPS5935831A (en) | 1982-08-23 | 1982-08-23 | Hot bending method of pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14473082A JPS5935831A (en) | 1982-08-23 | 1982-08-23 | Hot bending method of pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5935831A true JPS5935831A (en) | 1984-02-27 |
Family
ID=15368993
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14473082A Pending JPS5935831A (en) | 1982-08-23 | 1982-08-23 | Hot bending method of pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5935831A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107127229A (en) * | 2017-05-31 | 2017-09-05 | 南通不二环境科技有限公司 | Bending machine |
-
1982
- 1982-08-23 JP JP14473082A patent/JPS5935831A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107127229A (en) * | 2017-05-31 | 2017-09-05 | 南通不二环境科技有限公司 | Bending machine |
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