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JPH0617378A - Synthetic leather and its production - Google Patents

Synthetic leather and its production

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Publication number
JPH0617378A
JPH0617378A JP19340992A JP19340992A JPH0617378A JP H0617378 A JPH0617378 A JP H0617378A JP 19340992 A JP19340992 A JP 19340992A JP 19340992 A JP19340992 A JP 19340992A JP H0617378 A JPH0617378 A JP H0617378A
Authority
JP
Japan
Prior art keywords
collagen
layer
polyurethane resin
skin layer
fine powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19340992A
Other languages
Japanese (ja)
Inventor
Katsumi Osawa
克己 大沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Achilles Corp
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Priority to JP19340992A priority Critical patent/JPH0617378A/en
Publication of JPH0617378A publication Critical patent/JPH0617378A/en
Pending legal-status Critical Current

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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

PURPOSE:To obtain a synthetic leather using a polyurethane resin on the surface skin layer, exhibiting moisture permeability, hygroscopic property and dry touch surface properties and simultaneously having suppressed surface glass with high-grade feeling and having fine and deep crepe pattern close to natural leather and its production method. CONSTITUTION:A surface layer 3 consisting of a polyurethane resin containing collagen fine powder 4 is laminated onto a substrate consisting of integrated laminate of a fibrous base material 1 and a wet fine porous layer 2 and the integrated laminate is subjected to rubbing treatment. At this time, water content is added to the integrated laminate and the integrated laminate containing water content may be subjected to rubbing treatment. As the collagen fine powder 4, powder having 20mum or smaller particle diameter is used and the content of the fine powder 4 is 1-100wt.%. Water content of the integrated laminate in rubbing treatment is 30-150% and the temperature is 70-100 deg.C.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、表皮層にポリウレタン
樹脂を用いた合成皮革に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic leather which uses a polyurethane resin for its skin layer.

【0002】[0002]

【従来の技術】合成皮革は、従来、例えば、次のように
して製造されている。先ず、織布、編布、不織布等から
なる基材に、ポリウレタン樹脂の親水性有機溶媒溶液を
塗布する。次いで、水中に浸漬して、上記溶液中の親水
性有機溶媒を溶解除去し、ポリウレタン樹脂を凝固さ
せ、ポリウレタン樹脂の湿式微多孔層を形成する。この
後、この微多孔層の表面に、ポリウレタン樹脂の表皮層
を形成する。
2. Description of the Related Art Conventionally, synthetic leather is manufactured, for example, as follows. First, a hydrophilic organic solvent solution of polyurethane resin is applied to a base material made of woven cloth, knitted cloth, non-woven cloth or the like. Then, it is immersed in water to dissolve and remove the hydrophilic organic solvent in the solution, and the polyurethane resin is solidified to form a wet microporous layer of the polyurethane resin. Then, a skin layer of polyurethane resin is formed on the surface of the microporous layer.

【0003】また、従来、上記のようにして製造される
合成皮革に、天然皮革様の外観、風合い、シボ模様等を
付与するために、(1)離型紙に付したシボ模様を上記
のポリウレタン樹脂表皮層に転写する、いわゆる「転写
法」(すなわち、表皮層の材料であるポリウレタン樹脂
溶液を離型紙上に塗布し、乾燥ゲル化させ、これを上記
のポリウレタン樹脂湿式微多孔層上に積層させ、離型紙
を剥離し、離型紙に付されたシボ模様を表皮層に転写す
る方法)、(2)温熱を与えながら揉み処理する方法、
が採用されている。
Conventionally, in order to impart a natural leather-like appearance, texture, grain pattern, etc. to the synthetic leather produced as described above, (1) the grain pattern attached to the release paper is used for the polyurethane. Transferring to the resin skin layer, so-called “transfer method” (that is, applying a polyurethane resin solution, which is the material of the skin layer, onto release paper, and drying and gelling it, and laminating it on the above-mentioned polyurethane resin wet microporous layer. Then, the release paper is peeled off, and the grain pattern on the release paper is transferred to the skin layer), (2) a method of rubbing while applying heat.
Has been adopted.

【0004】しかし、これら(1),(2)の方法で
は、外観、風合いが不十分であるとして、(3)ポリウ
レタン樹脂に、ゼラチン等の水溶性高分子化合物の微粉
末、あるいは天然皮革の微粉末を含有させたものを表皮
層として用いる方法、(4)ポリウレタン樹脂に天然皮
革微粉末を添加した表皮層を、繊維質基材に上記のポリ
ウレタン樹脂の微多孔層を形成一体化した言わゆる湿式
ベースに積層した後、水中または加湿雰囲気下で加温な
いし加熱しながら揉み処理する方法(特開平2−127
574号公報参照)、等が開発された。
However, in the methods (1) and (2), it is considered that the appearance and texture are insufficient, and (3) the polyurethane resin is mixed with a fine powder of a water-soluble polymer compound such as gelatin or natural leather. A method in which a fine powder is used as a skin layer, (4) a skin layer in which a natural leather fine powder is added to a polyurethane resin is formed on a fibrous base material to form a microporous layer of the polyurethane resin. After laminating on a loose wet base, a rubbing treatment while heating or heating in water or in a humidified atmosphere (Japanese Patent Laid-Open No. 127127/1990).
No. 574), etc. have been developed.

【0005】上記の(3)の方法によれば、透湿性、吸
湿性を有し、ドライタッチな表面性状を有するものが得
られ、(4)の方法によれば、これらの特性に加えて、
表面光沢度の少ない、深みのあるシボ模様を有するもの
が得られる。これらの理由は、必ずしも明らかではない
が、(3)の方法においては、(i)天然皮革の微粉末
はニカワ、ゼラチン、カゼイン、コラーゲン等を含んで
親水性ないしは水溶性を有するため、天然皮革微粉末あ
るいは水溶性高分子化合物微粉末を含む表皮層が透湿
性,吸湿性を有するものとなること、が考えられ、
(4)の方法では、(i)に加えて、(ii)水中また
は加湿雰囲気下で行う揉み処理により、天然皮革微粉末
が水中に溶解除去され、表皮層の表面に孔が形成されて
微多孔構造となること、(iii)表皮層中の上記微粉
末が膨潤して表皮層に歪みを生じさせること、(iv)
前述した基材が収縮すること、(v)上記(iii)の
天然皮革微粉末の膨潤による表皮層の歪みと、(iv)
の基材の収縮に、揉み処理によって生ずるシワが相乗さ
れること、が考えられる。
According to the above method (3), a material having moisture permeability and hygroscopicity and a dry-touch surface texture can be obtained. According to the method (4), in addition to these characteristics, ,
A product having a deep grain pattern with low surface gloss is obtained. Although these reasons are not always clear, in the method (3), (i) the fine powder of natural leather contains hydrophilicity or water solubility including glue, gelatin, casein, collagen, etc. It is considered that the skin layer containing the fine powder or the water-soluble polymer compound fine powder has moisture permeability and hygroscopicity,
In the method of (4), in addition to (i), (ii) a rubbing treatment carried out in water or in a humidified atmosphere dissolves and removes the fine powder of natural leather in water to form pores on the surface of the epidermis layer. A porous structure, (iii) the fine powder in the epidermis layer swells and causes distortion in the epidermis layer, (iv)
Contraction of the above-mentioned substrate, (v) distortion of the epidermis layer due to swelling of the natural leather fine powder in (iii) above, and (iv)
It is conceivable that wrinkles caused by the rubbing treatment are synergistic with the shrinkage of the base material.

【0006】[0006]

【発明が解決しようとする課題】上記の(4)の方法で
得られる合成皮革が、最も天然皮革に近い透湿性、吸湿
性、ドライタッチ感、深みのあるシボ模様等を有してい
るが、表面光沢度が少ないことから、色の深みが損なわ
れ、特に黒色の場合に、その漆黒性が損なわれてしまう
という問題がある。
The synthetic leather obtained by the above method (4) has a moisture permeability, a hygroscopicity, a dry touch feeling, a deep grain pattern, etc., which are the closest to those of natural leather. However, since the surface glossiness is low, there is a problem in that the depth of color is impaired, and especially in the case of black, the jet-blackness is impaired.

【0007】そこで、色の深み、特に黒色の場合の漆黒
性を損なうことなく、しかも高級感を保持させるべく表
面光沢度はできるだけ抑え、かつドライタッチで優れた
透湿性や吸湿性を有するとともに、天然皮革に酷似した
深みのあるシボ模様が施された合成皮革が求められてい
る。
Therefore, the surface glossiness is suppressed as much as possible in order to maintain a sense of quality without impairing the depth of color, especially jet blackness in the case of black, and it has excellent moisture permeability and hygroscopicity in dry touch, and There is a demand for synthetic leather with a deep grain pattern that closely resembles natural leather.

【0008】このような要求に応えるために、本発明者
等は、先に、親水性(水溶性)のコラーゲンの微粉末を
含有させたポリウレタン樹脂を用いて前述の転写法によ
り表皮層を形成し、これを基材に積層した後、温水中で
揉み加工することにより、表皮層を、コラーゲン微粉末
が溶出し脱落した微多孔構造の表面部分と、コラーゲン
微粉末が繊維化した繊維組織構造の内部部分との2層構
造とした合成皮革を提案した。この合成皮革は、微多孔
構造が、表面光沢度の減少、透湿性、吸湿性、ドライタ
ッチ感を与え、繊維組織構造が、深みのある色相、特に
黒色の場合の優れた漆黒性、深みのあるシボ模様を与え
る。
In order to meet such demands, the present inventors previously formed a skin layer by the above-mentioned transfer method using a polyurethane resin containing a fine powder of hydrophilic (water-soluble) collagen. Then, after laminating this on a base material and kneading it in warm water, the surface layer of the microporous structure where the collagen fine powder was eluted and dropped off the skin layer and the fibrous structure structure in which the collagen fine powder was made into fibers I proposed a synthetic leather with a two-layer structure with the inner part of the. This synthetic leather has a microporous structure that provides a reduction in surface glossiness, moisture permeability, hygroscopicity, and a dry touch feeling, and a fibrous structure has a deep hue, especially excellent jet blackness in the case of black, Gives a certain grain pattern.

【0009】本発明は、上記の本発明者等による先提案
とは異なる技術により、前述の要求に応えた合成皮革
と、該合成皮革を製造する方法とを提供することを目的
とする。
It is an object of the present invention to provide a synthetic leather which meets the above-mentioned requirements and a method for producing the synthetic leather by a technique different from the previous proposal by the present inventors.

【0010】[0010]

【課題を解決するための手段】本発明者等は、前述した
先提案の技術にさらに検討を加えている途上で、(a)
コラーゲン粉末を含有した合成皮革の揉み加工を、温水
中で行わなくても、天然皮革に近似した特性のものが得
られること、(b)しかも、このような揉み加工によれ
ば、前述の先提案のものとは、表皮層の表面部分ないし
は内部部分が異なる性状を呈し、これに起因して異なっ
た風合いの(ただし、天然皮革の風合いに近似した)合
成皮革を提供し得ること、(c)さらに、揉み加工を行
う際、加工対象物(基材に表皮層が積層されたもの)に
直接水分を含有させ、加温下で行うと、特に好ましい風
合いの合成皮革を得ることができること、の知見を得
た。
Means for Solving the Problems In the process of further studying the above-mentioned previously proposed technique, the present inventors (a)
Even if the rubbing process of the synthetic leather containing the collagen powder is not carried out in warm water, it is possible to obtain a product having characteristics similar to those of natural leather. (B) Moreover, according to such a rubbing process, What is proposed is that the surface part or the inner part of the epidermis layer exhibits different properties, and as a result, a synthetic leather having different textures (however, similar to the texture of natural leather) can be provided, (c ) Furthermore, when performing a rubbing process, it is possible to obtain a synthetic leather with a particularly preferable texture when the object to be processed (the one in which the skin layer is laminated on the base material) is allowed to contain water directly and the process is carried out under heating. I got the knowledge of.

【0011】本発明は、上記の知見に基づくもので、
(I)基材上にコラーゲン微粉末を含有するポリウレタ
ン樹脂よりなる表皮層が積層され、該表皮層に揉み加工
による皺が形成されてなる合成皮革、および(II)こ
の(I)の基材と表皮層とを積層したものに水分を含有
させ、これを加温下で揉み加工を施して(I)に記載の
合成皮革を製造する方法を要旨とする。このとき、コラ
ーゲン微粉末として20μm以下の粒径のものを使用
し、コラーゲン微粉末の含有率を1〜100重量%とす
ることをも特徴とする。また、揉み加工時の含水率を3
0〜150%とし、温度を70〜100℃とすることを
も特徴とする。
The present invention is based on the above findings,
(I) A synthetic leather in which a skin layer made of a polyurethane resin containing fine collagen powder is laminated on a substrate, and wrinkles are formed on the skin layer by rubbing, and (II) the substrate of (I) A method for producing a synthetic leather as described in (I) is characterized in that a laminate of a skin layer and a skin layer is allowed to contain water, and this is subjected to a kneading process under heating. At this time, the collagen fine powder having a particle size of 20 μm or less is used, and the content of the collagen fine powder is set to 1 to 100% by weight. Also, the water content during kneading is 3
It is also characterized in that the temperature is set to 0 to 150% and the temperature is set to 70 to 100 ° C.

【0012】本発明において、表皮層に含有させるコラ
ーゲン微粉末は、コラーゲンを粉砕したもので、コラー
ゲンとは、ポリペプチドの一次構造を有し、高次構造と
してそのポリペプチド分子の3分子が絡み合った3重の
螺旋構造のコラーゲン分子を単位構造とする集合体であ
って、天然のタンパク質繊維として脊椎動物の皮、骨、
腱等に多量に存在する。特に、哺乳動物では、全タンパ
ク質の1/3がコラーゲンであり、骨、腱では90%以
上、皮では50%以上がコラーゲンであると言われてい
る。
In the present invention, the fine collagen powder contained in the epidermis layer is obtained by crushing collagen. Collagen has a primary structure of a polypeptide, and three molecules of the polypeptide molecule are entangled as a higher order structure. It is an aggregate having a triple helical structure collagen molecule as a unit structure, and as natural protein fibers, vertebrate skin, bone,
There is a large amount in tendons and the like. In particular, it is said that 1/3 of all proteins in mammals are collagen, 90% or more in bones and tendons, and 50% or more in skins.

【0013】表皮層に含有させるコラーゲン微粉末は、
20μm以下の粒径のものを使用することが望ましい。
すなわち、本発明の方法では、後述するように、コラー
ゲン微粉末は、揉み加工によって殆ど溶出せず、製品合
成皮革の表皮層に大部分残存するため、粒径が20μm
より大きいと、表面の触感がザラ付いたものとなること
があるからである。なお、粒径の下限は特に限定しない
が、小さすぎると揉み加工によって良好に繊維化しない
ことがあり、また、現在のコラーゲン繊維の微粉砕化技
術で粉砕することのできる最低限の大きさや、取扱易さ
等から、1μm以上とすることが好ましい。
The fine collagen powder contained in the epidermis layer is
It is desirable to use particles having a particle size of 20 μm or less.
That is, in the method of the present invention, as will be described later, the collagen fine powder is hardly eluted by the rubbing process, and most of it remains in the surface layer of the synthetic leather product, so that the particle size is 20 μm.
This is because if it is larger, the texture of the surface may be rough. The lower limit of the particle size is not particularly limited, but if it is too small, it may not be fibrillated well by rubbing, and the minimum size that can be pulverized by the current pulverization technique of collagen fiber, From the viewpoint of ease of handling and the like, the thickness is preferably 1 μm or more.

【0014】コラーゲン微粉末の含有量は、1〜100
重量%、好ましくは5〜50重量%である。コラーゲン
微粉末の含有量が、これより多いと、上述の粒径が大き
すぎる場合と同様に、表面の触感がザラ付いたものとな
ることがあり、逆にこれより少ないと、コラーゲン微粉
末の含有効果が得られないからである。
The content of the collagen fine powder is 1 to 100.
% By weight, preferably 5 to 50% by weight. If the content of the collagen fine powder is larger than this, the texture of the surface may be rough as in the case where the above-mentioned particle size is too large. This is because the effect of inclusion cannot be obtained.

【0015】上記のコラーゲン微粉末を含有させるポリ
ウレタン樹脂としては、従来の合成皮革の表皮層を構成
するポリウレタン樹脂と同様のもの、具体的には、ポリ
エステル系ウレタン樹脂、ポリエーテル系ウレタン樹
脂、エステル/エーテル系ポリウレタン樹脂、ポリカー
ボネート系ウレタン樹脂、ポリアミノ酸/ポリウレタン
共重合体等(一液型、二液型いずれでもよい)を、その
まま使用することができる。
The polyurethane resin containing the above collagen fine powder is the same as the polyurethane resin constituting the surface layer of conventional synthetic leather, specifically, polyester urethane resin, polyether urethane resin, ester. / Ether-based polyurethane resin, polycarbonate-based urethane resin, polyamino acid / polyurethane copolymer, etc. (either one-pack type or two-pack type may be used) as they are.

【0016】以上の構成材料からなる表皮層は、例え
ば、前述した転写法等によって形成される。すなわち、
離型紙の表面に付されたシボ模様上に、上記のコラーゲ
ン微粉末を含有するポリウレタン樹脂溶液(以下、「表
皮層構成材料」と言う)を、ドクターナイフ、コンマド
クター、ロールコーター、グラビアコーター、ロータリ
ースクリーン、その他適宜の手段で塗布し、乾燥ゲル化
させる。
The skin layer made of the above constituent materials is formed, for example, by the above-mentioned transfer method or the like. That is,
On the grain pattern attached to the surface of the release paper, a polyurethane resin solution containing the above collagen fine powder (hereinafter, referred to as "skin layer constituent material"), doctor knife, comma doctor, roll coater, gravure coater, Apply by a rotary screen or other appropriate means to dry and gel.

【0017】このとき、表皮層は、単層としてもよい
し、複数層とすることもできる。複数層とする場合は、
同一の表皮層構成材料(同一のポリウレタン樹脂に、同
一粒径のコラーゲン微粉末を、同一割合で含有するも
の)で各層を形成してもよいし、異なる表皮層構成材料
(異なるまたは同一のポリウレタン樹脂に、同一または
異なる粒径のコラーゲン微粉末を、同一または異なる割
合で含有するもの)で各層を形成することもできる。
At this time, the skin layer may be a single layer or a plurality of layers. When using multiple layers,
Each layer may be formed of the same material constituting the skin layer (containing the same polyurethane resin and the same proportion of the fine collagen powder having the same particle size), or different materials constituting the skin layer (different or the same polyurethane). It is also possible to form each layer with a resin containing collagen fine powder of the same or different particle size in the same or different ratio).

【0018】上記のようにして表皮層を形成し、これを
基材上に積層する。この基材としては、前述した先提案
の合成皮革と同様に、織布、編布、不織布等からなる繊
維質基材にポリウレタン樹脂の湿式微多孔層が形成一体
化された言わゆる湿式ベースを使用することができる。
また、湿式微多孔層の代わりに乾式発泡層(例えば、発
泡剤を含有するポリウレタン樹脂溶液をシート化し、加
熱発泡させたもの等)が設けられているものであっても
よいし、これらの湿式微多孔層や乾式発泡層が無いもの
(すなわち、繊維質基材のみ)であってもよい。
The skin layer is formed as described above, and this is laminated on the base material. As the base material, similar to the previously proposed synthetic leather, a so-called wet base in which a wet microporous layer of polyurethane resin is integrally formed on a fibrous base material made of woven cloth, knitted cloth, non-woven cloth, etc. Can be used.
Further, instead of the wet microporous layer, a dry foam layer (for example, a polyurethane resin solution containing a foaming agent formed into a sheet and heated and foamed) may be provided. It may have no microporous layer or dry foam layer (that is, only a fibrous base material).

【0019】上記の表皮層の基材への積層は、加熱加圧
により行われる。このときの加熱加圧条件は、上記した
表皮層構成材料や基材の種類によって、あるいは表皮層
の厚さや基材の湿式微多孔層あるいは乾式発泡層の厚さ
等によっても異なり一概には決められないが、余り低
温、低圧では十分な一体化効果が得られず、逆に余り高
温、高圧では離型紙の光沢による悪影響が出たり、湿式
微多孔層の軟化による厚みの減少、あるいは表皮層樹脂
の溶融によるシボ模様の消失等の問題が生じるため、本
発明では、一般に、120〜170℃、3〜8kg/m
程度の範囲内で適宜選定される。
The above-mentioned skin layer is laminated on the substrate by heating and pressing. The heating and pressurizing conditions at this time are different depending on the types of the above-mentioned skin layer constituent materials and the base material, or depending on the thickness of the skin layer and the thickness of the wet microporous layer or the dry foam layer of the base material, etc. However, if the temperature is too low and the pressure is low, a sufficient integration effect cannot be obtained.On the contrary, if the temperature is too high and the pressure is high, the gloss of the release paper is adversely affected, or the thickness of the wet microporous layer is reduced by the softening or the skin layer. In the present invention, 120 to 170 ° C. and 3 to 8 kg / m are generally caused because problems such as disappearance of a grain pattern due to melting of the resin occur.
It is appropriately selected within the range of about 2 .

【0020】また、本発明においては、上記の積層に際
して、基材と表皮層との間に接着剤層を介在させてもよ
い。この接着剤としては、一液型または二液型のポリウ
レタン樹脂系接着剤が好ましく使用できる。
Further, in the present invention, an adhesive layer may be interposed between the base material and the skin layer in the above-mentioned lamination. As this adhesive, a one-component or two-component polyurethane resin adhesive can be preferably used.

【0021】なお、本発明においては、上記の湿式微多
孔層、乾式発泡層、接着剤層にも前述したコラーゲン微
粉末を含有させることもできる。このときのコラーゲン
微粉末の粒径および含有量は、上記の表皮層に含有させ
る場合と同様の粒径および含有量であってよいが、直接
触感に結びつくことがないため、粒径はやや大きめとし
てもよく、また表皮層に含有させる場合程の効果は得ら
れないため、含有量は材料コスト的にはやや少なめとす
ることが好ましい。
In the present invention, the above-mentioned finely divided collagen powder may also be contained in the wet microporous layer, dry foam layer and adhesive layer. The particle size and content of the collagen fine powder at this time may be the same as the particle size and content of the above-mentioned epidermal layer, but the particle size is rather large because it does not lead to a direct contact feeling. However, the effect is not as great as when it is contained in the skin layer. Therefore, the content is preferably set to be slightly low in terms of material cost.

【0022】上記のようにして表皮層を基材上に積層し
た後、離型紙を剥離する。次いで、揉み加工を施す。こ
の揉み加工は、本発明の方法により、基材と表皮層との
積層一体化物に水分を含有させ、加温下で施すことが好
ましい。このとき、水分含有量が少なすぎると、後述す
る揉み加工による作用(コラーゲン微粉末の繊維化やシ
ボ模様の形成等)が十分に発現せず、逆に多すぎると、
前述した先提案の温水中での揉み加工と同様の作用(コ
ラーゲン微粉末の溶出)を発現して、表皮層からのコラ
ーゲン微粉末が溶出してしまう。したがって、本発明の
方法では、含水率(基材と表皮層との積層一体化物の重
量に対する水分の重量の割合)を30〜150%とする
ことが好ましい。
After the skin layer is laminated on the substrate as described above, the release paper is peeled off. Then, a kneading process is performed. It is preferable that this rubbing process is performed by adding water to the laminated integrated product of the base material and the skin layer and heating the mixture by the method of the present invention. At this time, if the water content is too low, the action due to the kneading process described later (such as fibrosis of fine collagen powder or formation of grain pattern) will not be sufficiently exhibited, and conversely if it is too high,
The same action as that of the previously proposed rubbing process in warm water (elution of collagen fine powder) is expressed, and the collagen fine powder from the epidermis layer is eluted. Therefore, in the method of the present invention, it is preferable to set the water content (ratio of the weight of water to the weight of the laminated integrated body of the substrate and the skin layer) to 30 to 150%.

【0023】また、水分を含有させたときの揉み加工時
の温度は、上記した表皮層構成材料や基材の種類によ
り、あるいは表皮層や基材の厚さ等により異なり一概に
は決められないが、低すぎると、水分を含有させての揉
み加工による作用(コラーゲン微粉末の繊維化やシボ模
様の形成等)が十分に発現せず、逆に高すぎても、水分
の蒸発が早すぎて水分を含有させない場合と同程度の作
用しか発現しない。したがって、本発明の方法では、7
0〜100℃の範囲から最適の温度が選定される。
The temperature at the time of kneading when water is contained varies depending on the type of the above-mentioned material for forming the skin layer or the base material, or the thickness of the skin layer or the base material, etc., and cannot be determined unconditionally. However, if it is too low, the action of kneading by adding water (such as fibrosis of fine collagen powder and formation of grain pattern) will not be sufficiently expressed. Conversely, if it is too high, water will evaporate too quickly. Therefore, the same effect as when water is not contained is exhibited. Therefore, according to the method of the present invention, 7
The optimum temperature is selected from the range of 0 to 100 ° C.

【0024】さらに、揉み加工の手段としては、特に限
定しないが、上記の含水率、温度条件下での揉み加工を
容易に行うことができる手段として、タンブラー乾燥機
等のような回転乾燥仕上げ機が好ましく採用される。
Further, the means for kneading is not particularly limited, but as a means for easily carrying out the kneading under the above water content and temperature conditions, a rotary dryer such as a tumbler dryer is used. Is preferably adopted.

【0025】回転乾燥仕上げ機を使用する場合、回転速
度が速すぎても、遅すぎても、揉み加工が十分に行われ
ないため、本発明では、20〜30rpm/分程度の回
転速度とすることが好ましい。そして、この程度の回転
速度において、30〜60分程度の揉み加工を行うこと
が好ましい。30分未満であれば、十分な揉み加工を行
うことができず、60分より長くても揉み加工による作
用は飽和し、不経済となるからである。
When a rotary drying machine is used, the kneading process is not sufficiently performed even if the rotation speed is too fast or too slow. Therefore, in the present invention, the rotation speed is about 20 to 30 rpm / minute. It is preferable. Then, it is preferable to perform rubbing processing for about 30 to 60 minutes at such a rotation speed. This is because if it is less than 30 minutes, sufficient kneading cannot be performed, and even if it is longer than 60 minutes, the action of the kneading is saturated and it becomes uneconomical.

【0026】[0026]

【作用】本発明によれば、基材と表皮層との積層一体化
物を揉み加工することにより、前述の先提案のものとは
異なる作用を発現する。すなわち、表皮層に含有された
コラーゲン微粉末は、表皮層の表面部分においても殆ど
溶出脱落することはなく、表皮層の表面部分から内部部
分に至るまで大部分が繊維化する。このとき、本発明の
方法により、基材と表皮層との積層一体化物に水分を含
有させた状態で、加温下で揉み加工行うと、その作用は
より顕著に現れる。
According to the present invention, by kneading the laminated integrated product of the base material and the skin layer, an effect different from the previously proposed one is exhibited. That is, the collagen fine powder contained in the epidermis layer hardly elutes and falls off even on the surface part of the epidermis layer, and most of it is fibrillated from the surface part to the inner part of the epidermis layer. At this time, according to the method of the present invention, the kneading process under heating in a state in which the laminated integrated body of the base material and the skin layer contains water has a more remarkable effect.

【0027】この状況を図面を使用して模式的に説明す
ると、揉み加工前は、図1(a)に示すように、繊維質
基材1と湿式微多孔層2との一体化物(この湿式微多孔
層2は乾式発泡層であってもよいし、これら両層が無く
てもよい)に、コラーゲン微粉末4を一様に分布して含
有する表皮層3が積層されて一体化している。そして、
揉み加工後においては、図1(b)に示すように、コラ
ーゲン微粉末が繊維化41し、表皮層3は、ポリウレタ
ン樹脂を母体とし、該母体の内部にコラーゲン繊維41
を包含する言わば繊維組織構造となる。
This situation will be schematically described with reference to the drawings. Before the rubbing process, as shown in FIG. 1 (a), an integrated product of the fibrous substrate 1 and the wet microporous layer 2 (this wet substrate is used). The microporous layer 2 may be a dry foam layer, or both layers may be omitted), and a skin layer 3 containing collagen fine powder 4 uniformly distributed therein is laminated and integrated. . And
After the rubbing process, as shown in FIG. 1 (b), the fine collagen powder is fibrillated 41, and the skin layer 3 has a polyurethane resin as a matrix, and the collagen fiber 41 is provided inside the matrix.
In other words, it has a fiber structure.

【0028】なお、コラーゲン微粉末4が繊維化41す
る理由は、必ずしも明らかではないが、繊維の固まりで
あるコラーゲン微粉末4が、揉みほぐされて繊維状41
に戻るものと推測される。
The reason why the collagen fine powder 4 is made into fibrous matter 41 is not necessarily clear, but the collagen fine powder 4 which is a lump of fibers is kneaded and loosened to form the fibrous 41.
Presumed to return to.

【0029】図1(b)のような繊維組織の構造を有す
る表皮層3は、前述の先提案のように表面部分に微多孔
を有していないにもかかわず、製品合成皮革に、鈍くか
つ深みの有る表面光沢を付与するとともに、ドライタッ
チ感、透湿性、吸湿性をも付与する。この理由も必ずし
も明らかではないが、コラーゲンの本来の特性である親
水性が上記のような揉み加工による繊維化によっても失
われず、表皮層3の全体に、この親水性のコラーゲン繊
維41による親水性が付与されることに起因するものと
推測される。
The skin layer 3 having the structure of the fibrous structure as shown in FIG. 1 (b) does not have fine porosity in the surface portion as in the above-mentioned prior proposal, but is dull to the synthetic leather product. In addition to imparting a deep surface gloss, it also imparts a dry touch feeling, moisture permeability, and hygroscopicity. Although the reason for this is not always clear, the hydrophilic property which is the original property of collagen is not lost even by the fibrosis by the above-mentioned rubbing process, and the hydrophilic property of the hydrophilic collagen fiber 41 is applied to the entire skin layer 3. It is presumed that this is due to the addition of.

【0030】しかも、図1(b)のような繊維組織構造
の表皮層3は、シボ模様を細かくかつ深さの深いものと
し(これらを「フラクタル効果」と言う)、色相や鮮明
度の向上に寄与するとともに、自然な艶消し効果(表面
光沢度の低減効果)に寄与し、特に、黒色の場合に優れ
た漆黒性を付与する。この理由は、繊維質基材1が湿熱
収縮する一方、親水性のコラーゲン繊維が膨潤して表皮
層3に歪みを生じさせ、これらに揉み加工によるシワが
相乗されることにあると推測される。
Moreover, the skin layer 3 having a fibrous structure as shown in FIG. 1 (b) has a fine grain pattern and a deep depth (these are referred to as "fractal effect") to improve hue and sharpness. It also contributes to a natural matt effect (effect of reducing the surface glossiness), and particularly imparts excellent jet blackness in the case of black. It is presumed that the reason for this is that the fibrous base material 1 shrinks under heat and humidity, while the hydrophilic collagen fibers swell to cause distortion in the epidermis layer 3, and wrinkles due to the rubbing process are synergized with these. .

【0031】ただし、本発明では、前述した先提案のよ
うに表皮層3の表面部分に微多孔が形成されないため、
表面光沢、ドライタッチ感、シボ模様等において、先提
案の合成皮革とはやや異なった風合いの(もちろん天然
皮革の風合いには極めて近似している)合成皮革を提供
する。
However, in the present invention, since fine pores are not formed on the surface portion of the skin layer 3 unlike the above-mentioned proposal,
Provided is a synthetic leather which has a slightly different texture (similar to the texture of natural leather, of course) from the previously proposed synthetic leather in terms of surface gloss, dry touch, texture pattern, and the like.

【0032】また、本発明の方法において、湿式微多孔
層、乾式発泡層あるいは接着剤層にもコラーゲン微粉末
を含有させることができ、この場合には、これらの層に
おいても、コラーゲン繊維が形成されて透湿性、吸湿性
が付与されるとともに、上記のフラクタル効果が一層良
好となりシボ模様がより深みを増して形成されることと
なり、限り無く天然皮革に近似した構造となることは言
うまでもない。
Further, in the method of the present invention, the wet microporous layer, the dry foam layer or the adhesive layer may contain fine collagen powder, and in this case, collagen fiber is formed also in these layers. As a result, moisture permeability and hygroscopicity are imparted, the fractal effect described above is further improved, and the grain pattern is formed with a greater depth, and it goes without saying that the structure is infinitely similar to natural leather.

【0033】[0033]

【実施例】図1(a),(b)を参照しつつ、本発明の
具体的な実施例と、比較例を挙げる。
EXAMPLES Specific examples and comparative examples of the present invention will be given with reference to FIGS. 1 (a) and 1 (b).

【0034】実施例1 片面を粗起毛加工した厚さ0.5mmのレーヨン織物1
の粗起毛面に、100%モジェラスが20kg/cm
のポリエステル系ポリウレタン樹脂の12重量%DMF
(ジメチルフォルムアミド)溶液を、目付量が700g
/mとなるように塗布した後、20℃の水中で脱溶媒
してポリウレタン樹脂を凝固させた。この後、脱水し、
120℃の熱風下で乾燥して、厚さ0.65mmの湿式
微多孔層2を有する基材を得た。
Example 1 Rayon woven fabric 1 having a thickness of 0.5 mm, one side of which is rough-raised
20% / cm 2 of 100% Mogellas on the rough brushed surface of
12% by weight of polyester-based polyurethane resin DMF
(Dimethylformamide) solution with a basis weight of 700 g
/ M 2 and then the solvent was removed in water at 20 ° C. to solidify the polyurethane resin. After this, dehydrate,
It was dried under hot air at 120 ° C. to obtain a substrate having a wet microporous layer 2 having a thickness of 0.65 mm.

【0035】一方、シボ付き離型紙の表面に、平均粒径
9μmのコラーゲン微粉末4を40重量%含有する10
0%モジェラスが60kg/cmのポリエステル系ポ
リウレタン樹脂の20重量%DMF−MEK(メチルエ
チルケトン)等容量混合溶液(黒の着色剤をポリウレタ
ン樹脂100重量部当たり20重量部含有)を、乾燥時
の厚さが25μmとなるようにナイフコーターにて塗布
し、90℃で2分間乾燥させ、表皮層3を形成した。
On the other hand, 40% by weight of collagen fine powder 4 having an average particle size of 9 μm is contained on the surface of the release paper with a grain 10.
20% by weight DMF-MEK (methyl ethyl ketone) equal volume mixed solution of a polyester-based polyurethane resin having a 0% modulus of 60 kg / cm 2 (containing 20 parts by weight of a black colorant per 100 parts by weight of the polyurethane resin), the thickness when dried To have a thickness of 25 μm with a knife coater and dried at 90 ° C. for 2 minutes to form a skin layer 3.

【0036】この表皮層3の上面に、上記の湿式微多孔
層2を形成一体化した基材の該微多孔層2面を加熱しな
がら、140℃の温度、4kg/mの圧力で熱圧着し
て積層した後、離型紙を剥離した。これにより、コラー
ゲン微粉末4を含有するポリウレタン樹脂よりなる転写
法による表皮層3と、基材とを積層一体化したものを得
た。
While heating the surface of the microporous layer 2 of the substrate on which the wet microporous layer 2 is formed and integrated on the upper surface of the skin layer 3, heat is applied at a temperature of 140 ° C. and a pressure of 4 kg / m 2. After pressure bonding and lamination, the release paper was peeled off. As a result, a product obtained by laminating and integrating the skin layer 3 made of a polyurethane resin containing the collagen fine powder 4 by the transfer method and the base material was obtained.

【0037】次いで、この貼着一体化物に水を含水率1
00%で含有させ、タンブラー回転乾燥機にて、90℃
に加熱しながら、回転速度20rpm/分で、35分間
の乾燥と揉み加工を施し、本発明による合成皮革を得
た。
Next, water content of the attached integrated product is 1
It is contained at 00% and is tumbler rotary dryer at 90 ° C.
While heating to 50 ° C., it was dried and kneaded for 35 minutes at a rotation speed of 20 rpm / min to obtain a synthetic leather according to the present invention.

【0038】実施例2 揉み加工時に水分を含有させず、加温しない以外は、実
施例1と同様にして本発明による合成皮革を得た。
Example 2 A synthetic leather according to the present invention was obtained in the same manner as in Example 1 except that no water was added during the rubbing process and no heating was performed.

【0039】実施例3 片面を起毛加工した厚さ0.8mmのポリエステル/レ
ーヨン混紡織物1の起毛面に、100%モジェラスが4
0kg/cmのポリエステル系ポリウレタン樹脂の1
4重量%DMF溶液を、目付量が850g/mとなる
ように塗布した後、20℃の水中で脱溶媒してポリウレ
タン樹脂を凝固させた。この後、脱水し、130℃の熱
風下で乾燥して、厚さ0.95mmの湿式微多孔層2を
有する基材を得た。
Example 3 On a raised surface of a polyester / rayon blended woven fabric 1 having a thickness of 0.8 mm and having one side raised, a 100% modulus was 4
1 of 0 kg / cm 2 polyester polyurethane resin
A 4 wt% DMF solution was applied so that the basis weight was 850 g / m 2, and then the solvent was removed in water at 20 ° C. to solidify the polyurethane resin. Then, it was dehydrated and dried under hot air at 130 ° C. to obtain a substrate having a wet microporous layer 2 having a thickness of 0.95 mm.

【0040】一方、シボ付き離型紙の表面に、平均粒径
9μmのコラーゲン微粉末を35重量%含有する100
%モジェラスが110kg/cmのポリエステル系ポ
リウレタン樹脂の20重量%DMF−MEK等容量混合
溶液(黒の着色剤をポリウレタン樹脂100重量部当た
り20重量部含有)を、乾燥時の厚さが15μmとなる
ようにナイフコーターにて塗布し、90℃で2分間乾燥
させて1層目の表皮層を形成した。さらに、この1層目
の表皮層の上に、平均粒径9μmのコラーゲン微粉末を
35重量%含有する100%モジェラスが30kg/c
のポリエステル系ポリウレタン樹脂の20重量%D
MF−MEK等容量混合溶液(黒の着色剤をポリウレタ
ン樹脂100重量部当たり20重量部含有)を、乾燥時
の厚さが20μmとなるようにナイフコーターにて塗布
し、90℃で2分間乾燥させ、2層目の表皮層を形成し
た。
On the other hand, 100% containing 35% by weight of collagen fine powder having an average particle size of 9 μm on the surface of the release paper with a grain.
20% by weight DMF-MEK mixed solution of 20% by weight of polyester-based polyurethane resin having a% module of 110 kg / cm 2 (containing 20 parts by weight of black colorant per 100 parts by weight of polyurethane resin) and having a dry thickness of 15 μm. It was applied with a knife coater as described above and dried at 90 ° C. for 2 minutes to form a first skin layer. Further, on the first epidermis layer, 100% modular gel containing 35% by weight of collagen fine powder having an average particle diameter of 9 μm was 30 kg / c.
20% by weight of polyester-based polyurethane resin of m 2 D
MF-MEK equal volume mixed solution (containing 20 parts by weight of black colorant per 100 parts by weight of polyurethane resin) was applied with a knife coater so that the thickness when dried was 20 μm, and dried at 90 ° C. for 2 minutes. Then, the second epidermis layer was formed.

【0041】そして、この2層目の表皮層の上面に、上
記湿式微多孔層2を形成一体化した基材の該微多孔層2
面を加熱しながら、140℃の温度、4kg/mの圧
力で熱圧着して積層した後、離型紙を剥離した。これに
より、コラーゲン微粉末4を含有するポリウレタン樹脂
よりなる転写法による表皮層3と、基材とを積層一体化
したものを得た。
Then, the microporous layer 2 of the base material in which the wet microporous layer 2 is integrally formed on the upper surface of the second skin layer.
While heating the surface, thermocompression bonding was performed at a temperature of 140 ° C. and a pressure of 4 kg / m 2 to laminate, and then the release paper was peeled off. As a result, a product obtained by laminating and integrating the skin layer 3 made of a polyurethane resin containing the collagen fine powder 4 by the transfer method and the base material was obtained.

【0042】次いで、この貼着一体化物に水を含水率1
00%で含有させ、タンブラー回転乾燥機にて、85℃
に加熱しながら、回転速度25rpm/分で、40分間
の乾燥と揉み加工を施し、本発明による合成皮革を得
た。
Next, water content of 1 is obtained for the integrated product.
It is contained at 00% and is tumbler rotary dryer at 85 ° C.
While heating to 50 ° C., the mixture was dried and kneaded for 40 minutes at a rotation speed of 25 rpm / min to obtain a synthetic leather according to the present invention.

【0043】実施例4 片面を起毛加工した厚さ0.85mmのポリエステル/
レーヨン混紡織物1の起毛面に、100%モジェラスが
40kg/cmのポリカーボネート系ポリウレタン樹
脂の15重量%DMF溶液を、目付量が900g/m
となるように塗布した後、20℃の水中で脱溶媒してポ
リウレタン樹脂を凝固させた。この後、脱水し、130
℃の熱風下で乾燥して、厚さ1.0mmの湿式微多孔層
2を有する基材を得た。
Example 4 Polyester 0.85 mm thick with one side raised
On the raised surface of the rayon-blended woven fabric 1, a 15% by weight DMF solution of a polycarbonate-based polyurethane resin having a 100% modulus is 40 kg / cm 2 , and a basis weight of 900 g / m 2.
And then the solvent was removed in water at 20 ° C. to solidify the polyurethane resin. After this, dehydration, 130
It was dried under hot air at ℃ to obtain a substrate having a wet microporous layer 2 having a thickness of 1.0 mm.

【0044】一方、シボ付き離型紙の表面に、平均粒径
9μmのコラーゲン微粉末を30重量%含有する100
%モジェラスが120kg/cmのポリカーボネート
系ポリウレタン樹脂の18重量%DMF−MEK等容量
混合溶液(黒の着色剤をポリウレタン樹脂100重量部
当たり20重量部含有)を、乾燥時の厚さが20μmと
なるようにナイフコーターにて塗布し、100℃で2分
間乾燥させ、1層目の表皮層を形成した。さらに、この
1層目の表皮層の上に、平均粒径9μmのコラーゲン微
粉末を30重量%含有する100%モジェラスが50k
g/cmのポリカーボネート系ポリウレタン樹脂の2
0重量%DMF−MEK等容量混合溶液(黒の着色剤を
ポリウレタン樹脂100重量部当たり20重量部含有)
を、乾燥時の厚さが20μmとなるようにナイフコータ
ーにて塗布し、90℃で2分間乾燥させ、2層目の皮層
を形成した。
On the other hand, 100% of 30% by weight of fine collagen powder having an average particle size of 9 μm is contained on the surface of the release paper with wrinkles.
% Modularity of 120 kg / cm 2 Polycarbonate-based polyurethane resin 18% by weight DMF-MEK equal volume mixed solution (containing 20 parts by weight of black colorant per 100 parts by weight of polyurethane resin) with a dry thickness of 20 μm. It was applied with a knife coater so that it was dried at 100 ° C. for 2 minutes to form a first skin layer. Further, on the first epidermis layer, 100% modella containing 30% by weight of collagen fine powder having an average particle diameter of 9 μm is 50 k
2 g / cm 2 of polycarbonate-based polyurethane resin
0 wt% DMF-MEK equal volume mixed solution (containing 20 parts by weight of black colorant per 100 parts by weight of polyurethane resin)
Was applied by a knife coater so that the thickness when dried was 20 μm, and dried at 90 ° C. for 2 minutes to form a second skin layer.

【0045】そして、この2層目の表皮層の上面に、上
記湿式微多孔層2を形成一体化した基材の該微多孔層2
面を加熱しながら、140℃の温度、4kg/mの圧
力で熱圧着して積層した後、離型紙を剥離した。これに
より、コラーゲン微粉末4を含有するポリウレタン樹脂
よりなる転写法による表皮層3と、基材とを積層一体化
したものを得た。
Then, the microporous layer 2 of the base material in which the wet microporous layer 2 is integrally formed on the upper surface of the second skin layer.
While heating the surface, thermocompression bonding was performed at a temperature of 140 ° C. and a pressure of 4 kg / m 2 to laminate, and then the release paper was peeled off. As a result, a product obtained by laminating and integrating the skin layer 3 made of a polyurethane resin containing the collagen fine powder 4 by the transfer method and the base material was obtained.

【0046】次いで、この積層一体化物に水を含水率1
00%で含有させ、タンブラー回転乾燥機にて、90℃
に加熱しながら、回転速度25rpm/分で、50分間
の乾燥と揉み加工を施し、本発明による合成皮革を得
た。
Next, water content of the laminated integrated product is 1
It is contained at 00% and is tumbler rotary dryer at 90 ° C.
While heating to 50 ° C., it was dried and kneaded for 50 minutes at a rotation speed of 25 rpm / min to obtain a synthetic leather according to the present invention.

【0047】比較例1 表皮層にコラーゲン微粉末を添加せず、かつ揉み加工を
しない以外は、実施例1と同様の方法で、比較合成皮革
を得た。
Comparative Example 1 Comparative synthetic leather was obtained in the same manner as in Example 1, except that the fine collagen powder was not added to the epidermis layer and the rubbing process was not performed.

【0048】比較例2 揉み加工をしない以外は、実施例1と同様の方法で、比
較合成皮革を得た。
Comparative Example 2 Comparative synthetic leather was obtained in the same manner as in Example 1 except that the rubbing process was not performed.

【0049】比較例3 表皮層にコラーゲン微粉末を添加しない以外は、実施例
1と同様の方法で、比較合成皮革を得た。
Comparative Example 3 Comparative synthetic leather was obtained in the same manner as in Example 1 except that fine collagen powder was not added to the epidermis layer.

【0050】比較例4 揉み加工をしない以外は、実施例2と同様の方法で、比
較合成皮革を得た。
Comparative Example 4 Comparative synthetic leather was obtained in the same manner as in Example 2 except that the rubbing process was not performed.

【0051】比較例5 表皮層にコラーゲン微粉末を添加しない以外は、実施例
3と同様の方法で、比較合成皮革を得た。
Comparative Example 5 Comparative synthetic leather was obtained in the same manner as in Example 3, except that the fine collagen powder was not added to the epidermis layer.

【0052】合成皮革の性能試験例 以上の実施例1〜3、比較例1〜5によって得られた本
発明による合成皮革および比較合成皮革の性能(光沢
度、漆黒性、絞の深浅、透湿度、吸湿性)を、下記の要
領で調べ、その結果を表1に示す。
Performance Test Examples of Synthetic Leather Performances of the synthetic leather according to the present invention and comparative synthetic leather obtained in Examples 1 to 3 and Comparative Examples 1 to 5 (glossiness, jet blackness, depth of diaphragm, moisture permeability) , Hygroscopicity) in the following manner, and the results are shown in Table 1.

【0053】・光沢度:光の入射角75°、受光角75
°の光学系を有する鏡面光沢度計(村上色彩技術研究所
製)にて測定(単位%) ・漆黒性、シボの深浅:目視によって判定 ・透湿度:JIS Z 0208による測定(単位g/
・24hr) ・吸湿性:温度40℃×湿度40%の雰囲気中の重量と
の比較で、温度40℃×湿度90%の雰囲気中に1時間
放置後の重量増加率(単位%)
Glossiness: light incident angle 75 °, light receiving angle 75
Measured with a specular gloss meter (made by Murakami Color Research Laboratory) having an optical system of ° (unit:%) ・ Jetness, depth of grain: visually determined ・ Moisture vapor transmission: measured according to JIS Z 0208 (unit: g /
m 2 · 24hr) · hygroscopic: in comparison with the weight of the atmosphere of temperature 40 ° C. × humidity of 40%, weight increase after leaving for 1 hour in an atmosphere of temperature 40 ° C. × 90% humidity (in%)

【0054】[0054]

【表1】 [Table 1]

【0055】[0055]

【発明の効果】以上詳述したように、本発明によれば、
基材とコラーゲン微粉末含有表皮層との積層一体化物に
揉み加工を施すことにより、先提案の温水中で揉み加工
を行う場合のように該コラーゲン微粉末が表面部分から
溶出することは殆どなく、大部分が表皮層に止まって繊
維化するため、表皮層が、母体ポリウレタン樹脂中にコ
ラーゲン繊維が包含された状態の繊維組織の構造をと
る。これにより、先提案のものとはやや異なった(ただ
し、天然皮革に極めて近似した)表面性状(すなわち、
透湿性、吸湿性に優れるとともに、高級感の有る抑制さ
れた表面光沢度を有するにもかかわらず、特に黒色の場
合の漆黒性が優れ、しかもフラクタル効果による天然皮
革と同様のシボ模様が形成されている)を呈し、先提案
のものとはやや異なる風合いの、極めて良好な合成皮革
を提供することができる。特に、本発明の方法により、
積層一体化物に水を含有させた状態で、加温下での揉み
加工を施すことにより、上記の効果がさらに顕著に現れ
る。
As described in detail above, according to the present invention,
By rubbing the laminated integrated body of the base material and the skin layer containing the collagen fine powder, the collagen fine powder hardly elutes from the surface portion unlike the case of performing the rubbing process in warm water proposed previously. Since most of them stay in the epidermis layer and become fibrous, the epidermis layer has a structure of a fibrous tissue in which collagen fibers are contained in the matrix polyurethane resin. As a result, the surface texture (that is, extremely similar to natural leather) that is slightly different from that of the previous proposal (that is,
Despite having excellent moisture permeability and hygroscopicity, and suppressed surface glossiness with a high-class feeling, it has excellent jet-blackness, especially in the case of black, and forms the same grain pattern as natural leather due to the fractal effect. It is possible to provide a very good synthetic leather having a texture slightly different from that of the previous proposal. In particular, according to the method of the invention,
The above effect is more remarkably exhibited by performing a rubbing process under heating while the laminated integrated product contains water.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による一実施態様を示す図で、(a)が
揉み加工前の基材と表皮層とが積層一体化された状況を
模式的に示した図、(b)が揉み加工後の状況を示す図
であって本発明による製品合成皮革の構成を模式的に示
した図である。
FIG. 1 is a diagram showing an embodiment according to the present invention, in which (a) is a diagram schematically showing a situation in which a base material before rubbing and a skin layer are laminated and integrated, and (b) is a rubbing process. It is a figure which shows the latter situation and is a figure which showed typically the structure of the product synthetic leather by this invention.

【符号の説明】[Explanation of symbols]

1 繊維質基材 2 湿式微多孔層 3 表皮層 4 コラーゲン微粉末 41 コラーゲン繊維 1 Fibrous Substrate 2 Wet Microporous Layer 3 Epidermal Layer 4 Collagen Fine Powder 41 Collagen Fiber

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 基材上にコラーゲン微粉末を含有するポ
リウレタン樹脂よりなる表皮層が積層され、該表皮層に
揉み加工による皺が形成されてなる合成皮革。
1. Synthetic leather comprising a base material, a skin layer made of a polyurethane resin containing fine collagen powder, and a wrinkle formed by rubbing on the skin layer.
【請求項2】 コラーゲン微粉末として20μm以下の
粒径のものが使用され、コラーゲン微粉末の含有率が1
〜100重量%である請求項1に記載の合成皮革。
2. A collagen fine powder having a particle size of 20 μm or less is used, and the content of the collagen fine powder is 1.
The synthetic leather according to claim 1, which is -100% by weight.
【請求項3】 基材上にコラーゲン微粉末を含有するポ
リウレタン樹脂よりなる表皮層を積層し、これに水分を
含有させ、加温下で揉み加工を施すことを特徴とする合
成皮革の製造方法。
3. A method for producing synthetic leather, which comprises laminating a skin layer made of a polyurethane resin containing fine collagen powder on a base material, allowing it to contain water, and kneading it under heating. .
【請求項4】 揉み加工時の含水率を30〜150%と
し、温度を70〜100℃とすることを特徴とする請求
項3に記載の合成皮革の製造方法。
4. The method for producing synthetic leather according to claim 3, wherein the water content during rubbing is 30 to 150%, and the temperature is 70 to 100 ° C.
JP19340992A 1992-06-27 1992-06-27 Synthetic leather and its production Pending JPH0617378A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19340992A JPH0617378A (en) 1992-06-27 1992-06-27 Synthetic leather and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19340992A JPH0617378A (en) 1992-06-27 1992-06-27 Synthetic leather and its production

Publications (1)

Publication Number Publication Date
JPH0617378A true JPH0617378A (en) 1994-01-25

Family

ID=16307484

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19340992A Pending JPH0617378A (en) 1992-06-27 1992-06-27 Synthetic leather and its production

Country Status (1)

Country Link
JP (1) JPH0617378A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8153176B2 (en) 2006-03-13 2012-04-10 Naturin Gmbh & Co. Biodegradable protein based thermoset compositions, preparation methods and applications thereof
WO2013149083A1 (en) * 2012-03-28 2013-10-03 Modern Meadow, Inc. Engineered leather and methods of manufacture thereof
US9332779B2 (en) 2014-02-05 2016-05-10 Modern Meadow, Inc. Dried food products formed from cultured muscle cells
US9752122B2 (en) 2013-09-13 2017-09-05 Modern Meadow, Inc. Edible and animal-product-free microcarriers for engineered meat
CN113286864A (en) * 2019-01-17 2021-08-20 现代牧场股份有限公司 Layered collagen material and preparation method thereof
US11525042B2 (en) 2016-02-15 2022-12-13 Modern Meadow, Inc. Composite biofabricated material
US11553710B2 (en) * 2020-06-16 2023-01-17 Fu Hsing Leather Co., Ltd. Antibacterial and deodorizing leather
EP4159916A4 (en) * 2020-05-25 2023-09-06 FUJIFILM Corporation Composition, sheet-shaped molded body, artificial leather, and sheet-shaped molded body production method
US11913166B2 (en) 2015-09-21 2024-02-27 Modern Meadow, Inc. Fiber reinforced tissue composites

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8153176B2 (en) 2006-03-13 2012-04-10 Naturin Gmbh & Co. Biodegradable protein based thermoset compositions, preparation methods and applications thereof
WO2013149083A1 (en) * 2012-03-28 2013-10-03 Modern Meadow, Inc. Engineered leather and methods of manufacture thereof
CN104603293A (en) * 2012-03-28 2015-05-06 现代牧场有限公司 Engineered leather and methods of manufacture thereof
US9752122B2 (en) 2013-09-13 2017-09-05 Modern Meadow, Inc. Edible and animal-product-free microcarriers for engineered meat
US9332779B2 (en) 2014-02-05 2016-05-10 Modern Meadow, Inc. Dried food products formed from cultured muscle cells
US11913166B2 (en) 2015-09-21 2024-02-27 Modern Meadow, Inc. Fiber reinforced tissue composites
US11525042B2 (en) 2016-02-15 2022-12-13 Modern Meadow, Inc. Composite biofabricated material
US11530304B2 (en) 2016-02-15 2022-12-20 Modern Meadow, Inc. Biofabricated material containing collagen fibrils
US11542374B2 (en) 2016-02-15 2023-01-03 Modern Meadow, Inc. Composite biofabricated material
CN113286864A (en) * 2019-01-17 2021-08-20 现代牧场股份有限公司 Layered collagen material and preparation method thereof
EP4159916A4 (en) * 2020-05-25 2023-09-06 FUJIFILM Corporation Composition, sheet-shaped molded body, artificial leather, and sheet-shaped molded body production method
US11553710B2 (en) * 2020-06-16 2023-01-17 Fu Hsing Leather Co., Ltd. Antibacterial and deodorizing leather

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