JP7055939B1 - Process control equipment and process control program - Google Patents

Abstract

PROBLEM TO BE SOLVED: To grasp the work situation of each work area. SOLUTION: A status information indicating one of the states of a person, a work, a machine, and a process can be identified, and a processing ID, a machine ID, a section name for identifying the process, or a null value corresponding to the status information. A process ID indicating either of them, an employee ID input when the status information is a person or a job, a sensor data storage unit 11 that stores the time information related to the start / end time as sensor data, and a machine ID. , The table storage unit 12 that stores the processing ID and the work area name as a machine process table, the machine data whose status information is the sensor data indicating the machine status, and the sensor data whose status information indicates the work status. A data calculation unit 13 that calculates a process start time and a process end time for each work zone name based on a certain work data, a person data whose status information is sensor data indicating a person's state, and a machine process table. Be prepared. [Selection diagram] Fig. 1

Description

The present invention relates to a process control device and a process control program capable of grasping the work status of each work area.

Traditionally, IoT-based business visualization has been for large companies in many cases. Large companies have strengths in their production processes and the structures (called structural assets) that companies have, such as production equipment, and the focus of business visualization is on the operating status of machines and processes.
But in many SMEs, their strength lies in the employees who work in the field. By acquiring various skills, employees (called human assets) will become more versatile, and they will be able to reduce the waiting time for machines and develop new products with new skills. In addition, employees can see more machines at the same time by devising the way of working at the site, and it is possible to have multiple machines. As the number of multi-skilled workers and the number of machines increases, the production process, which is a structural asset of the factory, and the operating rate of production equipment will increase, and the production capacity (capacity to make) as a company will increase.
In addition, although multiple machines are often set in a factory, if it is possible to grasp in each area which area in the factory the machines installed are operating or stopped, flexible response at the site is possible. Will be.

In Patent Document 1, an operator ID that identifies an operator who operates an apparatus, operation data indicating an operation status of the apparatus, and product data indicating information about a product manufactured by the operation of the operator are associated with each other. Achievement data storage means to be stored as actual data, and information on the operating state of the device operated by the worker indicated by the worker ID and the product manufactured by the operation of the device for each worker ID based on the actual data. A management improvement support device equipped with a display means for displaying is disclosed.

Patent Document 2 includes a work management system including an attendance management device that calculates and records actual work hours by a time data reading device, a work management device that manages work results, and a terminal on which employees engage in work. It has been disclosed.

Japanese Unexamined Patent Publication No. 2020-0774424 Japanese Unexamined Patent Publication No. 2002-31549

However, in the technique described in Patent Document 1, it is difficult to integrate the data because the data structures of the operation data, the product data, and the like are different from each other. Therefore, it is difficult to aggregate data for each work area, so it is not possible to share the work status of each work area, and it is difficult to utilize it for flexible judgment at the site, sales order judgment, and management judgment. rice field.
Similarly, in the technique described in Patent Document 2, it is difficult to integrate the work record time input by the time data reader and the data input from the work record input screen, and the work status for each work area is also shared. It was difficult to do.

The present invention has been made in view of the above problems, and an object of the present invention is to provide a process control device and a process control program capable of grasping the work status of each work area.

In order to solve the above object, the first feature of the process control apparatus according to the present invention is
Status information that can identify the state of a person, a job, a machine, or a process in which a plurality of the machines are grouped, a processing ID that identifies the work, and the machine that are identified corresponding to the status information. The machine ID to be used, the process ID in which either the section name for identifying the process or the null value is set, the employee ID in which the status information is input when the person or the work is performed, and the start / end time. Sensor data storage means that associates with time information and stores it as sensor data,
A table storage means for storing the machine ID, the processing ID, and the work area name as a machine process table in association with each other.
The machine data whose status information is the sensor data indicating the state of the machine, the work data whose status information is the sensor data indicating the state of the work, and the sensor whose status information indicates the state of the person. A data calculation means for calculating a process start time and a process end time for each section name based on human data, which is data, and the machine process table.
It is to have.

In order to solve the above object, the second feature of the process control apparatus according to the present invention is
The data calculation means is
The information indicating the machine work period in which the start time and the end time of the machine data and the work data overlap is used as the machine work record information, and the person work record in which the start time and the end time of the person data and the work data overlap each other. An operation record information creation method that calculates information indicating the period as human work record information,
Based on the machine work record information, the man-work record information, and the machine process table, the start time of the machine work period or the period included in the man-work record period is set for each work zone name. A process monitoring means that calculates the end time of the machine work period or the period included in the man-made work actual period as the process end time while calculating as the time.
To have.

In order to solve the above object, the third feature of the process control apparatus according to the present invention is
The process monitoring means is
The calculated process start time and process end time are used as the time information, and the status information is used to generate the sensor data indicating the state of the process.

In order to solve the above object, the fourth feature of the process control apparatus according to the present invention is
The data calculation means is
Further, there is a correction means for updating the sensor data based on the input operation.

In order to solve the above object, the fifth feature of the process control apparatus according to the present invention is
The sensor data is further associated with a work identification NO that is input when the status information is the work.
The machine work record information includes the machine ID, the work identification NO, and the employee ID.
The human work record information includes the processing ID, the work identification NO, and the employee ID.

In order to solve the above object, the first feature of the process control program according to the present invention is
Status information that can identify the state of a person, a job, a machine, or a process in which a plurality of the machines are grouped, a processing ID that identifies the work, and the machine are identified corresponding to the status information. The machine ID to be used, the process ID in which either the section name for identifying the process or the null value is set, the employee ID in which the status information is input when the person or the work is performed, and the start / end time. A sensor data storage control step that associates with time information and stores it in the sensor data storage means as sensor data,
A table storage control step in which the machine ID, the processing ID, and the work area name are associated with each other and stored in the table storage means as a machine process table.
The machine data whose status information is the sensor data indicating the state of the machine, the work data whose status information is the sensor data indicating the state of the work, and the sensor whose status information indicates the state of the person. A data calculation step for calculating a process start time and a process end time for each section name based on human data, which is data, and the machine process table.
To let the computer run.

According to the process control device and the process control program according to the present invention, it is possible to grasp the work status of each work area.

It is a schematic block diagram which showed the schematic structure of the process control system to which the process control apparatus which is one Embodiment of this invention is applied. It is a figure which showed an example of the sensor data stored in the sensor data storage part provided in the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed the operation of the operation record information creation part provided in the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed the operation of the operation record information creation part provided in the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed the operation of the correction part provided in the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed the operation of the process monitoring part provided in the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed an example of the machine operation status display screen displayed on the display device connected to the process control device which concerns on one Embodiment of this invention. It is a figure which showed an example of the machine operation status change screen displayed on the display device connected to the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed an example of the employee operation status display screen displayed on the display device connected to the process control device which concerns on one Embodiment of this invention. It is a figure which showed an example of the employee operation status change screen displayed on the display device connected to the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed an example of the correction input screen displayed on the display device connected to the process control apparatus which concerns on one Embodiment of this invention. It is a figure which showed an example of the process status display screen displayed on the display device connected to the process control device which concerns on one Embodiment of this invention. It is a figure which showed an example of the process end input screen displayed on the display device connected to the process control apparatus which concerns on one Embodiment of this invention.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. The same or equivalent parts and components are designated by the same or equivalent reference numerals throughout the drawings. However, it should be noted that the drawings are schematic and may differ from the actual ones. In addition, there are parts where the relationships and ratios of the dimensions of the drawings are different from each other.

Further, the embodiments shown below exemplify an apparatus or the like for embodying the technical idea of the present invention, and the technical idea of the present invention describes the arrangement of each component and the like as follows. It is not specific to. The technical idea of the present invention can be modified in various ways within the scope of claims.

<Outline configuration of process control system>
FIG. 1 is a schematic configuration diagram showing a schematic configuration of a process control system 100 to which the process control device 1 according to the embodiment of the present invention is applied.

As shown in FIG. 1, the hardware configuration of the process management system 100 according to the embodiment of the present invention includes a process control device 1, a sensor 2, a reading device 3, an input terminal 4, and a display device 7. I have.
The sensor 2 is provided in a mechanical device (not shown), and detects a state related to various mechanical devices such as an on / off signal of the mechanical device and an operation signal.

The reading device 3 reads the person information about the worker (person) from the worker IC card C1 or the like. Further, the reading device 3 reads work information related to the work by scanning the work instruction sheet and the like.

The input terminal 4 transmits input data to the process control device 1 based on the input operation by performing an input operation of various data such as correction data while looking at various screens displayed on the display device 7.

The display device 7 displays various screens such as a machine operation status display screen, a machine operation status change screen, and a process status display screen based on the instructions of the process control device 1.

The process management device 1 includes a sensor data generation unit 10, a sensor data storage unit 11, a table storage unit 12, a data calculation unit 13, and an operation record database 14. The sensor data generation unit 10 and the data calculation unit 13 are mounted on an arithmetic unit such as a CPU by executing a process control program.

The sensor data generation unit 10 acquires information about a mechanical device from the sensor 2, information about a person from a reading device 3, and information about work and information about a process from an input terminal 4. Then, the sensor data generation unit 10 generates sensor data from various acquired data and stores it in the sensor data storage unit 11. A process is a group of multiple machines installed relatively close to each other, and corresponds to a work area.

The sensor data storage unit 11 stores the sensor data. Specifically, the sensor data storage unit 11 has at least status information that can identify any of the states of a person, a job, a machine, and a process, and a processing ID that identifies the job in response to the status information. A machine ID that identifies the machine, a process ID that identifies the process, or a null value, an employee ID that is entered when the status information is person or work, and time information about the start and end times. Is associated and stored as sensor data.

FIG. 2 is a diagram showing an example of sensor data stored in the sensor data storage unit 11 included in the process control device 1 according to the embodiment of the present invention.

All sensor data are stored in the same format (data structure).

The sensor data consists of items such as STATUS, processID, employee ID, work identification NO, current time, start time, and correction category. Each is stored separated by, for example, a comma delimiter.

For example, in the sensor data 111, the STATUS is "on", the processID is "machine ID", the employee ID is "XXX", the work identification NO is "AAA", the current time is "2021mdh01", and the start time is "2021mdh02". It has been entered, and the correction category has not been entered. In the sensor data 113, the STATUS is "end", the processID is "machine ID", the employee ID is "XXX", the work identification NO is "AAA", the current time is "2021mdh81", and the start time is "2021mdh82". The correction category is entered as "A" to indicate the addition.

For STATUS, any one of "touched", "released", "start", "end", "on", "off", "jstart", and "jend" is input. "Toched" and "released" indicate whether a person (worker) is at work, "start" and "end" indicate whether work is ongoing, and "on" and "on" "Off" indicates whether or not the mechanical device is in operation, and "jstart" and "jend" indicate whether or not the construction zone is in operation.

For the processID, a machine ID that can identify the machine is input when STATUS indicates a machine, that is, when it is "on" or "off". When STATUS indicates a job, that is, "start" or "end", a process ID or machine ID that can identify the job is entered. When STATUS indicates a process, that is, "jstart" or "jend", a section name that can identify the section is entered. If STATUS indicates a person, that is, "touched" or "released", it has not been entered (it will be a null value).

The employee ID is entered when STATUS indicates a job or person. Not entered if STATUS indicates a machine or process (null value).

The work identification NO is entered only when STATUS indicates a work. Otherwise, it is not entered (it will be a null value).

The current time is input to the time when the event occurred, that is, the time when the sensor 2 acquires the information about the mechanical device, the time when the reading device 3 acquires the information about the person, and the input terminal 4 inputs the information about the work and the information about the process. It shows the time when it was done. The current time when STARTUS is "jstart" is input as the process start time by the process monitoring unit 133, which will be described later. The current time when STATUS is "jend" is input as the process end time by the process monitoring unit 133, which will be described later.

The start time is the time when the event started, and is input when STATUS is "released", "end", "off", and "jend". The start time when STATUS is "jend" is input by the process monitoring unit 133, which will be described later.

The correction category has the meaning of A (addition) and D (deletion) in which data is entered only with correction data.

The table storage unit 12 stores the machine ID, the processing ID, and the work zone name as a machine process table in association with each other. Further, the table storage unit 12 stores the employee ID, the name, and the affiliation as an employee table in association with each other. Further, the table storage unit 12 stores the work identification NO, the customer name, the product name, and the deadline in association with each other as a work instruction table.

The operation record database 14 stores the operation record information created by the data calculation unit 13.

The data calculation unit 13 executes various calculation processes such as generating operation record information based on sensor data and calculating a process start time and a process end time for each work zone name based on the operation record information.

Due to its function, the data calculation unit 13 includes an operation record information creation unit 131, a correction unit 132, and a process monitoring unit 133.

The operation record information creation unit 131 generates information indicating the machine work period in which the start time and the end time of the machine data and the work data overlap each other as the machine work record information. Here, the machine data is sensor data in which the status information indicates the state of the machine, that is, STATUS is "on" or "off", and the work data is the status information indicating the state of work, that is. Sensor data in which STATUS is "start" or "end".

Further, the operation record information creation unit 131 calculates information indicating the human work record period in which the start time and the end time of the human data and the work data overlap each other as the human work record information. Here, the human data is sensor data in which the status information indicates the state of the human, that is, the STATUS is "touched" or "released".

The operation record information creation unit 131 stores the machine work record information and the man-work record information as the operation record information in the operation record database 14.

The correction unit 132 updates the sensor data based on the input operation by the user of the input terminal 4.

The process monitoring unit 133 is based on the machine work record information generated by the operation record information creation unit 131, the man-work record information, and the machine process table stored in the table storage unit 12, for each work zone name. The start time of the period included in the work period or the actual work period is calculated as the process start time, and the end time of the period included in the machine work period or the actual work period is calculated as the process end time.

Then, the process monitoring unit 133 inputs the calculated process start time by generating and inputting the calculated process start time as the sensor data of "jstart" in which the status information indicates the state of the process, and the calculated process end time is the status information. Indicates the state of the process, that is, STATUS generates and inputs it as "jend" sensor data.

When the process monitoring unit 133 generates sensor data whose status information indicates the state of the process, the process monitoring unit 133 updates the machine process table by associating the machine ID, the processing ID, and the work zone name as necessary.

Further, the process monitoring unit 133 has a machine operation status display screen based on the machine work record information and the human work record information generated by the operation record information creation unit 131 and the sensor data stored in the sensor data storage unit 11. , Machine operation status change screen, employee operation status display screen, employee operation status change screen, correction input screen, process status display screen, process end input screen, and various other screens are displayed on the display device 7.

<Action of operation record information creation unit 131>

3 and 4 are views showing the operation of the operation record information creating unit 131 included in the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 3, the start time of the machine data DM01 is at t10 and the end time is at t12. The start time of the machine data DM02 is at t13, and the end time is at t17.

The start time of the work data DW01 is at t11, and the end time is at t14. The start time of the work data DW02 is at t15, and the end time is at t16.

Therefore, the operation record information creation unit 131 generates information indicating the machine work period in which the start time and the end time of the machine data and the work data overlap each other as the machine work record information based on the machine process table.

Specifically, the machine work period from t11 to t12 when the machine data DM01 and DM02 and the work data DW01 and DW02 overlap is defined as the machine work period of the machine work DMW01, and the machine work period from t13 to t14 is the machine work period of the machine work DMW02. The machine work period from t15 to t16 is defined as the machine work period of the machine work DMW03.

Then, the operation record information creation unit 131 adds a machine ID, a work identification NO, and an employee ID to these machine work periods, generates them as machine work record information, and stores them in the operation record database 14. ..

Further, as shown in FIG. 4, the start time of the human data DH01 is at t20, and the end time is at t25.

The start time of the work data DW11 is at t21, and the end time is at t23. The start time of the work data DW12 is at t24, and the end time is at t26.

Therefore, the operation record information creation unit 131 calculates information indicating the human work record period in which the start time and the end time of the human data and the work data overlap each other as the human work record information based on the employee ID.

Specifically, the human work period can be from the time t21 to the time t23 where the human data DH01 and the work data DW11 and DW12 overlap.

However, if the end-of-work rule information indicating that it is a break time according to the work rule is stored in the table storage unit 12 from the time of t22 to the time of t24, the person (worker) ends the work of the DW 11 at the time of t22. It can be inferred that you have forgotten to enter.

Therefore, the time at t22, which is the disclosure time of the break time under the work rules, can be replaced with the end time of the work data DW11. At this time, the period from t21 to t22 is defined as the human work period of the human work DHW01. Further, the period from t24 to t25 is defined as the human work period of the human work DHW02.

Then, the operation record information creation unit 131 adds a processing ID, a work identification NO, and an employee ID to these man-work periods, generates them as man-work record information, and stores them in the operation record database 14. ..

<Action of correction unit 132>

FIG. 5 is a diagram showing the operation of the correction unit 132 included in the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 5, the start time of the human data DH31 is at the time of t31, and the end time is at the time of t36. On the other hand, the start time of the work data DW31 is at t33.

In this case, since an input error of a person (worker) is assumed, the correction unit 132 makes a correction.

For example, the display device 7 displays a correction input screen, and displays the person data and the work data of the employee ID. When the user performs an input operation from the input terminal 4 at a predetermined input location on the correction input screen while looking at the correction input screen displayed on the display device 7, the input data is stored in the sensor data storage unit 11. Reflect in the sensor data.

In the example shown in FIG. 5, since the human data DH33 whose start time is t31 and the end time is t32 is added, this human data DH33 is reflected in the sensor data.

Specifically, in order to correct the erroneous input of the person's situation in real time, STATUS (touched / released) of the person data of the employee ID and STATUS (start / end) of the work data are displayed on the correction input screen. .. By making corrections, additions, and deletions to the correction items, correction data "D" and "A" are input in the case of correction, "A" is input as correction data for addition, and "D" is input as correction data in the case of deletion. When reading the sensor data, by matching the corrected data with the sensor data, the latest corrected data can always be shared.

<Action of process monitoring unit 133>

FIG. 6 is a diagram showing the operation of the process monitoring unit 133 included in the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 6, the start time of the machine work DMW11 based on the machine work record information generated by the operation record information creation unit 131 is at t40, and the end time is at t44. The start time of the mechanical work DMW12 is at t45, and the end time is at t47.

The disclosure time of the human work DHW11 based on the human work record information generated by the operation record information creating unit 131 is at t40, and the end time is at t41. The disclosure time of the human work DHW12 is at t41, and the end time is at t42. The disclosure time of the human work DHW13 is at t43, and the end time is at t46.

Therefore, the time point t40, which is the start time of the mechanical work DMW11 or the disclosure time of the human work DHW11, is set as the process start time, and the time point t47, which is the end time of the mechanical work DMW12, is set as the process end time.

The process end time can be set from the input terminal 4 in the manual mode. In this case, a person may forget the operation of ending the process. In that case, the process end time may be set at t48 when the process forced end time has elapsed.

The process monitoring unit 133 is based on the machine work record information generated by the operation record information creation unit 131, the man-work record information, and the machine process table stored in the table storage unit 12, for each work zone name. The start time t40 of the mechanical work period of the work DMW11 and DMW12 or the human work actual period of the work DHW11, DHW12 and DHW13 is calculated as the process start time. Further, the process monitoring unit 133 calculates the end time t47 of the mechanical work period of the mechanical work DMW11, DMW12 or the human work actual period of the human work DHW11, DHW12, DHW13 as the process end time for each work zone name.

Then, the process monitoring unit 133 inputs the calculated process start time (here, t40 time point) by generating and inputting the calculated process start time (here, t40 time point) as the sensor data of "jstart" by STATUS, that is, the status information indicates the state of the process, and the calculated process. The end time (here, at t47) is generated and input as sensor data in which the status information indicates the state of the process, that is, STATUS is "jend".

Further, the process monitoring unit 133 has a machine operation status display screen based on the machine work record information and the human work record information generated by the operation record information creation unit 131 and the sensor data stored in the sensor data storage unit 11. , Machine operation status change screen, employee operation status display screen, employee operation status change screen, correction input screen, process status display screen, process end input screen, and various other screens are displayed on the display device 7.

FIG. 7 is a diagram showing an example of a machine operation status display screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 7, on the machine operation status display screen, the latest status is displayed from the work data of the same machine ID as the latest machine data of the machine ID based on the sensor data.

Specifically, the machine ID, the process machine name, the work area name, the state, the machine data acquisition time, the work content, the work content acquisition time, the employee name, and the person data acquisition time are displayed.

FIG. 8 is a diagram showing an example of a machine operation status change screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

When any of the records (sensor data) on the machine operation status display screen shown in FIG. 7 is selected, the machine operation status change screen is displayed as shown in FIG. The machine operation status change screen displayed on the display device 7 is provided with an input screen P101 and a list display screen P102.

When the user performs an operation of selecting the data displayed on the list display screen P102 from the input terminal 4, the selected data is displayed on the input screen P101.

When changing a work or a person (worker), the situation can be changed by creating new work data in the sensor data by selecting the work or person from the input screen P101 of the machine operation status change screen.

FIG. 9 is a diagram showing an example of an employee operation status display screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 9, on the employee operation status display screen, based on the sensor data, the attendance / leaving information of a person is determined from the latest person data of the employee ID, and the latest work data of the same employee ID is used. Display the status.

Specifically, the employee's affiliation, employee name, status, attendance / departure time, work content, process, details, and work data acquisition time are displayed.

FIG. 10 is a diagram showing an example of an employee operation status change screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

When any of the records (sensor data) on the employee operation status display screen shown in FIG. 9 is selected, the employee operation status change screen is displayed as shown in FIG.
As shown in FIG. 10, the employee operation status change screen displayed on the display device 7 is provided with an input screen P201 and a list display screen P202.

When the user performs an operation of selecting the data displayed on the list display screen P202 from the input terminal 4, the selected data is displayed on the input screen P201.

When changing the work or work of the person in charge, the situation can be changed by creating new work data in the sensor data by selecting the work or person from the input screen P201 of the employee operation status change screen.

FIG. 11 is a diagram showing an example of a correction input screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 11, the correction input screen displayed on the display device 7 is provided with an input screen P301 and a list display screen P302.

When the user performs an operation of selecting the data displayed on the list display screen P302 from the input terminal 4, the selected data is displayed on the input screen P301.

The person data and work data of the employee ID are displayed on the list display screen P302 of the correction input screen. When the user performs an input operation from the input terminal 4 at a predetermined input location while looking at the input screen P301 displayed on the display device 7, the input data is reflected in the sensor data stored in the sensor data storage unit 11. ..

FIG. 12 is a diagram showing an example of a process status display screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 12, on the process status display screen, based on the machine work record information and the man-work record information generated by the operation record information creation unit 131 and the sensor data stored in the sensor data storage unit 11. The latest status is displayed for each work area.

On the process status display screen, the work area, status, start date and time (process start time), identification number (work identification NO), customer name, product name, deadline, end date and time (process end time) are displayed. The customer name, product name, and deadline are stored in the table storage unit 12 as a work instruction table in which the work identification number, the customer name, and the product name are associated with each other. Therefore, this work instruction table is used. , The customer name, product name, and deadline are extracted from the work identification NO and displayed.

FIG. 13 is a diagram showing an example of a process end input screen displayed on the display device 7 connected to the process control device 1 according to the embodiment of the present invention.

As shown in FIG. 13, the process end input screen displayed on the display device 7 is provided with an input screen P401 and a list display screen P402.

When the user performs an operation of selecting the data displayed on the list display screen P402 from the input terminal 4, the selected data is displayed on the input screen P401.

When the process is forcibly terminated, the situation can be changed by inputting the end date and time from the input screen P401 of the process end input screen.

As described above, according to the process control device 1 according to the embodiment of the present invention, the status information indicating the state of any one of a person, a work, a machine, and a process in which a plurality of the machines are grouped can be identified. , The process ID indicating the process ID for identifying the work, the machine ID for identifying the machine, the section name for identifying the process, or the process ID indicating a null value corresponding to the status information, and the status information. A sensor data storage means for storing a person or an employee ID input in the case of the work and time information related to the start / end time as sensor data, the machine ID, the processing ID, and the section name. A table storage means for storing as a machine process table in association with each other, machine data in which the status information is the sensor data indicating the state of the machine, and work data in which the status information is the sensor data indicating the state of the work. And a data calculation means for calculating the process start time and the process end time for each section name based on the person data whose status information is the sensor data indicating the state of the person and the machine process table. , Equipped with.

Therefore, machine data, human data, etc. can be easily integrated, and the data can be aggregated for each work area. As a result, the work status of each construction zone can be grasped, which can be utilized for flexible judgment at the site, judgment of sales orders, and judgment of the manager.

Further, the above-described embodiment can also be realized by executing a process control program installed in a computer.

1 Process management device 2 Sensor 3 Reading device 4 Input terminal 7 Display device 10 Sensor data generation unit 11 Sensor data storage unit 12 Table storage unit 13 Data calculation unit 14 Operation record database 100 Process management system 131 Operation record information creation unit 132 Correction unit 133 Process monitoring unit

Claims (6)

Status information indicating whether the process is a person, a job, a machine, or a process in which a plurality of the machines are grouped, and status information indicating the state of the person, the job, the machine, and the process can be identified, and the status. A process ID in which one of a process ID for identifying the work, a machine ID for identifying the machine, a section name for identifying the process, or a null value is set corresponding to the information, and the status information are the person. Alternatively, a sensor data storage means that associates the employee ID input in the case of the work with the time information regarding the start / end time and stores it as sensor data, and
A table storage means for storing the machine ID, the processing ID, and the work area name as a machine process table in association with each other.
The machine data whose status information is the sensor data indicating the state of the machine, the work data whose status information is the sensor data indicating the state of the work, and the sensor whose status information indicates the state of the person. A data calculation means for calculating a process start time and a process end time for each section name based on human data, which is data, and the machine process table.
A process control device characterized by being equipped with. The data calculation means is
The information indicating the machine work period in which the start time and the end time of the machine data and the work data overlap is used as the machine work record information, and the person work record in which the start time and the end time of the person data and the work data overlap each other. An operation record information creation method that calculates information indicating the period as human work record information,
Based on the machine work record information, the man-work record information, and the machine process table, the start time of the machine work period or the period included in the man-work record period is set for each work zone name. A process monitoring means that calculates the end time of the machine work period or the period included in the man-made work actual period as the process end time while calculating as the time.
The process control apparatus according to claim 1, wherein the process control apparatus is characterized by having. The process monitoring means is
The process management apparatus according to claim 2, wherein the calculated process start time and process end time are used as the time information, and the status information generates the sensor data indicating the state of the process. The data calculation means is
The process control device according to any one of claims 1 to 3, further comprising a correction means for updating the sensor data based on an input operation. The sensor data is further associated with a work identification NO that is input when the status information is the work.
The machine work record information includes the machine ID, the work identification NO, and the employee ID.
The process control device according to claim 2 or 3, wherein the human work record information includes the processing ID, the work identification NO, and the employee ID. Status information indicating whether the person, work, machine, or a process in which a plurality of the machines are grouped, and the state of the person, the work, the machine, and the process can be identified, and the status. Corresponding to the information, the process ID in which any one of the process ID for identifying the work, the machine ID for identifying the machine, the section name for identifying the process, or the null value is set, and the status information are the person. Alternatively, a sensor data storage control step that associates the employee ID input in the case of the work with the time information regarding the start / end time and stores it in the sensor data storage means as sensor data.
A table storage control step in which the machine ID, the processing ID, and the work area name are associated with each other and stored in the table storage means as a machine process table.
The machine data whose status information is the sensor data indicating the state of the machine, the work data whose status information is the sensor data indicating the state of the work, and the sensor whose status information indicates the state of the person. A data calculation step for calculating a process start time and a process end time for each section name based on human data, which is data, and the machine process table.
A process control program characterized by having a computer execute.

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