JP6749366B2 - 収納容器を移送するロボット - Google Patents
収納容器を移送するロボット Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/008—Manipulators for service tasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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Description
特に、本発明は収納システムから収納容器を持ち上げるのに適した遠隔操作される車両アセンブリに関する。車両アセンブリは収納システム内に収納される収納容器を受容するのに適した空洞を有する車両本体と、少なくとも間接的に車両本体に接続され、収納容器を上昇させて空洞内に入れるのに適した車両リフト装置と、変位機構と、変位機構に結合された駆動手段とを含む。変位機構は、第1の組の車両転動手段と第2の組の車両転動手段の1つ又は両方を、関連する車両転動手段が、使用中に下方の収納システムから離れて配置される変位状態と、関連する車両転動手段が、使用中に下方の収納システムと接触する非変位状態との間で変位させるために必要な力を少なくとも提供するように構成される、変位用モータを特に含む。駆動手段は更に、車両本体に接続され、使用中に収納システム内で第1の方向(X)に沿った車両の移動を可能にする第1の組の車両転動手段と、車
両本体に接続され、使用中に収納システム内で、第1の方向(X)に垂直な第2の方向(Y)に沿った車両の移動を可能にする第2の組の車両転動手段を含む。X又はY方向に車両アセンブリを駆動するのに必要な力を提供するモータは1つ又は複数の専用モータ及び/又は変位用モータであってもよい。車両アセンブリは更に、変位用モータが空洞より上方の横方向平面に位置し、更に変位機構の残りの要素により第1の組の車両転動手段(10)又は第2の組の車両転動手段(11)に作用する垂直方向の圧力へ変換される力を生成するように構成されると特徴付けられる。以下、横方向平面は第1の方向(X)及び第2の方向(Y)により設定される平面に平行に配置される任意の平面として規定される。更に、垂直方向即ちZ方向は横方向平面に垂直な方向として規定される。空洞の画定は、専用のプレート及び/又は変位機構及び駆動手段を構成する周囲の要素により設定され得る。
他の実施形態では、相互接続するコードは上部回転ユニットを包囲するが下部回転ユニットの外側に配置される。後者の構成はその周りをコードが包囲する追加のホイールにより達成され得る。そのためコードと追加のホイールのアセンブリは例えば下部回転ユニットの各ホイールに隣接して配置される2つのより小さいホイールを使用することにより下部回転ユニットに安定した圧力を生成するように構成される必要があり、この場合コードはより大きなホイールと追加のホイールとの間で誘導される。この実施形態は、使用中に下部回転ユニットと下方の収納システムとのよりよい接触を確実にするので、より有利であると考えられる。
− 空洞の上部横方向平面の近く、又は空洞より上方に位置する変位用モータを操作することにより少なくとも1つのレバーアームを回転させるステップと、
− 回転するレバーアームにより、下方の任意の収納システムから離間して、車両転動手段に垂直方向に圧力をかけることにより第1の組の車両転動手段及び第2の組の車両転動手段のうちの一方を垂直に変位させるステップ
とを含むことを特徴とする。
以下の説明において、多数の具体的な詳細は特許請求された車両、システム及び方法の実施形態の徹底的な理解を提供するために導入される。しかし、当業者は、これらの実施形態が1つ又は複数の具体的な詳細無しでも、又は他の要素及びシステム等を有していても実行可能であると認識するであろう。他の例では、開示された実施形態の態様を曖昧にすることを避けるため公知の構造又は動作は図示されないか、又は詳細に説明されない。
視図を提供し、ロボット1はその内部中央に配置された空洞7を呈する矩形の車両本体即ち骨組(換言すれば、枠体)4と、本体4の上部を覆う上部カバー72と、空洞7の内部に取り付けられた第1の組の4つのホイール10及び本体4の外部壁に取り付けられた第2の組の4つのホイール11とを備える。第1の組のホイール10及び第2の組のホイール11は互いに垂直方向である。明確にするため、矩形の車両本体4の主要な方向に沿って整列したX軸、Y軸及びZ軸を有するデカルト座標系が示される。空洞7のサイズは、少なくともロボット1により持ち上げられることを意図した最大の収納容器2、及び好ましくは車両リフト装置9(図4)を含むようになされる。水平方向の領域、即ちX方向及びY方向に沿った領域は、従来技術の収納システムに対し、例えば下にある収納柱8aの水平方向の領域より少ないか、下にある収納柱(以下の更なる実施形態を参照)の水平方向の領域と正確に一致するか、一方向のみ(図4のY方向)又は両方向において下にある収納柱8aの水平領域を越えて延伸する等の如何なるサイズでもよい。
更に他の構成では、レバーアーム23の回転は、支点26及びレバーアーム23の反対の端部又はその近くの両方に適切な変位用モータを配置することにより操作されてもよい。
上部カバー72(着脱不可能又は着脱可能)及びX、Y方向の全ての側面をカバーする車両本体4を有する車両が、x方向及びy方向のそれぞれに沿って見た図10(a)及び図10(b)に示される。
と、図10(c)のB−B断面に沿った断面図であり、車両1の内部要素を明らかにする。図10(b)を参照し、マスターホイール30を含む車両本体/骨組4の上部4uから、スレーブホイール31、31a、31b(図11)を含む車両1の下端まで延伸する第2の変位プレート34bが示される。
B断面に沿った断面図が図14(b)及び図14(d)にそれぞれ示され、車両1の内部要素を明らかにする。図10(b)に示される第2の実施形態に関し、第2の変位プレート34bが車両本体4の上部4uから、スレーブホイール31、31a、31b(図15)を含む車両1の下端まで延伸する。車両リフト装置モータ9a、リフトグリップ9b及びガイドピン9cを有するリフト装置9に加えて、図14(b)はリフト装置9を上昇及び下降させるのに使用されるリフト装置滑車9fとリフト装置ベルト9gも示す。第2の実施形態に関して、また、図15(a)及び図15(b)の展開図及び非展開図のそれぞれに最もよく見られるように、複数の第1のリフト装置バー9dがリフト装置滑車9fの各々に接続され、これらのバー9dはy方向に沿った車両1の上部4uの2つの側面を接続している。更に、図15(a)に見られるように、リフト装置ベルト9gは滑車9b及びバー9dを1つ又は複数の第2のリフト装置バー9eへ接続し、第2のリフト装置バー9eは再び車両リフト装置モータ9aと回転接続する。それゆえ、第2のリフト装置バー9eの回転はリフト装置ベルト9gを介して第1のリフト装置バー9dと滑車9fの回転を生じさせ、その結果リフト装置9、9b、9cの望ましい上昇/下降をもたらす。下降された/上昇された部分と第1のリフト装置バー9dを接続するベルトは図示されない。
り小さい補助ホイール37が、スレーブホイール31a、31bの少なくともいくつか、好ましくは全てに隣接して配置され、ベルト32がスレーブホイール31a、31bと補助ホイール37との間で誘導される。図17に示されるこの代替の構成は、下方に作用する圧力が動作の間に弱まるリスクの望ましい減少、よってスレーブホイール31a、31bと下にある収納システム3との間のより予測可能な接触力を確実にする。
2 収納容器
3 収納システム
4 車両本体/骨組
4u 車両本体の上半部
7 空洞
8 収納柱
9 車両リフト装置
9a 車両リフト装置モータ
9b リフトグリップ
9c ガイドピン
9d 第1のリフト装置バー
9e 第2のリフト装置バー
9f リフト装置滑車
9g リフト装置ベルト
10 第1の組の車両転動手段/駆動手段
10a 車両転動手段の第1の部分
10b 車両転動手段の第2の部分
11 第2の組の車両転動手段/駆動手段
13 支持レール
13a 第1のXレール
13b 第2のXレール
13c 第1のYレール
13d 第2のYレール
14 車両支持部
15 容器収納構造/容器収納グリッド
19 回路基板/管理システム/電池管理システム
20 X方向に車両を駆動する駆動モータ
21 Y方向に車両を駆動する駆動モータ
22 変位可能なバー
23 レバーアーム
25 変位用モータ
25a 変位用モータの回転子
26 第1の回転可能な装置/回転可能なボルト/支点
27 ロック手段/ロックアーム
28 第2の回転可能な装置/レバーアームホイール
30 上部回転ユニット/マスターホイール
31 下部回転ユニット/スレーブホイール
31a 水平方向に離間したホイール/第1のスレーブホイール
31b 水平方向に離間したホイール/第2のスレーブホイール
32 コード/ロープ/ベルト
33 スロット
34a 第1の変位プレート
34b 第2の変位プレート
35 ドライブシャフト、X方向
36 ドライブシャフト、Y方向
37 補助ホイール
50 容器リフト装置
60 搬送ステーション/ポート
72 上部カバー
73 包囲カバー
75 無線通信手段/コントロールパネル
Δz 変位長さ
Claims (12)
- 収納システム(3)から収納容器(2)を持ち上げるための遠隔操作される車両(1)であって、
前記収納容器(2)を前記収納システム(3)内に受容するための空洞(7)を有する車両本体(4)と、
前記収納容器(2)を上昇させ前記空洞(7)内に入れるように前記車両本体(4)に接続される車両リフト装置(9、9a)と、
駆動手段と、を備えており、
前記駆動手段は、
前記車両本体(4)に接続され、使用中に前記収納システム(3)内での第1の方向(X)に沿った前記遠隔操作される車両(1)の移動を可能にする第1の組の車両転動手段(10)と、
前記車両本体(4)に接続され、使用中に前記収納システム(3)内での前記第1の方向(X)に垂直な第2の方向(Y)に沿った前記遠隔操作される車両(1)の移動を可能にする第2の組の車両転動手段(11)と、を備えており、
前記第1の組の車両転動手段(10)及び前記第2の組の車両転動手段(11)のうちの一方が、前記車両本体(4)における、互いに対向する側壁に配置されて第1および第2の変位プレート(34a、34b)にそれぞれ強固に接続される、第1のホイール部分(10a)及び第2のホイール部分(10b)を備えており、
前記第1および第2の変位プレート(34a、34b)は、さらに、前記車両本体(4)における、互いに対向する側壁に配置されたスロット(33)内に配置され案内される垂直変位可能なバー(22)に接続され、前記垂直変位可能なバー(22)を変位させる変位機構が構成されている、車両(1)。 - 前記変位機構は、
レバーアーム(23)と、
前記空洞(7)より上方の横方向平面に位置する変位用モータ(25)と、
第1の回転可能な装置(26)及び第2の回転可能な装置(28)と、
を備えることを特徴とする、請求項1に記載の車両(1)。 - 前記レバーアーム(23)は、前記変位用モータ(25)の動作の間に前記垂直変位可能なバー(22)に当接するように構成されることを特徴とする、請求項2に記載の車両(1)。
- 前記レバーアーム(23)は、少なくとも部分的に前記垂直変位可能なバー(22)の下に配置されることを特徴とする、請求項3に記載の車両(1)。
- 前記レバーアーム(23)の第1の端部(23a)は前記車両本体(4)の上部(4u)内に配置された前記第1の回転可能な装置(26)に接続され、
前記レバーアーム(23)の第2の端部(23b)は前記変位用モータ(25)に接続され、前記第1の端部(23a)における前記レバーアーム(23)の支点を中心とした回転を可能にし、よって前記変位プレート(34a、34b)の垂直変位を生じさせることを特徴とする、請求項2または3に記載の車両(1)。 - 前記変位機構(23、25、26、28)は更に、
ロック手段(27)を備え、
前記ロック手段(27)は、
前記第2の端部(23b)又はその近くの前記レバーアーム(23)と、
前記車両本体(4)の前記上部(4u)に位置する前記第2の回転可能な装置(28)と、に回動可能に接続され、
前記ロック手段(27)及び前記第2の回転可能な装置(28)は相互接続されて所定角度の回転の後で解放可能なブロックを可能にすることを特徴とする、請求項5に記載の車両(1)。 - 前記ロック手段(27)は前記変位用モータ(25)の回転子(25a)に接続されることを特徴とする、請求項6に記載の車両(1)。
- 前記車両(1)は前記空洞(7)より上方の横方向平面に位置する少なくとも1つの駆動モータ(20、21)を更に備え、前記駆動モータ(20、21)は、下方の収納システム(3)の前記横方向平面に沿って前記第1の組の車両転動手段(10)及び前記第2の組の車両転動手段(11)のうちの少なくとも一方を駆動するために配置されることを特徴とする、請求項1に記載の車両(1)。
- 容器(2)の収納のための容器収納システム(3)であって、
請求項1に記載の遠隔操作される車両(1)と、
互いに垂直な複数の交差する支持レール(13)を備える車両支持部(14)と、
前記車両支持部(14)を支持する容器収納構造(15)であって、複数の柱状収納部(8、8a、8b)を備える、容器収納構造(15)と、を備え、
前記柱状収納部(8、8a、8b)の各々は垂直に重ねられた収納容器(2)を収容するように配置されることを特徴とする、容器収納システム(3)。 - 前記複数の交差する支持レール(13)は、前記第1の方向(X)に第1のXレール及び第2のXレール(13a、13b)を備え、前記第2の方向(Y)に第3のYレール(13c)及び第4のYレール(13d)を備えることを特徴とする、請求項9に記載の容器収納システム(3)。
- 前記遠隔操作される車両(1)の横方向断面積は最大で前記容器収納構造(15)内の前記柱状収納部(8)の横方向断面積を占め、前記柱状収納部(8)の横方向断面積は、各方向における、1つの支持レール(13)から最も近い平行な支持レール(13)までの距離により制限される横方向面積に対応し、前記距離は各レール(13)の中心線から計測されることを特徴とする、請求項9又は10に記載の容器収納システム(3)。
- 遠隔操作式車両(1)が容器収納システム(3)上で操作される時、前記遠隔操作式車両(1)の方向を変化させる方法であって、前記遠隔操作式車両(1)は、
前記容器収納システム(3)内の収納容器(2)を受容するための空洞(7)を有する車両本体(4)と、
前記収納容器(2)を上昇させて前記空洞(7)内に入れるように前記車両本体(4)に接続される車両リフト装置(9、9a)と、
駆動手段と、を備えており、
前記駆動手段が、
前記車両本体(4)に接続され、使用中に前記容器収納システム(3)内で第1の方向(X)に沿って前記遠隔操作式車両(1)の移動を可能にする第1の組の車両転動手段(10)と、
前記車両本体(4)に接続され、使用中に前記容器収納システム(3)内で、前記第1の方向(X)に垂直な第2の方向(Y)に沿って前記遠隔操作式車両(1)の移動を可能にする第2の組の車両転動手段(11)と、を備えており、
前記第1の組の車両転動手段(10)及び前記第2の組の車両転動手段(11)のうちの一方が変位プレート(34a、34b)に接続され、前記変位プレート(34a、34b)は、さらに、垂直変位可能なバー(22)に接続され、前記垂直変位可能なバー(22)を変位させる変位機構が構成される、
方法において、前記方法は、
前記空洞(7)の上部横方向平面の近く、又は前記空洞(7)より上方に位置する変位用モータ(25)を操作することによりレバーアーム(23)を回転させるステップと、
下方の任意の容器収納システム(3)から離間するように前記レバーアーム及び前記変位機構を介して前記変位プレート(34a、34b)に垂直方向に圧力をかけることにより前記変位プレート(34a、34b)を垂直に変位させるステップと、を特徴とする、
方法。
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2015
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