JP6592034B2 - 熱可塑性プラスチック成形コンパウンド物 - Google Patents
熱可塑性プラスチック成形コンパウンド物 Download PDFInfo
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- JP6592034B2 JP6592034B2 JP2017116646A JP2017116646A JP6592034B2 JP 6592034 B2 JP6592034 B2 JP 6592034B2 JP 2017116646 A JP2017116646 A JP 2017116646A JP 2017116646 A JP2017116646 A JP 2017116646A JP 6592034 B2 JP6592034 B2 JP 6592034B2
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- dihydrogen phosphate
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- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 24
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- 125000001792 phenanthrenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C=CC12)* 0.000 description 1
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- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical class O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
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- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
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- 238000013032 photocatalytic reaction Methods 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- 229920002755 poly(epichlorohydrin) Polymers 0.000 description 1
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- 229920001955 polyphenylene ether Polymers 0.000 description 1
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- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
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- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
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- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
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- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical class OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
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- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 235000019303 thiodipropionic acid Nutrition 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- 238000003325 tomography Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 description 1
- NFMWFGXCDDYTEG-UHFFFAOYSA-N trimagnesium;diborate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]B([O-])[O-].[O-]B([O-])[O-] NFMWFGXCDDYTEG-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- AKJVMGQSGCSQBU-UHFFFAOYSA-N zinc azanidylidenezinc Chemical compound [Zn++].[N-]=[Zn].[N-]=[Zn] AKJVMGQSGCSQBU-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
- LKCUKVWRIAZXDU-UHFFFAOYSA-L zinc;hydron;phosphate Chemical compound [Zn+2].OP([O-])([O-])=O LKCUKVWRIAZXDU-UHFFFAOYSA-L 0.000 description 1
- BHTBHKFULNTCHQ-UHFFFAOYSA-H zinc;tin(4+);hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Sn+4] BHTBHKFULNTCHQ-UHFFFAOYSA-H 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5313—Phosphinic compounds, e.g. R2=P(:O)OR'
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/03—Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34922—Melamine; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34924—Triazines containing cyanurate groups; Tautomers thereof
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- C—CHEMISTRY; METALLURGY
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Description
A)少なくとも1種のポリアルキレンテレフタレートまたはポリシクロアルキレンテレフタレート、
B)式(I)の少なくとも1種の有機ホスフィン酸塩および/または式(II)の少なくとも1種の有機ジホスフィン酸塩
R1、R2は、同一であるかまたは異なっており、かつそれぞれ直鎖状または分岐状のC1〜C6−アルキルおよび/またはC6〜C14−アリールであり、
R3は、直鎖状もしくは分岐状のC1〜C10アルキレン、C6〜C10アリーレン、またはC1〜C6アルキル−C6〜C10アリーレン、もしくはC6〜C10アリール−C1〜C6アルキレンであり、
Mは、アルミニウム、亜鉛、またはチタンであり、
mは、1〜4の範囲の整数であり;
nは、1〜3の範囲の整数であり、および
xは、1または2であり、
ここで、式(II)におけるn、xおよびmは、同時に、式(II)のジホスフィン酸塩が全体として電荷を有さないような整数値のみを取り得る)
および/またはそれらのポリマー、
C)少なくとも1種の縮合メラミン誘導体、
D)トリス(リン酸二水素)アルミニウム、ビス(リン酸二水素)マグネシウム、ビス(リン酸二水素)亜鉛およびビス(リン酸二水素)亜鉛二水和物の群からの少なくとも1種の無機リン酸塩、好ましくはビス(リン酸二水素)マグネシウム、またはビス(リン酸二水素)亜鉛二水和物、特にビス(リン酸二水素)マグネシウム、および
E)成分C)とは別の少なくとも1種のメラミン誘導体
を含む、組成物、成形コンパウンド物、および製品である。
E=lv 3(XH−XL)/4 DLba3 (III)
(式中、E=曲げモジュラス(単位:kN/mm2);lv=スパン(単位:mm);XH=曲げモジュラス測定の終点(単位:kN);XL=曲げモジュラス測定の開始点(単位:kN);DL=XHとXLとの間での曲げ(単位:mm);b=試料の幅(単位:mm);a=試料の厚み(単位:mm))。
10〜70質量部の成分B)、
1〜30質量部の成分C)、
0.01〜5質量部の成分D)、および
2〜50質量部の成分E)
を含む、組成物、成形コンパウンド物、および製品に関する。
F)100質量部の成分A)を基準にして、好ましくは1〜40質量部の量の少なくとも1種の金属の硫酸塩
も含む。
G)100質量部の成分A)を基準にして、好ましくは0.1〜300質量部の量の、成分B)〜F)とは別の少なくとも1種の充填剤または補強剤
も含む。
H)100質量部の成分A)を基準にして、好ましくは0.01〜80質量部の量の、成分B)〜G)とは別の少なくとも1種のさらなる添加物
も含む。
本発明における成分A)として使用するためのポリアルキレンテレフタレートまたはポリシクロアルキレンテレフタレートは、各種の方法で調製することができ、各種の構成単位から合成することができ、および特定の使用シナリオでは、単独または加工助剤、安定剤、ポリマーアロイ用の共成分(たとえばエラストマー)、またはそうでなければ補強用物質(たとえば鉱物質充填剤またはガラス繊維)ならびに任意選択的にさらなる添加剤との組合せを備え、適合された性質の組合せを有する材料を与えることができる。他のポリマーを部分的に含むブレンド物も好適であり、このような場合、任意選択的に1種または複数の相溶化剤を採用することも可能である。必要に応じて、エラストマーを添加することにより、ポリマーの性質を改良することもできる。
1)製造工程後のリサイクル品(販売前のリサイクル品)と呼ばれているもの:これには、重縮合からの製品廃棄物、コンパウンディングから(たとえば、規格外物質)または加工から、たとえば、射出成形におけるスプルー、射出成形または押出成形の際の加工におけるスタートアップの物質、または押出成形したシートまたはフィルムからの縁部切り出し物などが含まれる。
2)使用済みのリサイクル品:これには、末端ユーザーによって使用された後に回収、加工したプラスチック物品が含まれる。量の点で圧倒的に多いのは、ミネラルウォーター、ソフトドリンク、およびジュースのための吹き込み成形PETボトルである。
本発明において成分B)として使用される、先に示した式(I)の有機ホスフィン酸塩および/または先に示した式(II)の有機ジホスフィン酸塩、および/またはそれらのポリマーも本発明に関連してホスフィン酸塩と呼ばれる。
本発明では、少なくとも1種の縮合メラミン誘導体が成分C)として使用される。好ましいメラミンの縮合反応生成物は、メラム[CAS No.3576−88−3]、メレム[CAS No.1502−47−2]、またはメロン[CAS No.32518−77−7]、およびそれらの混合物である。
成分D)としては、金属のリン酸水素塩、金属のリン酸二水素塩、金属のピロリン酸二水素塩、および/または金属のピロリン酸塩の群からの少なくとも1種の無機リン酸塩が使用され、ここで成分D)中の金属は、ナトリウム、カリウム、マグネシウム、カルシウム、亜鉛、銅、および/またはアルミニウムである。本発明において成分D)として使用するための無機リン酸塩には、それらの相当する水和物も含まれる。
成分E)としては、成分C)とは別の少なくとも1種のメラミン誘導体が使用される。成分E)として、メラミンと酸との反応生成物を使用するのが好ましい。成分E)として、メラミンシアヌレート、ポリリン酸メラミン、またはメラミン−インターカーレートされた縮合リン酸のアルミニウム塩、亜鉛塩、またはマグネシウム塩を使用するのが特に好ましい。後者は、国際公開第2012/025362A1号パンフレットに記載されており、その内容はすべて本明細書に包含される。
成分F)としては、少なくとも1種の金属の硫酸塩が使用される。好ましい金属の硫酸塩は、硫酸マグネシウム、硫酸カルシウム[CAS No.7778−18−9]、または硫酸バリウムである。成分F)として、硫酸マグネシウム[CAS No.7487−88−9]または硫酸バリウムを使用するのが特に好ましい。
成分G)としては、その組成物、成形コンパウンド物、および製品に、成分A)〜F)とは別の少なくとも1種の充填剤および/または補強剤が含まれる。2種以上の異なる充填剤および/または補強剤の混合物も好ましい。
(X−(CH2)q)k−Si−(O−CrH2r+1)4−k (IV)
(式中、置換基は以下のように定義される:
X:NH2−、HO−、
r:1〜5、好ましくは1〜2の整数、
k:1〜3の整数、好ましくは1)。
成分H)として使用される、成分B)〜G)以外の好ましいさらなる添加剤としては、以下のものが挙げられる:潤滑剤および離型剤、UV安定剤、着色剤、鎖伸張性添加剤、抗酸化剤、可塑剤、流動助剤、熱安定剤、ガンマ線安定剤、加水分解安定剤、エラストマー変性剤、帯電防止剤、乳化剤、成核剤、加工助剤、垂れ防止剤、および成分B)、C)および適切である場合にE)以外のさらなる難燃剤。
1.少なくとも2個の遊離のアルコール性ヒドロキシ基および/またはフェノール性ヒドロキシ基を有する化合物と、適切に置換されたエピクロロヒドリンとをアルカリ性条件下で反応させるか、または酸性触媒の存在下の反応に続けてアルカリ処理することによって得ることが可能なポリまたはオリゴグリシジルまたはポリ(β−メチルグリシジル)エーテル。ポリまたはオリゴグリシジルまたはポリ(β−メチルグリシジル)エーテルは、好ましくは、非環状アルコール、特にエチレングリコール、ジエチレングリコールおよび高級ポリ(オキシエチレン)グリコール、プロパン−1,2−ジオール、ポリ(オキシプロピレン)グリコール、プロパン−1,3−ジオール、ブタン−1,4−ジオール、ポリ(オキシテトラメチレン)グリコール、ペンタン−1,5−ジオール、ヘキサン−1,6−ジオール、ヘキサン−2,4,6−トリオール、グリセロール、1,1,1−トリメチロールプロパン、ビストリメチロールプロパン、ペンタエリスリトール、ソルビトールから、またはポリエピクロロヒドリンから誘導される。しかしながら、前記エーテルはさらに、好ましくは、脂環族アルコール、特に1,3−もしくは1,4−ジヒドロキシシクロヘキサン、ビス(4−ヒドロキシシクロヘキシル)メタン、2,2−ビス(4−ヒドロキシシクロヘキシル)プロパン、または1,1−ビス(ヒドロキシメチル)シクロヘキセ−3−エンから誘導されるか、またはそれらに芳香族核が含まれ、特にN,N−ビス(2−ヒドロキシエチル)アニリン、またはp,p’−ビス(2−ヒドロキシエチルアミノ)ジフェニルメタンである。エポキシ化合物はさらに、好ましくは、単環式フェノールから、特にレソルシノールまたはヒドロキノンから誘導されてもよく、または多環フェノール、特にビス(4−ヒドロキシフェニル)メタン、2,2−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス(3,5−ジブロモ−4−ヒドロキシフェニル)プロパン、4,4’−ジヒドロキシジフェニルスルホンをベースとするか、もしくは酸性条件下でのフェノールとホルムアルデヒドとの縮合反応生成物、特にフェノールノボラックをベースとしていてもよい。
2.エピクロロヒドリンと、少なくとも2個のアミノ水素原子を有するアミンとの反応生成物を脱塩化水素化することによって得ることが可能なポリまたはオリゴ(N−グリシジル)化合物。それらのアミンは、好ましくは、アニリン、トルイジン、n−ブチルアミン、ビス(4−アミノフェニル)メタン、m−[キシリレンジアミン/キシリレンジアミン]、またはビス(4−メチルアミノフェニル)メタン、またはそうでなければ、N,N,O−トリグリシジル−m−アミノフェニル、またはN,N,O−トリグリシジル−p−アミノフェノールである。しかしながら、それらのポリ(N−グリシジル)化合物にはさらに、好ましくは、シクロアルキレン尿素、特に好ましくはエチレン尿素または1,3−プロピレン尿素のN,N’−ジグリシジル誘導体、およびヒダントイン、特に5,5−ジメチルヒダントインのN,N’−ジグリシジル誘導体が含まれる。
3.ポリまたはオリゴ(S−グリシジル)化合物、特に、ジチオール、好ましくはエタン−1,2−ジチオールまたはビス(4−メルカプトメチルフェニル)エーテルから誘導されるジ−S−グリシジル誘導体。
4.エポキシ化されたグリセロールの脂肪酸エステル、特にエポキシ化植物油。前記エステルは、不飽和脂肪酸のトリグリセリドの反応性オレフィン基をエポキシ化することによって得られる。エポキシ化されたグリセロールの脂肪酸エステルは、グリセロールの不飽和脂肪酸エステル、好ましくは植物油と、有機ペルオキシカルボン酸とから製造されてもよい(Prilezhaev反応)。エポキシ化植物油を製造するためのプロセスは、たとえばSmith,March,March’s Advanced Organic Chemistry(5th edition,Wiley−Interscience,New York,2001)に記載されている。エポキシ化されたグリセロールの脂肪酸エステルが、植物油であるのが好ましい。本発明で特に好ましいエポキシ化されたグリセロールの脂肪酸エステルは、エポキシ化大豆油[CAS No.8013−07−8]である。
5.スチレン、メタクリル酸グリシジル、およびアクリル酸および/またはメタクリル酸を重合させることによって得ることが可能なメタクリル酸グリシジル変性スチレン−アクリレートポリマー。
H.1:5%〜95重量%、好ましくは30%〜90重量%の少なくとも1種のビニルモノマー、
H.2:95%〜5重量%、好ましくは70%〜10重量%の、<10℃、好ましくは<0℃、より好ましくは<−20℃のガラス転移温度を有する1種または複数のグラフトベース。この場合の重量パーセントは、100重量%の成分H)を基準にしたものである。
H.1.1:50%〜99重量%のビニル芳香族化合物および/または環置換されたビニル芳香族化合物、特に、スチレン、α−メチルスチレン、p−メチルスチレン、p−クロロスチレン、および/またはメタクリル酸(C1〜C8)−アルキル、特にメタクリル酸メチル、メタクリル酸エチル、ならびに
H.1.2:1%〜50重量%のビニルシアニド、特に、不飽和ニトリル、たとえば、アクリロニトリルおよびメタクリロニトリル、および/または(メタ)アクリル酸(C1〜C8)−アルキル、特にメタクリル酸メチル、メタクリル酸グリシジル、アクリル酸n−ブチル、アクリル酸t−ブチル、および/または誘導体、特に不飽和カルボン酸の無水物およびイミド、特に無水マレイン酸またはN−フェニルマレイミド。この場合の重量パーセントは、100重量%の成分H)を基準にしたものである。
本発明は、ハロゲンフリーのポリエステルベースの組成物、成形コンパウンド物、および製品、好ましくは漏れ電流抵抗性製品、より好ましくは電気または電子用集成部品および構成部品を製造するための、成分B)、C)、D)およびE)の使用にさらに関し、ここで、そのポリエステルは、ポリアルキレンテレフタレートおよびポリシクロアルキレンテレフタレートの群から選択される。
さらなる使用のための本発明におけるハロゲンフリーの成形コンパウンド物の配合は、少なくとも1種の混合装置、好ましくはコンパウンダー中で少なくとも成分A)、B)、C)、D)、およびE)を混合することにより実施される。これにより、中間体としての、本発明による組成物をベースとする成形組成物が得られる。その成形コンパウンド物は、最終的には、適切な方法により製品を製造するために使用される。
1.可塑化/溶融
2.射出相(充填操作)
3.圧力保持相(結晶化の際の熱収縮のため)
4.脱型。
− ランナー系
− 成形インサート系
− ベント系
− マシンマウントおよび力吸収系
− 脱型系および移動伝送系
− 温度制御系
− 試験ロッド:80mm・10mm・4mm(ISO 178またはISO 180/1Uに準拠)
− グローワイヤ試験のための試験片:IEC 60695−2−13
成分A):直鎖状のポリブチレンテレフタレート(Pocan(登録商標)B1300、Lanxess Deutschland GmbH(Leverkusen,Germany)からの市販品)、固有粘度93cm3/g(フェノール:1,2−ジクロロベンゼン=1:1中、25℃で測定)
成分B):トリス(ジエチルホスフィン酸)アルミニウム[CAS No.225789−38−8](Exolit(登録商標)OP1230、Clariant SE(Muttenz,Switzerland)製)
成分C):メレム[CAS No.1502−47−2]、メラミン含量1%未満(Delacal NFR、Delamin Ltd.(Derby,UK)製)
成分D):ビス(リン酸二水素)マグネシウム[CAS No.13092−66−5]
成分E):メラミンシアヌレート、(Melapur(登録商標)MC25(BASF SE(Ludwigshafen,Germany)製)
成分F):硫酸バリウム[CAS No.7727−43−7](BLANC FIXE Super F、Sachtleben Chemie GmbH(Duisburg,Germany)製)
成分G):シラン含有化合物を用いてサイジングした直径が10μmのガラス繊維(CS7967、Lanxess N.V.(Antwerp,Belgium)からの市販製品)
実施例において成分H/1として使用されたさらなる成分H)の添加剤は、難燃性の熱可塑性ポリエステルにおいて慣用される以下の成分であった。
離型剤:ペンタエリスリチルテトラステアレート(PETS)[CAS No.115−83−3](Loxiol(登録商標)VPG861、Coginis Deutschland GmbH(Duesseldorf,Germany)製)
熱安定剤:テトラキス(2,4−ジ−tert−ブチルフェニル)−1,1−ビフェニル−4,4’−ジイル ビスホスホナイト[CAS No.38613−77−3](Hostanox(登録商標)P−EPQ、Clariant International Ltd.(Muttenz,Switzerland)製)
添加剤:ポリテトラフルオロエチレン[CAS No.9002−84−0](Dyneon(登録商標)PA5932、Dyneon GmbH&Co KG(Neuss,Germany)製)
Claims (13)
- A)少なくとも1種のポリアルキレンテレフタレートまたはポリシクロアルキレンテレフタレート、
B)式(I)の少なくとも1種の有機ホスフィン酸塩および/または式(II)の少なくとも1種の有機ジホスフィン酸塩:
R1、R2は、同一であるかまたは異なっており、かつそれぞれ直鎖状または分岐状のC1〜C6−アルキルおよび/またはC6〜C14−アリールであり、
R3は、直鎖状もしくは分岐状のC1〜C10アルキレン、C6〜C10アリーレン、またはC1〜C6アルキル−C6〜C10アリーレン、もしくはC6〜C10アリール−C1〜C6アルキレンであり、
Mは、アルミニウム、亜鉛、またはチタンであり、
mは、1〜4の範囲の整数であり;
nは、1〜3の範囲の整数であり、および
xは、1または2であり、
ここで、式(II)におけるn、xおよびmは、同時に、前記式(II)の有機ジホスフィン酸塩が全体として電荷を有さないような整数値のみを取り得る)
および/またはそれらのポリマー、
C)メラム、メレム、またはメロン、およびそれらの混合物から選択される、少なくとも1種の縮合メラミン誘導体、
D)トリス(リン酸二水素)アルミニウム、ビス(リン酸二水素)マグネシウム、ビス(リン酸二水素)亜鉛およびビス(リン酸二水素)亜鉛二水和物の群からの少なくとも1種の無機リン酸塩、および
E)メラミンと酸との反応生成物から選択される、少なくとも1種のメラミン誘導体
を含む、組成物であって、
100質量部の成分A)を基準にして,
10〜70質量部の成分B)、
1〜30質量部の成分C)、
0.01〜5質量部の成分D)、および
2〜50質量部の成分E)
を含む、組成物。 - 成分A)〜E)に加えて、
F)100質量部の成分A)を基準にして、1〜40質量部の量の少なくとも1種の金属の硫酸塩
をさらに含むことを特徴とする、請求項1に記載の組成物。 - G)100質量部の成分A)を基準にして、0.1〜300質量部の量の、成分B)〜F)とは別の少なくとも1種の充填剤または補強剤
をさらに含むことを特徴とする、請求項1または2に記載の組成物。 - H)100質量部の成分A)を基準にして、0.01〜80質量部の量の、成分B)〜G)とは別の少なくとも1種のさらなる添加剤
をさらに含むことを特徴とする、請求項1〜3のいずれか一項に記載の組成物。 - 成分C)として、メレムが使用されることを特徴とする、請求項1〜4のいずれか一項に記載の組成物。
- 前記成分D)の化合物が、ピロリン酸カルシウムとの混合物、またはリン酸水素カルシウムもしくはリン酸水素カルシウム二水和物との混合物の形態で使用されることを特徴とする、請求項1〜5のいずれか一項に記載の組成物。
- A)がポリブチレンテレフタレートを表し、B)がトリス(ジエチルホスフィン酸)アルミニウムを表し、C)がメレムを表し、D)がビス(リン酸二水素)マグネシウムを表し、およびE)がメラミンシアヌレートを表すことを特徴とする、請求項1〜6のいずれか一項に記載の組成物。
- A)がポリブチレンテレフタレートを表し、B)がトリス(ジエチルホスフィン酸)アルミニウムを表し、C)がメレムを表し、D)がトリス(リン酸二水素)アルミニウムを表し、およびE)がメラミンシアヌレートを表すことを特徴とする、請求項1〜6のいずれか一項に記載の組成物。
- A)がポリブチレンテレフタレートを表し、B)がトリス(ジエチルホスフィン酸)アルミニウムを表し、C)がメレムを表し、D)がビス(リン酸二水素)亜鉛を表し、およびE)がメラミンシアヌレートを表すことを特徴とする、請求項1〜6のいずれか一項に記載の組成物。
- A)がポリブチレンテレフタレートを表し、B)がトリス(ジエチルホスフィン酸)アルミニウムを表し、C)がメレムを表し、D)がビス(リン酸二水素)亜鉛二水和物を表し、およびE)がメラミンシアヌレートを表すことを特徴とする、請求項1〜6のいずれか一項に記載の組成物。
- 請求項1〜10のいずれか一項に記載の組成物から形成される、製品。
- 成分B)式(I)の少なくとも1種の有機ホスフィン酸塩および/または式(II)の少なくとも1種の有機ジホスフィン酸塩:
R1、R2は、同一であるかまたは異なっており、かつそれぞれ直鎖状または分岐状のC1〜C6−アルキルおよび/またはC6〜C14−アリールであり、
R3は、直鎖状もしくは分岐状のC1〜C10アルキレン、C6〜C10アリーレン、またはC1〜C6アルキル−C6〜C10アリーレン、もしくはC6〜C10アリール−C1〜C6アルキレンであり、
Mは、アルミニウム、亜鉛、またはチタンであり、
mは、1〜4の範囲の整数であり;
nは、1〜3の範囲の整数であり、および
xは、1または2であり、
ここで、式(II)におけるn、xおよびmは、同時に、前記式(II)の有機ジホスフィン酸塩が全体として電荷を有さないような整数値のみを取り得る)
および/またはそれらのポリマーの、
成分C)メラム、メレム、またはメロン、およびそれらの混合物から選択される、少なくとも1種の縮合メラミン誘導体、および
成分D)トリス(リン酸二水素)アルミニウム、ビス(リン酸二水素)マグネシウム、ビス(リン酸二水素)亜鉛およびビス(リン酸二水素)亜鉛二水和物の群からの少なくとも1種の無機リン酸塩、および
成分E)メラミンと酸との反応生成物から選択される、少なくとも1種のメラミン誘導体
と一緒にしての、ポリエステルベースの組成物を製造するための使用であって、
前記ポリエステルが、ポリアルキレンテレフタレートおよびポリシクロアルキレンテレフタレートの群から選択され、
100質量部の前記ポリエステルを基準にして,
10〜70質量部の成分B)、
1〜30質量部の成分C)、
0.01〜5質量部の成分D)、および
2〜50質量部の成分E)を用いる、使用。 - 製品を製造するためのプロセスにおいて、請求項1〜10のいずれか一項に記載の組成物が混合されて成形コンパウンド物をもたらし、押出し物の形態で排出され、ペレット化が可能となるまで冷却され、かつペレット化され、および最後にマトリックス材料として射出成形または押出成形の操作にかけられることを特徴とする、プロセス。
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EP16186758.5A EP3290469A1 (de) | 2016-09-01 | 2016-09-01 | Thermoplastische formmassen |
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KR20220029685A (ko) * | 2019-06-28 | 2022-03-08 | 셀라니즈 인터내셔날 코포레이션 | 난연성 중합체 조성물 및 이로부터 제조된 제품 |
JP7213218B2 (ja) * | 2020-11-06 | 2023-01-26 | ポリプラスチックス株式会社 | 難燃性ポリブチレンテレフタレート樹脂組成物及び樹脂成形品 |
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JP2004210882A (ja) * | 2002-12-27 | 2004-07-29 | Polyplastics Co | 難燃性樹脂組成物 |
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