JP6316220B2 - Rod rotation drive device and ground improvement machine - Google Patents

Description

  The present invention relates to a rod rotation driving device and a ground improvement machine, and more particularly, a rod rotation driving device provided so as to be movable up and down along a leader standing at the front of a base machine, and a ground improvement using the rod rotation driving device. Related to the machine.

  As a rod chuck mechanism and a chuck release mechanism of a rod rotation drive device that can be moved up and down along a leader standing at the front of the base machine, the rod chuck mechanism is provided so as to be able to rotate integrally with an output shaft (drive shaft). A pair of left and right chuck plates that are opposed to each other so as to be movable in the horizontal direction and that engage with a groove having a circular cross section formed in the rod, and chuck means that closes both chuck plates. The chuck release mechanism engages with a chuck release member supported so as to be movable up and down by a cylinder disposed in a non-rotating portion of the rod rotation driving device, and a chuck release member that is advanced by extension of the cylinder, and both chuck plates What is comprised with the thrust conversion mechanism to which is moved to an opening direction is known (for example, refer patent document 1).

JP-A-7-189576

  However, in the rod rotation driving device described in Patent Document 1, a groove having a circular cross section must be formed on the rod, and can be chucked only by the groove of the rod. There was a problem that it was required to align the position of. Accordingly, an object of the present invention is to provide a rod rotation driving device having a mechanism capable of chucking at an arbitrary position of the rod without forming a groove in the rod, and a ground improvement machine to which the rod rotation driving device is applied.

In order to achieve the above object, a rod rotation driving device according to the present invention is a rod rotation driving device that can be moved up and down along a leader erected on the front portion of a base machine. A main body rotatably provided with a drive shaft having a polygonal rod insertion hole for inserting and engaging the polygonal portion of the shaft, a rod chuck mechanism rotatably provided on the drive shaft, and a chuck release mechanism, The rod chuck mechanism has a ring-shaped flange member having an L-shaped cross section having an insertion hole through which the rod is inserted, and a U-shaped cross section sandwiching the upper and lower surfaces of the flange member. a ring-shaped connecting member, is articulated below the ring-shaped connecting member, a cylindrical body having an insertion hole through which the rod is inserted, is supported by a plurality of guide holes provided in the cylindrical body A plurality of wedge members provided so as to be movable only in the rod radial direction; a hollow cylindrical slide member provided on an outer periphery of the cylindrical body and having a tapered groove that contacts an inclined surface of the outer surface of the wedge member; A spring member that urges the slide member in the rod axial direction, and when the slide member urged by the spring member slides, the wedge member moves inwardly in the rod radial direction, and the polygonal shape of the rod the planar chucked, the chuck release mechanism comprises a cylinder provided on said body, said a receiving plate provided on the sliding member outer periphery, said receiving plate, push discipline the cylinder extends the rod axis direction is by sliding the slide member against the biasing force of the spring member, the wedge member is moved outwardly rod radially It is characterized in that the chuck of the rod is released by.

Moreover, it is preferable that the ring-shaped saddle member having the L-shaped cross section has an outer diameter that is the same as the outer diameter of the drive shaft on the upper side and an outer diameter that is larger than the outer diameter of the drive shaft on the lower side.

Furthermore, it is preferable that the cylinder is a cylindrical hollow cylinder capable of accommodating a chuck mechanism therein or a pair of cylinders arranged to face each other. In addition, a spring is provided between the outer wall of the cylindrical body and the wedge member to bias the wedge member outward in the rod radial direction, or the slide member is adsorbed to the inclined surface of the outer surface of the wedge member. It is preferable that a magnet is provided via a non-magnetic material, or a nylon plate is interposed between the cylinder and the receiving plate. The spring member is disposed between a ring-shaped support plate provided at the lower end of the cylindrical body and the lower end of the slide member, and a cover cylinder that covers the spring member on the lower peripheral side of the receiving plate And a coating cylinder having an outer peripheral surface painted on the outer periphery of the support plate, the outer peripheral surface of the coating cylinder is covered with the cover cylinder when the rod chuck is released, and a part of the outer peripheral surface of the coating surface is covered when the rod chuck is performed. The cover cylinder is not covered.

  Furthermore, the ground improvement machine of this invention is a ground improvement machine provided with the above-mentioned rod rotation drive device, Comprising: The rod is a cross-sectional polygonal shape over the full length.

  According to the rod rotation driving device of the present invention, it is not necessary to form a chuck groove on the rod. In addition, since the rod chuck mechanism is rotatably provided on the drive shaft, the torque transmitted from the drive shaft to the rod is not transmitted to the rod chuck mechanism, so that only pushing force and pulling force are applied. Therefore, the size can be reduced. Furthermore, when chucking the rod, the rod chuck mechanism rotates so that the phase of the square shaft and the wedge member does not match, so the rod can be chucked without worrying about the phase. it can. Further, since the cylinder of the chuck release mechanism is in a state of being separated from the rod chuck mechanism during excavation (during chucking), no reaction force or the like is applied to the cylinder during excavation.

  According to the ground improvement machine of the present invention, since the rod has a polygonal cross section over its entire length, it can be chucked at any position on the rod.

It is a side view of the ground improvement machine to which the rod rotation drive device which shows the 1st example of the present invention is applied. It is sectional drawing of the chuck | zipper state of a rod rotation drive device similarly. It is sectional drawing of the chuck | zipper release state of a rod rotation drive device similarly. It is IV-IV sectional drawing of FIG. It is VV sectional drawing of FIG. It is sectional drawing of the chuck | zipper state of the rod rotational drive which shows the 2nd form example of this invention. It is sectional drawing of the chuck | zipper release state of a rod rotation drive device similarly. It is VIII-VIII sectional drawing of FIG. It is sectional drawing of the chuck | zipper state of the rod rotational drive which shows the 3rd form example of this invention. It is sectional drawing of the chuck | zipper release state of a rod rotation drive device similarly. It is XI-XI sectional drawing of FIG. It is a figure of the inclined surface of the outer surface of the wedge member of the 3rd example of this invention.

  1 to 5 show a first embodiment of the rod rotation driving device of the present invention. As shown in FIG. 1, a ground improvement machine 1 to which a rod rotation driving device of the present invention is applied has a leader 3 erected at the front part of a base machine 2 having a traveling part, and the leader 3 is supported by a backstay 4. I support it. A rod rotation driving device 5 is connected to a pair of left and right guide pipes 3 a provided along the longitudinal direction of the leader 3 via a guide give 14 and can be moved up and down by a chain 3 b spanned in the longitudinal direction of the leader 3. Is provided. A lower guide 7 for guiding the rod 6 rotated by the rod rotation driving device 5 is provided below the reader 3.

  The rod 6 is longer than the leader 3 and has a regular hexagonal cross section over the entire length, and has a pipe-like shape having a ground improving agent injection hole 8 in the inner axial direction. And are provided.

  A swivel joint 12 for introducing a ground improver from the injection hose 11 into the injection hole 8 is provided at the upper end of the rod 6, and one end of a detent rod 13 for preventing swiveling of the swivel joint is driven to rotate the rod. The other end is attached to an attachment member provided at the upper end of the rod 6.

  The rod rotation driving device 5 includes a motor unit 16 provided at an upper part of an attachment part 15 connected to the guide give 14, a main body 17 provided below the motor part 16, and a rod chuck mechanism provided below the main body 17. 18 and a chuck release mechanism 19.

  Inside the main body 17, a drive shaft 20 having a hollow hexagonal rod insertion hole 20 a that is opened up and down is rotatably arranged via bearings 17 a and 17 b provided above and below. The rod 6 is inserted into and engaged with the rod insertion hole 20a, and the gear 21 attached to the outer periphery of the drive shaft 20 meshes with the gear (not shown) driven by the rotation shaft of the motor unit 16, The rotation of the motor unit 16 is transmitted to the drive shaft 20 to rotate the rod 6. The lower end of the drive shaft 20 has an insertion hole 22a having the same shape as the rod insertion hole 20a, the upper side is substantially the same diameter as the outer diameter of the drive shaft 20, and the lower side is an outer diameter larger than the outer diameter of the drive shaft 20. A ring-shaped eaves member 22 having an L-shaped cross section is fixedly provided.

  The rod chuck mechanism 18 includes a ring-shaped connecting member 23 having a U-shaped cross section sandwiching the upper and lower surfaces of the lower side of the flange member 22, a cylindrical body 24 continuously provided below the connecting member 23, and the cylindrical body Three wedge members 25 supported by guide holes 24a provided in 24, a hollow cylindrical slide member 26 that contacts the outer surface of the wedge member 25 and guides the wedge member 25 inward in the rod radial direction, and the slide A spring member 27 that urges the member 26 upward in the rod axial direction is configured.

  The cylindrical body 24 has a circular insertion hole 24b through which the rod 6 is inserted at the center, and rectangular guide holes 24a for supporting the wedge member 25 so as to be movable only in the radial direction of the rod on the side wall. One is formed. Each wedge member 25 has a substantially cross-sectional trapezoidal shape having an inclined surface 25a that is inclined inward in the rod radial direction from the upper end to the lower end in a side view, on the outer surface on the opposite rod side. Furthermore, a spring 28 is provided between the upper end of the wedge member 25 and the outer wall of the cylindrical body 24 to urge the wedge member 25 outward in the rod radial direction.

  Further, the slide member 26 is provided with an insertion hole 26a through which the cylindrical body 24 is inserted in the center, and the insertion hole 26a is substantially the same as the inclined surface 25a that contacts the inclined surface 25a of each wedge member 25. A tapered taper groove 26b is formed.

  The spring member 27 includes six disc springs 27 a stacked in the rod axis direction, and is disposed between a ring-shaped support plate 29 provided at the lower end of the cylindrical body 24 and the lower end of the slide member 26. Thus, the slide member 26 is urged upward in the rod axis direction. In addition, a guard cylinder 30 is provided across the lower outer periphery of the connecting member 23 and the upper outer periphery of the slide member 26 to prevent entry of dust and the like. Further, a ring-shaped receiving plate 31 that is pushed by a cylindrical hollow cylinder 34 described later is provided on the lower outer periphery of the slide member 26, and a cover cylinder that covers the spring member 27 on the lower side of the peripheral edge of the receiving plate 31. 32 is continuously provided. Inside the receiving plate 31, a lubricating oil supply path 31a for supplying lubricating oil is provided. Further, a coating cylinder 33 whose outer peripheral surface is coated with a fluorescent paint is provided on the outer periphery of the support plate 29.

  With this configuration, at the time of rod chucking, as shown in FIG. 2, the slide member 26 urged upward by the spring member 27 in the rod axial direction slides upward, and the taper groove 26b of the slide member 26 is formed. By pressing the inclined surface 25 a of the wedge member 25, each wedge member 25 moves inward in the rod radial direction to counter the biasing force of the spring 28 and chucks the rod. Further, the rod chuck mechanism 18 is configured to be rotatable about the drive shaft 20 by the connecting member 23 and the flange member 22, and even when the phase of the flat surface of the rod 6 and the wedge member 25 are shifted, the phase is different at the time of the rod chuck. Can be reliably chucked by surface contact. Further, when the rod rotates, the rod chuck mechanism 18 also rotates integrally. However, only the pushing force and the pulling force are applied to the rod chuck mechanism by the connecting member 23. At the time of rod chucking, since the cover cylinder 32 is urged together with the slide member 26 in the rod axial direction, the lower side of the coating cylinder 33 is not covered by the cover cylinder 32. It can be visually confirmed that it is time.

  The chuck release mechanism 19 includes a cylindrical hollow cylinder 34 disposed on the lower end surface of the main body 17, a ring-shaped nylon plate 35 provided at the tip of a cylindrical piston 34 a of the cylindrical hollow cylinder 34, and the above-described receiver. And plate 31.

  The cylindrical hollow cylinder 34 accommodates the aforementioned piston 34a between the outer peripheral cylinder 34b and the inner peripheral cylinder 34c, and the piston 34a can be expanded and contracted vertically in the rod axis direction. The inner diameter of the inner cylinder 34 c is larger than the outer diameter of the guard cylinder 30.

  The nylon plate 35 is provided so as to be movable up and down in the rod axis direction by expansion and contraction of the piston 34 a of the cylindrical hollow cylinder 34, and is formed in a ring shape through which the slide member 26 can be inserted. In the contracted state of the piston 34a, the nylon plate 35 and the receiving plate 31 are spaced apart from each other. When the piston 34a extends, the nylon plate 35 is opposed to the urging force of the spring member 27 while the nylon plate 35 is in contact with the receiving plate 31. It contacts the upper surface and presses the receiving plate 31 downward in the rod axial direction.

  With this configuration, as shown in FIG. 3, when the piston 34a is extended, the slide member 26 slides downward in the rod axial direction, so that the wedge member 25 is moved outward in the rod radial direction by the biasing force of the spring 28. And the rod chuck is released. Further, when the rod chuck is released, since the cover cylinder 32 is urged downward in the rod axial direction together with the slide member 26, the coating cylinder 33 is completely covered by the cover cylinder 32, so that the coating portion is not visually recognized from the outside. become. Further, the rod chuck mechanism 18 is configured to be rotatable about the drive shaft 20, but when the rod chuck is released, the rod rotation driving device 5 is operated, and the receiving plate 31 is rotated while the receiving plate 31 is being pressed. Even if this happens, since the nylon plate 35 slides on the receiving plate 31, no extra load is applied to the cylindrical hollow cylinder 34.

  6 to 12 show another embodiment of the rod rotation driving device of the present invention. In the following description, the same components as those of the rod rotation driving device shown in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

  6 to 8 show a second embodiment of the rod rotation driving device of the present invention. The rod rotation driving device 50 shown in the present embodiment includes a main body 17 and a rod chuck mechanism 18 having a configuration similar to that of the first embodiment, and a chuck releasing mechanism 51 having a configuration different from that of the first embodiment. The chuck release mechanism 51 in the present embodiment includes a pair of cylinders 52 and 52 that are opposed to the lower end surface of the main body 17, and a presser plate 54 that is attached to the tip ends of the piston rods 53 and 53 of the cylinders 52 and 52. The nylon plate 55 provided along the lower surface of the presser plate 54 and the receiving plate 31 are configured.

  The presser plate 54 is provided so as to be movable up and down in the rod axis direction by expansion and contraction of the piston rod 53 of the cylinders 52 and 52, and is formed in a ring shape through which the slide member 26 can be inserted. The nylon plate 55 is also formed in a ring shape, and is attached to the lower surface of the presser plate 54 with a plurality of bolts.

  As shown in FIG. 6, the nylon plate 55 and the receiving plate 31 are spaced apart when the cylinders 52 and 52 are in the contracted state. When the piston rods 53, 53 of the cylinders 52, 52 extend, the nylon plate 55 contacts the upper surface of the receiving plate 31 against the urging force of the spring member 27, and presses the receiving plate 31 downward in the rod axial direction. As shown in FIG. 7, the slide member 26 slides downward in the rod axial direction, and the urging force of the spring 28 moves the wedge member 25 outward in the rod radial direction to release the chuck of the rod.

  9 to 12 show a third embodiment of the rod rotation driving device of the present invention. About the rod rotation drive device 70 shown in this embodiment, a main body having the same configuration as the first and second embodiments, a rod chuck mechanism 71 having a different configuration from the first and second embodiments, and the second embodiment A chuck release mechanism 51A having a substantially similar configuration. Unlike the second embodiment, the chuck release mechanism 51A of this embodiment is a mechanism that does not provide the nylon plate 55 and directly presses the receiving plate 31 downward in the rod axial direction by the presser plate 54.

  The wedge member 72 of the rod chuck mechanism 71 in this embodiment is provided with a lubricating oil supply passage 72b for supplying lubricating oil therein, and surrounds the outlet of the lubricating oil supply passage 72b in the inclined surface 72a of the wedge member 72. A magnet 73 is provided.

  As shown in FIGS. 11 and 12, six magnets 73 are provided on the inclined surface 72 a of the wedge member 72, and the mounting screw 72 is attached to the mounting recess 72 c formed on the inclined surface 72 a via a washer 74. 75 is attached. The washer 74 and the mounting screw 75 are made of a non-magnetic material.

  With this configuration, at the time of rod chucking, as shown in FIG. 9, the slide member 26 urged upward in the rod axial direction by the spring member 27 slides upward, and the taper groove 26 b of the slide member 26 is formed. By pushing the inclined surface 72a of the wedge member 72, each wedge member 72 moves inward in the rod radial direction to chuck the rod. As shown in FIG. 10, when the piston rods 53, 53 of the cylinders 52, 52 are extended, the presser plate 54 presses the receiving plate 31 downward in the rod axis direction against the urging force of the spring member 27. When the slide member 26 slides downward in the rod axis direction, the wedge member 72 follows the tapered groove 26b by the attraction force of the magnet 73, the wedge member 72 moves outward in the rod radial direction, and the rod chuck is released. The

  Since a non-magnetic material is used to attach the magnet 73, the wedge member 72 itself can be prevented from being magnetized, and the wedge member 72 does not remain attracted to the rod 6 when the chuck is released. In addition, it is not necessary to provide the spring 28 as compared with the first and second embodiments, and it is not necessary to process a groove or the like for providing the spring 28, and only the processing of the wedge member 72 is required. The rod chuck mechanism can also be reduced in size.

  In each of the above-described embodiments, the rod chuck mechanisms 18 and 71 and the chuck release mechanisms 19, 51, and 51 A are provided at the lower portion of the main body 17, but may be provided at the upper portion. Moreover, although the cross-sectional shape of the rod 6 of the ground improvement machine is a polygonal shape over the entire length, if a partial region is a polygonal shape, it is possible to chuck at any position of the rod in that region. .

DESCRIPTION OF SYMBOLS 1 ... Ground improvement machine, 2 ... Base machine, 3 ... Leader, 3a ... Guide pipe, 3b ... Chain, 4 ... Backstay, 5, 50, 70 ... Rod rotation drive device, 6 ... Rod, 6a, 6b ... Square axis , 7 ... Lower guide, 8 ... Injection hole, 9 ... Excavator, 10 ... Stirrer, 11 ... Injection hose, 12 ... Swivel joint, 13 ... Non-rotating rod, 14 ... Guide give, 15 ... Mounting portion, 16 ... Motor 17, body, 17 a, 17 b, bearing, 18, 71, rod chuck mechanism, 19, 51, 51 A, chuck release mechanism, 20, drive shaft, 20 a, rod insertion hole, 21, gear, 22, rod member, 22a ... insertion hole, 23 ... coupling member, 24 ... cylindrical body, 24a ... guide hole ..., 24b ... insertion hole, 25, 72 ... wedge member, 25a, 72a ... inclined surface, 26 ... slide member, 26a ... Through hole, 26b ... taper groove, 27 ... spring member, 27a ... disc spring, 28 ... spring, 29 ... support plate, 30 ... guard cylinder, 31 ... receiving plate, 31a, 72b ... lubricating oil supply path, 32 ... cover cylinder 33 ... Paint cylinder, 34 ... Cylindrical hollow cylinder, 34a ... Piston, 34b ... Outer cylinder, 34c ... Inner cylinder, 35,55 ... Nylon plate, 52 ... Cylinder, 53 ... Piston rod, 54 ... Presser plate, 73 ... Magnet, 74 ... Washer, 75 ... Mounting screw

Claims (9)

A rod rotation drive device provided so as to be movable up and down along a leader standing on the front part of the base machine,
The rod rotation driving device includes a main body rotatably provided with a drive shaft having a polygonal rod insertion hole for inserting and engaging a polygonal portion of the rod, and a rod chuck mechanism rotatably provided on the drive shaft. A chuck release mechanism,
The rod chuck mechanism has a ring-shaped flange member having an L-shaped cross section having an insertion hole through which the rod is inserted, and a U-shaped cross section sandwiching the upper and lower surfaces of the flange member. A ring-shaped connecting member, a cylindrical body having an insertion hole through which the rod is inserted , and a plurality of guide holes provided in the cylindrical body, the rod radial direction A plurality of wedge members movably provided only on the cylindrical body, a hollow cylindrical slide member provided on an outer periphery of the cylindrical body and having a tapered groove that contacts an inclined surface of the outer surface of the wedge member, and the slide member the a spring member for biasing the rod axis direction, by the slide member biased to the spring member slides, said wedge member is of polygonal rod moves radially inward rod The surface and chuck,
The chuck release mechanism comprises a cylinder provided on said body, said an receiving plate provided on the sliding member outer periphery, said receiving plate, said spring member being trained push the cylinder extends the rod axis direction A rod rotation driving device characterized in that the wedge member moves outward in the radial direction of the rod and the chuck of the rod is released by sliding the slide member against the urging force. The ring-shaped flange member having an L-shaped cross section has an outer diameter that is the same as the outer diameter of the drive shaft on the upper side and an outer diameter that is larger than the outer diameter of the drive shaft on the lower side. Item 2. A rod rotation driving device according to item 1.   3. The rod rotation driving device according to claim 1, wherein the cylinder is a cylindrical hollow cylinder capable of accommodating a chuck mechanism therein.   The rod rotation driving device according to claim 1, wherein the cylinder is a pair of cylinders arranged to face each other.   The rod rotation according to any one of claims 1 to 4, wherein a spring is provided between the outer wall of the cylindrical body and the wedge member to urge the wedge member outward in the rod radial direction. Drive device. The rod rotation driving device according to any one of claims 1 to 4, wherein a magnet that adsorbs to the slide member is provided on an inclined surface of the outer surface of the wedge member via a nonmagnetic material . The rod rotation driving device according to any one of claims 1 to 5 , wherein a nylon plate is interposed between the cylinder and the receiving plate.   The spring member is disposed between a ring-shaped support plate provided at a lower end of the cylindrical body and a lower end of the slide member, and a cover cylinder that covers the spring member on a lower side of a peripheral edge of the receiving plate; A coating cylinder having an outer peripheral surface painted on the outer periphery of the support plate is provided. When the rod chuck is released, the outer peripheral surface of the coating cylinder is covered with the cover cylinder, and at the time of rod chucking, a part of the outer peripheral surface of the coating surface is covered with the cover. The rod rotation driving device according to any one of claims 1 to 7, wherein the rod rotation driving device is not covered with a tube.   It is a ground improvement machine provided with the rod rotation drive device of any one of Claims 1 thru | or 8, Comprising: A rod is a cross-sectional polygonal shape over the full length, The ground improvement machine characterized by the above-mentioned.

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