JP5963261B2 - Air conditioner - Google Patents

Description

  The present invention relates to an air conditioner equipped with a parallel flow heat exchanger.

  Parallel flow type heat exchange in which a plurality of flat tubes are arranged between a plurality of header pipes so that a plurality of refrigerant passages in the flat tubes communicate with the inside of the header pipe, and fins such as corrugated fins are arranged between the flat tubes. The equipment is widely used in car air conditioners and outdoor air conditioners for buildings.

  Patent Document 1 describes a side flow type parallel flow heat exchanger including two vertical header pipes and a plurality of horizontal flat tubes connecting the two header pipes. Corrugated fins are disposed between the flat tubes of the heat exchanger.

  Parallel flow heat exchangers are often made of aluminum or an aluminum alloy. When a parallel flow heat exchanger made of aluminum or an aluminum alloy is mounted on an air conditioner, especially when mounted on an outdoor unit, when the housing is made of steel, it is electrically inferior to iron. How to protect a certain aluminum or aluminum alloy from electrolytic corrosion is a big problem.

  A solution to the above problem is disclosed in Patent Document 2. In the outdoor unit of an air conditioner described in Patent Document 2, a spacer made of a metal that is electrically lower than aluminum is disposed between the bottom plate and the heat exchanger.

  In the refrigerant piping unit described in Patent Document 3, a passage member through which the refrigerant flows is formed by the upper surface and the lower surface members overlapped with each other. The upper surface and lower surface members are covered with a resin member, so that it is possible to avoid the occurrence of galvanic corrosion due to the metals of the upper surface and lower surface members coming into contact with dissimilar metals.

JP 2010-249388 A Japanese Patent No. 4479207 JP 2010-139153 A

  In the case of the outdoor unit of an air conditioner described in Patent Document 2, it is a matter of course that the bottom plate and the spacer must be firmly fixed, but the spacer and the heat exchanger must also be firmly fixed. Otherwise, it cannot withstand vibrations and shocks during transportation and installation, and the heat exchanger moves in the housing. At this time, if the heat exchanger comes into contact with a fastening element for fixing the spacer and the heat exchanger, for example, a screw, electric corrosion may occur between the fastening element and the heat exchanger, and the fixing may become unstable. obtain. Electric corrosion can open holes in the heat exchanger and lead to leakage of refrigerant.

  The above problem can be solved by using a large fixing member made of synthetic resin and completely disconnecting the contact between the heat exchanger and the screw. An example of such a configuration is shown in FIGS.

  18 and 19 show some of the components of the outdoor unit of an air conditioner. In FIG. 18, 101 is a bottom plate of the outdoor unit, and 102 is a left side panel of the outdoor unit. In FIG. 19, reference numeral 103 denotes a right side panel of the outdoor unit. The left side and right side of the outdoor unit are defined as the left side of the user facing the outdoor unit as the left side and the right side of the user as the right side. The bottom plate 101, the left side panel 102, and the right side panel 103 are all members obtained by press forming a steel plate.

  Reference numeral 110 denotes a side flow parallel flow heat exchanger mounted on the outdoor unit, which is bent into a planar L shape. The heat exchanger 110 has one header pipe 111 facing the inner surface of the left side panel 102 and the other header pipe 112 facing the inner surface of the right side panel 103 at both left and right ends.

  A fixing member 113 made of synthetic resin is attached to the top of the header pipe 111. A synthetic resin fixing member (not shown) is also attached to the lower portion of the header pipe 111. A fixing member 114 made of synthetic resin is attached to the top of the header pipe 112. A fixing member 115 made of synthetic resin is attached to the lower portion of the header pipe 112. These fixing members are molded as a part that covers the header pipe, or as a part that divides the header pipe into two parts. When it is molded as a split part, it is attached by tightening the screw with the header pipe in between, but even when using a screw, the screw is designed not to contact the heat exchanger 110. .

  The heat exchanger 110 to which the synthetic resin fixing member is fixed as described above is placed on the bottom plate 101. Then, the left side panel 102 and the right side panel 103 are combined with the bottom plate 101 and fixed with screws. At this time, the fixing member 113, the fixing member (not shown) below and the fixing members 114 and 115 are designed so as to be in contact with or close to the inner surfaces of the left side panel 102 and the right side panel 103. Yes. The heat exchanger 110 is fixed by screwing screws into these fixing members from the outer surface of the left side panel 102 or from the outer surface of the right side panel 103. In FIG. 19, only one screw 116 to be screwed into the fixing member 114 is illustrated as an example of the screw. The heat exchanger 110 is also fixed to the bottom plate 101. However, even if a screw is used at that time, consideration is given not to contact the screw with the heat exchanger 110.

  Since the parallel flow type heat exchanger is made of aluminum or an aluminum alloy and has a considerable weight, if the heat exchanger fixing method shown in FIGS. 18 and 19 is adopted, the size of the fixing member inevitably increases. If the size of the fixing member, which is a synthetic resin molded product, is increased, the cost of the mold is increased, and more material is used, resulting in higher part costs. In addition, if the fixing member and the heat exchanger are not properly fixed, the heat exchanger may vibrate greatly during operation or abnormal noise may be generated due to rattling.

  The present invention has been made in view of the above points, and when fixing a parallel flow heat exchanger to a housing of an air conditioner, a screw and a heat for fixing the heat exchanger to the structural components of the housing or the housing. The point of preventing electric corrosion of the heat exchanger by interposing a synthetic resin member between the exchangers is the same as the conventional method, but by adding ingenuity to the structure of the synthetic resin member, The purpose is to be able to fix the exchanger firmly.

  An air conditioner according to the present invention includes two header pipes arranged in parallel at a distance from each other and a plurality of refrigerant pipes arranged between the two header pipes, and an internal refrigerant passage provided inside the header pipe. An air conditioner equipped with a parallel flow type heat exchanger having a flat tube communicated with a plurality of fins attached to the flat surfaces of the plurality of flat tubes, wherein the heat exchanger is a housing of the air conditioner. It is fixed to a metal member forming a part of the body via a synthetic resin mounting member, and the synthetic resin mounting member is a plane of the heat exchanger or a fixing member fixed thereto. A first member that is applied to one surface of the portion and protrudes a part from the other surface of the flat portion, and a second member that fits into the protruding portion of the first member, and penetrates the metal member The screw to be used is the first By pulling the material to the metal member side, the heat exchanger is fixed to the metal member, the second member is elastically fitted to the protrusion of the first member, and the protrusion of the first member A groove extending in a direction perpendicular to the axial direction of the protruding portion is formed on the side surface of the protruding portion, and the second member engages with the groove, whereby the second member moves relative to the protruding portion in the axial direction. It is characterized by being blocked.

According to the above configuration, the synthetic resin mounting member is interposed between the flat portion of the heat exchanger or the fixing member fixed to the heat exchanger and the metal member of the casing on which the heat exchanger is mounted. It is possible to prevent electrical corrosion from occurring due to the container contacting the metal member. Since the synthetic resin mounting member is also interposed between the heat exchanger or the fixing member fixed to the heat exchanger and the screw for fixing them to the metal member of the housing, the screw comes into contact with the heat exchanger. Electric corrosion is also prevented. The first member and the second member of the mounting member can be molded as small parts, so the material cost is low and the structure is simple, so there is no mold cost and the total part cost is reduced. it can. Further, the screw pulls the first member toward the metal member, so that the first member and the second member are fixed to the heat exchanger or the flat portion of the fixing member fixed thereto, and the heat exchanger is fixed to the metal member. Are performed at the same time, the members are firmly fixed without rattling, and the occurrence of vibrations and abnormal noises in the heat exchanger can be prevented.

  Furthermore, according to the above configuration, the first member and the second member can be easily combined, and the second member does not shift in the axial direction of the protruding portion of the first member. The first member and the second member can be temporarily fixed to the fixing member fixed to the fixing member, and the assembling work can be performed easily and quickly.

  In the air conditioner having the above configuration, even if an end surface of the second member comes into contact with the metal member by a screw passing through the metal member pulling the first member toward the metal member, the second member It is preferable that the end surface of the first member does not contact the metal member due to a step between the end surface and the end surface of the first member.

  According to this configuration, when the screw is tightened, the second member is firmly sandwiched between the heat exchanger or the flat portion of the fixing member fixed thereto and the metal member, and the first member is also pulled toward the metal member. Since it is pressed against the heat exchanger or the fixing member fixed thereto, it is possible to eliminate rattling between the mounting member and other members.

  In the air conditioner having the above-described configuration, it is preferable that the first member is formed with a rotation preventing portion that engages with the heat exchanger or a fixing member fixed thereto to stop its rotation.

  According to this configuration, it is easy to keep the first member at a predetermined angle.

  According to the present invention, since the parallel flow type heat exchanger is fixed to the casing of the air conditioner via the synthetic resin mounting member, the parallel flow type heat exchanger is eroded by electric corrosion and refrigerant leakage occurs. There is no need to worry about what happens. The synthetic resin mounting member also prevents electrolytic corrosion due to contact between the heat exchanger or a fixing member fixed to the heat exchanger and a screw for fixing them to the metal member of the casing. Since the first member and the second member of the mounting member can be molded as small parts, the material cost is low, and the structure can be a simple structure, so there is no mold cost and the total part cost. Can be reduced. Further, the screw pulls the first member toward the metal member, so that the first member and the second member are fixed to the heat exchanger or the flat portion of the fixing member fixed thereto, and the heat exchanger is fixed to the metal member. Are performed at the same time, the members are firmly fixed without rattling, and the occurrence of vibrations and abnormal noises in the heat exchanger can be prevented. Furthermore, since the first member and the second member can be easily combined and the second member does not shift in the axial direction of the protruding portion of the first member, the heat exchanger or the second member is fixed to the heat exchanger before tightening with the screw. The first member and the second member can be temporarily fixed to the fixing member, and the assembling work can be performed easily and quickly.

It is a schematic block diagram of the air conditioner which concerns on embodiment of this invention, and shows the state at the time of air_conditionaing | cooling operation. It is a schematic block diagram of the air conditioner which concerns on embodiment of this invention, and shows the state at the time of heating operation. It is a horizontal sectional view showing a schematic structure of an outdoor unit of an air conditioner according to an embodiment of the present invention. It is a control block diagram of the air conditioner concerning the embodiment of the present invention. It is a schematic block diagram of a parallel flow type heat exchanger. It is sectional drawing along the VI-VI line of FIG. It is a 1st perspective view explaining the operation | work which fixes a parallel flow type heat exchanger to the housing | casing of an outdoor unit. It is a 2nd perspective view explaining the operation | work which fixes a parallel flow type heat exchanger to the housing | casing of an outdoor unit. It is a perspective view of the fixing member fixed to a parallel flow type heat exchanger, and the synthetic resin attachment member combined with the fixing member. It is an expansion perspective view of an attachment member. It is a 1st perspective view explaining the procedure which combines an attachment member with the member for fixation. It is a 2nd perspective view explaining the procedure which combines an attachment member with the member for fixation. It is an expanded sectional view which shows the state which screwed the screw into the attachment member combined with the member for fixing from the metal member side. It is a perspective view explaining the structure which arrange | positions a nut on the back side of the attachment member combined with the member for fixing, and screws a screw in this nut. It is a front view which shows the state which screwed the screw into the nut of FIG. It is a perspective view explaining the structure which arrange | positions a metal member on the back side of the attachment member combined with the member for fixing, and screws in this metal member. It is an expanded sectional view which shows the state which screwed the screw into the sheet-metal member of FIG. It is a 1st perspective view explaining the operation | work which fixes a parallel flow type heat exchanger to the housing | casing of an outdoor unit by the conventional method. It is a 2nd perspective view explaining the operation | work which fixes a parallel flow type heat exchanger to the housing | casing of an outdoor unit by the conventional method.

  The air conditioner 1 according to the embodiment of the present invention will be described based on FIGS. 1 to 6. In the air conditioner 1, a side flow parallel flow type heat exchanger is used as a heat exchanger for an outdoor unit.

  The basic structure of a side flow parallel flow heat exchanger is shown in FIG. In FIG. 5, the upper side of the paper is the upper side of the heat exchanger, and the lower side of the paper is the lower side of the heat exchanger. The parallel flow heat exchanger 50 includes two vertical header pipes 51 and 52 and a plurality of horizontal flat tubes 53 disposed therebetween. The header pipes 51 and 52 are arranged in parallel at intervals in the horizontal direction, and the flat tubes 53 are arranged at a predetermined pitch in the vertical direction. Since the heat exchanger 50 is installed at various angles according to design requirements at the stage of actually mounting on equipment, the “vertical direction” and “horizontal direction” in this specification should not be interpreted strictly. It should be understood as a mere measure of direction.

  The flat tube 53 is an elongated molded product obtained by extruding a metal, and as shown in FIG. 6, a refrigerant passage 54 through which a refrigerant flows is formed. Since the flat tube 53 is arranged so that the extrusion molding direction, which is the longitudinal direction, is horizontal, the refrigerant flow direction of the refrigerant passage 54 is also horizontal. A plurality of refrigerant passages 54 having the same cross-sectional shape and cross-sectional area are arranged in the left-right direction in FIG. 6, and therefore, the vertical cross section of the flat tube 53 has a harmonica shape. Each refrigerant passage 54 communicates with the header pipes 51 and 52.

  Corrugated fins 55 are attached to the flat surface of the flat tube 53. Of the corrugated fins 55 arranged vertically, side plates 56 are arranged outside the uppermost and lowermost ones. Instead of the corrugated fins, other types of fins such as plate fins may be used.

  The header pipes 51 and 52, the flat tubes 53, the corrugated fins 55, and the side plates 56 are all made of aluminum or an aluminum alloy. The flat tubes 53 are for the header pipes 51 and 52, and the corrugated fins 55 are for the flat tubes 53. The side plates 56 are fixed to the corrugated fins 55 by brazing or welding, respectively.

  The inside of the header pipe 51 is partitioned into two sections S1 and S2 by one partition portion P1. The partition part P1 divides the plurality of flat tubes 53 into a plurality of flat tube groups. A flat tube group consisting of 12 out of a total of 24 flat tubes 53 is connected to the section S1, and a flat tube group consisting of 12 flat tubes 53 is connected to the section S2.

  The inside of the header pipe 52 is partitioned into three sections S3, S4, and S5 by two partition portions P2 and P3. The partition parts P2 and P3 divide the plurality of flat tubes 53 into a plurality of flat tube groups. A flat tube group consisting of 4 of the 24 flat tubes 53 in total is connected to the section S3, a flat tube group consisting of 15 flat tubes 53 is connected to the section S4, and 5 pieces are connected to the section S5. A flat tube group consisting of the flat tubes 53 is connected.

  The total number of the flat tubes 53 described above, the number of partition portions inside each header pipe and the number of partitions partitioned thereby, and the number of flat tubes 53 for each flat tube group divided by the partition portions are merely examples. Yes, it does not limit the invention.

  A refrigerant inlet / outlet pipe 57 is connected to the section S3. A refrigerant inlet / outlet pipe 58 is connected to the section S5.

  The function of the heat exchanger 50 is as follows. When the heat exchanger 50 is used as a condenser, the refrigerant is supplied to the compartment S3 through the refrigerant inlet / outlet pipe 57. The refrigerant that has entered the compartment S3 travels through the four flat tubes 53 connecting the compartment S3 and the compartment S1 to the compartment S1. The flat tube group formed by the four flat tubes 53 constitutes the refrigerant path A. The refrigerant path A is symbolized by a block arrow. Other refrigerant paths are also symbolized by block arrows.

  The refrigerant that has entered the section S1 is turned back there, and travels to the section S4 through the eight flat tubes 53 that connect the sections S1 and S4. The flat tube group formed by the eight flat tubes 53 constitutes the refrigerant path B.

  The refrigerant that has entered the section S4 is turned back there, and travels to the section S2 through the seven flat tubes 53 that connect the sections S4 and S2. The flat tube group formed by the seven flat tubes 53 constitutes the refrigerant path C.

  The refrigerant that has entered the compartment S2 turns back there, and travels to the compartment S3 through the five flat tubes 53 that connect the compartment S2 and the compartment S5. The flat tube group formed by the five flat tubes 53 constitutes the refrigerant path D. The refrigerant entering the compartment S5 flows out from the refrigerant inlet / outlet pipe 58.

  When the heat exchanger 50 is used as an evaporator, the refrigerant is supplied to the compartment S5 through the refrigerant inlet / outlet pipe 58. Subsequent refrigerant flows follow the refrigerant path when the heat exchanger 50 is used as a condenser. That is, the refrigerant enters the section S <b> 1 through the route of the refrigerant path D → refrigerant path C → refrigerant path B → refrigerant path A and flows out from the refrigerant inlet / outlet pipe 57.

  A schematic configuration of a separate air conditioner 1 using the heat exchanger 50 as a component of a heat pump cycle is shown in FIG. The air conditioner 1 includes an outdoor unit 10 and an indoor unit 30.

  The outdoor unit 10 houses a compressor 12, a switching valve 13, an outdoor heat exchanger 14, an expansion valve 15, an outdoor blower 16, and the like in a housing 11 made of steel plate parts and synthetic resin parts. doing. The switching valve 13 is a four-way valve. A heat exchanger 50 is used as the outdoor heat exchanger 14. As the expansion valve 15, a valve whose opening degree can be controlled is used. The outdoor blower 16 is a combination of a propeller fan and a motor.

  The outdoor unit 10 is connected to the indoor unit 30 through two refrigerant pipes 17 and 18. Liquid refrigerant flows through the refrigerant pipe 17 during the cooling operation, and a pipe that is thinner than the refrigerant pipe 18 is used. Therefore, the refrigerant pipe 17 may be referred to as “liquid pipe”, “narrow pipe”, or the like. A gas refrigerant flows through the refrigerant pipe 18 during the cooling operation, and a pipe that is thicker than the refrigerant pipe 17 is used. Therefore, the refrigerant pipe 18 may be referred to as “gas pipe”, “thick pipe”, or the like. For example, HFC R410A or R32 is used as the refrigerant.

  In the refrigerant pipe inside the outdoor unit 10, a two-way valve 19 is provided in the refrigerant pipe connected to the refrigerant pipe 17, and a three-way valve 20 is provided in the refrigerant pipe connected to the refrigerant pipe 18. The two-way valve 19 and the three-way valve 20 are closed when the refrigerant pipes 17 and 18 are removed from the outdoor unit 10 to prevent the refrigerant from leaking from the outdoor unit 10 to the outside. When it is necessary to recover the refrigerant from the outdoor unit 10 or the entire refrigeration cycle including the indoor unit 30, the recovery is performed through the three-way valve 20.

  FIG. 3 shows the structure of the outdoor unit 10 more substantively. The casing 11 of the outdoor unit 10 is made of a steel plate, and is drawn in a substantially rectangular shape in FIG. The casing 11 has a long side as a front surface 11F and a back surface 11B, and a short side as a left side surface 11L and a right side surface 11R. An exhaust port 11E is formed on the front surface 11F, a back surface intake port 11BS is formed on the back surface 11B, and a side surface intake port 11LS is formed on the left side surface 11L. The exhaust port 11E is composed of a set of a plurality of horizontal slit-shaped openings, and the back surface intake port 11BS and the side surface intake ports 11LS are composed of lattice-shaped openings. A top plate and a bottom plate (not shown in FIG. 3) are added to the four sheet metal members of the front surface 11F, the back surface 11B, the left side surface 11L, and the right side surface 11R to form the hexahedron-shaped casing 11.

  There is no limitation that one part constitutes each of the six surfaces of the housing 11. There may be a surface composed of one part and a surface composed of a plurality of parts.

  Inside the housing 11, a planar L-shaped outdoor heat exchanger 14 is arranged immediately inside the rear intake port 11BS and the side intake port 11LS. In order to force heat exchange between the outdoor heat exchanger 14 and the outdoor air, an outdoor blower 16 is disposed between the outdoor heat exchanger 14 and the exhaust port 11E. The outdoor blower 16 includes a combination of a propeller fan 16a and a motor 16b. In order to improve the air blowing efficiency, a bell mouth 11BM surrounding the propeller fan 16a is attached to the inner surface of the front surface 11F of the housing 11. The space inside the right side surface 11R of the casing 11 is isolated by a partition wall 11P from the air flow flowing from the rear intake port 11BS to the exhaust port 11E, and the compressor 12 is accommodated in this space.

  The indoor unit 30 houses an indoor heat exchanger 32, an indoor blower 33, and the like in a housing 31 formed of synthetic resin parts. The indoor heat exchanger 32 is a combination of three heat exchangers 32 </ b> A, 32 </ b> B, and 32 </ b> C like a roof that covers the indoor blower 33. Any or all of the heat exchangers 32 </ b> A, 32 </ b> B, and 32 </ b> C can be configured by the heat exchanger 50. The indoor blower 33 is a combination of a cross flow fan and a motor.

  In order to control the operation of the air conditioner 1, it is indispensable to know the temperature of each place. For this purpose, temperature detectors are arranged in the outdoor unit 10 and the indoor unit 30. In the outdoor unit 10, a temperature detector 21 is disposed in the outdoor heat exchanger 14, and a temperature detector 22 is disposed in the discharge pipe 12 a serving as the discharge unit of the compressor 12, and the suction serving as the suction unit of the compressor 12. A temperature detector 23 is disposed in the pipe 12 b, a temperature detector 24 is disposed in the refrigerant pipe between the expansion valve 15 and the two-way valve 19, and a temperature detector for measuring the outside air temperature at a predetermined location inside the housing 11. 25 is arranged. In the indoor unit 30, a temperature detector 34 is disposed in the indoor heat exchanger 32. Each of the temperature detectors 21, 22, 23, 24, 25, and 34 is formed of a thermistor.

  The control unit 40 shown in FIG. 4 controls the overall control of the air conditioner 1. The control unit 40 performs control so that the room temperature reaches a target value set by the user.

  The control unit 40 issues operation commands to the compressor 12, the switching valve 13, the expansion valve 15, the outdoor fan 16, and the indoor fan 33. The control unit 40 receives output signals of the detected temperatures from the temperature detectors 21 to 25 and the temperature detector 34. While referring to the output signals from the temperature detectors 21 to 25 and the temperature detector 34, the control unit 40 issues an operation command to the compressor 12, the outdoor fan 16, and the indoor fan 33, and the expansion valve 13 and the expansion valve 13 are expanded. A command for switching the state is issued to the valve 15.

  FIG. 1 shows a state in which the air conditioner 1 is performing a cooling operation or a defrosting operation. At this time, the compressor 12 circulates the refrigerant in a cooling mode, that is, a circulation mode in which the refrigerant discharged from the compressor 12 first enters the outdoor heat exchanger 14.

  The high-temperature and high-pressure refrigerant discharged from the compressor 12 enters the outdoor heat exchanger 14 where heat exchange with outdoor air is performed. The refrigerant dissipates heat to the outdoor air and condenses. The refrigerant that is condensed to become liquid enters the expansion valve 15 from the outdoor heat exchanger 14 and is decompressed there. The decompressed refrigerant is sent to the indoor heat exchanger 32, expands to a low temperature and low pressure, and lowers the surface temperature of the indoor heat exchanger 32. The indoor side heat exchanger 32 whose surface temperature has been lowered absorbs heat from the room air, thereby cooling the room air. After the heat absorption, the low-temperature gaseous refrigerant returns to the compressor 12. The air flow generated by the outdoor blower 16 promotes heat radiation from the outdoor heat exchanger 14, and the air flow generated by the indoor blower 33 promotes heat absorption of the indoor heat exchanger 32.

  FIG. 2 shows a state where the air conditioner 1 is performing a heating operation. At this time, the switching valve 13 is switched to reverse the refrigerant flow during the cooling operation. The compressor 12 circulates the refrigerant in a circulation mode during heating, that is, in a circulation mode in which the refrigerant discharged from the compressor 12 first enters the indoor heat exchanger 32.

  The high-temperature and high-pressure refrigerant discharged from the compressor 12 enters the indoor heat exchanger 32 where heat exchange with the indoor air is performed. The refrigerant dissipates heat to the room air, and the room air is warmed. The refrigerant that has dissipated heat and has become liquid by condensing enters the expansion valve 15 from the indoor heat exchanger 32 and is decompressed there. The decompressed refrigerant is sent to the outdoor heat exchanger 14 and expands to a low temperature and low pressure, thereby lowering the surface temperature of the outdoor heat exchanger 14. The outdoor heat exchanger 14 whose surface temperature has dropped absorbs heat from outdoor air. After the heat absorption, the low-temperature gaseous refrigerant returns to the compressor 12. The air flow generated by the indoor fan 33 promotes heat dissipation from the indoor heat exchanger 32, and the air flow generated by the outdoor fan 16 promotes heat absorption by the outdoor heat exchanger 14.

  Next, a mechanism for fixing the parallel flow type heat exchanger 50 constituting the outdoor heat exchanger 14 to the casing 11 of the outdoor unit 10 will be described with reference to FIGS. 7 to 13 show the first embodiment, FIGS. 14 and 15 show the second embodiment, and FIGS. 16 and 17 show the third embodiment.

<First Embodiment>
7, a steel plate metal member 60 serving as a bottom plate of the housing 11, a steel plate metal member 61 shown as the right side surface 11 </ b> R of the housing 11 in FIG. 3, and similarly as a partition wall 11 </ b> P in FIG. 3. The illustrated steel plate metal member 62 is depicted. The metal member 61 has a planar L shape and covers not only the right side surface 11R of the housing 11 in FIG. 3 but also the back surface 11B.

  The heat exchanger 50 is bent into a planar L shape like the heat exchanger 110 of FIGS. 18 and 19, and is fixed to the metal member 60 by a fixing means (not shown) like the heat exchanger 110. Needless to say, when the fixing means includes a screw, it is considered that the screw does not contact the heat exchanger 50.

  The mechanism for fixing the header pipe 52 of the heat exchanger 50 to the metal member 61 is as follows. First, fixing members 70 and 71 are fixed to the upper and lower ends of the header pipe 52. The fixing members 70 and 71 are hook-shaped members made of the same type of metal as the header pipe 52, and are attached to the side surfaces of the header pipe 52 so that the longitudinal direction of the hook is perpendicular to the header pipe 52. It is fixed by brazing or welding. If fixing not only to the header pipe 52 but also to the flat tube 53 by brazing or welding, the fixing members 70 and 71 are more firmly fixed.

  The fixing members 70 and 71 are fixed to the metal member 61 via the synthetic resin mounting member 80. As described above, the hook-shaped fixing members 70 and 71 are fixed to the header pipe 52 in such a manner that the longitudinal direction of the hook is vertical, and the flat portions 70a and 71a forming one side wall of the hook have a planar shape L. In the letter-shaped metal member 61, it faces the inner surface of the portion that wraps around the back side of the housing 11. A mounting mechanism 80 is combined with the flat portions 70a and 71a, and a mechanism in which the mounting member 80 is fixed to the metal member 61 with a screw is described with reference to FIGS. 9 to 13 by taking the flat portion 70a as an example. explain.

  The attachment member 80 includes a first member 81 and a second member 82. As shown in FIG. 10, the first member 81 includes a base portion 81a having a circular front shape and a cylindrical protruding portion 81b concentric with the base portion 81a. A bottomed hole 81c is formed concentrically at the center of the protruding portion 81b. The base portion 81a is formed with a cylindrical anti-rotation portion 81d that is parallel to the protruding portion 81b and has a smaller diameter and a smaller protruding amount than the protruding portion 81b. The flat portion 70a of the fixing member 70 is formed with a circular through hole 70b that penetrates the protruding portion 81b and a circular through hole 70c that engages the rotation preventing portion 81d.

  The first member 81 is applied to the inner surface of the flat surface portion 70a, that is, the surface located inside the fixing member 70, and the protruding portion 81b protrudes to the outer surface of the flat surface portion 70a through the through hole 70b (see FIG. 11). ). At this time, the first member 81 maintains a predetermined angle with respect to the fixing member 70 by engaging the rotation preventing portion 81d with the through hole 70c.

  A horseshoe-shaped second member 82 is fitted into a portion of the protruding portion 81b protruding to the outer surface of the flat surface portion 70a (see FIG. 12). If the horseshoe-shaped open portion is applied to the side surface of the protruding portion 81b and pressed with force, the second member 82 is once opened and then closed after passing through the protruding portion 81b. Fit and continue to hold the protruding portion 81b. For this reason, the first member 81 and the second member 82 can be temporarily joined even if they are not held by fingers.

  As shown in FIG. 10, grooves 81e extending in a direction orthogonal to the axial direction of the protruding portion 81b are formed on both side surfaces of the protruding portion 81b. On the other hand, a linear portion 82a that engages with the groove 81e is formed on the inner surface of the second member 82. A retaining protrusion 82b having the same width as that of the straight portion 82a is formed at a position where the straight portion 82a reaches the outer surface of the second member 82. The retaining protrusion 82b has a triangular prism shape, and is arranged so that the slopes on both sides of the apex are directed upward and downward.

  As described above, when the second member 82 is pressed against the side surface of the protruding portion 81b, the retaining portion 82b is inserted into the groove 81e, so that the straight portion 82a can be engaged with the groove 81e without error. When the linear portion 82a is engaged with the groove 81e, the second member 82 is prevented from relative movement in the axial direction of the protruding portion 81b. Accordingly, the first member 81 and the second member 82 can be temporarily fixed to the fixing member 70 prior to tightening with screws, which will be described later, and the outdoor unit 10 can be assembled easily and quickly. .

  When the straight portion 82a is completely engaged with the groove 81e, the retaining protrusion 82b comes out of the groove 81e and holds the protruding portion 81b. As a result, the second member 82 is not easily removed from the protruding portion 81b.

  In a state where the linear portion 82a is engaged with the groove 81e, as shown in FIG. 13, the end surface of the protruding portion 81b is located at the inside of the second member 82, and the end surface of the protruding portion 81b and the end surface of the second member 82 There is a step G between the two. Therefore, even if the end surface of the second member 82 contacts the metal member 61, the end surface of the first member 81, more precisely, the end surface of the protruding portion 81 b does not contact the metal member 61.

  As described above, the screw 63 is screwed into the attachment member 80 attached to the fixing member 70 through the through hole 61 a formed in the metal member 61. The screw 63 is a self-tapping screw, and proceeds while forming a screw groove inside the bottomed hole 81 c of the first member 81. Since the rotation of the first member 81 is stopped by engaging the rotation preventing portion 81d with the through hole 70c, tapping with the screw 63 is possible.

  After the head of the screw 63 comes into contact with the outer surface of the metal member 61, the first member 81 is drawn toward the metal member 61 by turning the screw 63 in the tightening direction. The second member 82 is clamped between the metal member 61 and the fixing member 70, and the third member 82, the metal member 61, and the fixing member 70 are firmly fixed without rattling.

  The metal member 61 and the fixing member 70 do not approach the thickness of the second member 82 or more. However, since there is a step G between the end face of the protruding portion 81b and the end face of the second member 82, if the screw 63 is turned in the tightening direction, the force that still draws the first member 81 in the direction of the metal member 61. (Force in the direction indicated by the arrow in FIG. 13) can be applied. Therefore, by tightening the screw 63, the first member 81, the second member 82, the metal member 61, and the fixing member 70 can be firmly fixed without rattling.

  Also in the place of the fixing member 71, by using the attachment member 80, the first member 81, the second member 82, the metal member 61, and the fixing member 71 can be firmly fixed without rattling. .

  The attachment member 80 can also be used for fixing the header pipe 51. The attachment member 80 can also be used when the heat exchanger 50 is fixed to the metal member 60. By using the fixing member 80 in this manner, the members are firmly fixed without rattling, and vibration of the heat exchanger 50 and generation of abnormal noise can be prevented.

  In the above description, the mounting member 80 is attached to the flat portion of the fixing member fixed to the heat exchanger 50. However, the flat portion is integrally formed with the heat exchanger 50 itself, and the mounting member 80 is attached thereto. It is good as well.

Second Embodiment
The second embodiment shown in FIGS. 14 and 15 differs from the first embodiment in the following points. First, the protruding portion 81b of the first member 81 is formed with a through hole 81f instead of a bottomed hole. The screw 63 is not a self-tapping screw but a bolt. The screw 63 is screwed into the nut 64 disposed on the back side of the first member 81 (the side opposite to the side where the protruding portion 81b is present).

  The first member 81, the second member 82, the metal member 61, and the fixing member 70 are obtained by passing the screw 63 penetrating the metal member 61 through the through hole 81 f of the protruding portion 81 b and screwing and tightening the nut 64. Can be firmly fixed without rattling. According to this configuration, the screw 63 can be firmly tightened without worrying about a situation in which the screw groove shape of the first member 81 is deformed and the screw 63 cannot be tightened.

<Third Embodiment>
In the third embodiment shown in FIGS. 16 and 17, the fixing member 70 is not an eaves shape but an angle member shape having an L-shaped cross section. A through hole 81f is formed in the protruding portion 81b of the first member 81 as in the second embodiment. As the screw 63, a self-tapping screw is used as in the first embodiment. The screw 63 is screwed into the through hole 65a of the metal member 65 made of a sheet metal disposed on the back side of the first member 81 (the side opposite to the side where the protruding portion 81b exists).

  When the screw 63 penetrating the metal member 61 is passed through the through hole 81f of the protruding portion 81b and screwed into the through hole 65a of the metal member 65, a screw groove is formed on the inner surface of the through hole 65a by self-tapping of the screw 63. If the screw 63 is tightened, the first member 81, the second member 82, the metal member 61, the fixing member 70, and the metal member 65 can be firmly fixed without rattling. According to this configuration, the screw 63 can be firmly tightened without worrying about a situation in which the screw groove shape of the first member 81 is deformed and the screw 63 cannot be tightened.

  The through hole 81f of the protruding portion 81b may have a diameter tapped by the screw 63 (FIG. 17 is drawn as such), or may have a larger diameter that is not tapped by the screw 63.

  The fixing structure from the first embodiment to the third embodiment described above can also be applied to the header pipe 51. It is also applicable to fixing the heat exchanger 50 and the metal member 60.

  Although the embodiments of the present invention have been described above, the scope of the present invention is not limited to these embodiments, and various modifications can be made without departing from the spirit of the invention.

  The present invention is widely applicable to an air conditioner equipped with a parallel flow heat exchanger.

DESCRIPTION OF SYMBOLS 1 Air conditioner 10 Outdoor unit 11 Case 30 Indoor unit 31 Case 50 Heat exchanger 51, 52 Header pipe 53 Flat tube 55 Corrugated fin 60, 61, 62, 65 Metal member 63 Screw 64 Nut 70, 71 Fixing member 80 Mounting member 81 First member 81b Protruding part 81d Non-rotating part 81e Groove 82 Second member 82a Straight line part 82b Retaining protrusion

Claims (3)

Two header pipes arranged parallel to each other at intervals, a plurality of flat tubes arranged between the two header pipes and having a refrigerant passage provided therein communicating with the inside of the header pipe; In an air conditioner equipped with a parallel flow type heat exchanger having a plurality of fins attached to a flat surface of a plurality of flat tubes,
The heat exchanger is fixed to a metal member forming a part of the casing of the air conditioner via a synthetic resin mounting member,
The synthetic resin mounting member is:
A first member that is applied to one surface of the flat portion of the heat exchanger or the fixing member fixed thereto, and projects a part from the other surface of the flat portion;
A second member that fits into the protruding portion of the first member;
The screw passing through the metal member pulls the first member toward the metal member, whereby the heat exchanger is fixed to the metal member,
The second member is elastically fitted to the protruding portion of the first member;
A groove extending in a direction perpendicular to the axial direction of the protruding portion is formed on a side surface of the protruding portion of the first member,
When the second member is engaged with the groove, the second member is prevented from relative movement in the axial direction of the protruding portion. Even if the end surface of the second member comes into contact with the metal member by the screw passing through the metal member pulling the first member toward the metal member, the end surface of the second member and the end surface of the first member 2. The air conditioner according to claim 1, wherein an end surface of the first member does not contact the metal member due to a step between the first and second members.   The said 1st member is formed with the rotation prevention part which stops the rotation of itself by engaging with the said heat exchanger or the fixing member fixed to it, The Claim 1 or 2 characterized by the above-mentioned. Air conditioner.

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